UV absorber raw material feeder
By designing an ultraviolet absorber raw material feeder, using a mesh plate structure to process materials and pneumatic valves to control the gas circulation, the problems of odor, toxic gases and material agglomeration during solid raw materials are solved, and the safety and efficiency of the feeding process are improved.
Patent Information
- Application Number
- CN202510277156.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production process of ultraviolet absorbers, solid raw materials are easily disseminated when feeding, which endangers the safety of operators, and at the same time, it is easy to cause material agglomeration and blockage, affecting the feeding efficiency.
A UV absorber raw material feeder is designed, and the material is processed using a mesh structure distributed up and down to prevent foreign matter and agglomeration. It also controls the gas circulation through the pneumatic valve and vent pipe system to avoid backflow of odor and toxic gases. At the same time, protective components are used to seal the feeding area to improve safety.
Effectively isolate and crush solid materials, prevent foreign matter from entering, strengthen the safety and efficiency of the feeding process, avoid the return of odors and toxic gases, and improve the safety of the working environment.
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Figure CN119771273A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of ultraviolet absorber production equipment, in particular to an ultraviolet absorber raw material feeder. Background Art
[0002] UV absorbers are a class of compounds that can effectively absorb ultraviolet radiation. Through their unique molecular structure and action principle, UV absorbers play an important role in light stabilization in many fields. With the continuous development of science and technology, the performance and application fields of ultraviolet absorbers will continue to expand and improve. In the production of ultraviolet absorbers, the raw materials of ultraviolet absorbers need to undergo multi-step chemical reactions, such as esterification, acylation, condensation, etc., and ultraviolet absorbers need to be prepared in a reactor. When the reactor is used, feeding operations need to be performed. The raw materials of ultraviolet absorbers are solid materials, which are fed through a feeder. The feeding port is generally at the upper end of the feeding reactor. The raw materials of ultraviolet absorbers have odor and are toxic. If the raw materials are directly added into the reactor from the feeding port, the odor continues to emanate from the feeding port, causing the feeding personnel to work in a toxic and odorous environment, which is not conducive to the safety of the operators. When feeding, it is also easy to cause foreign matter to enter the feeder, such as gloves, work cards and other items, resulting in material contamination. When feeding, because it is a solid material, it is also easy to cause some agglomerated products, resulting in blockage during feeding, which is inconvenient to use. Summary of the invention
[0003] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background technology, a raw material feeder for ultraviolet absorbers is proposed.
[0004] The technical solution adopted by the present invention to solve the technical problem is: an ultraviolet absorber raw material feeder includes a main body component, the main body component includes a feeding hopper, a screw conveyor is fixedly installed at the lower end of the feeding hopper, and a discharge end of the screw conveyor is fixedly installed with a feed pipe, a pneumatic valve is fixedly installed at the lower end of the feed pipe, a connecting pipe is fixedly installed at the lower end of the pneumatic valve, and the connecting pipe is connected to an external ultraviolet absorber reactor, an isolation component for preventing impurities from entering the feeding hopper is fixedly installed at the upper end of the feeding hopper, and a protective component is fixedly installed on one side of the feeding hopper. When feeding, the protective component The component rises to the top of the feeding hopper and exhausts, and the material is put into the interior of the feeding hopper, and after being processed by the isolation component, falls into the interior of the screw conveyor, and is transported to the position of the discharge pipe by the screw conveyor, and enters the external reactor through the discharge pipe and the connecting pipe. After the feeding is completed, the pneumatic valve is closed to prevent the odorous and poisonous gas in the reactor from flowing back to the position of the feeding hopper through the discharge pipe, thereby improving the safety of the working area. After the feeding is completed, the protective component seals the top of the feeding hopper to further improve the safety effect during use.
[0005] Preferably, a vent pipe is fixedly installed on one side of the connecting pipe, and the vent pipe is connected to an external air purification device. The lower end of the feeding hopper is a funnel-shaped structure, and the vent pipe can be used to discharge and purify the odorous and toxic gases inside the reactor.
[0006] Preferably, the isolation assembly includes a fixed frame, which is fixedly installed inside the feeding hopper, and pin rods are evenly fixedly installed on both sides of the upper end of the fixed frame, and an upper frame body is clamped between the pin rods, and a mesh plate is fixedly installed between the upper frames, and pin holes are evenly opened on both sides of the upper frame body. The upper frame body is plugged into the pin rods through the pin holes, and the pin rods and the pin holes on the upper frame body facilitate the installation of the mesh plate, and facilitate disassembly, maintenance and cleaning, and are convenient to operate.
[0007] Preferably, both sides of the lower end of the fixed frame are provided with sliding grooves, and the internal sliding card of the sliding grooves is connected with a movable frame, and the upper end of the movable frame is fixedly installed with a lower frame body, and the interior of the lower frame body is fixedly installed with a lower mesh plate, and the mesh wires on the lower mesh plate are staggered with the mesh wires on the upper mesh plate. When feeding, the lower frame body reciprocates with the movable frame through the lower mesh plate, thereby driving the lower mesh plate to move, so that there is a shear force between the upper mesh plate and the lower mesh plate, which is not only convenient for isolating foreign matter during feeding, but also convenient for breaking the agglomerated raw materials, thereby facilitating the feeding operation.
[0008] Preferably, sliding bars are fixedly installed on both sides of the movable frame, and the movable frame is slidably connected to the inside of the sliding groove on the fixed frame through the sliding bars, first threaded holes are evenly opened at both ends of the inner side of the movable frame, and second threaded holes are evenly opened on both sides of the lower frame body, external screws are threadedly connected to the first threaded hole and the second threaded hole, and the lower frame body is connected to the second threaded hole on the movable frame through the first threaded hole and the second threaded hole, which facilitates the installation and fixation of the lower frame body, and then facilitates the installation of the lower mesh plate, and through the sliding groove and the sliding bar, it is convenient to make the movable frame move.
[0009] Preferably, a connecting rod is fixedly installed in the middle position of one side of the movable frame, one end of the connecting rod extends to the outside of the feeding hopper, and the isolation assembly also includes a driving motor, the driving motor is fixedly connected to one side of the outside of the feeding hopper, and a rotating disk is fixedly installed on the output end of the driving motor, the rotating disk is provided with a through slot of a square structure, and an adjusting screw is inserted in the through slot, a shaft rod is threadedly connected to the adjusting screw, one end of the shaft rod is pressed tightly against the upper surface of the rotating disk, a connecting rod is rotatably installed on the upper end of the shaft rod, and a notch is provided on one side of the connecting rod, and the other end of the connecting rod is rotatably installed in the notch, the driving motor drives the rotating disk to rotate, and then the shaft rod drives the connecting rod to move, and the connecting rod is pushed and pulled on the feeding hopper, so that the movable frame moves, and the through slot and the adjusting screw are convenient to adjust the position of the shaft rod on the rotating disk, thereby achieving the adjustment of the push-pull stroke, and the applicability is strong.
[0010] Preferably, the protective assembly includes a protective cover, the inner diameter of the protective cover is the same as the outer diameter of the feeding hopper, and a rubber strip is fixedly installed on the inner side of the protective cover, and the rubber strip is pressed against the outer side of the feeding hopper, so that the sealing effect is improved when the top of the feeding hopper is sealed through the protective cover and the rubber strip.
[0011] Preferably, the protection component also includes a fixing frame, a mounting plate is fixedly mounted on one side of the fixing frame, the mounting plate is fixedly connected to one side of the feeding hopper, multi-stage electric telescopic rods are fixedly mounted on both sides of the upper end of the fixing frame, the output ends of the multi-stage electric telescopic rods are fixedly connected to the upper surface of the protective cover, the protective cover is located directly above the feeding hopper, the fixing frame and the mounting plate are used to facilitate the installation of the protection component, and the multi-stage electric telescopic rods are used to facilitate the lifting and lowering of the protective cover, when feeding is carried out, the protective cover rises to above the feeding hopper, and after the feeding is completed, the protective cover seals the feeding hopper.
[0012] Preferably, a bellows expansion tube is fixedly installed at the middle position of the upper end of the protective cover, an exhaust pipe is fixedly installed on the upper surface of the fixing frame, and the exhaust pipe is connected with the bellows expansion tube, and the exhaust pipe is connected with the air inlet end of the external air purification device. Through the bellows expansion tube and the exhaust pipe, during the feeding process, the gas at the feeding hopper position can be easily extracted to avoid diffusion to the surroundings, thereby improving the safety during feeding.
[0013] In summary, the beneficial effects of the present invention are as follows: 1. By adopting the upper and lower mesh plates distributed up and down, it is not only convenient to isolate foreign matter, but also when adding materials, the movement of the lower mesh plate forms a shear force on the materials between the upper and lower mesh plates, preventing the materials from entering in blocks and facilitating crushing.
[0014] 2. By adopting the pneumatic valve, after the feeding is completed, the pneumatic valve is closed to prevent the odorous and toxic gas from returning to the feeding hopper during the reaction of the reactor, and through the vent pipe, the gas generated in the reactor is discharged into the external air purification device.
[0015] 3. Through the protective components, the odor and toxic gases carried by the materials can be discharged in time during the feeding process, and after the feeding is completed, the top of the feeding hopper is blocked to further improve the safety of the working area. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a structural schematic diagram of the main components in the present invention.
[0018] Figure 3 It is a schematic diagram of the structure of the isolation component in the present invention.
[0019] Figure 4 The present invention Figure 3 Schematic diagram of the structure at position A in the figure.
[0020] Figure 5 It is a schematic diagram of the structure of the isolation assembly of the present invention after explosion.
[0021] Figure 6 It is a schematic diagram of the structure of the isolation component of the present invention after removing the upper screen plate and the lower screen plate.
[0022] Figure 7 It is a structural schematic diagram of the position of the driving motor in the present invention.
[0023] Figure 8 It is a structural schematic diagram of the protection component in the present invention.
[0024] Description of reference numerals: 1. Main assembly; 11. Feeding hopper; 12. Screw conveyor; 13. Feeding pipe; 14. Pneumatic valve; 15. Connecting pipe; 16. Venting pipe; 2. Isolation assembly; 21. Fixed frame; 22. Pin rod; 23. Upper frame; 24. Upper mesh plate; 25. Pin hole; 26. Slide groove; 27. Movable frame; 28. Lower frame; 29. Lower mesh plate; 210. Slide bar; 211. First threaded hole; 212. Second threaded hole; 213. Connecting rod; 214. Driving motor; 215. Rotating disk; 216. Through groove; 217. Adjusting screw; 218. Shaft rod; 219. Connecting rod; 220. Notch; 3. Protection assembly; 31. Protection cover; 32. Rubber strip; 33. Fixed frame; 34. Mounting plate; 35. Multi-stage electric telescopic rod; 36. Corrugated telescopic pipe; 37. Exhaust pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] Specific examples are given below.
[0027] like Figures 1 to 8 As shown, the ultraviolet absorber raw material feeder includes a main component 1, the main component 1 includes a feeding hopper 11, a screw conveyor 12 is fixedly installed at the lower end of the feeding hopper 11, and a discharge end of the screw conveyor 12 is fixedly installed with a feed pipe 13, a pneumatic valve 14 is fixedly installed at the lower end of the feed pipe 13, a connecting pipe 15 is fixedly installed at the lower end of the pneumatic valve 14, and the connecting pipe 15 is connected to an external ultraviolet absorber reactor, an isolation component 2 is fixedly installed at the upper end of the feeding hopper 11 to prevent impurities from entering the feeding hopper 11, and a protective component 3 is fixedly installed on one side of the feeding hopper 11. When feeding, the protective component 3 is fixedly installed on the upper end of the protective component 3. It rises to the top of the feeding hopper 11 and exhausts the gas, and the material is put into the inside of the feeding hopper 11. After being processed by the isolation component 2, it falls into the inside of the screw conveyor 12, and is transported to the position of the discharge pipe 13 by the screw conveyor 12. It enters the external reactor through the discharge pipe 13 and the connecting pipe 15. After the feeding is completed, the pneumatic valve 14 is closed to prevent the odorous and poisonous gas in the reactor from flowing back to the position of the feeding hopper 11 through the discharge pipe 13, thereby improving the safety of the working area. After the feeding is completed, the protective component 3 seals the top of the feeding hopper 11 to further improve the safety effect during use.
[0028] like Figure 2 As shown, a vent pipe 16 is fixedly installed on one side of the connecting pipe 15, and the vent pipe 16 is connected to an external air purification device. The lower end of the feeding hopper 11 is a funnel-shaped structure. Through the vent pipe 16, the odorous and poisonous gas inside the reactor can be discharged and purified.
[0029] like Figures 3 to 7As shown, the isolation assembly 2 includes a fixed frame 21, which is fixedly installed inside the hopper 11, and pin rods 22 are evenly fixedly installed on both sides of the upper end of the fixed frame 21, and an upper frame body 23 is clamped between the pin rods 22, and a net plate 24 is fixedly installed between the upper frame bodies 23, and pin holes 25 are evenly opened on both sides of the upper frame body 23, and the upper frame body 23 is plugged into the pin rods 22 through the pin holes 25. Through the pin rods 22 and the pin holes 25 on the upper frame body 23, it is convenient to install the net plate 24, and it is convenient to disassemble, maintain and clean, and it is convenient to operate. Slide grooves 26 are opened on both sides of the lower end of the fixed frame 21, and a movable frame 27 is slidably clamped inside the slide grooves 26, and a lower frame body 28 is fixedly installed on the upper end of the movable frame 27, and the lower frame body 28 is fixed inside A lower mesh plate 29 is fixedly installed, and the mesh wires on the lower mesh plate 29 are staggered with the mesh wires on the upper mesh plate 24. When feeding, the lower frame 28 reciprocates with the movable frame 27 through the lower mesh plate 29, thereby driving the lower mesh plate 29 to move, so that there is a shear force between the upper mesh plate 24 and the lower mesh plate 29, which is not only convenient for isolating foreign matter during feeding, but also convenient for breaking the agglomerated raw materials, so as to facilitate the feeding operation. Slide bars 210 are fixedly installed on both sides of the movable frame 27, and the movable frame 27 is slidably connected to the inside of the slide groove 26 on the fixed frame 21 through the slide bars 210. The inner ends of the movable frame 27 are evenly provided with first threaded holes 211, and the two sides of the lower frame 28 are evenly provided with second threaded holes 212. The external screw thread connection On the first threaded hole 211 and the second threaded hole 212, and the lower frame 28 is connected to the second threaded hole 212 on the movable frame 27 through the first threaded hole 211 and the second threaded hole 212, so as to facilitate the installation and fixation of the lower frame 28, and then facilitate the installation of the lower mesh plate 29, and facilitate the movable frame 27 to move through the slide groove 26 and the slide bar 210, and a connecting rod 213 is fixedly installed in the middle position of one side of the movable frame 27, and one end of the connecting rod 213 extends to the outside of the feeding hopper 11, and the isolation component 2 also includes a driving motor 214, and the driving motor 214 is fixedly connected to one side of the outside of the feeding hopper 11, and a rotating disk 215 is fixedly installed at the output end of the driving motor 214, and a rotating disk 215 is opened A through slot 216 of a square structure is provided, and an adjusting screw 217 is inserted inside the through slot 216. A shaft rod 218 is threadedly connected to the adjusting screw 217. One end of the shaft rod 218 is pressed tightly against the upper surface of the rotating disk 215. A connecting rod 219 is rotatably installed on the upper end of the shaft rod 218. A notch 220 is provided on one side of the connecting rod 213. The other end of the connecting rod 219 is rotatably installed inside the notch 220. The rotating disk 215 is driven to rotate by the driving motor 214, so that the shaft rod 218 drives the connecting rod 219 to move, and the connecting rod 213 is pushed and pulled on the feeding hopper 11, so that the movable frame 27 moves. The position of the shaft rod 218 on the rotating disk 215 is conveniently adjusted through the through slot 216 and the adjusting screw 217.Then the push and pull stroke can be adjusted, which has strong applicability.
[0030] like Figure 8 As shown, the protection component 3 includes a protection cover 31, the inner diameter of the protection cover 31 is the same as the outer diameter of the feeding hopper 11, and a rubber strip 32 is fixedly installed on the inner side of the protection cover 31, and the rubber strip 32 is pressed against the outer side of the feeding hopper 11. Through the protection cover 31 and the rubber strip 32, when the upper part of the feeding hopper 11 is sealed, the sealing effect is improved. The protection component 3 also includes a fixing frame 33, and a mounting plate 34 is fixedly installed on one side of the fixing frame 33. The mounting plate 34 is fixedly connected to one side of the feeding hopper 11. Multi-stage electric telescopic rods 35 are fixedly installed on both sides of the upper end of the fixing frame 33. The output end of the multi-stage electric telescopic rod 35 is fixedly connected to the upper surface of the protection cover 31. The protection cover 31 is located directly above the feeding hopper 11. The fixed frame 33 and the mounting plate 34 facilitate the installation of the protection component 3, and the multi-stage electric telescopic rod 35 facilitates the lifting and lowering of the protection cover 31. When feeding, the protection cover 31 rises to the top of the feeding hopper 11. After the feeding is completed, the protection cover 31 seals the feeding hopper 11. A bellows telescopic tube 36 is fixedly installed in the middle position of the upper end of the protection cover 31, and an exhaust pipe 37 is fixedly installed on the upper surface of the fixed frame 33, and the exhaust pipe 37 is connected to the bellows telescopic tube 36. The exhaust pipe 37 is connected to the air inlet end of the external air purification device. Through the bellows telescopic tube 36 and the exhaust pipe 37, during the feeding process, it is convenient to extract the gas at the feeding hopper 11 to avoid diffusion to the surroundings, thereby improving the safety during feeding.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. Ultraviolet absorber raw material feeder, characterized by: The invention comprises a main body component (1), wherein the main body component (1) comprises a feeding hopper (11), a screw conveyor (12) is fixedly mounted at the lower end of the feeding hopper (11), and a discharge pipe (13) is fixedly mounted at the discharge end of the screw conveyor (12), a pneumatic valve (14) is fixedly mounted at the lower end of the discharge pipe (13), a connecting pipe (15) is fixedly mounted at the lower end of the pneumatic valve (14), and the connecting pipe (15) is connected to an external ultraviolet absorber reaction kettle, an isolation component (2) for preventing impurities from entering the feeding hopper (11) is fixedly mounted at the upper end of the feeding hopper (11), and a protective component (3) is fixedly mounted on one side of the feeding hopper (11).
2. The ultraviolet absorber raw material feeder according to claim 1, characterized in that: A vent pipe (16) is fixedly mounted on one side of the connecting pipe (15), and the vent pipe (16) is connected to an external air purification device. The lower end of the feeding hopper (11) is a funnel-shaped structure.
3. The ultraviolet absorber raw material feeder according to claim 1, characterized in that: The isolation assembly (2) comprises a fixing frame (21), the fixing frame (21) being fixedly mounted inside the feeding hopper (11), pin rods (22) being evenly fixedly mounted on both sides of the upper end of the fixing frame (21), an upper frame body (23) being clamped between the pin rods (22), a mesh plate (24) being fixedly mounted between the upper frame bodies (23), pin holes (25) being evenly opened on both sides of the upper frame body (23), and the upper frame body (23) being plugged onto the pin rods (22) through the pin holes (25).
4. The ultraviolet absorber raw material feeder according to claim 3, characterized in that: Slide grooves (26) are provided on both sides of the lower end of the fixed frame (21), a movable frame (27) is slidably engaged inside the slide grooves (26), a lower frame body (28) is fixedly mounted on the upper end of the movable frame (27), a lower mesh plate (29) is fixedly mounted inside the lower frame body (28), and the mesh cables on the lower mesh plate (29) are arranged in a staggered manner with the mesh cables on the upper mesh plate (24).
5. The ultraviolet absorber raw material feeder according to claim 4, characterized in that: Slide bars (210) are fixedly mounted on both sides of the movable frame (27), and the movable frame (27) is slidably engaged in the slide groove (26) on the fixed frame (21) through the slide bars (210). First threaded holes (211) are evenly formed at both ends of the inner side of the movable frame (27), and second threaded holes (212) are evenly formed on both sides of the lower frame body (28). External screws are threadedly connected to the first threaded holes (211) and the second threaded holes (212), and the lower frame body (28) is connected to the second threaded holes (212) on the movable frame (27) through the first threaded holes (211).
6. The ultraviolet absorber raw material feeder according to claim 5, characterized in that: A connecting rod (213) is fixedly mounted in the middle of one side of the movable frame (27), one end of the connecting rod (213) extending to the outside of the feeding hopper (11), the isolation assembly (2) further comprising a driving motor (214), the driving motor (214) being fixedly connected to one side of the outside of the feeding hopper (11), a rotating disk (215) being fixedly mounted at the output end of the driving motor (214), the rotating disk (215) being provided with a through slot (216) of a square structure ), and an adjusting screw (217) is inserted into the through groove (216), a shaft (218) is threadedly connected to the adjusting screw (217), one end of the shaft (218) is pressed against the upper surface of the rotating disk (215), a connecting rod (219) is rotatably mounted on the upper end of the shaft (218), and a notch (220) is formed on one side of the connecting rod (213), and the other end of the connecting rod (219) is rotatably mounted inside the notch (220).
7. The ultraviolet absorber raw material feeder according to claim 1, characterized in that: The protection assembly (3) comprises a protection cover (31), the inner diameter of the protection cover (31) being the same as the outer diameter of the feeding hopper (11), and a rubber strip (32) being fixedly mounted on the inner side of the protection cover (31), the rubber strip (32) being tightly pressed against the outer side of the feeding hopper (11).
8. The ultraviolet absorber raw material feeder according to claim 7, characterized in that: The protection assembly (3) further comprises a fixing frame (33), a mounting plate (34) being fixedly mounted on one side of the fixing frame (33), the mounting plate (34) being fixedly connected to one side of the feeding hopper (11), and multi-stage electric telescopic rods (35) being fixedly mounted on both sides of the upper end of the fixing frame (33), the output ends of the multi-stage electric telescopic rods (35) being fixedly connected to the upper surface of the protection cover (31), and the protection cover (31) being located directly above the feeding hopper (11).
9. The ultraviolet absorber raw material feeder according to claim 8, characterized in that: A corrugated telescopic tube (36) is fixedly mounted at the middle position of the upper end of the protective cover (31), an exhaust pipe (37) is fixedly mounted on the upper surface of the fixing frame (33), and the exhaust pipe (37) is connected to the corrugated telescopic tube (36), and the exhaust pipe (37) is connected to the air inlet end of an external air purification device.
Citation Information
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