Hardware cutting and grinding all-in-one machine

Abstract

The invention relates to the technical field of hardware machining, in particular to a hardware cutting and grinding all-in-one machine which comprises a bottom frame, a cutting assembly is fixedly installed on one side of the top of the bottom frame, a machining table is fixedly installed on one side of the front end of the bottom frame, and a discharging groove is fixedly installed on the other side of the front end of the bottom frame through a first supporting frame. A grinding assembly is movably installed below the discharging groove. The grinding assembly comprises a first grinding bin and a second grinding bin, the first grinding bin and the second grinding bin are matched in size, the opposite sides of the first grinding bin and the second grinding bin are installed in a communicating mode through a flap valve, and the rotating assembly comprises a stepping motor installed on the back face of the bottom frame. A transmission shaft is installed on the stepping motor through a coupler in a transmission mode, and a connecting frame is welded to the front end of the transmission shaft. The problem that hardware needs to be independently clamped and polished after being cut can be effectively solved, and the problem that the overall working efficiency is limited due to the fact that only single hardware can be treated each time can be effectively solved.

Description

Technical Field

[0001] The invention relates to the technical field of hardware processing, in particular to a hardware cutting and polishing integrated machine. Background Art

[0002] In the current field of mechanical processing and manufacturing, cutting and grinding occupy a dominant position. Cutting, as a rough processing method, is mainly used for the decomposition of large parts. It can divide large pieces of material into small parts for further processing or remove excess parts on the parts. In contrast, grinding is a fine processing technology that focuses on the fine processing of the edges of parts. Through grinding, the edges and corners become smoother, thereby reducing the risk of injury.

[0003] After extensive searching, the publication number is CN112171283A, which discloses a cutting and grinding machine and its use method, and relates to the field of cutting and grinding technology. The present invention includes an operating table, the upper surface of which is provided with a placement groove, a first mounting plate and a second mounting plate, the placement groove is provided with a first limit plate and a second limit plate, a side surface of the first limit plate is provided with a threaded rod, one end of the threaded rod is connected to a fixed plate, the upper surface of the first mounting plate is provided with a hydraulic telescopic rod, one end of the hydraulic telescopic rod is connected to a mounting bracket, the opposite sides of the inner wall of the mounting bracket are provided with threaded columns, the peripheral side of the threaded column is provided with a movable screw sleeve, and the bottom surface of the movable screw sleeve is fixedly provided with a grinding disc.

[0004] When the device in the prior art is in use, a fixing plate is provided to facilitate fixing the cut material; and a threaded column is provided to cooperate with the movable screw sleeve thread to facilitate the left and right movement of the grinding disc for grinding. However, when the device in the prior art is performing the grinding operation, the cut hardware must be fixed and clamped, and the purpose of grinding the cut hardware is to remove the burrs caused by cutting. If the hardware is small or irregular in size, it is extremely inconvenient to clamp and position it, which increases the time consumption of grinding and directly affects the work efficiency. At the same time, when the grinding operation is in progress, the cutting needs to be stopped, and the grinding operation can only grind one hardware at a time, which also makes it difficult to improve the work efficiency of the all-in-one machine. Therefore, a hardware cutting and grinding all-in-one machine is needed to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an all-in-one machine for cutting and polishing hardware, which can effectively solve the problem in the background technology that hardware needs to be individually fixed and clamped for polishing after cutting, especially for small-sized or irregular hardware, which is inconvenient to clamp and position, increases the time consumption for polishing, and has low work efficiency. In addition, the polishing and cutting operations cannot be performed continuously, and each polishing is limited to a single hardware, which makes it difficult to improve the overall work efficiency of the all-in-one machine.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a hardware cutting and grinding machine, comprising a base frame, a cutting assembly is fixedly installed on one side of the top of the base frame, a processing table is fixedly installed on one side of the front end of the base frame, a discharge trough is fixedly installed on the other side of the front end of the base frame through a first support frame, and a grinding assembly is movably installed under the discharge trough;

[0007] The grinding assembly includes a first grinding chamber and a second grinding chamber, the first grinding chamber and the second grinding chamber have matching sizes, the first grinding chamber and the second grinding chamber are connected and installed at opposite sides through a flap valve, the first grinding chamber or the second grinding chamber is filled with abrasive, the abrasive in the first grinding chamber or the second grinding chamber flows between the first grinding chamber or the second grinding chamber through the opened flap valve, and a rotating assembly is fixedly installed on the back of the grinding assembly;

[0008] The rotating assembly includes a stepper motor installed on the back of the base frame, a transmission shaft is installed on the stepper motor through a coupling, a connecting frame is welded and installed on the front end of the transmission shaft, the connecting frame adopts a semi-arc structure design, and the connecting frame is fixedly connected to the grinding assembly to ensure stability and precision during rotation.

[0009] Preferably, the base frame adopts a square tube welding design to ensure the high stability and load-bearing capacity of the entire machine. The bottom height of the base frame is lower than the bottom height of the grinding assembly, providing a solid foundation for the smooth flipping of the grinding assembly. A positioning frame is fixedly installed on the inner side of the base frame, and a bearing is embedded in the positioning frame. The transmission shaft is rotatably connected to the positioning frame through the bearing.

[0010] When the above technical solution is adopted, the chassis adopts a square tube welding design, which ensures the high stability and load-bearing capacity of the entire machine and provides a solid foundation for cutting and grinding operations. The bottom height of the chassis is lower than the bottom height of the grinding assembly, which provides sufficient space for the smooth flipping of the grinding assembly. The positioning frame is embedded with a bearing, and the transmission shaft is connected to the positioning frame through the bearing, which ensures the stability and accuracy of the rotating assembly during the rotation process.

[0011] Preferably, the processing table and the discharge trough have no contact on one side relative to the other and a gap is left. The upper end surfaces of the processing table and the discharge trough are in the same plane, which provides a guarantee for the stable placement of the hardware. The two sides of the hardware can be respectively mounted on the processing table and the discharge trough. The processing table is provided with mounting holes and movably inserted with clamping components for positioning the hardware. These clamping components can flexibly adapt to hardware of different sizes and shapes to ensure their stability and accuracy during the cutting process.

[0012] When the above technical solution is adopted, a gap is left on the opposite side of the processing table and the discharge trough, and the upper end faces are in the same plane, which provides a guarantee for the stable placement and cutting of the hardware. The two sides of the hardware can be respectively mounted on the processing table and the discharge trough, which is convenient for automatic material drop after cutting. The mounting holes opened on the processing table and the movable clamping components can flexibly adapt to hardware of different sizes and shapes, ensuring stability and accuracy during the cutting process.

[0013] Preferably, the cutting assembly includes a second support frame, which is fixedly mounted on the back of the base frame, a Y-axis cylinder is fixedly mounted on the top of the back of the second support frame, the front end of the Y-axis cylinder passes through the second support frame and is fixedly mounted with a Z-axis cylinder, and a cutting machine is fixedly mounted on the top of the Z-axis cylinder. This three-dimensional mobile design enables the cutting machine to be accurately positioned and moved in three-dimensional space, thereby meeting the needs of various complex cutting tasks.

[0014] When the above technical solution is adopted, the cutting assembly includes the second support frame, the Y-axis cylinder, the Z-axis cylinder and the cutting machine, realizing a three-dimensional moving design. This design enables the cutting machine to achieve precise positioning and movement in three-dimensional space, thereby meeting the needs of various complex cutting tasks and improving the flexibility and accuracy of cutting.

[0015] Preferably, the cutting machine includes a driving motor, which is fixedly mounted on the bottom of the Z-axis cylinder. A cutting blade is transmission-mounted on one end of the driving motor. The installation position of the cutting blade matches the gap position on the opposite side of the processing table and the discharge chute, thereby ensuring the smooth progress of the cutting operation and avoiding sparks generated during cutting. At the same time, it also ensures the accuracy and efficiency of the cutting. A protective cover is fixedly mounted on the driving motor above the cutting blade, which effectively prevents sparks and debris generated during the cutting process from flying.

[0016] When the above technical solution is adopted, the cutting machine drives the cutting blade to be installed through the driving motor, ensuring the smooth progress of the cutting operation. The installation position of the cutting blade matches the gap position on the opposite side of the processing table and the discharge chute, avoiding the influence of sparks generated during cutting on the machine and the operator. The setting of the protective cover effectively prevents the sparks and debris generated during the cutting process from splashing, ensuring the safety of the operation.

[0017] Preferably, a connecting groove is installed at the bottom of the first grinding bin, and the first grinding bin is fixedly connected to the top of the front end of the connecting frame through the connecting groove, thereby ensuring stability during the grinding process. A sliding cover is slidably installed on the top of the first grinding bin, and the sliding cover can be easily opened and closed, which is convenient for putting in and taking out hardware and avoiding leakage of abrasives.

[0018] When the above technical solution is adopted, the first grinding chamber is fixedly connected to the front top of the connecting frame through the connecting groove, ensuring stability during the grinding process. The setting of the sliding cover facilitates the insertion and removal of hardware and avoids the leakage of abrasives. The filter can effectively filter out the debris generated during the grinding process, keep the first grinding chamber clean, and at the same time, the abrasive can be discharged through the filter.

[0019] Preferably, a filter is fixedly installed on the top of the connecting groove on the first grinding bin, which can effectively filter out debris generated during the grinding process to keep the first grinding bin clean. At the same time, the abrasive can be discharged through the filter. The bottom of the connecting groove on the first grinding bin is connected to the top of the flap valve, and a vibration motor is fixedly installed on the front of the connecting groove on the first grinding bin. The vibration motor plays a key role in the grinding process. The vibration it generates can help the hardware to be polished with the abrasive in the first grinding bin and improve the grinding effect.

[0020] When the above technical solution is adopted, the vibration motor plays a key role in the grinding process. The vibration it generates can help the hardware to roll and collide with the abrasive in the first grinding chamber, thereby achieving the grinding effect. The setting of the vibration motor improves the grinding efficiency and grinding quality, making the surface of the hardware smoother and flatter.

[0021] Preferably, a connecting groove is installed on the top of the second grinding chamber, and the second grinding chamber is fixedly connected to the bottom of the front end of the connecting frame through the connecting groove, thereby ensuring stability during the grinding process. A sliding cover is slidably installed on the bottom of the second grinding chamber, and the sliding cover can be easily opened and closed, which is convenient for putting in and taking out hardware and avoiding leakage of abrasives.

[0022] When the above technical solution is adopted, the second grinding chamber is fixedly connected to the bottom of the front end of the connecting frame through the connecting groove, ensuring stability during the grinding process. The setting of the sliding cover facilitates the insertion and removal of hardware and avoids the leakage of abrasives. The filter can effectively filter out the debris generated during the grinding process, keep the second grinding chamber clean, and at the same time, the abrasive can be discharged through the filter.

[0023] Preferably, a filter is fixedly installed at the bottom of the connecting groove on the second grinding bin, which can effectively filter out debris generated during the grinding process to keep the second grinding bin clean. At the same time, the abrasive can be discharged through the filter. The top of the connecting groove on the second grinding bin is connected to the bottom of the flap valve, and a vibration motor is fixedly installed on the front of the connecting groove on the second grinding bin. The vibration motor plays a key role in the grinding process. The vibration it generates can help the hardware to be polished with the abrasive in the second grinding bin and improve the grinding effect.

[0024] When the above technical solution is adopted, the vibration motor plays a key role in the grinding process. The vibration it generates can help the hardware to roll and collide with the abrasive in the second grinding chamber, thereby achieving the grinding effect. The setting of the vibration motor improves the grinding efficiency and grinding quality of the second grinding chamber.

[0025] Preferably, mounting frames are fixedly installed at the front and rear ends of the sliding cover respectively, and a cover-opening cylinder is fixedly installed at one end of the mounting frame away from the sliding cover. The cover-opening cylinder is fixedly installed at the front and rear ends of the first grinding bin or the second grinding bin, and the working direction of the cover-opening cylinder matches the sliding direction of the sliding cover. The setting of the cover-opening cylinder provides the sliding cover with an automatic opening and closing function, and the setting of the cover-opening cylinder not only improves the operating efficiency, but also reduces the labor intensity of the operator.

[0026] When the above technical solution is adopted, the sliding cover is fixedly connected to the cover-opening cylinder through the mounting frame, realizing the automatic opening and closing function of the sliding cover. The setting of the cover-opening cylinder not only improves the operating efficiency, but also reduces the labor intensity of the operator. The working direction of the cover-opening cylinder matches the sliding direction of the sliding cover, ensuring that the opening and closing process of the sliding cover is smooth and reliable.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] The present invention provides a solid guarantee for the stable and orderly placement of hardware through the ingenious combination of the precisely designed processing table and the discharge trough. Specifically, the processing table and the discharge trough are connected by a stable support structure, which ensures the stability and coordination of the two during use. The two sides of the hardware can be stably mounted on the processing table and the discharge trough respectively. Such a design not only facilitates the automatic blanking after the cutting operation, but also greatly improves the fluency and efficiency of the operation.

[0029] The clamping assembly equipped on the processing table is particularly exquisitely designed and can flexibly adapt to hardware of various sizes and shapes. The clamping assembly can ensure the absolute stability and accuracy of the hardware during the cutting process through a precise adjustment mechanism and a locking device. This highly adaptable design enables the present invention to be widely used in the processing of different types of hardware, greatly improving the versatility and practicality of the machine.

[0030] The innovation of the present invention is particularly significant in terms of the grinding components. The first grinding chamber and the second grinding chamber are connected by a precisely machined flap valve. This design not only realizes the recycling of abrasives and reduces operating costs, but also ensures the uniform distribution of abrasives between the two grinding chambers. The opening and closing action of the flap valve is controlled by a precise solenoid valve. The flow speed and amount of abrasives can be precisely controlled through the control system, thereby further improving the grinding effect and uniformity.

[0031] The vibration motor in the grinding chamber is connected to the chamber body to generate strong vibrations, which helps the hardware to roll and collide in the abrasive. This design not only improves the grinding efficiency and uniformity, but also avoids the situation where the hardware may be excessively worn or not polished locally during the grinding process. At the same time, the vibration frequency and amplitude of the vibration motor can be accurately adjusted by the control system to meet the grinding needs of hardware of different types and sizes. In order to further improve the grinding effect and efficiency, the present invention also adopts a design of alternating use of double chambers. After the hardware is polished in the first grinding chamber, the abrasive can automatically enter the second grinding chamber through the flap valve to wait for the next grinding. This design not only improves the continuity and efficiency of grinding, but also ensures the stability and uniformity of the hardware during the grinding process. In addition, when the chamber body of the grinding chamber is made of high-strength, wear-resistant and corrosion-resistant materials, its stability and durability during long-term use can be ensured.

[0032] The cutting assembly and the grinding assembly of the present invention are cleverly integrated in the same body, and a seamless connection between the two is achieved through precise layout and connection design. The external control panel is connected to the cutting assembly and the grinding assembly through an advanced control system, so that the cutting and grinding operations are carried out continuously. After the cutting is completed, the hardware automatically falls through the discharge chute and conveniently enters the grinding assembly without repositioning, thereby further improving the work efficiency.

[0033] In addition, the stepper motor, cylinder and other automation components of the present invention realize automatic control through precise transmission mechanism and control system, ensuring the accuracy and stability of cutting and grinding operations. The opening and closing of the sliding cover is also realized by precise cover opening cylinder, which further reduces the labor intensity of the operator and improves the operation efficiency. The chassis adopts high-strength square tube welding design, which not only ensures the high stability and load-bearing capacity of the whole machine, but also improves the service life and safety of the machine.

[0034] In summary, the hardware cutting and grinding machine provided by the present invention realizes the precise connection and coordinated work between the components through its unique design and innovative technical means, effectively solves the problems existing in the prior art, improves work efficiency and safety, reduces the labor intensity of operators, and has high practical value and social benefits. This highly integrated, automated and intelligent design not only promotes the development of hardware processing technology, but also provides strong support for the transformation and upgrading of related industries. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0036] Figure 2 It is a rear view structural schematic diagram of the present invention;

[0037] Figure 3 It is a schematic diagram of the chassis connection structure of the present invention;

[0038] Figure 4 It is a schematic diagram of the structure of the cutting assembly of the present invention;

[0039] Figure 5 This is a schematic diagram of the exploded structure of the grinding assembly of the present invention:

[0040] Figure 6 This is a schematic diagram of the connection structure of the first grinding chamber of the present invention;

[0041] Figure 7 It is a schematic diagram of the connection structure between the grinding assembly and the rotating assembly of the present invention;

[0042] Figure 8 It is a schematic diagram of the structure of the rotating assembly of the present invention.

[0043] In the figure: 1. base frame; 11. processing table; 12. discharge chute; 121. first support frame; 2. cutting assembly; 21. Y-axis cylinder; 22. Z-axis cylinder; 23. second support frame; 24. cutting machine; 241. drive motor; 242. protective cover; 243. cutting disc; 3. grinding assembly; 31. first grinding chamber; 311. filter screen; 312. connecting groove; 313. sliding cover; 32. flap valve; 33. second grinding chamber; 34. cover opening cylinder; 341. mounting frame; 35. vibration motor; 4. rotating assembly; 41. stepping motor; 42. positioning frame; 43. transmission shaft; 431. connecting frame. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] Embodiment 1

[0046] like Figures 1 to 8 As shown, an embodiment of the present invention is: a hardware cutting and grinding machine, comprising a base frame 1, a cutting assembly 2 is fixedly installed on one side of the top of the base frame 1, a processing table 11 is fixedly installed on one side of the front end of the base frame 1, a discharge trough 12 is fixedly installed on the other side of the front end of the base frame 1 through a first support frame 121, and a grinding assembly 3 is movably installed below the discharge trough 12;

[0047] The grinding assembly 3 includes a first grinding chamber 31 and a second grinding chamber 33. The first grinding chamber 31 and the second grinding chamber 33 have matching sizes. The first grinding chamber 31 and the second grinding chamber 33 are connected and installed at opposite sides through a flap valve 32. Abrasive is filled in the first grinding chamber 31 or the second grinding chamber 33. The abrasive in the first grinding chamber 31 or the second grinding chamber 33 flows between the first grinding chamber 31 or the second grinding chamber 33 through the opened flap valve 32. A rotating assembly 4 is fixedly installed on the back of the grinding assembly 3.

[0048] The rotating assembly 4 includes a stepper motor 41 installed on the back of the base frame 1, and a transmission shaft 43 is installed on the stepper motor 41 through a coupling. A connecting frame 431 is welded and installed on the front end of the transmission shaft 43. The connecting frame 431 adopts a semi-arc structure design. The connecting frame 431 is fixedly connected to the grinding assembly 3 to ensure stability and precision during the rotation process.

[0049] Specifically, the ingenious combination of the precisely designed processing table 11 and the discharge trough 12 provides a solid guarantee for the stable and orderly placement of the hardware. Specifically, the processing table 11 and the discharge trough 12 are connected by a stable support structure, which ensures the stability and coordination of the two during use. The two sides of the hardware can be stably mounted on the processing table 11 and the discharge trough 12 respectively. This design not only facilitates the automatic blanking after the cutting operation, but also greatly improves the fluency and efficiency of the operation.

[0050] The clamping assembly provided on the processing table 11 is particularly exquisitely designed and can flexibly adapt to hardware of various sizes and shapes. The clamping assembly can ensure the absolute stability and accuracy of the hardware during the cutting process through a precise adjustment mechanism and a locking device. This highly adaptable design enables the present invention to be widely used in the processing of different types of hardware, greatly improving the versatility and practicality of the machine.

[0051] The innovation of the present invention is particularly significant in the grinding assembly 3. The first grinding chamber 31 and the second grinding chamber 33 are connected by a precisely machined flap valve 32. This design not only realizes the recycling of abrasives and reduces operating costs, but also ensures the uniform distribution of abrasives between the two grinding chambers. The opening and closing action of the flap valve 32 is controlled by a precise solenoid valve. The flow speed and amount of the abrasive can be precisely controlled through the control system, thereby further improving the grinding effect and uniformity.

[0052] The vibration motor 35 equipped in the grinding chamber is connected to the chamber body to generate strong vibrations, which help the hardware to roll and collide in the abrasive. This design not only improves the grinding efficiency and uniformity, but also avoids the situation where the hardware may be excessively worn or not polished locally during the grinding process. At the same time, the vibration frequency and amplitude of the vibration motor 35 can be accurately adjusted by the control system to meet the grinding needs of hardware of different types and sizes. In order to further improve the grinding effect and efficiency, the present invention also adopts a design of alternating use of double chambers. After the hardware is polished in the first grinding chamber 31, the abrasive can automatically enter the second grinding chamber 33 through the flap valve 32 to wait for the next grinding. This design not only improves the continuity and efficiency of grinding, but also ensures the stability and uniformity of the hardware during the grinding process. In addition, when the chamber body of the grinding chamber is made of high-strength, wear-resistant and corrosion-resistant materials, its stability and durability during long-term use can be ensured.

[0053] The cutting assembly 2 and the grinding assembly 3 of the present invention are cleverly integrated in the same body, and a seamless connection between the two is achieved through precise layout and connection design. The external control panel is connected to the cutting assembly 2 and the grinding assembly 3 through an advanced control system, so that the cutting and grinding operations are performed continuously. After the cutting is completed, the hardware automatically falls through the discharge chute 12 and conveniently enters the grinding assembly 3 without repositioning, thereby further improving the work efficiency.

[0054] In addition, the stepper motor 41, cylinder and other automation components of the present invention are automatically controlled through a precise transmission mechanism and control system, ensuring the accuracy and stability of the cutting and grinding operations. The opening and closing of the sliding cover 313 is also automatically operated through a precise cover opening cylinder 34, further reducing the labor intensity of the operator and improving the operating efficiency. The chassis 1 adopts a high-strength square tube welding design, which not only ensures the high stability and load-bearing capacity of the entire machine, but also improves the service life and safety of the machine.

[0055] In summary, the hardware cutting and polishing machine provided by the present invention realizes the precise connection and coordinated work between the components through its unique design and innovative technical means, effectively solves the problems existing in the prior art, improves work efficiency and safety, reduces the labor intensity of operators, and has high practical value and social benefits. This highly integrated, automated and intelligent design not only promotes the development of hardware processing technology, but also provides strong support for the transformation and upgrading of related industries.

[0056] Embodiment 2

[0057] To provide a solid foundation for cutting and grinding operations, such as Figure 1 and Figure 2As shown, in this embodiment, the base frame 1 adopts a square tube welding design to ensure the high stability and load-bearing capacity of the entire machine. The bottom height of the base frame 1 is lower than the bottom height of the grinding assembly 3, providing a solid foundation for the smooth flipping of the grinding assembly 3. A positioning frame 42 is fixedly installed on the inner side of the base frame 1, and a bearing is embedded in the positioning frame 42. The transmission shaft 43 is rotatably connected to the positioning frame 42 through the bearing.

[0058] Specifically, the base frame 1 adopts a square tube welding design, which ensures the high stability and load-bearing capacity of the entire machine and provides a solid foundation for cutting and grinding operations. The bottom height of the base frame 1 is lower than the bottom height of the grinding assembly 3, providing sufficient space for the smooth flipping of the grinding assembly 3. The positioning frame 42 is embedded with a bearing, and the transmission shaft 43 is rotatably connected to the positioning frame 42 through the bearing, ensuring the stability and accuracy of the rotating assembly 4 during the rotation process.

[0059] Embodiment 3

[0060] In order to ensure the stability and accuracy of the cutting process, prevent the sparks and debris generated during the cutting process from splashing, and facilitate the falling of the hardware after cutting, such as Figures 1 to 4 As shown, in this embodiment, the processing table 11 and the discharge trough 12 are not in contact on one side and a gap is left therebetween. The upper end surfaces of the processing table 11 and the discharge trough 12 are in the same plane, which provides a guarantee for the stable placement of the hardware. The two sides of the hardware can be respectively mounted on the processing table 11 and the discharge trough 12. The processing table 11 is provided with mounting holes and movably inserted with clamping components for positioning the hardware. These clamping components can flexibly adapt to hardware of different sizes and shapes to ensure their stability and accuracy during the cutting process.

[0061] Specifically, a gap is left on the opposite side of the processing table 11 and the discharge trough 12, and the upper end faces are in the same plane, which provides a guarantee for the stable placement and cutting of the hardware. The two sides of the hardware can be respectively mounted on the processing table 11 and the discharge trough 12, which is convenient for automatic material drop after cutting. The mounting holes and the movable clamping components on the processing table 11 can flexibly adapt to hardware of different sizes and shapes, ensuring stability and accuracy during the cutting process.

[0062] Furthermore, the cutting assembly 2 includes a second support frame 23, which is fixedly mounted on the back of the base frame 1, and a Y-axis cylinder 21 is fixedly mounted on the top of the back of the second support frame 23. The front end of the Y-axis cylinder 21 passes through the second support frame 23 and is fixedly mounted with a Z-axis cylinder 22, and a cutting machine 24 is fixedly mounted on the top of the Z-axis cylinder 22. This three-dimensional mobile design enables the cutting machine 24 to be accurately positioned and moved in three-dimensional space, thereby meeting the needs of various complex cutting tasks.

[0063] Specifically, the cutting assembly 2 includes a second support frame 23, a Y-axis cylinder 21, a Z-axis cylinder 22 and a cutting machine 24, realizing a three-dimensional moving design. This design enables the cutting machine 24 to achieve precise positioning and movement in a three-dimensional space, thereby meeting the needs of various complex cutting tasks and improving the flexibility and accuracy of cutting.

[0064] Furthermore, the cutting machine 24 includes a driving motor 241, which is fixedly mounted at the bottom of the Z-axis cylinder 22. A cutting blade 243 is transmission-mounted at one end of the driving motor 241. The installation position of the cutting blade 243 matches the gap position on the opposite side of the processing table 11 and the discharge trough 12, thereby ensuring the smooth progress of the cutting operation and avoiding sparks generated during cutting. At the same time, it also ensures the accuracy and efficiency of the cutting. A protective cover 242 is fixedly mounted on the driving motor 241 above the cutting blade 243, thereby effectively preventing sparks and debris generated during the cutting process from splashing.

[0065] Specifically, the cutting machine 24 drives the cutting blade 243 through the driving motor 241, ensuring the smooth progress of the cutting operation. The installation position of the cutting blade 243 matches the gap position on the opposite side of the processing table 11 and the discharge trough 12, avoiding the impact of sparks generated during cutting on the machine and the operator. The setting of the protective cover 242 effectively prevents the sparks and debris generated during the cutting process from splashing, ensuring the safety of the operation.

[0066] Embodiment 4

[0067] In order to make the abrasive fall into another grinding bin after grinding and turn it over for the next grinding, and to facilitate the removal of the polished hardware, such as Figures 5 to 8 As shown, in this embodiment, a connecting groove 312 is installed at the bottom of the first grinding chamber 31, and the first grinding chamber 31 is fixedly connected to the top of the front end of the connecting frame 431 through the connecting groove 312, thereby ensuring stability during the grinding process. A sliding cover 313 is slidably installed on the top of the first grinding chamber 31, and the sliding cover 313 can be easily opened and closed, thereby facilitating the placement and removal of hardware and avoiding the leakage of abrasives.

[0068] Specifically, the first grinding chamber 31 is fixedly connected to the front top of the connecting frame 431 through the connecting groove 312, ensuring stability during the grinding process. The setting of the sliding cover 313 facilitates the insertion and removal of hardware and avoids the leakage of abrasives. The filter 311 can effectively filter out the debris generated during the grinding process, keep the first grinding chamber 31 clean, and at the same time, the abrasives can be discharged through the filter 311.

[0069] Furthermore, a filter screen 311 is fixedly installed on the top of the connecting groove 312 on the first grinding chamber 31. The filter screen 311 can effectively filter out the debris generated during the grinding process to keep the first grinding chamber 31 clean. At the same time, the abrasive can be discharged through the filter screen 311. The bottom of the connecting groove 312 on the first grinding chamber 31 is connected to the top of the flap valve 32. A vibration motor 35 is fixedly installed on the front of the connecting groove 312 on the first grinding chamber 31. The vibration motor 35 plays a key role in the grinding process. The vibration it generates can help the hardware to be polished with the abrasive in the first grinding chamber 31 and improve the grinding effect.

[0070] Specifically, the vibration motor 35 plays a key role in the grinding process. The vibration generated by it can help the hardware to roll and collide with the abrasive in the first grinding chamber 31, thereby achieving a grinding effect. The setting of the vibration motor 35 improves the grinding efficiency and grinding quality, making the surface of the hardware smoother and flatter.

[0071] Furthermore, a connecting groove 312 is installed on the top of the second grinding chamber 33, and the second grinding chamber 33 is fixedly connected to the bottom of the front end of the connecting frame 431 through the connecting groove 312, ensuring stability during the grinding process. A sliding cover 313 is slidably installed on the bottom of the second grinding chamber 33, and the sliding cover 313 can be easily opened and closed, which is convenient for putting in and taking out hardware and avoiding the leakage of abrasives.

[0072] Specifically, the second grinding chamber 33 is fixedly connected to the front bottom of the connecting frame 431 through the connecting groove 312, ensuring stability during the grinding process. The setting of the sliding cover 313 facilitates the insertion and removal of hardware and avoids the leakage of abrasives. The filter 311 can effectively filter out the debris generated during the grinding process, keep the second grinding chamber 33 clean, and at the same time, the abrasives can be discharged through the filter 311.

[0073] Furthermore, a filter screen 311 is fixedly installed at the bottom of the connecting groove 312 on the second grinding chamber 33. The filter screen 311 can effectively filter out the debris generated during the grinding process to keep the second grinding chamber 33 clean. At the same time, the abrasive can be discharged through the filter screen 311. The top of the connecting groove 312 on the second grinding chamber 33 is connected to the bottom of the flap valve 32. A vibration motor 35 is fixedly installed on the front of the connecting groove 312 on the second grinding chamber 33. The vibration motor 35 plays a key role in the grinding process. The vibration it generates can help the hardware to be polished with the abrasive in the second grinding chamber 33 and improve the grinding effect.

[0074] Specifically, the vibration motor 35 plays a key role in the grinding process. The vibration generated by the vibration motor 35 can help the hardware to roll and collide with the abrasive in the second grinding chamber 33, thereby achieving a grinding effect. The setting of the vibration motor 35 improves the grinding efficiency and grinding quality of the second grinding chamber 33.

[0075] Furthermore, mounting frames 341 are fixedly installed at the front and rear ends of the sliding cover 313 respectively, and a cover opening cylinder 34 is fixedly installed at one end of the mounting frame 341 away from the sliding cover 313. The cover opening cylinder 34 is fixedly installed at the front and rear ends of the first grinding chamber 31 or the second grinding chamber 33. The working direction of the cover opening cylinder 34 matches the sliding direction of the sliding cover 313. The setting of the cover opening cylinder 34 provides the sliding cover 313 with an automatic opening and closing function. The setting of the cover opening cylinder 34 not only improves the operating efficiency, but also reduces the labor intensity of the operator.

[0076] Specifically, the sliding cover 313 is fixedly connected to the cover-opening cylinder 34 through the mounting frame 341, thereby realizing the automatic opening and closing function of the sliding cover 313. The setting of the cover-opening cylinder 34 not only improves the operating efficiency, but also reduces the labor intensity of the operator. The working direction of the cover-opening cylinder 34 matches the sliding direction of the sliding cover 313, thereby ensuring that the opening and closing process of the sliding cover 313 is smooth and reliable.

[0077] When the present invention is used, first check whether all parts are installed in place to ensure that there are no loose or missing screws, nuts and other fasteners. At the same time, the connecting parts such as wires and air pipes also need to be checked to see if they are tightly connected and correct, so as to avoid safety hazards such as leakage and air leakage during operation. After the machine is powered on, turn on the control panel, observe whether the indicator lights are on, and monitor whether the motor, cylinder and other parts make abnormal sounds. Through the test function on the control panel, check whether each function responds normally, such as the lifting and rotation of the cutting machine 24, the extension and retraction of the cylinder, etc. Fill the first grinding chamber 31 or the second grinding chamber 33 with an appropriate amount of abrasive. The type and particle size of the abrasive need to be selected according to the material and grinding requirements of the hardware. When filling, ensure that the abrasive can evenly cover the hardware to provide an effective grinding effect.

[0078] Place the hardware to be cut on the processing table 11 and fix the hardware with a clamping assembly. The clamping force of the clamping assembly needs to be moderate, which is necessary to ensure that the hardware is stable and does not shake, and to avoid damage to the hardware. Through the external control panel, the cutting parameters of the cutting machine 24, such as cutting depth, cutting speed, cutting path, etc., are set according to the material, thickness and cutting requirements of the hardware. The accurate setting of these parameters is crucial to ensure the cutting quality and efficiency. Operate the control panel, start the Y-axis cylinder 21 and the Z-axis cylinder 22, and move the cutting machine 24 along the predetermined path to the top of the hardware. Then start the drive motor 241, and the cutting blade 243 starts to rotate at high speed to perform the cutting operation. During the cutting process, it is necessary to pay close attention to the operating status and cutting effect of the cutting machine 24, and adjust the cutting parameters in time to ensure the cutting quality. After the cutting is completed, turn off the drive motor 241, and the Y-axis cylinder 21 and the Z-axis cylinder 22 are reset. At this time, the cut hardware will automatically fall into the collection device below through the discharge chute 12. The collecting device can be directly placed on the sliding cover 313 of the first grinding chamber 31 or the second grinding chamber 33 below the discharge trough 12. If multiple hardware parts need to be cut continuously, the above steps can be repeated to perform the operation.

[0079] The cut hardware is taken out from the collecting device, and the sliding cover 313 is ensured to be in the open state, so that the hardware is placed in the first grinding chamber 31 or the second grinding chamber 33. The control panel is operated to start the cover opening cylinder 34 to close and lock the sliding cover 313. Then the vibration motor 35 is started. The vibration generated by the vibration motor 35 causes the hardware to roll and collide in the abrasive, thereby achieving a grinding effect. During the grinding process, the vibration frequency and grinding time of the vibration motor 35 can be adjusted as needed.

[0080] After the grinding is completed, the vibration motor 35 is turned off, the cover opening cylinder 34 is started again, the sliding cover 313 on the first grinding chamber 31 or the second grinding chamber 33 is opened, and the flap valve 32 is opened, so that the abrasive passes through the filter 311 and falls into the first grinding chamber 31 or the second grinding chamber 33 at the bottom, and the polished hardware is taken out. After the polished hardware is taken out, the above steps can be repeated to perform the grinding operation of the next hardware.

[0081] Check the polished hardware to ensure that there are no flaws or defects. If necessary, perform secondary polishing or repair. Collect the polished hardware for subsequent processing or packaging. During the packaging process, pay attention to protecting the surface quality of the hardware to avoid scratches or bruises. After completing all operations, turn off the power and air supply of the machine. Clean up the work site and remove abrasives, debris and other debris. At the same time, check whether the various parts of the machine are intact, without damage or wear. And regularly clean the debris and abrasives on the filter 311 to keep the polishing chamber clean and the abrasives effectively used. At the same time, perform maintenance and care on the various parts of the machine, such as lubricating the cylinder, replacing worn parts, etc., to extend the service life of the machine and keep it in good working condition.

Claims

1. A hardware cutting and polishing machine, comprising a base frame (1), a cutting assembly (2) is fixedly mounted on one side of the top of the base frame (1), a processing table (11) is fixedly mounted on one side of the front end of the base frame (1), a discharge trough (12) is fixedly mounted on the other side of the front end of the base frame (1) via a first support frame (121), a polishing assembly (3) is movably mounted below the discharge trough (12), and is characterized in that: The grinding assembly (3) comprises a first grinding chamber (31) and a second grinding chamber (33), the first grinding chamber (31) and the second grinding chamber (33) have matching sizes, the first grinding chamber (31) and the second grinding chamber (33) are connected and installed at opposite sides through a flap valve (32), the first grinding chamber (31) or the second grinding chamber (33) is filled with abrasive, and the abrasive in the first grinding chamber (31) or the second grinding chamber (33) flows between the first grinding chamber (31) or the second grinding chamber (33) through the opened flap valve (32), and a rotating assembly (4) is fixedly installed on the back of the grinding assembly (3); The rotating assembly (4) comprises a stepper motor (41) mounted on the back of the base frame (1); a transmission shaft (43) is mounted on the stepper motor (41) via a coupling; a connecting frame (431) is welded to the front end of the transmission shaft (43); the connecting frame (431) is designed as a semi-arc structure; the connecting frame (431) is fixedly connected to the grinding assembly (3), thereby ensuring stability and precision during the rotation process.

2. The hardware cutting and polishing machine according to claim 1, characterized in that: The base frame (1) adopts a square tube welding design to ensure the high stability and load-bearing capacity of the entire machine. The bottom height of the base frame (1) is lower than the bottom height of the grinding assembly (3), providing a solid foundation for the smooth turning of the grinding assembly (3). A positioning frame (42) is fixedly installed on the inner side of the base frame (1), and a bearing is embedded in the positioning frame (42). The transmission shaft (43) is rotatably connected to the positioning frame (42) through the bearing.

3. The hardware cutting and polishing machine according to claim 1, characterized in that: The processing table (11) and the discharge trough (12) do not contact each other on one side and a gap is left. The upper end surfaces of the processing table (11) and the discharge trough (12) are in the same plane, which provides a guarantee for the stable placement of the hardware. The two sides of the hardware can be respectively mounted on the processing table (11) and the discharge trough (12). The processing table (11) is provided with mounting holes and is movably inserted with clamping components for positioning the hardware. These clamping components can flexibly adapt to hardware of different sizes and shapes, ensuring their stability and accuracy during the cutting process.

4. The hardware cutting and polishing machine according to claim 1, characterized in that: The cutting assembly (2) comprises a second support frame (23), the second support frame (23) is fixedly mounted on the back of the base frame (1), a Y-axis cylinder (21) is fixedly mounted on the top of the back of the second support frame (23), the front end of the Y-axis cylinder (21) passes through the second support frame (23) and is fixedly mounted with a Z-axis cylinder (22), and a cutting machine (24) is fixedly mounted on the top of the Z-axis cylinder (22). This three-dimensional moving design enables the cutting machine (24) to achieve precise positioning and movement in a three-dimensional space, thereby meeting the requirements of various complex cutting tasks.

5. The hardware cutting and polishing machine according to claim 4, characterized in that: The cutting machine (24) comprises a driving motor (241), which is fixedly mounted on the bottom of the Z-axis cylinder (22); a cutting blade (243) is drivingly mounted on one end of the driving motor (241); the installation position of the cutting blade (243) matches the gap position on the opposite side of the processing table (11) and the discharge trough (12), thereby ensuring the smooth progress of the cutting operation and avoiding sparks generated during cutting. At the same time, the accuracy and efficiency of the cutting are also ensured; a protective cover (242) is fixedly mounted on the driving motor (241) above the cutting blade (243), thereby effectively preventing sparks and debris from splashing during the cutting process.

6. The hardware cutting and polishing machine according to claim 1, characterized in that: A connecting groove (312) is installed at the bottom of the first grinding chamber (31), and the first grinding chamber (31) is fixedly connected to the top of the front end of the connecting frame (431) through the connecting groove (312), thereby ensuring stability during the grinding process. A sliding cover (313) is slidably installed at the top of the first grinding chamber (31), and the sliding cover (313) can be easily opened and closed, which is convenient for putting in and taking out hardware, while avoiding the leakage of abrasive.

7. The integrated hardware cutting and polishing machine according to claim 6, characterized in that: A filter screen (311) is fixedly installed on the top of the connecting groove (312) on the first grinding chamber (31). The filter screen (311) can effectively filter out debris generated during the grinding process to keep the first grinding chamber (31) clean. At the same time, the abrasive can be discharged through the filter screen (311). The bottom of the connecting groove (312) on the first grinding chamber (31) is connected to the top of the flap valve (32). A vibration motor (35) is fixedly installed on the front of the connecting groove (312) on the first grinding chamber (31). The vibration motor (35) plays a key role in the grinding process. The vibration generated by the vibration motor can help the hardware to be polished by the abrasive in the first grinding chamber (31) and improve the grinding effect.

8. The hardware cutting and polishing machine according to claim 1, characterized in that: The second grinding chamber (33) is connected to the top with a connecting groove (312), and the second grinding chamber (33) is fixedly connected to the bottom of the front end of the connecting frame (431) through the connecting groove (312), thereby ensuring stability during the grinding process. A sliding cover (313) is slidably installed at the bottom of the second grinding chamber (33), and the sliding cover (313) can be easily opened and closed, which is convenient for putting in and taking out hardware and avoiding the leakage of abrasive.

9. The integrated hardware cutting and polishing machine according to claim 8, characterized in that: A filter screen (311) is fixedly installed at the bottom of the connecting groove (312) on the second grinding chamber (33). The filter screen (311) can effectively filter out debris generated during the grinding process to keep the second grinding chamber (33) clean. At the same time, the abrasive can be discharged through the filter screen (311). The top of the connecting groove (312) on the second grinding chamber (33) is connected to the bottom of the flap valve (32). A vibration motor (35) is fixedly installed on the front of the connecting groove (312) on the second grinding chamber (33). The vibration motor (35) plays a key role in the grinding process. The vibration generated by the vibration motor can help the hardware to be polished by the abrasive in the second grinding chamber (33) and improve the grinding effect.

10. The integrated hardware cutting and polishing machine according to claim 6, characterized in that: The front and rear ends of the sliding cover (313) are respectively fixedly mounted with mounting frames (341); an end of the mounting frame (341) away from the sliding cover (313) is fixedly mounted with a cover-opening cylinder (34); the cover-opening cylinder (34) is fixedly mounted at the front and rear ends of the first grinding chamber (31) or the second grinding chamber (33); the working direction of the cover-opening cylinder (34) matches the sliding direction of the sliding cover (313); the setting of the cover-opening cylinder (34) provides the sliding cover (313) with an automated opening and closing function; the setting of the cover-opening cylinder (34) not only improves the operating efficiency, but also reduces the labor intensity of the operator.

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