A kind of composite organic fertilizer and its production method

By designing composite organic fertilizer production equipment, and using the rotation of the rotary barrel and push rack to promote material mixing, the problem of slow mixing speed in the prior art is solved, and the rapid mixing of materials and the rapid production of fertilizer particles are achieved.

CN119771227AInactive Publication Date: 2025-04-08孟德青
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Patent Information

Application Number
CN202510080023.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-19
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the mixing process, existing composite organic fertilizers cannot effectively promote the axial and radial movement of the material in the cylindrical container, resulting in a slow mixing speed.

Method used

A composite organic fertilizer production equipment is designed, including a rotary barrel, a longitudinal push frame, a transverse push frame and a discharge pipe. By driving the rotation of the longitudinal push frame and a transverse push frame, the materials are pushed to mix in the rotary barrel, and the materials are fully mixed and formed through the rotation of the rotary barrel and the spiral rack.

Benefits of technology

By promoting the mixing of materials in multiple directions, the mixing speed of materials is significantly accelerated, the production efficiency of composite organic fertilizers is improved, and the rapid production of fertilizer particles is achieved through molding and cutting.

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Abstract

The present invention relates to the field of composite organic fertilizers, and more specifically to a composite organic fertilizer and a production method thereof. The method comprises the following steps: Step 1: adding materials into a rotary barrel, driving a longitudinal push frame and a transverse push frame to rotate and promote material mixing; Step 2: driving the rotary barrel to rotate around its own axis, and pushing materials at any position on the bottom frame to mix by the longitudinal push frame and the transverse push frame; Step 3: stopping the rotary barrel from rotating, so that the spiral frame coincides with the axis of the discharge pipe and promotes material extrusion molding; Step 4: cutting the extruded material to complete the production of composite organic fertilizer particles. The composite organic fertilizer comprises the following components in weight proportions: 60-80 parts of straw powder; 80-120 parts of animal feces; 40-60 parts of soil; 10-20 parts of phosphorus pentoxide; 6-8 parts of potassium oxide; 4-10 parts of phosphate rock powder; 6-12 parts of potassium rock powder; 5-15 parts of urea, which can promote the axial and radial movement of materials in a cylindrical container and accelerate the mixing speed of materials.
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Description

Technical Field

[0001] The invention relates to the field of compound organic fertilizers, and more particularly to a compound organic fertilizer and a production method thereof. Background Art

[0002] Fertilizers are compounds that help plants grow. There are many types and brands of fertilizers sold on the market. According to their ingredients, they can be divided into inorganic fertilizers and organic fertilizers, including ammonium phosphate fertilizers, water-soluble fertilizers with large amounts of elements, fertilizers with medium amounts of elements, biological fertilizers, organic fertilizers, and multi-dimensional field energy concentrated organic fertilizers. According to the applicable objects, they can be divided into field fertilizers, household fertilizers, garden fertilizers, chemical fertilizers, green fertilizers, etc. Fertilizers are usually applied directly to the soil or sprayed on leaves, while compound organic fertilizers include chemical fertilizers and organic fertilizers. When mixing raw materials, they cannot promote the axial and radial movement of materials in cylindrical containers to speed up the mixing speed of materials. Summary of the invention

[0003] In order to improve the deficiencies of the prior art, the present invention provides a composite organic fertilizer and a production method thereof, which can promote the axial and radial movement of materials in a cylindrical container and accelerate the mixing speed of the materials.

[0004] The technical solution adopted by the present invention to solve the technical problem is:

[0005] A composite organic fertilizer production device comprises a rotary barrel which can rotate around its own axis, the rotary barrel is rotatably connected to a bottom frame, the lower part of the rotary barrel is rotatably connected to a horizontal push frame, the upper part of the rotary barrel is fixedly connected to an upper frame, the upper frame is rotatably connected to a longitudinal push frame, the lower part of the bottom frame is fixedly connected to a discharge pipe, and the discharge pipe is threadedly connected to a forming sleeve.

[0006] Furthermore, an auxiliary frame is rotatably connected to the bottom frame to support the rotation of the horizontal push frame.

[0007] Furthermore, a gear ring I is fixedly connected to the rotary barrel, and a plurality of planetary gears for driving the gear ring I to rotate are rotatably connected to the bottom frame.

[0008] Furthermore, a top plate is fixedly connected to the upper frame, a guide frame is fixedly connected to the top plate, a reciprocating frame is slidably connected to the guide frame, and a spiral frame is rotatably connected to the reciprocating frame.

[0009] Further, according to the above-mentioned method for producing organic fertilizer by a composite organic fertilizer production equipment, the method comprises the following steps:

[0010] Step 1: Add the materials into the rotary barrel, drive the longitudinal push frame and the transverse push frame to rotate and push the materials to mix;

[0011] Step 2: Drive the rotary barrel to rotate around its own axis, and push the materials at any position on the bottom frame through the longitudinal push frame and the transverse push frame for mixing;

[0012] Step 3: Stop the rotary barrel so that the axis of the spiral frame and the discharge pipe coincide and push the material to extrude and form;

[0013] Step 4: Cut the extruded material to complete the production of compound organic fertilizer granules.

[0014] Furthermore, the composite organic fertilizer produced according to the above-mentioned composite organic fertilizer production method includes the following components in weight proportions: 60-80 parts of straw powder; 80-120 parts of animal manure; 40-60 parts of soil; 10-20 parts of phosphorus pentoxide; 6-8 parts of potassium oxide; 4-10 parts of phosphate rock powder; 6-12 parts of potassium rock powder; and 5-15 parts of urea.

[0015] The compound organic fertilizer and the production method thereof of the present invention have the following beneficial effects: the material can be pushed to move axially and radially in a cylindrical container, thereby accelerating the mixing speed of the material; the production of fertilizer particles can be accelerated by pushing the material to be formed and cut; and the temperature of the fertilizer can be quickly adjusted, thereby accelerating the production speed of the compound organic fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a schematic diagram of the structure of compound organic fertilizer production equipment;

[0018] Figure 2 for Figure 1 A partial cross-sectional view of the structure shown;

[0019] Figure 3 It is a schematic diagram of the structure of loading material mixing;

[0020] Figure 4 for Figure 3 a front view of the structure shown;

[0021] Figure 5 for Figure 3 a top view of the structure shown;

[0022] Figure 6 It is a schematic diagram of the position structure of the horizontal push frame;

[0023] Figure 7 It is a structural schematic diagram of a rotary barrel;

[0024] Figure 8 A schematic diagram of the structure for promoting material extrusion molding;

[0025] Fig. 9 Schematic diagram of the structure for adjusting the material temperature.

[0026] In the figure: rotary barrel 11; ring gear Ⅰ12; bottom frame 21; planetary gear 22; discharge pipe 23; forming sleeve 24; auxiliary frame 25; horizontal push frame 26; upper frame 31; vertical push frame 32; top plate 41; feeding hole 42; guide frame 43; cylinder Ⅰ44; reciprocating frame 45; spiral frame 46; cover 51; mounting plate 52; heating tube 53. DETAILED DESCRIPTION

[0027] refer to Figure 1 , 2 and 7, describe in detail the embodiment of producing compound organic fertilizer:

[0028] A composite organic fertilizer production device comprises a rotary barrel 11 capable of rotating around its own axis, the rotary barrel 11 is rotatably connected to a bottom frame 21, a lower portion of the rotary barrel 11 is rotatably connected to a horizontal push frame 26, a plurality of spiral blades are arranged on the horizontal push frame 26, an axis of the horizontal push frame 26 coincides with the radial direction of the rotary barrel 11, the horizontal push frame 26 is fixedly connected to the output shaft of a reduction motor I, the reduction motor I is fixedly connected to the outer wall of the rotary barrel 11, the reduction motor I is started, the output shaft of the reduction motor I drives the horizontal push frame 26 to rotate, the horizontal push frame 26 rotates and pushes the material to move in the radial direction of the rotary barrel 11, an upper frame 31 is fixedly connected to the upper portion of the rotary barrel 11, a longitudinal push frame 32 is rotatably connected to the upper frame 31, the longitudinal push frame 32 is fixedly connected to the output shaft of the reduction motor II, the reduction motor II It is fixedly connected to the upper frame 31, and the reduction motor II is started. The reduction motor II drives the longitudinal push frame 32 to rotate. The longitudinal push frame 32 pushes the material to move in the axial direction of the rotary barrel 11, thereby cooperating with the transverse push frame 26 to push the material to move radially in the rotary barrel 11, so as to achieve full and rapid mixing of the material in the rotary barrel 11. The lower part of the bottom frame 21 is fixedly connected with a discharge pipe 23, and a molding sleeve 24 is threadedly connected to the discharge pipe 23. After the material is mixed, the material is pushed out of the discharge pipe 23 and molded by the molding sleeve 24, so that the production of composite organic fertilizer particles is achieved through cutting. When mixing the material, the molding sleeve 24 can be removed, and the discharge pipe 23 can be sealed by a plunger that can be coupled with the discharge pipe 23 to prevent material leakage and achieve full mixing of the material.

[0029] refer to Figure 4 , 5 6, detailed description of the embodiment of the auxiliary push frame 26 stable rotation:

[0030] The bottom frame 21 is rotatably connected with an auxiliary frame 25 for supporting the rotation of the transverse push frame 26, thereby enhancing the rotation stability of the transverse push frame 26 and ensuring that the transverse push frame 26 pushes the materials along the radial movement of the rotary barrel 11 for rapid mixing.

[0031] refer to Figure 3 , 45, detailed description of the embodiment of driving the rotary barrel 11 to rotate around its own axis:

[0032] The rotary barrel 11 is fixedly connected with a ring gear Ⅰ12, and a plurality of planetary gears 22 driving the ring gear Ⅰ12 to rotate are rotatably connected to the bottom frame 21. Each planetary gear 22 is fixedly connected to the output shaft of the corresponding reduction motor Ⅲ, and the reduction motor Ⅲ is fixedly connected to the bottom frame 21. The plurality of reduction motors Ⅲ are started, and the plurality of planetary gears 22 are driven to rotate synchronously. The plurality of planetary gears 22 are synchronously meshed to drive the ring gear Ⅰ12 to rotate, and the ring gear Ⅰ12 drives the rotary barrel 11 to rotate. The rotary barrel 11 drives the horizontal push frame 26 and the upper frame 31 to rotate, and the upper frame 31 drives the vertical push frame 32 to rotate, so that the materials at any position on the bottom frame 21 are fully mixed, thereby accelerating the preparation speed of the fertilizer.

[0033] refer to Figure 2 , 5 8, detailed description of the embodiment of pushing the material to form:

[0034] The upper frame 31 is fixedly connected with a top plate 41, the top plate 41 is fixedly connected with a guide frame 43, the guide frame 43 is slidably connected with a reciprocating frame 45, the reciprocating frame 45 is rotatably connected with a spiral frame 46, the spiral frame 46 is fixedly connected to the output shaft of the reduction motor IV, and the reduction motor IV is fixedly connected to the reciprocating frame 45. When the mixing of the materials is stopped, the rotary barrel 11 is stopped at a position where the axis of the spiral frame 46 coincides with the axis of the discharge pipe 23, and then the reduction motor IV is started, and the reduction motor IV drives the spiral frame 46 to rotate. The spiral frame 46 can push the material to move in the axial direction to be extruded from the discharge pipe 23, and is formed through the forming sleeve 24. At the same time, the reciprocating frame 45 is driven to rise and fall, which can drive the spiral frame 46 to extend into the discharge pipe 23, so as to more fully push the material to be extruded from the discharge pipe 23, so as to quickly process the fertilizer.

[0035] refer to Figure 8 , the embodiment of driving the spiral frame 46 to rise and fall is described in detail:

[0036] The guide frame 43 is fixedly connected with a cylinder Ⅰ44 which drives the reciprocating frame 45 to move. When the cylinder Ⅰ44 is started, the cylinder rod of the cylinder Ⅰ44 drives the reciprocating frame 45 to move up and down. The reciprocating frame 45 drives the spiral frame 46 to move up and down and extend into the discharge pipe 23 to push the material to extrude or detach from the discharge pipe 23 to mix the material.

[0037] refer to Figure 8 and 9 , detailed description of the embodiment of adding materials:

[0038] The top plate 41 is processed with a feeding hole 42, and a cover 51 is detachably connected to the feeding hole 42, so that when adding materials, the cover 51 is removed to add materials from the feeding hole 42, and when the materials are added, the cover 51 is installed on the feeding hole 42 to seal the materials.

[0039] refer to Fig. 9 , detailed description of the embodiment of adjusting the material temperature:

[0040] The top plate 41 is threadedly connected with a mounting plate 52, and a heating pipe 53 is fixedly connected to the mounting plate 52. The heating pipe 53 is connected to an externally arranged heating furnace, so that the externally arranged heating furnace circulates high-temperature steam into the heating pipe 53 to heat the material.

[0041] refer to Figure 8 , detailed description of the embodiment of quickly pushing the material into fertilizer and producing fertilizer particles through cutting:

[0042] The profile diameter of the lower part of the spiral frame 46 rotating around its own axis is the same as the inner wall diameter of the discharge pipe 23, so that the material can be fully pushed out to form the fertilizer.

[0043] refer to Figure 1 and 2 , an embodiment of the method for producing compound organic fertilizer is described in detail:

[0044] According to the above-mentioned method for producing organic fertilizer using a composite organic fertilizer production equipment, the method comprises the following steps:

[0045] Step 1: Add the material into the rotary barrel 11, drive the longitudinal push frame 32 and the transverse push frame 26 to rotate and push the material to mix, and accelerate the mixing speed of the material through mixing in multiple directions;

[0046] Step 2: driving the rotary barrel 11 to rotate around its own axis, pushing the materials at any position on the bottom frame 21 through the longitudinal push frame 32 and the transverse push frame 26 for mixing, thereby fully mixing the materials and preventing the occurrence of mixing dead corners;

[0047] Step 3: Stop the rotary barrel 11 so that the axis of the spiral frame 46 coincides with the axis of the discharge pipe 23 and pushes the material to be extruded and formed;

[0048] Step 4: Cut the extruded material to complete the production of compound organic fertilizer granules.

[0049] An example of the composition of compound organic fertilizer is described in detail:

[0050] The compound organic fertilizer produced according to the above-mentioned compound organic fertilizer production method includes the following components in weight proportions: 60 parts of straw powder; 80 parts of animal feces; 40 parts of soil; 10 parts of phosphorus pentoxide; 6 parts of potassium oxide; 4 parts of phosphate rock powder; 6 parts of potassium rock powder; and 5 parts of urea.

[0051] The compound organic fertilizer comprises the following components in weight proportions: 70 parts of straw powder; 100 parts of animal excrement; 50 parts of soil; 15 parts of phosphorus pentoxide; 7 parts of potassium oxide; 6 parts of phosphate rock powder; 8 parts of potassium rock powder; and 10 parts of urea.

[0052] The compound organic fertilizer comprises the following components in the following weight proportions: 80 parts of straw powder; 120 parts of animal excrement; 60 parts of soil; 20 parts of phosphorus pentoxide; 8 parts of potassium oxide; 10 parts of phosphate rock powder; 12 parts of potassium rock powder; and 15 parts of urea.

Claims

1. A composite organic fertilizer production equipment, characterized in that: The invention comprises a rotary barrel (11) which can rotate around its own axis, the rotary barrel (11) is rotatably connected to a bottom frame (21), a horizontal push frame (26) is rotatably connected to the lower part of the rotary barrel (11), an upper frame (31) is fixedly connected to the upper part of the rotary barrel (11), a longitudinal push frame (32) is rotatably connected to the upper frame (31), a discharge pipe (23) is fixedly connected to the lower part of the bottom frame (21), and a forming sleeve (24) is threadedly connected to the discharge pipe (23).

2. A composite organic fertilizer production equipment according to claim 1, characterized in that: The bottom frame (21) is rotatably connected to an auxiliary frame (25) for supporting the rotation of the horizontal push frame (26).

3. A composite organic fertilizer production equipment according to claim 1, characterized in that: The rotary barrel (11) is fixedly connected with a gear ring I (12), and the bottom frame (21) is rotatably connected with a plurality of planetary gears (22) for driving the gear ring I (12) to rotate.

4. A composite organic fertilizer production equipment according to claim 1, characterized in that: The upper frame (31) is fixedly connected to a top plate (41), the top plate (41) is fixedly connected to a guide frame (43), the guide frame (43) is slidably connected to a reciprocating frame (45), and the reciprocating frame (45) is rotatably connected to a spiral frame (46).

5. A composite organic fertilizer production equipment according to claim 4, characterized in that: The guide frame (43) is fixedly connected with a cylinder I (44) for driving the reciprocating frame (45) to move.

6. A composite organic fertilizer production equipment according to claim 4, characterized in that: The top plate (41) is provided with a material adding hole (42), and a sealing cover (51) is detachably connected to the material adding hole (42).

7. A composite organic fertilizer production equipment according to claim 4, characterized in that: A mounting plate (52) is threadedly connected to the top plate (41), and a heating tube (53) is fixedly connected to the mounting plate (52).

8. The composite organic fertilizer production equipment according to claim 4, characterized in that: The diameter of the profile of the lower part of the spiral frame (46) rotating around its own axis is the same as the diameter of the inner wall of the discharge pipe (23).

9. The method for producing organic fertilizer using a composite organic fertilizer production equipment according to any one of claims 1 to 8, characterized in that: The method comprises the following steps: Step 1: Add materials into the rotary barrel (11), and drive the longitudinal push frame (32) and the transverse push frame (26) to rotate and push the materials to mix; Step 2: driving the rotary barrel (11) to rotate around its own axis, and pushing the materials at any position on the bottom frame (21) through the longitudinal pushing frame (32) and the transverse pushing frame (26) to mix; Step 3: Stop the rotary barrel (11) so that the axis of the spiral frame (46) coincides with the axis of the discharge pipe (23) and pushes the material to be extruded and formed; Step 4: Cut the extruded material to complete the production of compound organic fertilizer granules.

10. The compound organic fertilizer produced by the compound organic fertilizer production method according to claim 9, characterized in that: The composite organic fertilizer comprises the following components in the following weight proportions: 60-80 parts of straw powder; 80-120 parts of animal manure; 40-60 parts of soil; 10-20 parts of phosphorus pentoxide; 6-8 parts of potassium oxide; 4-10 parts of phosphate rock powder; 6-12 parts of potash rock powder; 5-15 parts of urea.