Photovoltaic module frame and bracket assembly structure and disassembly method thereof
By designing a photovoltaic module frame and bracket assembly structure, and using the clamping structure and the compression block to solve the problems of inconvenient installation and disassembly and poor firmness of existing photovoltaic brackets, it has achieved higher firmness and convenient disassembly.
Patent Information
- Application Number
- CN202411891170.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-04
AI Technical Summary
The existing photovoltaic brackets are inconvenient to disassemble and have poor firmness during use, resulting in low installation and disassembly efficiency and are not conducive to later transfer, storage and transportation.
A photovoltaic module frame and bracket assembly structure is designed. By setting up photovoltaic module frames, blocks and photovoltaic brackets that are sequentially clamped, the third side, the first clamping part and the blocking block are used to achieve a firm fixation of the photovoltaic module frame, and by adjusting the overlap length of the second connecting edge and the first clamping part, the photovoltaic module frame is convenient for disassembly.
It improves the firmness of the frames and photovoltaic brackets of the photovoltaic modules, facilitates the disassembly of the frames of the photovoltaic modules, reduces the necessity of disassembling other photovoltaic modules, and improves work efficiency.
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Figure CN119766118A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present application relate to the photovoltaic field, and in particular to a photovoltaic module frame and bracket assembly structure and a disassembly method thereof. Background Art
[0002] Solar energy is an important renewable clean energy. As people pay more and more attention to environmental and resource issues, solar energy is becoming more and more popular. Small-scale photovoltaic modules can be used to easily utilize solar energy, while large-scale photovoltaic projects can be used as the main power supply system for large buildings. Photovoltaic module mounting brackets play a vital role in solar power generation systems.
[0003] In current photovoltaic power generation systems, photovoltaic modules are usually installed by using arranged photovoltaic brackets. The photovoltaic brackets of existing photovoltaic power generation equipment are connected to the frame in a fixed manner, and the photovoltaic modules are fixedly installed on the photovoltaic brackets. The photovoltaic brackets have the following problems when in use: In order to ensure good stability, they are usually assembled in the form of welding. The photovoltaic modules are fixedly placed on the top of the photovoltaic brackets. The brackets are rigid and integrated, which is not convenient for installation and removal, and is not conducive to later transfer, storage and transportation. Secondly, if one of the photovoltaic modules is disassembled, multiple photovoltaic modules need to be disassembled, resulting in cost waste and low work efficiency.
[0004] Therefore, there is a need for a photovoltaic bracket that is easy to disassemble and has high firmness, so as to solve the problems of the existing photovoltaic brackets being inconvenient to assemble and disassemble and having poor firmness when in use. Summary of the invention
[0005] The embodiment of the present application provides a photovoltaic module frame and bracket assembly structure and a disassembly method thereof, which at least helps to improve the firmness of the photovoltaic module frame and the photovoltaic bracket and facilitates disassembly.
[0006] According to some embodiments of the present application, on one hand, the embodiments of the present application provide a photovoltaic component frame and bracket assembly structure, comprising: two photovoltaic component frames (100), each of the photovoltaic component frames (100) comprising a first portion (110), a second portion (120) and a third portion (130) connected to each other, the first portion (110) being used to carry the photovoltaic component (10), the second portion (120) being used to connect an angle code, and the third portion (130) being used to connect a photovoltaic bracket (200); the first portion (110) comprising a first side edge (111), the second portion (120) comprising a second side edge (121), and the The first side edge (111) is connected to the second side edge (121); the third portion (130) includes a third side edge (131) surrounding a first cavity (134), a first connecting edge (132) and a second connecting edge (133); the first connecting edge (132) is connected to the second side edge (121); the third side edge (131) is connected to the first connecting edge (132) and the second connecting edge (133) respectively; wherein the third side edge (131) is connected to a middle area of the first connecting edge (132); the middle area refers to an area other than the end of the first connecting edge (132); The photovoltaic support (200) comprises a first side portion (211), a second side portion (212), a bottom support portion (213) connecting the first side portion (211) and the second side portion (212), a first clamping portion (214) extending along the end of the first side portion (211), and a second clamping portion (215) extending along the second side portion (212), wherein the first side portion (211), the second side portion (212), the bottom support portion (213), the first clamping portion (214), and the second clamping portion (215) form a second cavity (216). ; A pressing block (300), wherein the pressing block (300) is located in the second cavity (216), and the pressing block (300) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first locking portion (214) facing the second cavity (216), or to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the second locking portion (215) facing the second cavity (216); wherein an overlapping length L1 of the second connecting edge (133) and the first locking portion (214) is less than or equal to a length L3 of the second connecting edge (133) along the first direction.
[0007] In some embodiments, the pressing block (300) includes a first pressing block (310) and a second pressing block (320), wherein the first pressing block (310) is located on the second pressing block (320), and the second pressing block (320) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first locking portion (214) facing the second cavity (216); the side surface of the first pressing block (310) abuts against the side surface of the third side (131) away from the first cavity (134).
[0008] In some embodiments, the overlapping length of the second connecting edge (133) and the first clamping portion (214) is a first length L1; the overlapping length of the first pressing block (310) and the third side (131) is a second length L2, and the length of the second connecting edge (133) is a third length L3; the first length, the second length and the third length satisfy the formula: L3-2L1≥1mm and 6mm≤L2+L3≤40mm.
[0009] In some embodiments, the third portion (130) further includes: a third connecting edge (135), wherein the third connecting edge (135) extends along a direction of the second connecting edge (133) away from the first cavity (134).
[0010] In some embodiments, the pressing block (300) includes: a first pressing block (310), a second pressing block (320) and a third pressing block (330), wherein the third pressing block (330) connects the first pressing block (310) and the second pressing block (320), and the first pressing block (310) is located on the second pressing block (320); the second pressing block (320) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first locking portion (214) facing the second cavity (216); the side surface of the first pressing block (310) abuts against the side surface of the third side edge (131) away from the first cavity (134), and the third pressing block (330) is arranged opposite to the side surface of the third connecting edge (135).
[0011] In some embodiments, the pressing block (300) includes: a pressing block body (340) and a locking structure (350), wherein the locking structure (350) passes through the pressing block body (340) and is fixed on the third connecting edge (135); the pressing block body (340) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first locking portion (214) facing the second cavity (216).
[0012] In some embodiments, it further includes: a bolt (102), wherein the bolt (102) passes through the bottom supporting portion (213) and contacts the pressing block (300).
[0013] In some embodiments, the length of the first connecting edge (132) along the first direction is greater than the length of the second connecting edge (133) along the first direction.
[0014] According to some embodiments of the present application, another aspect of the embodiments of the present application provides a method for disassembling a photovoltaic component frame and a bracket assembly structure, comprising: providing a photovoltaic component frame and a bracket assembly structure, wherein the photovoltaic component frame and the bracket assembly structure comprises: a photovoltaic bracket (200), a photovoltaic component frame (100), a pressing block (300) and a bolt (102); wherein an overlapping length L1 between a second connecting edge (133) of the photovoltaic component frame (100) and a first locking portion (214) of the photovoltaic bracket (200) is less than or equal to a length L2 between the second connecting edge (133) of the photovoltaic component frame (100) and a first locking portion (214) of the photovoltaic bracket (200); 3) a length L3 along the first direction; separating the bolt (102) from the pressing block (300), wherein the pressing block (300) is located on the bottom support portion (213) of the photovoltaic bracket (200) as the bolt (102) moves; horizontally moving the photovoltaic component frame (100) along the first direction so that the overlapping length between the second connecting edge (133) and the first locking portion (214) of the photovoltaic bracket (200) is a first preset length; tilting the photovoltaic component frame (100), and removing the photovoltaic component frame (100).
[0015] In some embodiments, the first preset length ranges from 0 mm to 3 mm.
[0016] The technical solution provided by the embodiments of the present application has at least the following advantages:
[0017] The photovoltaic component frame and bracket assembly structure provided in the embodiment of the present application is provided with a photovoltaic component frame, a pressure block and a photovoltaic bracket that are sequentially clamped together. The photovoltaic component frame is fixed to the photovoltaic bracket through the cooperation between the third side, the first clamping portion and the pressure block, thereby preventing the photovoltaic component frame from being separated from the photovoltaic bracket and improving the firmness of the photovoltaic component frame. Secondly, the overlapping length L1 of the second connecting edge and the first clamping portion is less than or equal to the length L3 of the second connecting edge along the first direction. In this way, only the photovoltaic component frame can be moved, and there is a distance between the photovoltaic component frame and another photovoltaic component frame, so that the corresponding photovoltaic component frame can be disassembled, avoiding the disassembly of the photovoltaic component frames corresponding to other photovoltaic components, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] One or more embodiments are exemplarily illustrated by the figures in the corresponding drawings. These exemplified descriptions do not constitute a limitation on the embodiments. Unless otherwise specified, the figures in the drawings do not constitute a scale limitation. In order to more clearly illustrate the embodiments of the present application or the technical solutions in the traditional technology, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of a three-dimensional structure of a photovoltaic module frame and bracket assembly structure provided in one embodiment of the present application;
[0020] Figure 2 for Figure 1 A cross-sectional view of
[0021] Figure 3 for Figure 1 A structural schematic diagram of a photovoltaic module frame;
[0022] Figure 4 for Figure 1 A structural schematic diagram of a photovoltaic bracket;
[0023] Figure 5 for Figure 1 A schematic diagram of the structure of the medium pressure block;
[0024] Figure 6 Another three-dimensional structural schematic diagram of a photovoltaic module frame and bracket assembly structure provided in one embodiment of the present application;
[0025] Figure 7 for Figure 6 A cross-sectional view of
[0026] Figure 8 for Figure 6 A structural schematic diagram of a photovoltaic module frame;
[0027] Fig. 9 A schematic diagram of another structure of a photovoltaic module frame and bracket assembly structure provided in one embodiment of the present application;
[0028] Figure 10 to Figure 12 for Figure 1 A cross-sectional view of the photovoltaic module frame and the bracket assembly structure corresponding to each step in the corresponding method for disassembling the photovoltaic module frame and the bracket assembly structure;
[0029] Figure 13 to Figure 16 for Figure 6A cross-sectional view of the photovoltaic module frame and the bracket assembly structure corresponding to each step in the corresponding method for disassembling the photovoltaic module frame and the bracket assembly structure;
[0030] Fig.17 for Fig. 9 A cross-sectional view of the photovoltaic component frame and bracket assembly structure corresponding to each step in the corresponding method for disassembling the photovoltaic component frame and bracket assembly structure. DETAILED DESCRIPTION
[0031] As can be seen from the background technology, the current photovoltaic module frame and bracket assembly structure is not easy to disassemble and has poor firmness.
[0032] The embodiment of the present application provides a photovoltaic component frame and bracket assembly structure and a disassembly method thereof, wherein a photovoltaic component frame, a pressure block and a photovoltaic bracket that are sequentially connected are provided, and the photovoltaic component frame is fixed to the photovoltaic bracket through the cooperation between the third side, the first clamping portion and the pressure block, thereby preventing the photovoltaic component frame from being separated from the photovoltaic bracket and improving the firmness of the photovoltaic component frame. Secondly, the overlapping length L1 of the second connecting edge and the first clamping portion is less than or equal to the length L3 of the second connecting edge along the first direction, so that only the photovoltaic component frame can be moved, and there is a distance between the photovoltaic component frame and another photovoltaic component frame, so that the corresponding photovoltaic component frame can be disassembled, avoiding the disassembly of the photovoltaic component frames corresponding to other photovoltaic components, and improving work efficiency.
[0033] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
[0034] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0035] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists, A and B exist at the same time, and B exists. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0036] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0037] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
[0038] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0039] In the accompanying drawings corresponding to the embodiments of the present application, the thickness and area of the layer are magnified for better understanding and ease of description. When describing a component (such as a layer, film, region or substrate) on another component or on the surface of another component, the component can be "directly" located on the surface of another component, or there can be a third component between the two components. On the contrary, when describing a component on the surface of another component or when another component is formed or provided on the surface of a component, it means that there is no third component between the two components. In addition, when describing a component as "substantially" formed on another component, it means that the component is not formed on the entire surface (or front surface) of the other component, nor is it formed on a partial edge of the entire surface.
[0040] In the description of the embodiments of the present application, when a component "includes" another component, unless otherwise specified, other components are not excluded, and other components may be further included. In addition, when a component such as a layer, a film, a region, or a plate is referred to as being "on / located on" another component, it may be "directly on" the other component (i.e., located on the surface of the other component with no other components between them), or another component may exist in between. In addition, when a component such as a layer, a film, a region, a plate, etc. is "directly located on" another component, or when a component such as a layer, a film, a region, a plate, etc. is located on the surface of another component, it means that no other components are located in between.
[0041] The terms used in the description of the various embodiments described herein are only used to describe specific embodiments and are not intended to be limiting. As used in the description of the various embodiments described and in the appended claims, "the part" is also intended to include the plural form unless the context clearly indicates otherwise. Among them, a component includes a layer, a film, a region, or a plate.
[0042] The following will describe the various embodiments of the present application in detail with reference to the accompanying drawings. However, it will be appreciated by those skilled in the art that in the various embodiments of the present application, many technical details are provided in order to enable the reader to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solution claimed in the present application can be implemented.
[0043] Figure 1 A schematic diagram of a three-dimensional structure of a photovoltaic module frame and bracket assembly structure provided in one embodiment of the present application; Figure 2 for Figure 1 A cross-sectional view of Figure 3 for Figure 1 A structural schematic diagram of a photovoltaic module frame; Figure 4 for Figure 1 A structural schematic diagram of a photovoltaic bracket; Figure 5 for Figure 1 A structural diagram of the medium pressure block.
[0044] Combination Figure 1 to Figure 5According to some embodiments of the present application, the embodiments of the present application provide a photovoltaic module frame and bracket assembly structure on one hand, so as to facilitate the disassembly of the photovoltaic module frame and bracket assembly structure and have high firmness. The assembly structure includes: two photovoltaic module frames 100, each photovoltaic module frame 100 includes a first part 110, a second part 120 and a third part 130 connected to each other, the first part 110 is used to carry the photovoltaic module 10, the second part 120 is used to connect the angle code, and the third part 130 is used to connect the photovoltaic bracket 200. The first part 110 includes a first side 111, the second part 120 includes a second side 121, and the first side 111 is connected to the second side 121; the third part 130 includes a third side 131, a first connecting edge 132 and a second connecting edge 133 that enclose a first cavity 134, the first connecting edge 132 is connected to the second side 121, and the third side 131 is connected to the first connecting edge 132 and the second connecting edge 133 respectively, wherein the third side 131 is connected to the middle area of the first connecting edge 132; the middle area refers to the area excluding the end of the first connecting edge 132. The assembly structure includes: a photovoltaic bracket 200, the photovoltaic bracket 200 includes a first side portion 211, a second side portion 212, a bottom support portion 213 connecting the first side portion 211 and the second side portion 212, a first clamping portion 214 extending along the end of the first side portion 211, and a second clamping portion 215 extending along the second side portion 212, the first side portion 211, the second side portion 212, the bottom support portion 213, the first clamping portion 214 and the second clamping portion 215 constitute a second cavity 216. The assembly structure includes: a pressing block 300, which is located in the second cavity 216. The pressing block 300 is used to abut the top surface of at least a portion of the length of the second connecting edge 133 against the bottom surface of the first clamping portion 214 facing the second cavity 216, or to abut the top surface of at least a portion of the length of the second connecting edge 133 against the bottom surface of the second clamping portion 215 facing the second cavity 216; wherein the overlapping length L1 of the second connecting edge 133 and the first clamping portion 214 is less than or equal to the length L3 of the second connecting edge 133 along the first direction X.
[0045] In this way, the photovoltaic component frame 100, the pressing block 300 and the photovoltaic support 200 are sequentially connected in the photovoltaic component frame and the support assembly structure, and the photovoltaic component frame 100 is fixed on the photovoltaic support 200 through the mutual cooperation between the third side 131, the first clamping portion 214 and the pressing block 300, thereby preventing the photovoltaic component frame 100 from being separated from the photovoltaic support 200, and improving the firmness of the photovoltaic component frame 100. Secondly, the overlapping length L1 of the second connecting edge 1333 and the first clamping portion 214 is less than or equal to the length L3 of the second connecting edge 133 along the first direction X. In this way, only the photovoltaic component frame can be moved, and there is a distance between the photovoltaic component frame and another photovoltaic component frame, so that the corresponding photovoltaic component frame can be disassembled, avoiding the disassembly of the photovoltaic component frames corresponding to other photovoltaic components, and improving work efficiency.
[0046] In some embodiments, the photovoltaic module frame 100 is made of an integral metal material. The metal material can be steel, specifically including but not limited to any one of stainless steel, alloy steel or cast steel. The steel material has high toughness and can withstand impact. Therefore, the structure of the photovoltaic module frame 100 and the corner bracket is stable and not easy to deform, which is conducive to improving the stability of the photovoltaic module assembly structure; the steel material can be welded or riveted, which is convenient for assembly, and can be cut, hot rolled and forged, which is conducive to the assembly of the photovoltaic module frame and the corner bracket, further simplifying the frame assembly process, increasing production efficiency, and helping to improve the problem of poor stability of the photovoltaic module assembly structure.
[0047] In some embodiments, the corner bracket is made of an integrated metal material. The material of the photovoltaic module frame and the corner bracket can be the same, effectively avoiding potential corrosion caused by the potential difference between the photovoltaic module frame and the corner bracket. The integrated molding structure can simplify the process flow, increase production efficiency, and help improve the structural stability of the corner bracket and the photovoltaic module frame.
[0048] In other embodiments, one of the photovoltaic assembly frame and the corner code is made of an integral metal material.
[0049] refer to Figure 3 The photovoltaic component frame 100 includes a first part 110, a second part 120 and a third part 130 connected in sequence. The first part 110 is used to carry the photovoltaic component, the second part 120 is used to connect the corner code, and the third part 130 is used to connect the photovoltaic bracket. Specifically, the first part 110 includes a first side 111 and a first bearing part 112. The second part includes: a second side 121 and a second bearing part 122. Among them, the first side 111, the first bearing part 112 and the second bearing part 122 form a semi-open first chamber 113, and the first chamber 113 is used to accommodate the photovoltaic component 10 (refer to Figure 1 ).
[0050] In some embodiments, the surface of the first supporting portion 112 away from the first chamber 113 has a first limiting structure 114, and the first limiting structure 114 is used to improve the contact performance between the limiting device and the frame of the photovoltaic component, thereby avoiding separation between the limiting device and the frame of the photovoltaic component, and further improving the firmness and safety of the photovoltaic component.
[0051] In some embodiments, the first part is also provided with a glue overflow port for glue overflow and a reinforcing rib design for improving strength. The embodiments of the present application do not describe them in detail, and those skilled in the art may refer to the relevant contents in the art regarding the glue overflow port and reinforcing ribs.
[0052] The second side edge 121, the second bearing portion 122 and the first connecting edge 132 form a semi-open second chamber 123, and the second chamber 123 is used to accommodate corner codes so that multiple photovoltaic component frames form a rectangle surrounding the photovoltaic components, so that the photovoltaic components can be placed on the photovoltaic bracket.
[0053] Among them, the specific details of the matching structure between the adhesive film and the photovoltaic module frame and the corner code are described in detail in the embodiments of this application, and those skilled in the art can refer to the relevant content about the matching structure and corner code in the art.
[0054] In some embodiments, the second portion 120 further includes a reinforcing portion 124, the two ends of which are respectively connected to the second bearing portion 122 and the first connecting edge 132, and the reinforcing portion 124 is used to increase the strength of the second chamber 123 to prevent the second chamber 123 and the photovoltaic module frame from being deformed. The reinforcing portion 124 can be connected to any area of the second bearing portion 122, and the extension direction can be parallel to or intersecting with the second side edge 121.
[0055] refer to Figure 3 The third part 130 includes a third side 131, a first connecting edge 132 and a second connecting edge 133 that enclose a first cavity 134, the first connecting edge 132 is connected to the second side 121, and the third side 131 is connected to the first connecting edge 132 and the second connecting edge 133 respectively, wherein the third side 131 is connected to the middle area of the first connecting edge 132; the middle area refers to the area excluding the end of the first connecting edge 132.
[0056] In some embodiments, the length of the first connecting edge 132 along the first direction X is greater than the length of the second connecting edge 133 along the first direction X. Specifically, the length of the orthographic projection figure of the first connecting edge 132 on the reference surface along the first direction X is greater than the length of the orthographic projection figure of the second connecting edge 133 on the reference surface along the first direction X. More specifically, the distance S1 between the first end of the orthographic projection figure of the first connecting edge 132 on the reference surface and the first end of the orthographic projection figure of the second connecting edge 133 on the reference surface is greater than 0. The range of S1 can be 5mm to 20mm. In this way, the bottom area of the photovoltaic module frame can be set shorter, thereby reducing the preparation cost and amount of the photovoltaic module frame and achieving lightweight.
[0057] The range of S1 may be 5 mm to 8 mm, 8 mm to 13 mm, 13 mm to 15 mm, 15 mm to 18 mm or 18 mm to 20 mm. S1 may be 5 mm, 6 mm, 10 mm, 12 mm, 14 mm, 17 mm, 19 mm or 20 mm.
[0058] It should be noted that the reference plane may be the plane where the second connecting edge 133 is located.
[0059] In some embodiments, the second connecting edge 133 includes a first surface 1331 and a second surface 1332. The second surface 1332 has a second limiting structure, which is used to improve the contact performance between the pressing block and the photovoltaic component frame, thereby avoiding separation between the pressing block and the photovoltaic component frame, thereby improving the firmness and safety of the photovoltaic component.
[0060] The photovoltaic support 200 refers to a support structure that arranges photovoltaic components in a certain direction and angle and at a fixed spacing according to the specific geographical location, climate and solar energy resource conditions of the photovoltaic power generation system.
[0061] refer to Figure 4 A bending angle is formed between the first side edge portion 211 and the first locking portion 214 in the photovoltaic bracket, so that the third portion 130 of the photovoltaic component frame (the first photovoltaic component frame 11) can be locked to prevent the photovoltaic component frame from moving.
[0062] Similarly, a bending angle is formed between the second side portion 212 and the second locking portion 215 to lock the third portion 130 of another photovoltaic component frame (the second photovoltaic component frame 12 ).
[0063] refer to Figure 5In some embodiments, the pressing block 300 includes a first pressing block 310 and a second pressing block 320. The first pressing block 310 is located on the second pressing block 320. The second pressing block 320 is used to abut the top surface of the second connecting edge 133 of at least a part of its length against the bottom surface of the first clamping portion 214 facing the second cavity 216; the side surface of the first pressing block 310 abuts against the side surface of the third side 131 away from the first cavity 134. In this way, an abutting force is formed between the first pressing block 310 and the third side 131, and an abutting force can also be formed between the second pressing block 320 and the second surface 1332 of the second connecting edge 133, so that the pressing block can form two abutting forces with the frame of the photovoltaic module, thereby improving the firmness of the frame of the photovoltaic module and the photovoltaic bracket, and preventing the frame of the photovoltaic module from being separated from the photovoltaic bracket.
[0064] In some embodiments, the overlapping length of the second connection edge 133 and the first clamping portion 214 is the first length L1; the overlapping length of the first pressing block 310 and the third side 131 is the second length L2, and the length of the second connection edge 133 is the third length L3; the first length, the second length and the third length satisfy the formula: L3-2L1≥1mm and 6mm≤L2+L3≤40mm. In this way, the relationship between the second connection edge 133, the first clamping portion 214 and the first pressing block 310 can be defined so that the pressing block, the photovoltaic module frame and the photovoltaic bracket are more secure and easy to disassemble.
[0065] Specifically, setting L3-2L1≥1mm, the length of the second connecting edge 133 is greater than the overlapping length of the first pressing block 310 and the third side 131, and the overlapping area between the second connecting edge 133 and the first clamping portion is smaller, that is, part of the second connecting edge 133 is not matched with the first clamping portion 214, and part of the first clamping portion 314 is not matched with the second connecting edge 133, so that the two photovoltaic component frames corresponding to one photovoltaic component can be moved, and then only the photovoltaic component frame can be disassembled.
[0066] Secondly, 6mm≤L2+L3≤40mm is set. In this way, the overlapping length of the first pressing block 310 and the third side 131 and the length of the second connecting edge 133 are in a fixed frame, which can ensure the stability of the photovoltaic module frame itself within the limited space of the photovoltaic support, and avoid the problem that the photovoltaic module frame and the photovoltaic support cannot be disassembled or is difficult to disassemble.
[0067] The overlapping length between the second connecting edge 133 and the first locking portion 214 satisfies: 5.5mm≤L1≤15mm. The overlapping length between the first pressing block 310 and the third side 131 satisfies: 2mm≤L2≤16mm. The length of the second connecting edge 133 satisfies: 5.5mm≤L1≤15mm.
[0068] The overlapping length of the second connecting edge 133 and the first clamping portion 214 can be 5.5mm, 6.1mm, 7.5mm, 8.3mm, 9.5mm, 10.6mm, 11.5mm, 12.2mm, 13.1mm, 13.8mm or 14.5mm. The overlapping length of the first pressing block 310 and the third side 131 can be 2.2mm, 3.3mm, 4.5mm, 5.2mm, 6.5mm, 7.6mm, 8.3mm, 9.2mm, 10.5mm, 11.5mm, 12.2mm, 13.1mm, 14.8mm or 15.5mm. The length of the second connecting edge 133 can be 5.5mm, 6.5mm, 7.6mm, 8.3mm, 9.2mm, 10.5mm, 11.5mm, 12.2mm, 13.1mm, 14.8mm or 15mm.
[0069] In some embodiments, the distance L between two photovoltaic assembly frames 100 located in the same photovoltaic bracket 200 satisfies: L is greater than 15 mm, that is, the distance between the first photovoltaic assembly frame 11 and the second photovoltaic assembly frame 12 satisfies: L is greater than 15 mm. The distance L can make the distance between the adjacent first photovoltaic assembly frame 11 and the second photovoltaic assembly frame 12 larger, so that the photovoltaic assembly frames can be quickly separated to avoid interference problems.
[0070] Figure 6 Another three-dimensional structural schematic diagram of a photovoltaic module frame and bracket assembly structure provided in one embodiment of the present application; Figure 7 for Figure 6 A cross-sectional view of Figure 8 for Figure 6 A structural diagram of the photovoltaic module frame.
[0071] refer to Figure 6 as well as Figure 8 In some embodiments, the third portion 130 further includes: a third connecting edge 135, the third connecting edge 135 extending in a direction away from the first cavity 134 along the second connecting edge 133, that is, the second connecting edge 133 and the third connecting edge 135 form a whole, and form a stable "I" shape between the third side edge 131 and the first connecting edge 132, which can be more stable and prevent deformation of the photovoltaic module frame.
[0072] refer to Figure 7In some embodiments, the pressing block 300 includes: a first pressing block 310, a second pressing block 320 and a third pressing block 330, the third pressing block 330 connects the first pressing block 310 and the second pressing block 320, the first pressing block 310 is located on the second pressing block 320; the second pressing block 320 is used to abut the top surface of at least a portion of the length of the second connecting edge 133 against the bottom surface of the first clamping portion 214 facing the second cavity 216; the side surface of the first pressing block 310 abuts against the side surface of the third side 131 away from the first cavity 134, and the third pressing block 330 abuts against the side surface of the third connecting edge 135. The shape of the pressing block 300 is also a stable "I" shape, and the second pressing block 320 is used to abut the top surface of the second connecting edge 133 of at least part of its length against the bottom surface of the first locking portion 214 facing the second cavity 216; the side of the first pressing block 310 abuts against the side of the third side 131 away from the first cavity 134, and the third pressing block 330 abuts against the side of the third connecting edge 135. In this way, the entirety of the third connecting edge 135 is embedded in the pressing block 300, so that the pressing block 300 in multiple directions can serve as a limiting end, thereby improving the firmness of the frame of the photovoltaic module.
[0073] Fig. 9 A schematic diagram of another structure of a photovoltaic module frame and bracket assembly structure provided in one embodiment of the present application.
[0074] refer to Fig. 9 In some embodiments, the pressing block 300 includes: a pressing block body 340 and a clamping structure 350, wherein the clamping structure 350 passes through the pressing block body 340 and is fixed on the third connecting edge 135; the pressing block body 340 is used to abut the top surface of at least a portion of the length of the second connecting edge 133 against the bottom surface of the first clamping portion 214 facing the second cavity 216. The clamping structure 350 can clamp the third connecting edge 135, thereby preventing the frame of the photovoltaic module from moving.
[0075] In some embodiments, the locking structure 350 includes two crossed pressure strips, and the pressure strips are contracted by a spring structure. The locking structure 350 has two states: a contracted state (such as Fig.17 As shown), in the retracted state, the two pressure strips are close to each other, so that the size of the positioning structure 350 along the first direction is smaller than the distance between the first photovoltaic component frame and the second photovoltaic component frame; in the working state (as shown Fig. 9 As shown), in the working state, the two pressure strips are separated under the extrusion force of the bolts 102, and the pressure strips are pressed down and clamped to the third connecting edge 135.
[0076] In some embodiments, continue to refer to Figure 2 The photovoltaic module frame and bracket assembly structure further includes: a bolt 102 , which passes through the bottom support portion 213 and contacts the pressing block 300 .
[0077] In some embodiments, continue to refer to Figure 2 The photovoltaic module frame and bracket assembly structure also includes: a rotary blade 101, the thickness of the rotary blade 101 is larger than the thickness of other bottom support parts 213, so as to prevent the photovoltaic bracket corresponding to the bolt 102 from breaking and cracking.
[0078] In this way, the photovoltaic component frame 100, the pressing block 300 and the photovoltaic support 200 are sequentially connected in the photovoltaic component frame and the support assembly structure, and the photovoltaic component frame 100 is fixed on the photovoltaic support 200 through the mutual cooperation between the third side 131, the first clamping portion 214 and the pressing block 300, thereby preventing the photovoltaic component frame 100 from being separated from the photovoltaic support 200, and improving the firmness of the photovoltaic component frame 100. Secondly, the overlapping length L1 of the second connecting edge 1333 and the first clamping portion 214 is less than or equal to the length L3 of the second connecting edge 133 along the first direction X. In this way, only the photovoltaic component frame can be moved, and there is a distance between the photovoltaic component frame and another photovoltaic component frame, so that the corresponding photovoltaic component frame can be disassembled, avoiding the disassembly of the photovoltaic component frames corresponding to other photovoltaic components, and improving work efficiency.
[0079] Correspondingly, another embodiment of the present application also provides a method for disassembling a photovoltaic module frame and bracket assembly structure, which is used to disassemble the photovoltaic module frame and photovoltaic bracket provided in the above embodiment. The technical features that are the same or corresponding to the above embodiment will not be described in detail here.
[0080] Figure 10 to Figure 12 for Figure 1 A cross-sectional view of the photovoltaic component frame and bracket assembly structure corresponding to each step in the corresponding method for disassembling the photovoltaic component frame and bracket assembly structure.
[0081] refer to Figure 1 and Figure 2 The disassembly method includes: providing a photovoltaic component frame and a bracket assembly structure, the photovoltaic component frame and the bracket assembly structure includes: a photovoltaic bracket 200, a photovoltaic component frame 100, a pressing block 300 and a bolt 102; wherein, the overlapping length L1 of the second connecting edge 133 and the first clamping portion 214 is less than or equal to the length L3 of the second connecting edge 133 along the first direction X.
[0082] Combined with reference Figure 2 and Fig.10 The disassembly method includes: separating the bolt 102 from the pressing block 300 , and the pressing block 300 is located on the bottom supporting portion 213 of the photovoltaic bracket 200 as the bolt 102 moves.
[0083] Combined with reference Figure 2 and Fig.11The disassembly method includes: horizontally moving the photovoltaic assembly frame 100 along a first direction X (reference Figure 3 ) so that the overlapping length between the second connecting edge 133 and the first locking portion 214 of the photovoltaic bracket is a first preset length.
[0084] In some embodiments, the first preset length ranges from 0 mm to 3 mm. The first preset length can be 0 mm, 1 mm, 2 mm or 3 mm.
[0085] Combined with reference Figure 2 and Fig.12 , tilt the photovoltaic module frame 100, and remove the photovoltaic module frame 100 (refer to Figure 3 ).
[0086] Figure 13 to Figure 16 for Figure 6 A cross-sectional view of the photovoltaic component frame and bracket assembly structure corresponding to each step in the corresponding method for disassembling the photovoltaic component frame and bracket assembly structure.
[0087] refer to Figure 7 The disassembly method includes: providing a photovoltaic component frame and a bracket assembly structure, the photovoltaic component frame and the bracket assembly structure includes: a photovoltaic bracket 200, a photovoltaic component frame 100, a pressing block 300 and a bolt 102; wherein, the overlapping length L1 of the second connecting edge 133 and the first clamping portion 214 is less than or equal to the length L3 of the second connecting edge 133 along the first direction.
[0088] Combined with reference Figure 7 and Fig.13 The disassembly method includes: separating the bolt 102 from the pressing block 300 , and the pressing block 300 is located on the bottom supporting portion 213 of the photovoltaic bracket 200 as the bolt 102 moves.
[0089] Combined with reference Figure 7 and Fig.14 The disassembly method includes: horizontally moving the photovoltaic assembly frame 100 along a first direction so that the overlapping length between the second connecting edge 133 and the first locking portion 214 of the photovoltaic bracket 200 is a second preset length.
[0090] In some embodiments, the second preset length ranges from 15 mm to 28 mm. The second preset length may be 15 mm, 18 mm, 22 mm or 28 mm.
[0091] Combined with reference Figure 7 and Fig.15 The disassembly method includes: moving the photovoltaic component frame 100 horizontally along the vertical direction Z.
[0092] Combined with reference Figure 7 and Fig.16, tilt the photovoltaic component frame 100, and take out the photovoltaic component frame 100.
[0093] Fig.17 for Fig. 9 A cross-sectional view of the photovoltaic component frame and bracket assembly structure corresponding to each step in the corresponding method for disassembling the photovoltaic component frame and bracket assembly structure.
[0094] refer to Fig. 9 The disassembly method includes: providing a photovoltaic component frame and a bracket assembly structure, the photovoltaic component frame and the bracket assembly structure includes: a photovoltaic bracket 200, a photovoltaic component frame 100, a pressing block 300 and a bolt 102; wherein, the overlapping length L1 of the second connecting edge 133 and the first clamping portion 214 is less than or equal to the length L3 of the second connecting edge 133 along the first direction.
[0095] Combined with reference Fig. 9 and Fig.17 The disassembly method includes: separating the bolt 102 from the pressing block 300, and the pressing block 300 moves to the bottom support portion 213 of the photovoltaic bracket 200 along with the bolt 102. The locking structure 350 has a spring structure. Since there is no squeezing force of the bolt 102, the locking structure 350 itself returns to a contracted state under the action of the spring structure, so that the locking structure 350 can move along the gap between the first photovoltaic component frame 11 and the second photovoltaic component frame 12 to the pressing block body 340.
[0096] The disassembly method comprises: horizontally moving the photovoltaic component frame along a first direction so that the overlapping length between the second connecting edge and the first clamping portion of the photovoltaic bracket is a first preset length.
[0097] The disassembly method includes: tilting the frame of the photovoltaic module and taking out the frame of the photovoltaic module.
[0098] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present application, and in practical applications, various changes may be made to the embodiments in form and detail without departing from the spirit and scope of the present application. Any person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present application, and therefore the scope of protection of the present application shall be subject to the scope defined in the claims.
Claims
1. A photovoltaic module frame and bracket assembly structure, characterized in that: include: Two photovoltaic assembly frames (100), each of the photovoltaic assembly frames (100) comprising a first portion (110), a second portion (120) and a third portion (130) connected to each other, the first portion (110) being used to carry the photovoltaic assembly (10), the second portion (120) being used to connect an angle bracket, and the third portion (130) being used to connect a photovoltaic bracket (200); the first portion (110) comprising a first side edge (111), the second portion (120) comprising a second side edge (121), the first side edge (111) and the second side edge (121) being connected to each other. ); the third portion (130) comprises a third side edge (131) which encloses a first cavity (134), a first connecting edge (132) and a second connecting edge (133); the first connecting edge (132) is connected to the second side edge (121); the third side edge (131) is connected to the first connecting edge (132) and the second connecting edge (133) respectively; wherein the third side edge (131) is connected to a middle area of the first connecting edge (132); the middle area refers to an area other than an end of the first connecting edge (132); The photovoltaic support (200) comprises a first side portion (211), a second side portion (212), a bottom support portion (213) connecting the first side portion (211) and the second side portion (212), a first clamping portion (214) extending along the end of the first side portion (211), and a second clamping portion (215) extending along the second side portion (212); the first side portion (211), the second side portion (212), the bottom support portion (213), the first clamping portion (214), and the second clamping portion (215) forming a second cavity (216); A pressing block (300), the pressing block (300) is located in the second cavity (216), and the pressing block (300) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first clamping portion (214) facing the second cavity (216), or abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the second clamping portion (215) facing the second cavity (216); wherein an overlapping length L1 of the second connecting edge (133) and the first clamping portion (214) is less than or equal to a length L3 of the second connecting edge (133) along the first direction.
2. The photovoltaic module frame and bracket assembly structure according to claim 1, characterized in that: The pressing block (300) comprises a first pressing block (310) and a second pressing block (320), wherein the first pressing block (310) is located on the second pressing block (320), and the second pressing block (320) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first locking portion (214) facing the second cavity (216); and the side surface of the first pressing block (310) abuts against the side surface of the third side edge (131) away from the first cavity (134).
3. The photovoltaic module frame and bracket assembly structure according to claim 2, characterized in that: The overlapping length of the second connecting edge (133) and the first clamping portion (214) is a first length L1; the overlapping length of the first pressing block (310) and the third side edge (131) is a second length L2, and the length of the second connecting edge (133) is a third length L3; the first length, the second length and the third length satisfy the formula: L3-2L1≥1mm and 6mm≤L2+L3≤40mm.
4. The photovoltaic module frame and bracket assembly structure according to claim 1, characterized in that: The third portion (130) further comprises: a third connecting edge (135), wherein the third connecting edge (135) extends in a direction away from the first cavity (134) along the second connecting edge (133).
5. The photovoltaic module frame and bracket assembly structure according to claim 4, characterized in that: The pressing block (300) comprises: a first pressing block (310), a second pressing block (320) and a third pressing block (330); the third pressing block (330) connects the first pressing block (310) and the second pressing block (320); the first pressing block (310) is located on the second pressing block (320); the second pressing block (320) is used to abut the top surface of at least a part of the length of the second connecting edge (133) against the bottom surface of the first clamping portion (214) facing the second cavity (216); the side surface of the first pressing block (310) abuts against the side surface of the third side edge (131) away from the first cavity (134); the third pressing block (330) is arranged opposite to the side surface of the third connecting edge (135).
6. The photovoltaic module frame and bracket assembly structure according to claim 4, characterized in that: The pressing block (300) comprises: a pressing block body (340) and a locking structure (350), wherein the locking structure (350) passes through the pressing block body (340) and is fixed on the third connecting edge (135); the pressing block body (340) is used to abut the top surface of at least a portion of the length of the second connecting edge (133) against the bottom surface of the first locking portion (214) facing the second cavity (216).
7. The photovoltaic module frame and bracket assembly structure according to claim 1, characterized in that: Also includes: A bolt (102), wherein the bolt (102) passes through the bottom supporting portion (213) and contacts the pressing block (300).
8. The photovoltaic module frame and bracket assembly structure according to claim 1, characterized in that: The length of the first connecting edge (132) along the first direction is greater than the length of the second connecting edge (133) along the first direction.
9. A method for disassembling a photovoltaic module frame and bracket assembly structure, characterized in that: include: A photovoltaic component frame and bracket assembly structure is provided, the photovoltaic component frame and bracket assembly structure comprising: a photovoltaic bracket (200), a photovoltaic component frame (100), a pressing block (300) and a bolt (102); wherein an overlapping length L1 of a second connecting edge (133) of the photovoltaic component frame (100) and a first clamping portion (214) of the photovoltaic bracket (200) is less than or equal to a length L3 of the second connecting edge (133) along a first direction; The bolt (102) is separated from the pressing block (300), and the pressing block (300) is located on the bottom supporting portion (213) of the photovoltaic support (200) as the bolt (102) moves; Moving the photovoltaic assembly frame (100) horizontally along a first direction so that the overlapping length between the second connecting edge (133) and the first locking portion (214) of the photovoltaic bracket (200) is a first preset length; The photovoltaic component frame (100) is tilted, and the photovoltaic component frame (100) is taken out.
10. The disassembly method according to claim 9, characterized in that: The first preset length ranges from 0 mm to 3 mm.