Inner tube assembly machine
By designing an automated inner tube assembly machine, the automatic gripping, positioning, and conveying of the inner tube and sealing components of the shaped tube are realized, solving the problems of time-consuming, labor-intensive, and uncontrollable efficiency of manual assembly in the existing technology, and realizing efficient automated production.
Patent Information
- Application Number
- CN202510153958.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-02-12
AI Technical Summary
Existing internal tube assembly machines all rely on manual assembly, which is time-consuming, labor-intensive, and has uncontrollable efficiency. Labor costs are high, and there is a lack of fully automatic or semi-automatic machines on the market.
Design an inner tube assembly machine, comprising a frame, protective door, vibratory plate, divider, geared motor, bottom assembly mechanism, upper assembly mechanism, inner tube insertion assembly mechanism and small plastic core assembly mechanism, to realize automatic gripping, positioning and conveying of shaped inner tubes and seals, thereby improving the degree of automation.
Significantly reduces manual intervention, improves production efficiency, lowers labor costs, enhances product market competitiveness, and shortens assembly time from 20 seconds per piece to 6 seconds per piece.
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Figure CN119772585B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of assembly machines, in particular to an inner tube assembly machine. BACKGROUND
[0002] The inner tube assembly machine is a device specially used for automatic assembly of inner tubes and sealing elements of household faucet shaping pipes. There are about 300 small and medium-sized processing plants in the industry, all of which use manual repeated feeding and grabbing to assemble.
[0003] The existing inner tube assembly machine is all manually assembled, which is time-consuming and laborious. There is no fully automatic or semi-automatic machine on the market to replace manual work or reduce manual work. Manual assembly is low in efficiency, high in difficulty and high in labor cost. The manual assembly time of the existing product is 20S / root, and the efficiency is uncontrollable.
[0004] Therefore, in view of the problem that the traditional inner tube assembly machine is all manually assembled, time-consuming and laborious, and the efficiency is uncontrollable, a semi-automatic inner tube assembly machine can be designed to accurately operate. This equipment can be operated by one person to feed and discharge. SUMMARY
[0005] In order to overcome the problem that the traditional inner tube assembly machine is all manually assembled, time-consuming and laborious, and the efficiency is uncontrollable.
[0006] The technical scheme of the present application is as follows: an inner tube assembly machine, comprising a rack, a protective door, a vibrating disc, a divider, a speed reducer, a bottom assembly mechanism, an upper assembly mechanism, a inner tube assembly mechanism, a small plastic core assembly mechanism and an electric cylinder; the outer side of the rack is hingedly connected with the protective door, four vibrating discs for feeding four different types of shaping pipe accessories are installed at one end of the inner part of the rack, two vibrating discs are arranged in parallel and distributed in two groups, a divider for separating six workstations is installed at the bottom end of the inner part of the rack, a speed reducer is installed at the side end of the divider, a bottom assembly mechanism is installed above the divider, an upper assembly mechanism is installed above the bottom assembly mechanism, an inner tube assembly mechanism is installed at the side of the upper assembly mechanism, a small plastic core assembly mechanism is installed at the side of the inner tube assembly mechanism, the bottom assembly mechanism comprises a lower aluminum alloy index plate with six workstations arranged at the upper end of the divider, a workbench is installed inside the rack in parallel with the lower aluminum alloy index plate, a main shaft connected with the divider is installed through the center of the lower aluminum alloy index plate, the upper assembly mechanism comprises an upper aluminum alloy index plate installed above the lower aluminum alloy index plate, the inner tube assembly mechanism comprises an inner tube feeding hanger installed above the side end of the upper aluminum alloy index plate, and an electric cylinder for lifting and adjusting the height to adapt to different lengths of shaping pipes is installed above the upper aluminum alloy index plate.
[0007] Preferably, the inner tube assembly machine adopts a bottom assembly mechanism, an upper assembly mechanism, a through inner tube assembly mechanism and a small plastic core assembly mechanism, which can realize a series of operations such as automatic grabbing, positioning, assembly and conveying of the inner tube of the shaped tube and the sealing element, thereby greatly improving the automation degree of assembly and reducing manual intervention.
[0008] Preferably, six groups of lower clamps are equidistantly distributed at the lower end of the lower aluminum alloy index plate, and the lower end and the upper end of the upper aluminum alloy index plate are respectively provided with the middle layer clamps and the upper layer clamps which are correspondingly distributed with the lower clamps.
[0009] Preferably, the bottom assembly mechanism comprises a linear vibrator installed on the vibration disc for feeding, a servo module installed at the side end of the linear vibrator for horizontal movement, a first lifting cylinder installed outside the servo module for upward and downward movement, and a clamp cylinder installed at the piston end of the first lifting cylinder for grabbing the feeding.
[0010] Preferably, a grabbing clamp is installed at the side end of the linear vibrator, a rodless cylinder is installed at the lower end of the grabbing clamp, a receiving clamp capable of receiving the large plastic core is installed below the grabbing clamp, and a rearward retraction cylinder is installed at the lower end of the lower aluminum alloy index plate for moving the product to below the shaped tube after receiving the large plastic core.
[0011] Preferably, a body clamp is arranged below the lower aluminum alloy index plate, a large plastic core clamp is installed below the body clamp, an inner tube tool with heating and blowing functions is installed below the large plastic core clamp, wherein the heating can soften the inner tube and the blowing can expand the inner tube, an inner tube clamp is installed inside the inner tube tool, a downward pressing cylinder clamp is installed below the body clamp, a blowing pipe joint is installed inside the inner tube tool and arranged at the side of the downward pressing cylinder clamp, and a heating rod is installed at the side end of the blowing pipe joint.
[0012] Preferably, the upper assembly mechanism comprises an up-down module driven by a servo motor, an arm swinging module capable of pressing the soft small head is installed outside the up-down module, and a vacuum generator for stably grabbing the soft small head is installed outside the arm swinging module.
[0013] Preferably, the through inner tube assembly mechanism comprises a through tube plate with a through tube opening arranged inside below the inner tube incoming hanging bracket, a height adjusting module for adjusting the through tube height according to the pre-set length of the shaped tube is installed below the through tube plate, a servo motor one is installed at the side end of the height adjusting module, a main gear is arranged at the output end of the servo motor one, a slave gear is meshingly connected outside the main gear, and a clamping wheel capable of clamping and conveying the inner tube downward is installed at one end of the main gear and the slave gear close to the servo motor one.
[0014] As preferred, a cutting-off cylinder is installed below the high degree adjustment module side end under the wheel clamp, a blade clamp is installed on the piston end of the cutting-off cylinder, a V-shaped cutting knife is installed on the upper end of the blade clamp, a cutter head for cutting the inner tube in a bevel state is installed on the side of the V-shaped cutting knife, and a cutter groove is formed in the cutter head.
[0015] As preferred, a pipe rolling mechanism is installed on the upper end of the workbench, a servo motor two is installed on the top end of the pipe rolling mechanism, two groups of belts that make the shaped tube rotate smoothly when the rubber tube passes through are installed on the output end of the servo motor two, an extension cylinder is arranged at the center of the upper side of the two groups of belts, the piston end of the extension cylinder is connected with the two groups of belts through connecting pieces, and limiting adjustment screws are installed on the inner side of the two groups of belts.
[0016] As preferred, the small plastic core assembly mechanism comprises a support frame plate installed at a corner of the upper end of the workbench, a lead screw motor is installed on the inner side top end of the support frame plate, a transmission mechanism is installed on the outer side of the lead screw motor, an adjusting lead screw is installed on the outer side of the transmission mechanism, a lead screw sliding plate is drivingly connected to the outer side of the adjusting lead screw, an arm swinging motor is installed on the lower end of the lead screw sliding plate, an arm swinging mechanism is installed on the output end of the arm swinging motor, a reciprocating cylinder is installed on the side end of the arm swinging mechanism, a pipe penetrating head is installed on the lower end of the arm swinging mechanism, a gas nozzle interface is formed on the side end top of the pipe penetrating head, and a gas outlet is formed on the side end bottom of the pipe penetrating head.
[0017] The inner tube assembly machine has the advantages that the bottom assembly mechanism, the upper assembly mechanism, the inner tube penetrating assembly mechanism and the small plastic core assembly mechanism can realize automatic accurate grabbing, positioning, assembly and conveying of the inner tube and the sealing element of the shaped tube, the automation degree of assembly is greatly improved, manual intervention is reduced, the production efficiency is improved, the traditional manual assembly process needs to consume a large amount of manpower and time, the inner tube assembly machine can greatly reduce manual participation, thereby reducing the labor cost, and the efficiency and accuracy of machine assembly are higher, which is also helpful to improve the market competitiveness of products. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A three-dimensional structure schematic view of the inner tube assembly machine is shown.
[0019] Figure 2 A three-dimensional structure schematic view of a driving shaft in the inner tube assembly machine is shown.
[0020] Figure 3 A three-dimensional structure schematic view of a vibrating disc in the inner tube assembly machine is shown.
[0021] Figure 4 A three-dimensional structure schematic view of a lower layer clamping jaw in the inner tube assembly machine is shown.
[0022] Figure 5The three-dimensional structure schematic diagram of the grabbing clamping jaw in the inner tube assembling machine of the present application is shown;
[0023] Figure 6 The three-dimensional structure schematic diagram of the receiving clamping jaw in the inner tube assembling machine of the present application is shown;
[0024] Figure 7 The three-dimensional structure schematic diagram of the rear shrink cylinder in the inner tube assembling machine of the present application is shown;
[0025] Figure 8 The three-dimensional structure schematic diagram of the lower pressing cylinder clamping jaw in the inner tube assembling machine of the present application is shown;
[0026] Figure 9 The three-dimensional structure schematic diagram of the swing arm movement module in the inner tube assembling machine of the present application is shown;
[0027] Figure 10 The three-dimensional structure schematic diagram of the pipe penetrating plate in the inner tube assembling machine of the present application is shown;
[0028] Figure 11 The three-dimensional structure schematic diagram of the main gear in the inner tube assembling machine of the present application is shown;
[0029] Figure 12 The three-dimensional structure schematic diagram of the cutting-off cylinder in the inner tube assembling machine of the present application is shown;
[0030] Figure 13 The three-dimensional structure schematic diagram of the V-shaped cutting knife in the inner tube assembling machine of the present application is shown;
[0031] Figure 14 The three-dimensional structure schematic diagram of the cutter head in the inner tube assembling machine of the present application is shown;
[0032] Figure 15 The three-dimensional structure schematic diagram of the pipe rolling mechanism in the inner tube assembling machine of the present application is shown;
[0033] Figure 16 The three-dimensional structure schematic diagram of the support frame plate in the inner tube assembling machine of the present application is shown;
[0034] Figure 17 The three-dimensional structure schematic diagram of the adjusting screw rod in the inner tube assembling machine of the present application is shown;
[0035] Figure 18 The three-dimensional structure schematic diagram of the swing arm mechanism in the inner tube assembling machine of the present application is shown.
[0036] Explanation of reference signs: 1, rack; 2, protective door; 3, vibration disc; 4, divider; 5, speed reduction motor; 10, electric cylinder; 601, lower layer aluminum alloy index disc; 602, workbench; 603, driving shaft; 604, lower layer clamping jaw; 605, linear vibrator; 606, servo module; 607, first lifting air cylinder; 608, clamping jaw air cylinder; 609, grabbing clamping jaw; 610, rodless air cylinder; 611, material receiving clamping jaw; 612, rear retraction air cylinder; 613, body clamping jaw; 614, large plastic core clamping jaw; 615, inner tube jig; 616, downward pressing air cylinder clamping jaw; 617, air blowing pipe joint; 618, heating rod; 701, upper layer aluminum alloy index disc; 702, upper and lower mold module; 703, swing arm movement module; 801, inner tube incoming material hanging rack; 802, pipe penetrating plate; 803, servo motor one; 804, main gear; 805, driven gear; 806, clamping wheel; 807, height adjustment module; 808, cutting air cylinder; 809, blade clamp; 810, V-shaped cutter; 811, cutter head; 812, cutter groove; 813, pipe rolling mechanism; 8131, servo motor two; 8132, belt; 8133, telescopic air cylinder; 8134, limit adjustment screw; 901, support frame plate; 902, lead screw motor; 903, adjustment lead screw; 904, lead screw sliding plate; 905, swing arm motor; 906, reciprocating air cylinder; 907, pipe penetrating head; 908, air nozzle interface; 909, air outlet; 910, swing arm mechanism. DETAILED DESCRIPTION
[0037] The application will be further described below in conjunction with the drawings and examples.
[0038] Please refer to Figures 1-18The application provides an embodiment: an inner tube assembling machine, which comprises a rack 1, a protective door 2, vibration discs 3, a divider 4, a speed reducer 5, a bottom layer assembling mechanism, an upper layer assembling mechanism, a through inner tube assembling mechanism, a small plastic core assembling mechanism and an electric cylinder 10; the outer side of the rack 1 is hingedly connected with the protective door 2, four vibration discs 3 for sending four different types of shaped tube accessories are installed at one end of the inner part of the rack 1, two vibration discs 3 are arranged in parallel and are distributed in two groups in an upper and lower manner, the divider 4 for separating six work stations is installed at the bottom end of the inner part of the rack 1, the speed reducer 5 is installed at the side end of the divider 4, the bottom layer assembling mechanism is installed above the divider 4, the upper layer assembling mechanism is installed above the bottom layer assembling mechanism, the through inner tube assembling mechanism is installed at the side of the upper layer assembling mechanism, the small plastic core assembling mechanism is installed at the side of the through inner tube assembling mechanism, the bottom layer assembling mechanism comprises a lower aluminum alloy index plate 601 provided with six work stations and arranged at the upper end of the divider 4, a workbench 602 is installed on the inner side of the rack 1 and arranged in parallel with the lower aluminum alloy index plate 601, a driving shaft 603 connected with the divider 4 is installed through the center of the inner part of the lower aluminum alloy index plate 601, the upper layer assembling mechanism comprises an upper aluminum alloy index plate 701 installed above the lower aluminum alloy index plate 601, the through inner tube assembling mechanism comprises an inner tube incoming material hanger 801 installed above the side end of the upper aluminum alloy index plate 701, the electric cylinder 10 capable of lifting and adjusting height to adapt to shaped tubes with different lengths is installed above the upper aluminum alloy index plate 701, the inner tube assembling machine adopts the bottom layer assembling mechanism, the upper layer assembling mechanism, the through inner tube assembling mechanism and the small plastic core assembling mechanism, can realize a series of operations such as automatic grabbing, positioning, assembling and conveying of the inner tube of the shaped tube and the sealing element, greatly improves the automation degree of assembling, reduces manual intervention, the rack 1 is a 50*50 square tube support, the periphery is sealed with a plate and the surface is treated by baking paint; the speed reducer 5 is a 750W speed reducer.
[0039] Please refer to Figures 3-9In the embodiment, the lower end of the lower aluminum alloy indexing disc 601 is equidistantly provided with six groups of lower clamps 604, the lower end and the upper end of the upper aluminum alloy indexing disc 701 are respectively provided with middle clamps and upper clamps corresponding to the lower clamps 604, the bottom assembly mechanism comprises a linear vibrator 605 installed on the vibrating disc 3 for feeding, a laterally moving servo module 606 is installed at the side end of the linear vibrator 605, a first lifting cylinder 607 capable of moving up and down is installed outside the servo module 606, a clamp cylinder 608 for grabbing the feeding is installed at the piston end of the first lifting cylinder 607, a grabbing clamp 609 is installed at the side end of the linear vibrator 605, a rodless cylinder 610 is installed at the lower end of the grabbing clamp 609, a receiving clamp 611 capable of accessing the white big head is installed below the grabbing clamp 609, a rear shrink cylinder 612 for moving the product below the shaping tube after receiving the large plastic core is installed at the lower end of the lower aluminum alloy indexing disc 601, a body clamp 613 is arranged below the lower aluminum alloy indexing disc 601, a large plastic core clamp 614 is installed below the body clamp 613, an inner tube tool 615 with heating and blowing functions is installed below the large plastic core clamp 614, wherein the heating can soften the inner tube and the blowing can expand the inner tube, an inner tube clamp is installed inside the inner tube tool 615, a down-pressing cylinder clamp 616 is installed below the body clamp 613, a blowing pipe joint 617 arranged at the side of the down-pressing cylinder clamp 616 is installed inside the inner tube tool 615, a heating rod 618 is installed at the side end of the blowing pipe joint 617, the upper assembly mechanism comprises an up-down module 702 driven by a servo motor, an arm swinging movement module 703 capable of pressing into a soft small head is installed outside the up-down module 702, and a vacuum generator for stably grabbing the soft small head is installed outside the arm swinging movement module 703.
[0040] Please refer to Figures 10-18In the embodiment, the inner tube assembly mechanism comprises a tube penetrating plate 802 provided with a tube penetrating hole below the inner tube feeding hanger 801, a height adjusting module 807 installed below the tube penetrating plate 802 and capable of adjusting the tube penetrating height according to the preset tube length, a servo motor I 803 installed at the side end of the height adjusting module 807, a main gear 804 provided at the output end of the servo motor I 803, a slave gear 805 meshed and connected with the outer side of the main gear 804, a clamping wheel 806 capable of clamping the inner tube for downward conveying and installed at the end of the main gear 804 and the slave gear 805 close to the servo motor I 803, a cutting cylinder 808 installed below the clamping wheel 806 at the side end of the height adjusting module 807, a blade clamp 809 installed at the piston end of the cutting cylinder 808, a V-shaped cutter 810 installed at the upper end of the blade clamp 809, a cutter head 811 installed at the side of the V-shaped cutter 810 and capable of cutting the inner tube in an oblique state, a cutter groove 812 provided in the cutter head 811, a tube rolling mechanism 813 installed at the upper end of the workbench 602, a servo motor II 8131 installed at the top end of the tube rolling mechanism 813, two groups of belts 8132 installed at the inner side of the tube rolling mechanism 813 and capable of rotating the tube and allowing the rubber tube to pass through smoothly, a telescopic cylinder 8133 provided at the upper center of the two groups of belts 8132, a connecting piece connected with the piston end of the telescopic cylinder 8133 and the two groups of belts 8132, and a limiting adjusting screw 8134 installed at the inner side of the two groups of belts 8132.
[0041] In the working process, the tube assembly machine is used to assemble the tube composed of a large plastic core, a white big head, a PVC inner tube, a soft small head and a small plastic core, and the feeding and discharging positions of the operator are both at the workbench 602.
[0042] When feeding, the operator places the tube in the lower clamping jaw 604, and the lower clamping jaw 604 is in a closed virtual gripping state, i.e., there is a gap around the lower clamping jaw 604 to accommodate the tube, the middle clamping jaw is automatically clamped after sensing the product, and then the upper clamping jaw is also clamped, and after the upper clamping jaw is clamped, it is rotated by 60° to enter the next assembly position.
[0043] The two vibration discs 3 of the next layer are respectively large plastic cores and white big head feeding positions, which are fed by the linear vibrator 605. The servo module 606 is started to drive the first lifting cylinder 607 and the clamping jaw cylinder 608 to grab the large plastic core for feeding. After receiving the large plastic core, the rear retracting cylinder 612 is retracted to move the large plastic core to below the shaping pipe. At the same time, the rodless cylinder 610 moves the feeding, so that the grabbing jaw 609 can put the white big head into the receiving jaw 611 after grabbing. When the two sets of fixtures of the bottom layer, i.e. the large plastic core and the white big head, are fed, they are immediately rotated to the next station for further assembly.
[0044] The inner tube jaw in the inner tube fixture 615 clamps the inner tube, the back cylinder is pressed down, the jaw is clamped by the additional spring, so that a certain clamping force is maintained on the rubber pipe surface. The inner tube fixture 615 has heating and blowing functions. The inner tube is softened by the heating rod 618, and is expanded by the blowing pipe joint 617. The lower pressure cylinder jaw 616 clamps and presses down the inner tube to complete the preliminary assembly of the inner tube.
[0045] The upper and lower module 702 drives the swing arm movement module 703 to rotate, and at the same time, the vacuum generator can stably grab the soft small head on the linear vibrator 605. Then the swing arm movement module 703 continues to rotate to the assembly position, the swing arm movement module 703 is lowered, and the soft small head is pressed in. The upper and lower module 702 is adjusted in height according to the length of the product to be produced after inputting the data, and the assembly height is automatically adjusted. This process is simultaneously operated with the two assembly mechanisms of the lower layer;
[0046] The inner tube placing wheel on the inner tube hanging rack 801 can wind and store the inner tube. When the inner tube is inserted, the inner tube is inserted from the tube insertion hole in the middle of the tube insertion plate 802. The tube insertion length is pre-set, and the corresponding program formula is adjusted. The 400W servo motor 1 803 is started to make the main gear 804 and the driven gear 805 move towards each other, so that the two sets of clamping wheels 806 can rotate and clamp the inner tube for conveying. At this time, the cutting cylinder 808 is retracted, the tube insertion is completed, the bottom is assembled at the same time, and after the assembly is completed, the servo motor 2 8131 is started to drive the two sets of belts 8132 to rotate, so that the shaping pipe rotates in both directions, and the large plastic core and the large white head assembled after the bottom are pulled into the shaping pipe. The height adjusting module 807 is started to drive it to lift upwards, so that the inner tube is extended for a distance. At this time, the upper clamping jaw clamps the inner tube, the cutting cylinder 808 is pushed out, so that the V-shaped cutter 810 on the cutter clamp 809 can extend into the cutter groove 812 in the cutter head 811, and then the inner tube is cut off. The height adjusting module 807 is further raised to the position, the tube insertion, assembly, clamping of the inner tube and cutting of the inner tube are completed at this station, and the small plastic core is rotated to the next station for assembly.
[0047] The start of the lead screw motor 902, so that the adjustment screw 903 can drive the lead screw slide 904 up and down, automatically adjust the height to adapt to different length of the pipe, and the swing arm motor 905 can drive the swing arm mechanism 910 to rotate, the swing arm mechanism 910 can grab the small plastic core to the assembly station, at this time, press down and assemble, reciprocating cylinder 906 reciprocating motion driven small plastic core rotation, let the pipe more easily, in the pipe at the same time through the air outlet 909 blow, make it quickly assemble, because the device inside the mechanism for rotating disc type operation, and the cylinder and sensor are followed by rotation, then all the gas and sensor power supply using air slip ring and electric slip ring connection, the device uses industrial computer and man-machine interface control.
[0048] Through the above steps, the inner tube assembly machine sets the bottom assembly mechanism, the upper assembly mechanism, the inner tube assembly mechanism and the small plastic core assembly mechanism, which can realize a series of operations such as automatic grabbing, positioning, assembling and conveying of the inner tube and sealing element of the shaping pipe, which greatly improves the automation degree of assembly, reduces manual intervention, and solves the problem that the traditional inner tube assembly machine is all assembled by hand, which is time-consuming and laborious, and the efficiency is uncontrollable.
[0049] The embodiments of the application are described in detail above in combination with the drawings, but the application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the application.
Claims
1. An inner tube assembly machine comprising a frame; characterised in that: The utility model also includes a protective door, a vibrating disc, a divider, a speed reducer motor, a bottom assembly mechanism, an upper assembly mechanism, a inner tube assembly mechanism and a small plastic core assembly mechanism; the protective door is hingedly connected to the outside of the frame; four vibrating discs for feeding four different types of pipe fittings are installed at one end of the inside of the frame; two vibrating discs are arranged in parallel and are distributed in two groups; a divider for separating six workstations is installed at the bottom end of the inside of the frame; a speed reducer motor is installed at the side end of the divider; a bottom assembly mechanism is installed above the divider; an upper assembly mechanism is installed above the bottom assembly mechanism; an inner tube assembly mechanism is installed at the side of the upper assembly mechanism; a small plastic core assembly mechanism is installed at the side of the inner tube assembly mechanism; the bottom assembly mechanism comprises a lower aluminum alloy index plate with six workstations installed at the upper end of the divider; a workbench is installed inside the frame in parallel with the lower aluminum alloy index plate; a main shaft is installed through the center of the lower aluminum alloy index plate and is connected to the divider; the upper assembly mechanism comprises an upper aluminum alloy index plate installed above the lower aluminum alloy index plate; the inner tube assembly mechanism comprises an inner tube hanging rack installed above the side end of the upper aluminum alloy index plate; an electric cylinder is installed above the upper aluminum alloy index plate and can be lifted to adjust the height to adapt to different lengths of the pipe; the upper assembly mechanism comprises an up-down mold group driven by a servo motor; a swing arm movement mold group can press into the soft small head; a vacuum generator is installed outside the swing arm movement mold group and can stably grab the soft small head; the inner tube assembly mechanism comprises a pipe penetrating plate with a pipe penetrating opening installed below the inner tube hanging rack; a height adjusting group is installed below the pipe penetrating plate and can adjust the pipe penetrating height according to the pre-set pipe length; a servo motor one is installed at the side end of the height adjusting group; a main gear is installed at the output end of the servo motor one; a slave gear is meshingly connected to the outside of the main gear; the main gear and the slave gear are both installed with a clamping wheel that can clamp the inner tube and convey it downwards; a pipe rolling mechanism is installed at the upper end of the workbench; a servo motor two is installed at the top end of the pipe rolling mechanism; two groups of belts are installed at the output end of the servo motor two and can make the pipe rotate and smoothly pass through the rubber tube; a telescopic cylinder is installed above the center of the two groups of belts; the piston end of the telescopic cylinder is connected to the two groups of belts through a connecting piece; limiting adjustment screws are installed inside the two groups of belts; the small plastic core assembly mechanism comprises a support frame plate installed at a corner of the upper end of the workbench; a lead screw motor is installed at the top end of the inside of the support frame plate; a transmission mechanism is installed outside the lead screw motor; an adjusting lead screw is installed outside the transmission mechanism; a lead screw sliding plate is transmissionally connected to the outside of the adjusting lead screw; a swing arm motor is installed at the lower end of the lead screw sliding plate; a swing arm mechanism is installed at the output end of the swing arm motor; a reciprocating cylinder is installed at the side end of the swing arm mechanism; a pipe penetrating head is installed at the lower end of the swing arm mechanism; a gas nozzle interface is formed at the top of the side end of the pipe penetrating head; a gas outlet is formed at the bottom of the side end of the pipe penetrating head.
2. The inner tube assembly machine of claim 1, wherein: Six groups of lower clamps are equidistantly distributed at the lower end of the lower aluminum alloy index plate; middle layer clamps and upper layer clamps are installed at the lower end and the upper end of the upper aluminum alloy index plate respectively and are correspondingly distributed with the lower clamps.
3. The inner tube assembly machine of claim 1, wherein: The bottom assembly mechanism comprises a linear vibrator installed on the vibration disc for feeding, a transverse moving servo module installed at the side end of the linear vibrator, a first lifting cylinder installed on the outside of the servo module and movable up and down, and a gripper cylinder installed at the piston end of the first lifting cylinder for grabbing the feeding.
4. The inner tube assembly machine of claim 3, wherein: A grabbing gripper is installed at the side end of the linear vibrator, a rodless cylinder is installed at the lower end of the grabbing gripper, a receiving gripper for connecting the white big head is installed below the grabbing gripper, and a rear shrink cylinder for moving the product below the shaping tube after receiving the big plastic core is installed at the lower end of the lower aluminum alloy indexing disc.
5. The inner tube assembly machine of claim 1, wherein: A body gripper is arranged below the lower aluminum alloy indexing disc, a big plastic core gripper is installed below the body gripper, an inner tube tool with heating and blowing functions is installed below the big plastic core gripper, wherein the heating can soften the inner tube and the blowing can expand the inner tube, an inner tube gripper is installed inside the inner tube tool, a down-pressing cylinder gripper is installed below the body gripper, a blowing pipe joint is installed inside the inner tube tool and arranged at the side of the down-pressing cylinder gripper, and a heating rod is installed at the side end of the blowing pipe joint.
6. The inner tube assembly machine of claim 1, wherein: A cutting cylinder is installed at the side end of the height adjusting module below the wheel clamping, a blade clamp is installed at the piston end of the cutting cylinder, a V-shaped cutter is installed at the upper end of the blade clamp, a cutter head is installed at the side of the V-shaped cutter for facilitating the cutting of the inner tube in an inclined state, and a cutter groove is formed inside the cutter head.
Citation Information
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