Coating device and process for new energy vehicle battery thermal runaway fire extinguishing tarpaulin

By designing a coating device that includes cleaning, coating and drying components, the problem of dust on the base cloth affecting the coating quality is solved, efficient dust removal and coating curing is achieved, and the performance of thermal runaway fire extinguishing tarpaulin in new energy vehicle batteries is improved.

CN119771710APending Publication Date: 2025-04-08LINYI HAOQUAN SILICA SAND TECH
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Patent Information

Application Number
CN202510097076.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

The prior art cannot clean the base cloth before coating, resulting in dust adhering to the base cloth affecting the coating quality.

Method used

A coating device is designed, including a cleaning assembly, a coating assembly and a drying assembly. The dust removal assembly blows dust from the surface of the tarpaulin through a high-pressure air nozzle to ensure clean surface; the coating assembly uses liquid silicone and flame retardant to form a single-sided coating; the drying assembly cures the coating by heating to improve the heat resistance of the tarpaulin.

Benefits of technology

Effectively remove dust from the base cloth, improve the coating quality and heat resistance of the tarpaulin, and ensure the stability and reliability of the fire extinguishing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of fire extinguishing tarpaulin processing, in particular to a coating device and process for new energy vehicle battery thermal runaway fire extinguishing tarpaulin. The coating device comprises a coating chamber, an ash removal assembly, a coating assembly, a drying assembly, two conveying assemblies and two limiting assemblies; the two conveying assemblies are symmetrically arranged on the outer wall of the coating chamber, the two limiting assemblies are symmetrically arranged in the coating chamber, the ash removal assembly, the coating assembly and the drying assembly are sequentially arranged in the coating chamber, and the ash removal assembly comprises a transverse pipe, a high-pressure gas tank, a hose, a control valve, a swing part and two swing shafts. High-pressure gas in the transverse pipes is sprayed to the surface of the tarpaulin through the multiple spray heads to blow away dust, and the situation that the dust attached to the tarpaulin affects the coating quality is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of fire extinguishing tarpaulin processing, and in particular to a coating device and process for fire extinguishing tarpaulin used for thermal runaway fire extinguishing tarpaulin of new energy vehicle batteries. Background Art

[0002] New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, and other new energy vehicles. New energy vehicles can not only save energy, have zero or near-zero emissions, be environmentally friendly and energy-saving, and reduce pollution. However, since new energy vehicles need batteries as power, batteries will generate a lot of heat after a long time of use, and charging the battery will also generate a lot of heat due to overcharging, or the battery will leak combustible materials in the battery after a violent collision and easily catch fire. Therefore, new energy vehicle battery thermal runaway fire extinguishing tarpaulin is needed, and the fire extinguishing tarpaulin needs to use a coating device during the production process.

[0003] The Chinese invention patent with the announcement number CN118080243A discloses a coating device for the surface protective coating of woven fabrics, including a coating box, a feeding port is provided on one side of the coating box, a discharging port is provided on the other side of the coating box, a plurality of conveying rollers are rotatably installed in the coating box, a spraying component is installed in the coating box, a mounting plate is horizontally arranged in the coating box, a smoothing component is installed on the mounting plate, the smoothing component includes a cylinder fixedly connected to the mounting plate and a smoothing plate fixedly connected to the protruding end of the cylinder; the smoothing plate is horizontally placed above the woven fabric, and the length of the smoothing plate is greater than the width of the woven fabric. The invention solves the problem of low coating efficiency of woven fabrics.

[0004] However, the above patent still has the following shortcomings in actual use: the patent cannot clean the base fabric before coating, and the dust adhering to the base fabric affects the coating quality. Summary of the invention

[0005] The purpose of the present invention is to provide a coating device and process for a thermal runaway fire extinguishing tarpaulin for new energy vehicles, so as to solve the problem in the above background technology that the base fabric cannot be cleaned and the dust adhered to the base fabric affects the coating quality.

[0006] The technical solution of the present invention is: A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery comprises a coating chamber, a dust cleaning component, a coating component, a drying component, two conveying components and two limit components. Inlet and outlet are provided on both sides of the coating chamber. The two conveying components are symmetrically arranged on the outer wall of the coating chamber. The two limit components are symmetrically arranged inside the coating chamber. The dust cleaning component, the coating component and the drying component are arranged in the coating chamber in sequence. The dust cleaning component comprises a transverse pipe, a high-pressure gas tank, a hose, a control valve, a swing component and two swing shafts. The two swing shafts are rotatably installed in the coating chamber, and the end of one of the swing shafts extends to the outside of the coating chamber. The transverse pipe is horizontally arranged in the coating chamber, and the two ends of the transverse pipe are respectively connected to the two swing shafts. A plurality of nozzles are provided at the bottom of the transverse pipe. The high-pressure gas tank is installed at the top of the coating chamber. The two ends of the hose are respectively connected to the high-pressure gas tank and the transverse pipe, and the swing component is installed on the outer wall of the coating chamber.

[0007] Furthermore, the swing component includes a support frame, a cross rail, a moving block, a moving rack, a swing handle, a fan gear, a screw slide and a connecting plate. The support frame is installed on the outer wall of the coating chamber, the cross rail is horizontally arranged on the top of the support frame, the moving block is slidably installed on the cross rail, the moving rack is horizontally arranged on the top of the moving block, the swing handle is installed on the end of one of the swing shafts, the fan gear is installed at the bottom of the swing handle, and the fan gear is meshed with the moving rack, the screw slide is horizontally arranged on the top of the support frame, the connecting plate is installed on the moving end of the screw slide, and the connecting plate is connected to the moving block.

[0008] Furthermore, the conveying assembly includes a carrier frame, a slide rail, a conveying roller, a driving motor, a driving gear, a driven gear and two clamping parts. The carrier frame is installed on the outer wall of the coating chamber, the cross rail is horizontally arranged on the top of the carrier frame, the two clamping parts are symmetrically arranged on the carrier frame, and the two clamping parts slide with the cross rail, each of the clamping parts includes a clamping frame, a conveying shaft, a clamping block, a hydraulic push rod and a push block, the clamping frame is slidably installed on the slide rail, the conveying shaft is rotatably installed on the top of the clamping frame, the clamping block is installed on the head end of the conveying shaft, the hydraulic push rod is horizontally arranged on the top of the carrier frame, the push block is installed on the outer wall of the bottom end of the clamping frame, the output end of the hydraulic push rod is connected to the push block, the two sides of the conveying roller are respectively plugged with the clamping blocks in the two clamping parts, the driving motor is horizontally arranged on the outer wall of the clamping frame in one of the clamping parts, the driving gear is installed on the output shaft of the driving motor, the driven gear is installed on the tail end of the conveying shaft in one of the clamping parts, and the driven gear is meshed with the driving gear.

[0009] Furthermore, the limiting assembly includes a mounting seat, a supporting roller, a fixing frame, an electric push rod, a lifting seat and a limiting roller, the mounting seat is arranged on the inner wall of the coating chamber, the supporting roller is rotatably installed in the mounting seat, the fixing frame is installed on the inner wall of the coating chamber, the electric push rod is vertically arranged on the fixing frame, the lifting seat is installed on the output end of the electric push rod, the limiting roller is rotatably installed in the lifting seat, and the limiting roller is located above the supporting roller.

[0010] Furthermore, the coating assembly includes a coating frame, a coating roller, a material box, a stirring component, a coating component and two load-bearing frames, the coating frame is installed on the inner wall of the coating chamber, the coating roller is rotatably installed on the bottom end of the coating frame, the coating roller is provided with a plurality of brush heads, the two load-bearing frames are symmetrically arranged on the top of the coating chamber, the material box is installed on the top of the two load-bearing frames, the top of the material box is provided with a feeding pipe connected to the interior thereof, the stirring component is installed on the material box, the coating component is installed on the coating frame, and the coating component is connected to the material box.

[0011] Furthermore, the coating component includes a replenishing tube, an extrusion cylinder, a piston, an extrusion rod, an extrusion block, a roller, a spring, a rotating seat, a rotating shaft, a rotating cam, a rotating motor, a first connecting tube and a second connecting tube. The replenishing tube is horizontally arranged in the coating frame, and a plurality of nozzles are arranged at the bottom of the replenishing tube. The extrusion cylinder is horizontally arranged at the top of the coating frame. The piston is slidably installed in the extrusion cylinder, the extrusion rod is slidably installed on the outer wall of the extrusion cylinder, and the head end of the extrusion rod is connected to the piston, the extrusion block is installed on the tail end of the extrusion rod, and the roller is rotatably installed on the outer wall of the extrusion block. The spring sleeve is arranged on the outside of the extrusion rod, and the two ends of the spring are respectively connected to the outer wall of the extrusion cylinder and the extrusion block, the rotating seat is arranged on the top outer wall of the coating frame, the rotating shaft is rotatably installed on the rotating seat, the rotating cam is installed on the rotating shaft, and the rotating cam is in contact with the roller, the rotating motor is horizontally arranged on the outer wall of the rotating seat, and the output shaft of the rotating motor is connected to the rotating shaft, the two ends of the first connecting pipe are respectively connected to the extrusion cylinder and the material box, the two ends of the second connecting pipe are respectively connected to the extrusion cylinder and the replenishing pipe, and the first connecting pipe and the second connecting pipe are provided with a one-way valve.

[0012] Furthermore, the stirring component includes a stirring motor, a chain and two stirring members, the two stirring members are symmetrically arranged in the material box, each of the stirring members includes a stirring shaft, a sprocket and a plurality of stirring blades, the stirring shaft is rotatably installed in the material box, and one end of the stirring shaft extends to the outside of the material box, the sprocket is installed at the end of the stirring shaft, and the plurality of stirring blades are evenly spaced on the stirring shaft, the stirring motor is horizontally arranged on the outer wall of the material box, and the output shaft of the stirring motor is connected to the stirring shaft in one of the stirring members, and the chain is sleeved on the outside of the sprockets in the two stirring members.

[0013] Furthermore, the drying assembly includes a drying box, a heating pipe, an L-shaped frame, an air intake box, a filter component, an air pump, a first pipeline, a second pipeline and two reinforcement blocks, the two reinforcement blocks are symmetrically arranged on the inner wall of the coating chamber, the drying box is horizontally arranged on the outer walls of the two reinforcement blocks, the heating pipe is arranged in the drying box, the L-shaped frame is arranged on the outer wall of the coating chamber, the air intake box is installed on the L-shaped frame, an air intake pipe is provided on the outer wall of the air intake box, the filter component is installed in the air intake box, and the top end of the filter component extends to the outside of the air intake box, the air pump is arranged at the top of the coating chamber, the two ends of the first pipeline are respectively connected to the input end of the air pump and the air intake box, and the two ends of the second pipeline are respectively connected to the output end of the air pump and the drying box.

[0014] Furthermore, the filter component includes a filter core, a handle and two limit rails, the two limit rails are symmetrically arranged in the air intake box, the filter core is slidably installed on the two limit rails, and the top end of the filter core extends to the outside of the air intake box, and the handle is installed on the top of the filter core.

[0015] A process for coating a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery comprises the following steps: S1. Use high-silica glass fiber cloth as a single-sided coating on the base cloth, and then sew it into a tarpaulin with high-temperature resistant thread, and then wrap the tarpaulin around the conveying roller in one of the conveying components, and then the other end of the tarpaulin passes through the inlet and outlet and is connected to the conveying roller in the other conveying component; S2, the limiting rollers in the two limiting assemblies move downward to press down and limit the top of the tarpaulin, and the tarpaulin is limited between the supporting roller and the limiting roller; S3. The driving motors in the two conveying components work synchronously to drive the tarpaulin to pass through the dust cleaning component, coating component and drying component in sequence. When the tarpaulin passes under the horizontal pipe, the control valve is opened, and the high-pressure gas in the high-pressure gas tank enters the horizontal pipe through the hose. Multiple nozzles spray the high-pressure gas in the horizontal pipe onto the surface of the tarpaulin to blow away the dust; S4. When the tarpaulin passes through the coating roller, multiple brush heads apply the liquid silicone on the surface of the tarpaulin to form a single-sided coating; S5. When the tarpaulin passes through the drying box, the heat emitted by the heating tube quickly cures and dries the silicone coating of the tarpaulin.

[0016] The present invention provides a coating device and process for thermal runaway fire extinguishing tarpaulin for new energy vehicles through improvement. Compared with the prior art, the present invention has the following improvements and advantages: First: The present invention uses high-silica glass fiber cloth as a single-sided coating on the base cloth, and then sews it into a tarpaulin with high-temperature resistant thread, and then wraps the tarpaulin around one of the conveying components. The other end of the tarpaulin passes through the inlet and outlet and is connected to the other conveying component. Then the two limit components work to press the tarpaulin downward to limit the position. Then the two conveying components work synchronously to drive the tarpaulin through the cleaning component, the coating component and the drying component in sequence. When the tarpaulin passes under the transverse pipe, the control valve is opened, and the high-pressure gas in the high-pressure gas tank enters the transverse pipe through the hose. Multiple nozzles spray the high-pressure gas in the transverse pipe onto the surface of the tarpaulin to blow away the dust, so as to prevent the dust adhering to the tarpaulin from affecting the coating quality.

[0017] Second, the present invention adds liquid silicone and flame retardant into a material box through a feeding pipe, and then a stirring component operates to stir and mix the liquid silicone and flame retardant to form a coating material. At the same time, the stirring component prevents the liquid silicone from solidifying in the material box. Then, the coating component operates to transport the coating material in the material box to the surface of multiple brush heads, and the multiple brush heads apply the coating material to the surface of the tarpaulin to form a single-sided coating.

[0018] Third: The present invention drives the rotating shaft and the rotating cam to rotate by rotating the motor, and the rotating cam drives the roller and the extrusion block to move reciprocatingly horizontally, and the extrusion block drives the extrusion rod and the piston to move reciprocatingly horizontally. When the piston moves close to the rotating cam, the piston draws the coating material in the material box into the extrusion cylinder through the first connecting tube. When the piston moves away from the rotating cam, the piston squeezes the coating material in the extrusion cylinder into the replenishing tube through the second connecting tube, and then multiple nozzles spray the coating material in the extrusion cylinder onto the surface of the brush head. The one-way valve controls the coating material in the first connecting tube and the second connecting tube to flow in one direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a partial cross-sectional view of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the dust cleaning component of the present invention; Figure 4 It is a partial three-dimensional structural schematic diagram of the dust cleaning component of the present invention; Figure 5 The three-dimensional structure diagram of the conveying assembly of the present invention is shown in FIG. Figure 1 ; Figure 6 The three-dimensional structure diagram of the conveying assembly of the present invention is shown in FIG. Figure 2 ; Figure 7 It is a three-dimensional structural schematic diagram of the limiting component of the present invention; Figure 8The three-dimensional structure of the coating assembly of the present invention is shown in FIG. Figure 1 ; Fig. 9 The three-dimensional structure of the coating assembly of the present invention is shown in FIG. Figure 2 ; Fig.10 It is a partial cross-sectional view of the coating component of the present invention. Figure 1 ; Fig.11 It is a partial cross-sectional view of the coating component of the present invention. Figure 2 ; Fig.12 The three-dimensional structure of the stirring component of the present invention is shown in FIG. Figure 1 ; Fig.13 The three-dimensional structure of the stirring component of the present invention is shown in FIG. Figure 2 ; Fig.14 It is a three-dimensional structural schematic diagram of the drying component of the present invention; Fig.15 It is a three-dimensional structural schematic diagram of the filter component of the present invention.

[0020] Description of reference numerals: Coating chamber 1, inlet and outlet 11, cleaning component 2, cross pipe 21, high-pressure gas tank 22, hose 23, control valve 24, swing component 25, support frame 251, cross rail 252, moving block 253, moving rack 254, swing handle 255, fan gear 256, screw slide 257, connecting plate 258, swing shaft 26, nozzle 27, coating component 3, coating frame 31, coating roller 32, brush head 321, material box 33, feeding pipe 331, stirring component 34, stirring motor 341, chain 342, stirring member 343, stirring shaft 344, sprocket 345, stirring blade 346, coating component 35, replenishing pipe 351, nozzle 3511, extrusion cylinder 352, piston 353, extrusion rod 354, extrusion block 355, roller 356, spring 357, rotating seat 358, rotating shaft 35 9, rotating cam 3591, rotating motor 3592, first connecting pipe 3593, second connecting pipe 3594, one-way valve 3595, load-bearing frame 36, drying component 4, drying box 41, heating pipe 42, L-shaped frame 43, air intake box 44, air intake pipe 441, filter component 45, filter element 451, handle 452, limit rail 453, air pump 46, first pipeline 47, second pipeline 48, reinforcement block 49, conveying component 5, bearing frame 51, slide rail 52, conveying roller 53, driving motor 54, driving gear 55, driven gear 56, clamping component 57, clamping frame 571, conveying shaft 572, clamping block 573, hydraulic push rod 574, push block 575, limit assembly 6, mounting seat 61, support roller 62, fixing frame 63, electric push rod 64, lifting seat 65, limit roller 66. DETAILED DESCRIPTION

[0021] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The present invention provides a coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery by improvement. Figure 1-Figure 15 As shown, it includes a coating chamber 1, a dust cleaning component 2, a coating component 3, a drying component 4, two conveying components 5 and two limiting components 6. The coating chamber 1 is provided with an inlet and outlet 11 on both sides. The two conveying components 5 are symmetrically arranged on the outer wall of the coating chamber 1, and the two limiting components 6 are symmetrically arranged inside the coating chamber 1. The dust cleaning component 2, the coating component 3 and the drying component 4 are sequentially arranged in the coating chamber 1. The dust cleaning component 2 includes a transverse pipe 21, a high-pressure gas tank 22, a hose 23, a control valve 24, a swing component 25 and Two swing shafts 26, the two swing shafts 26 are rotatably installed in the coating chamber 1, and the end of one of the swing shafts 26 extends to the outside of the coating chamber 1, the cross pipe 21 is horizontally arranged in the coating chamber 1, and the two ends of the cross pipe 21 are respectively connected to the two swing shafts 26, and a plurality of nozzles 27 are arranged at the bottom of the cross pipe 21, the high-pressure gas tank 22 is installed on the top of the coating chamber 1, and the two ends of the hose 23 are respectively connected to the high-pressure gas tank 22 and the cross pipe 21, and the swing component 25 is installed on the outer wall of the coating chamber 1; High-silica glass fiber cloth is used as a single-sided coating on the base cloth, and then it is sewn into a tarpaulin with high-temperature resistant thread, and then the tarpaulin is wrapped around one of the conveying components 5, and the other end of the tarpaulin passes through the inlet and outlet 11 and is connected to the other conveying component 5, and then the two limit components 6 work to press the tarpaulin downward to limit the position, and then the two conveying components 5 work synchronously to drive the tarpaulin to pass through the cleaning component 2, the coating component 3 and the drying component 4 in turn. When the tarpaulin passes under the cross pipe 21, the control valve 24 is opened, and the high-pressure gas in the high-pressure gas tank 22 enters the cross pipe through the hose 23. 21, multiple nozzles 27 spray the high-pressure gas in the transverse tube 21 onto the surface of the tarpaulin to blow away dust, so as to prevent the dust adhering to the tarpaulin from affecting the coating quality. The swing component 25 drives the transverse tube 21 and the two swing shafts 26 to swing back and forth. The transverse tube 21 drives the multiple nozzles 27 to swing back and forth to increase the spray range. When the tarpaulin passes through the coating component 3, the coating component 3 works to apply the liquid silicone therein to the surface of the tarpaulin to form a single-sided coating. When the tarpaulin passes through the drying component 4, the drying component 4 works to quickly cure and dry the silicone coating of the tarpaulin.

[0023] Specifically, the swing component 25 includes a support frame 251, a cross rail 252, a moving block 253, a moving rack 254, a swing handle 255, a sector gear 256, a screw slide 257 and a connecting plate 258. The support frame 251 is installed on the outer wall of the coating chamber 1, the cross rail 252 is horizontally arranged on the top of the support frame 251, the moving block 253 is slidably installed on the cross rail 252, the moving rack 254 is horizontally arranged on the top of the moving block 253, the swing handle 255 is installed on the end of one of the swing shafts 26, the sector gear 256 is installed at the bottom of the swing handle 255, and the sector gear 256 and the moving rack are connected. The rod 254 is meshed, the screw slide 257 is horizontally arranged on the top of the support frame 251, the connecting plate 258 is installed on the moving end of the screw slide 257, and the connecting plate 258 is connected to the moving block 253; the screw slide 257 drives the connecting plate 258 to move reciprocatingly horizontally, the connecting plate 258 drives the moving block 253 and the moving rack 254 to move reciprocatingly horizontally, the moving rack 254 drives the fan gear 256 and the swing handle 255 to reciprocate by a certain angle, the swing handle 255 drives the cross tube 21 and the two swing shafts 26 to reciprocate by a certain angle, and then the cross tube 21 realizes swinging, and the multiple nozzles 27 swing back and forth to increase its jet range.

[0024] Specifically, the conveying assembly 5 includes a carrier frame 51, a slide rail 52, a conveying roller 53, a driving motor 54, a driving gear 55, a driven gear 56 and two clamping components 57. The carrier frame 51 is installed on the outer wall of the coating chamber 1, and the cross rail 252 is horizontally arranged on the top of the carrier frame 51. The two clamping components 57 are symmetrically arranged on the carrier frame 51, and the two clamping components 57 are slidably matched with the cross rail 252. Each of the clamping components 57 includes a clamping frame 571, a conveying shaft 5 72, a clamping block 573, a hydraulic push rod 574 and a push block 575, the clamping frame 571 is slidably mounted on the slide rail 52, the conveying shaft 572 is rotatably mounted on the top of the clamping frame 571, the clamping block 573 is mounted on the head end of the conveying shaft 572, the hydraulic push rod 574 is horizontally arranged on the top of the carrier 51, the push block 575 is mounted on the outer wall of the bottom end of the clamping frame 571, the output end of the hydraulic push rod 574 is connected to the push block 575, and the two sides of the conveying roller 53 are divided into The driving motor 54 is horizontally arranged on the outer wall of the clamping frame 571 in one of the clamping components 57, the driving gear 55 is installed on the output shaft of the driving motor 54, the driven gear 56 is installed on the tail end of the conveying shaft 572 in one of the clamping components 57, and the driven gear 56 is meshed with the driving gear 55; the hydraulic push rods 574 in the two clamping components 57 drive the push block 575 and the clamping frame 571 to move horizontally, the clamping frame 571 drives the clamping block 573 to move synchronously, the clamping blocks 573 in the two clamping components 57 move close to each other and are plugged into the two sides of the conveying roller 53 to clamp and limit the conveying roller 53, the tarpaulin can be wound and rolled on the surface of the conveying roller 53, and then the driving motor 54 works to drive the driving gear 55 to rotate, the driving gear 55 uses the driven gear 56 to drive the conveying shaft 572 and the clamping block 573 to rotate, and then the conveying roller 53 is rotated, so as to achieve the purpose of conveying the tarpaulin.

[0025] Specifically, the limiting assembly 6 includes a mounting seat 61, a supporting roller 62, a fixing frame 63, an electric push rod 64, a lifting seat 65 and a limiting roller 66. The mounting seat 61 is arranged on the inner wall of the coating chamber 1, the supporting roller 62 is rotatably installed in the mounting seat 61, the fixing frame 63 is installed on the inner wall of the coating chamber 1, the electric push rod 64 is vertically arranged on the fixing frame 63, the lifting seat 65 is installed on the output end of the electric push rod 64, the limiting roller 66 is rotatably installed in the lifting seat 65, and the limiting roller 66 is located above the supporting roller 62; the lifting seat 65 is driven downward by the operation of the electric push rod 64, and the lifting seat 65 drives the limiting roller 66 to move downward to press down the top end of the tarpaulin, and the tarpaulin is limited between the supporting roller 62 and the limiting roller 66.

[0026] Specifically, the coating assembly 3 includes a coating frame 31, a coating roller 32, a material box 33, a stirring component 34, a coating component 35 and two load-bearing frames 36. The coating frame 31 is installed on the inner wall of the coating chamber 1. The coating roller 32 is rotatably installed at the bottom end of the coating frame 31. The coating roller 32 is provided with a plurality of brush heads 321. The two load-bearing frames 36 are symmetrically arranged on the top of the coating chamber 1. The material box 33 is installed on the top of the two load-bearing frames 36. The top of the material box 33 is provided with a feeding pipe 331 connected to the inside thereof. The stirring component 34 is installed on the material box 33, the coating component 35 is installed on the coating frame 31, and the coating component 35 is connected to the material box 33; liquid silicone and flame retardant are added into the material box 33 through the feeding pipe 331, and then the stirring component 34 works to stir and mix the liquid silicone and the flame retardant to form a coating material, and at the same time, the stirring component 34 prevents the liquid silicone from solidifying in the material box 33, and then the coating component 35 works to transport the coating material in the material box 33 to the surface of multiple brush heads 321, and the multiple brush heads 321 apply the coating material on the surface of the tarpaulin to form a single-sided coating.

[0027] Specifically, the coating component 35 includes a replenishing pipe 351, an extrusion cylinder 352, a piston 353, an extrusion rod 354, an extrusion block 355, a roller 356, a spring 357, a rotating seat 358, a rotating shaft 359, a rotating cam 3591, a rotating motor 3592, a first connecting pipe 3593 and a second connecting pipe 3594. The replenishing pipe 351 is horizontally arranged in the coating frame 31, and a plurality of nozzles 3511 are arranged at the bottom of the replenishing pipe 351. The extrusion cylinder 352 is horizontally arranged at the top of the coating frame 31. The piston 353 is slidably installed in the extrusion cylinder 352, and the extrusion rod 354 is slidably installed on the extrusion cylinder 352. The outer wall of the cylinder 352 is connected to the head end of the extrusion rod 354 and the piston 353. The extrusion block 355 is installed on the tail end of the extrusion rod 354. The roller 356 is rotatably installed on the outer wall of the extrusion block 355. The spring 357 is sleeved on the outside of the extrusion rod 354, and the two ends of the spring 357 are respectively connected to the outer wall of the extrusion cylinder 352 and the extrusion block 355. The rotating seat 358 is set on the top outer wall of the coating frame 31, and the rotating shaft 359 is rotatably installed on the rotating seat 358. The rotating cam 3591 is installed on the rotating shaft 359, and the rotating cam 3591 conflicts with the roller 356. The rotating motor 3592 is horizontally arranged on the outer wall of the rotating seat 358, and the output shaft of the rotating motor 3592 is connected to the rotating shaft 359, the two ends of the first connecting pipe 3593 are respectively connected to the extrusion cylinder 352 and the material box 33, the two ends of the second connecting pipe 3594 are respectively connected to the extrusion cylinder 352 and the replenishing pipe 351, and the first connecting pipe 3593 and the second connecting pipe 3594 are provided with a one-way valve 3595; the rotating motor 3592 drives the rotating shaft 359 and the rotating cam 3591 to rotate, and the rotating cam 3591 drives the roller 356 and the extrusion block 355 to reciprocate horizontally, and the extrusion block 355 is moved horizontally. 55 drives the extrusion rod 354 and the piston 353 to move reciprocatingly horizontally. When the piston 353 moves close to the rotating cam 3591, the piston 353 draws the coating material in the material box 33 into the extrusion cylinder 352 through the first connecting tube 3593. When the piston 353 moves away from the rotating cam 3591, the piston 353 squeezes the coating material in the extrusion cylinder 352 into the replenishing tube 351 through the second connecting tube 3594, and then the multiple nozzles 3511 spray the coating material in the extrusion cylinder 352 onto the surface of the brush head 321. The one-way valve 3595 controls the coating material in the first connecting tube 3593 and the second connecting tube 3594 to flow in one direction.

[0028] Specifically, the stirring component 34 includes a stirring motor 341, a chain 342 and two stirring members 343, the two stirring members 343 are symmetrically arranged in the material box 33, each stirring member 343 includes a stirring shaft 344, a sprocket 345 and a plurality of stirring blades 346, the stirring shaft 344 is rotatably installed in the material box 33, and one end of the stirring shaft 344 extends to the outside of the material box 33, the sprocket 345 is installed at the end of the stirring shaft 344, and the plurality of stirring blades 346 are evenly spaced on the stirring shaft 344. It is arranged flat on the outer wall of the material box 33, and the output shaft of the stirring motor 341 is connected to the stirring shaft 344 in one of the stirring members 343, and the chain 342 is sleeved on the outside of the sprocket 345 in the two stirring members 343; the stirring motor 341 drives the stirring shaft 344 in one of the stirring members 343 to rotate, and this stirring shaft 344 uses the sprocket 345 and the chain 342 to drive the stirring shaft 344 in the other stirring member 343 to rotate synchronously, and then the multiple stirring blades 346 rotate to stir and mix the liquid silicone and the flame retardant to form a coating material.

[0029] Specifically, the drying assembly 4 includes a drying box 41, a heating pipe 42, an L-shaped frame 43, an air intake box 44, a filter component 45, an air pump 46, a first pipeline 47, a second pipeline 48 and two reinforcement blocks 49, the two reinforcement blocks 49 are symmetrically arranged on the inner wall of the coating chamber 1, the drying box 41 is horizontally arranged on the outer walls of the two reinforcement blocks 49, the heating pipe 42 is arranged in the drying box 41, the L-shaped frame 43 is arranged on the outer wall of the coating chamber 1, the air intake box 44 is installed on the L-shaped frame 43, the outer wall of the air intake box 44 is provided with an air intake pipe 441, the filter component 45 is installed in the air intake box 44, and the top of the filter component 45 The first end extends to the outside of the air inlet box 44, the air pump 46 is arranged on the top of the coating chamber 1, the two ends of the first pipe 47 are respectively connected with the input end of the air pump 46 and the air inlet box 44, and the two ends of the second pipe 48 are respectively connected with the output end of the air pump 46 and the drying box 41; the air pump 46 draws external gas through the air inlet pipe 441 and enters the air inlet box 44, and then the filter component 45 filters the gas, and the filtered gas passes through the first pipe 47 and the second pipe 48 into the drying box 41, and the heating pipe 42 quickly heats the gas in the drying box 41, and the heated gas quickly cures and dries the silicone coating of the tarpaulin.

[0030] Specifically, the filter component 45 includes a filter element 451, a handle 452 and two limit rails 453, the two limit rails 453 are symmetrically arranged in the air intake box 44, the filter element 451 is slidably installed on the two limit rails 453, and the top end of the filter element 451 extends to the outside of the air intake box 44, and the handle 452 is installed on the top of the filter element 451; the filter element 451 filters the gas passing through the air intake box 44, and the handle 452 facilitates and quickly pulls the filter element 451 upward out of the air intake box 44 for replacement.

[0031] The present invention also provides a process for coating a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery, comprising the following steps: S1, using high-silica glass fiber cloth as a single-sided coating on the base cloth, and then sewing it into a tarpaulin with high-temperature resistant thread, and then winding the tarpaulin around the conveying roller 53 in one of the conveying components 5, and then the other end of the tarpaulin passes through the inlet and outlet 11 and is connected to the conveying roller 53 in the other conveying component 5; S2, the limiting rollers 66 in the two limiting assemblies 6 move downward to press down and limit the top of the tarpaulin, and the tarpaulin is limited between the supporting rollers 62 and the limiting rollers 66; S3, the driving motors 54 in the two conveying components 5 work synchronously to drive the tarpaulin to pass through the dust cleaning component 2, the coating component 3 and the drying component 4 in sequence. When the tarpaulin passes under the transverse pipe 21, the control valve 24 is opened, and the high-pressure gas in the high-pressure gas tank 22 enters the transverse pipe 21 through the hose 23. The multiple nozzles 27 spray the high-pressure gas in the transverse pipe 21 onto the surface of the tarpaulin to blow away the dust; S4, when the tarpaulin passes through the coating roller 32, the plurality of brush heads 321 apply the liquid silicone therein to the surface of the tarpaulin to form a single-sided coating; S5. When the tarpaulin passes through the drying box 41, the heat emitted by the heating tube 42 quickly cures and dries the silicone coating of the tarpaulin.

[0032] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery, characterized in that: The invention comprises a coating chamber (1), a dust cleaning component (2), a coating component (3), a drying component (4), two conveying components (5) and two limit components (6), wherein both sides of the coating chamber (1) are provided with an inlet and an outlet (11), the two conveying components (5) are symmetrically arranged on the outer wall of the coating chamber (1), the two limit components (6) are symmetrically arranged inside the coating chamber (1), the dust cleaning component (2), the coating component (3) and the drying component (4) are arranged in sequence inside the coating chamber (1), the dust cleaning component (2) comprises a transverse pipe (21), a high-pressure gas tank (22), a hose (23), a control valve (24), a swing component (2 5) and two swing shafts (26), the two swing shafts (26) are rotatably mounted in the coating chamber (1), and the end of one of the swing shafts (26) extends to the outside of the coating chamber (1), the transverse tube (21) is horizontally arranged in the coating chamber (1), and the two ends of the transverse tube (21) are respectively connected to the two swing shafts (26), a plurality of nozzles (27) are provided at the bottom of the transverse tube (21), the high-pressure gas tank (22) is mounted on the top of the coating chamber (1), the two ends of the hose (23) are respectively connected to the high-pressure gas tank (22) and the transverse tube (21), and the swing component (25) is mounted on the outer wall of the coating chamber (1).

2. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 1, characterized in that: The swing component (25) comprises a support frame (251), a cross rail (252), a moving block (253), a moving rack (254), a swing handle (255), a sector gear (256), a screw slide (257) and a connecting plate (258); the support frame (251) is mounted on the outer wall of the coating chamber (1); the cross rail (252) is horizontally arranged on the top of the support frame (251); the moving block (253) is slidably mounted on the cross rail (252); the moving rack (254) is horizontally arranged on the top of the coating chamber (1); The movable block (253) is horizontally arranged on the top of the movable block (253), the swing handle (255) is installed on the end of one of the swing shafts (26), the fan gear (256) is installed on the bottom of the swing handle (255), and the fan gear (256) is meshed with the movable rack (254), the screw slide (257) is horizontally arranged on the top of the support frame (251), the connecting plate (258) is installed on the movable end of the screw slide (257), and the connecting plate (258) is connected to the movable block (253).

3. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 2, characterized in that: The conveying assembly (5) comprises a carrier frame (51), a slide rail (52), a conveying roller (53), a driving motor (54), a driving gear (55), a driven gear (56) and two clamping components (57); the carrier frame (51) is mounted on the outer wall of the coating chamber (1); the cross rail (252) is horizontally arranged on the top of the carrier frame (51); the two clamping components (57) are symmetrically arranged on the carrier frame (51), and the two clamping components (57) are slidably matched with the cross rail (252); each of the clamping components (57) comprises a clamping frame (571), a conveying shaft (572), a clamping block (573), a hydraulic push rod (574) and a push block (575); the clamping frame (571) is slidably mounted on the slide rail (52); the conveying shaft (572) is rotatably mounted on the clamping frame (571); The top end of the conveying shaft (572) is provided with a clamping block (573) mounted on the head end of the conveying shaft (572); the hydraulic push rod (574) is horizontally arranged on the top of the carrier frame (51); the push block (575) is mounted on the outer wall of the bottom end of the clamping frame (571); the output end of the hydraulic push rod (574) is connected to the push block (575); the two sides of the conveying roller (53) are respectively plugged into the clamping blocks (573) in the two clamping components (57); the driving motor (54) is horizontally arranged on the outer wall of the clamping frame (571) in one of the clamping components (57); the driving gear (55) is mounted on the output shaft of the driving motor (54); the driven gear (56) is mounted on the tail end of the conveying shaft (572) in one of the clamping components (57); and the driven gear (56) is meshed with the driving gear (55).

4. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 3, characterized in that: The limiting assembly (6) comprises a mounting seat (61), a supporting roller (62), a fixing frame (63), an electric push rod (64), a lifting seat (65) and a limiting roller (66); the mounting seat (61) is arranged on the inner wall of the coating chamber (1); the supporting roller (62) is rotatably mounted in the mounting seat (61); the fixing frame (63) is mounted on the inner wall of the coating chamber (1); the electric push rod (64) is vertically arranged on the fixing frame (63); the lifting seat (65) is mounted on the output end of the electric push rod (64); the limiting roller (66) is rotatably mounted in the lifting seat (65); and the limiting roller (66) is located above the supporting roller (62).

5. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 4, characterized in that: The coating assembly (3) comprises a coating frame (31), a coating roller (32), a material box (33), a stirring component (34), a coating component (35) and two load-bearing frames (36); the coating frame (31) is mounted on the inner wall of the coating chamber (1); the coating roller (32) is rotatably mounted on the bottom end of the coating frame (31); a plurality of brush heads (321) are provided on the coating roller (32); the two load-bearing frames (36) are symmetrically arranged on the top of the coating chamber (1); the material box (33) is mounted on the top of the two load-bearing frames (36); a feeding pipe (331) connected to the interior of the material box (33) is provided on the top of the material box (33); the stirring component (34) is mounted on the material box (33); the coating component (35) is mounted on the coating frame (31); and the coating component (35) is connected to the material box (33).

6. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 5, characterized in that: The coating component (35) comprises a replenishing tube (351), an extrusion cylinder (352), a piston (353), an extrusion rod (354), an extrusion block (355), a roller (356), a spring (357), a rotating seat (358), a rotating shaft (359), a rotating cam (3591), a rotating motor (3592), a first connecting tube (3593) and a second connecting tube (3594). The replenishing tube (351) is horizontally arranged in the coating frame (31). The replenishing tube (351) ) is provided with a plurality of nozzles (3511) at the bottom, the extrusion cylinder (352) is horizontally arranged at the top of the coating frame (31), the piston (353) is slidably mounted in the extrusion cylinder (352), the extrusion rod (354) is slidably mounted on the outer wall of the extrusion cylinder (352), and the head end of the extrusion rod (354) is connected to the piston (353), the extrusion block (355) is mounted on the tail end of the extrusion rod (354), and the roller (356) is rotatably mounted on the outer wall of the extrusion block (355). The spring (357) is sleeved on the outside of the extrusion rod (354), and the two ends of the spring (357) are respectively connected to the outer wall of the extrusion cylinder (352) and the extrusion block (355), the rotating seat (358) is arranged on the top outer wall of the coating frame (31), the rotating shaft (359) is rotatably mounted on the rotating seat (358), the rotating cam (3591) is mounted on the rotating shaft (359), and the rotating cam (3591) is in contact with the roller (356), and the rotating The motor (3592) is horizontally arranged on the outer wall of the rotating seat (358), and the output shaft of the rotating motor (3592) is connected to the rotating shaft (359). The two ends of the first connecting pipe (3593) are respectively connected to the extrusion cylinder (352) and the material box (33). The two ends of the second connecting pipe (3594) are respectively connected to the extrusion cylinder (352) and the replenishing pipe (351). The first connecting pipe (3593) and the second connecting pipe (3594) are provided with a one-way valve (3595).

7. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 6, characterized in that: The stirring component (34) comprises a stirring motor (341), a chain (342) and two stirring members (343); the two stirring members (343) are symmetrically arranged in the material box (33); each stirring member (343) comprises a stirring shaft (344), a sprocket (345) and a plurality of stirring blades (346); the stirring shaft (344) is rotatably mounted in the material box (33); one end of the stirring shaft (344) extends to the outside of the material box (33); the sprocket (345) is mounted on the end of the stirring shaft (344); the plurality of stirring blades (346) are arranged on the stirring shaft (344) at equal intervals; the stirring motor (341) is horizontally arranged on the outer wall of the material box (33); the output shaft of the stirring motor (341) is connected to the stirring shaft (344) in one of the stirring members (343); and the chain (342) is sleeved on the outside of the sprockets (345) in the two stirring members (343).

8. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 7, characterized in that: The drying assembly (4) comprises a drying box (41), a heating pipe (42), an L-shaped frame (43), an air intake box (44), a filter component (45), an air pump (46), a first pipeline (47), a second pipeline (48) and two reinforcement blocks (49), wherein the two reinforcement blocks (49) are symmetrically arranged on the inner wall of the coating chamber (1), the drying box (41) is horizontally arranged on the outer wall of the two reinforcement blocks (49), the heating pipe (42) is arranged in the drying box (41), the L-shaped frame (43) is arranged on the outer wall of the coating chamber (1), and the An air intake box (44) is mounted on an L-shaped frame (43); an air intake pipe (441) is provided on an outer wall of the air intake box (44); the filter component (45) is mounted in the air intake box (44), and a top end of the filter component (45) extends to the outside of the air intake box (44); the air pump (46) is arranged on the top of the coating chamber (1); two ends of the first pipeline (47) are respectively connected to an input end of the air pump (46) and the air intake box (44); and two ends of the second pipeline (48) are respectively connected to an output end of the air pump (46) and a drying box (41).

9. A coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 8, characterized in that: The filter component (45) comprises a filter core (451), a handle (452) and two limit rails (453), wherein the two limit rails (453) are symmetrically arranged in the air intake box (44), the filter core (451) is slidably mounted on the two limit rails (453), and the top end of the filter core (451) extends to the outside of the air intake box (44), and the handle (452) is mounted on the top of the filter core (451).

10. The process of a coating device for a thermal runaway fire extinguishing tarpaulin for a new energy vehicle battery according to claim 9, characterized in that: The following steps are included: S1, using high-silica glass fiber cloth as a base cloth with a single-sided coating, and then sewing it into a tarpaulin with a high-temperature resistant thread, and then winding the tarpaulin around a conveying roller (53) in one of the conveying components (5), and then the other end of the tarpaulin passes through the inlet and outlet (11) and is connected to the conveying roller (53) in another conveying component (5); S2, the limiting rollers (66) in the two limiting assemblies (6) move downward to press down and limit the top end of the tarpaulin, so that the tarpaulin is limited between the supporting roller (62) and the limiting roller (66); S3, the driving motors (54) in the two conveying components (5) work synchronously to drive the tarpaulin to pass through the dust cleaning component (2), the coating component (3) and the drying component (4) in sequence. When the tarpaulin passes under the transverse pipe (21), the control valve (24) is opened, and the high-pressure gas in the high-pressure gas tank (22) enters the transverse pipe (21) through the hose (23). The multiple nozzles (27) spray the high-pressure gas in the transverse pipe (21) onto the surface of the tarpaulin to blow away dust; S4, when the tarpaulin passes through the coating roller (32), the plurality of brush heads (321) apply the liquid silicone therein to the surface of the tarpaulin to form a single-sided coating; S5. When the tarpaulin passes through the drying box (41), the heat emitted by the heating tube (42) quickly solidifies and dries the silicone coating of the tarpaulin.

Citation Information

Patent Citations

  • Coating device for protective coating on outer surface of woven fabric

    CN118080243A