A device for grinding and removing corner burrs in gear processing

Abstract

The present invention belongs to the technical field of gear grinding, and specifically relates to a device for grinding and removing burrs at the edges and corners of gear processing, including a workbench. One side of the upper end surface of the workbench is fixedly connected with a support plate. One side of the upper end of the support plate is fixedly connected with a third groove plate. A telescopic plate is inserted and slidably connected inside the third groove plate. One end of the telescopic plate is slidably connected with two second sliding rods. The lower end of the second sliding rods is fixedly connected with an adjusting block. One side of the lower end surface of the adjusting block is rotatably provided with a polishing disc. An assembly hole covering mechanism for preventing debris from splashing onto the hole wall of the gear assembly hole is also provided on the workbench. By using the assembly hole covering mechanism of the present invention, during the entire grinding and polishing process, the gear assembly hole is covered by the adjusting cloth. Therefore, the splashing debris will be blocked by the adjusting cloth and will not splash into the gear assembly hole, thus ensuring the cleanliness of the hole wall of the gear assembly hole.

Description

Technical Field

[0001] The present invention belongs to the technical field of gear grinding, and specifically relates to a device for grinding and removing burrs at the edges and corners of gear processing. Background Art

[0002] A gear is a toothed wheel-shaped part on a machine, usually meshed in pairs, with one rotating and the other being driven. Its functions include changing the transmission direction, rotation direction, rotation speed, torque, etc. During the gear processing, burrs may exist at the edges and corners of the gear. These burrs may cause problems such as jamming and tooth skipping on the tooth surface, affecting the smooth operation of the gear. By grinding and polishing, these burrs can be removed, thereby ensuring smooth meshing of the gear during operation and improving its transmission efficiency.

[0003] The patent with the publication number CN221583005U discloses a grinding device for deburring gears, including: a housing provided with a processing position, in which a gear body and a rotating mechanism are sequentially installed from top to bottom. A movable grinding mechanism is installed on one side of the gear body. The grinding mechanism has two grinding parts arranged up and down and a moving mechanism for driving the two grinding parts to approach the gear body. A grinding area is formed between the two grinding parts for grinding the upper and lower surfaces at the edge position of the gear body. Through the added moving mechanism and grinding parts, the moving mechanism can drive the two grinding parts to approach the gear body, and the two grinding parts are respectively located on the upper and lower sides of the gear body. When the gear body rotates, the two grinding parts can simultaneously grind and remove burrs on both sides of the gear body.

[0004] However, the above technical solution still has the following deficiencies in actual application:

[0005] By driving the gear body and the grinding block to rotate and rub against each other to achieve the grinding and removal of burrs on the gear surface. However, since there is usually one or more assembly holes in the middle of the gear, and during the grinding process, flying debris will be generated. Therefore, these debris may fly and adhere to the inner wall of the assembly hole, resulting in errors during the gear assembly process, affecting the assembly accuracy of the gear, and even the situation where the assembly hole is blocked by debris and the gear cannot be normally installed. Moreover, it is rather troublesome to clean the assembly hole to avoid the above situation, especially for some large gears. The large gears have a large volume and a higher cleaning difficulty. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the present invention proposes a device for grinding and removing burrs at the edges and corners of gear processing.

[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: A device for grinding and removing corner burrs in gear processing, including a workbench. One side of the upper end surface of the workbench is fixedly connected with a support plate. One side of the upper end of the support plate is fixedly connected with a third groove plate. A telescopic plate is inserted and slidably connected inside the third groove plate. One end of the telescopic plate is slidably connected with two second sliding rods. The lower end of the second sliding rods is fixedly connected with an adjusting block. One side of the lower end surface of the adjusting block is rotatably provided with a polishing disc. An assembly hole covering mechanism for preventing debris from splashing onto the hole wall of the gear assembly hole is also provided on the workbench;

[0008] The assembly hole covering mechanism includes a first groove plate fixedly connected to one side of the upper end surface of the workbench. One side of the first groove plate is slidably connected with a connecting plate through a chute. One end of the connecting plate is fixedly connected with a connecting disc. A plurality of adjusting rods are radially distributed and slidably connected to the upper end surface of the connecting disc. An adjusting cloth is fixedly connected between adjacent two adjusting rods. The adjusting cloth is made of an elastic material.

[0009] Preferably, a clamping mechanism for fixing the gear to be polished is also provided on the workbench;

[0010] The clamping mechanism includes a rotating rod rotatably provided on one side of the upper end surface of the workbench. The upper end of the rotating rod is fixedly connected with a tray. A plurality of positioning plates are radially distributed and slidably connected to the tray.

[0011] Preferably, a turntable is rotatably provided in the middle of the lower end surface of the tray. A plurality of second connecting rods are rotatably provided on the lower end surface of the turntable. One end of the second connecting rods is rotatably connected to the lower end of the positioning plate. One side of the lower end surface of the tray is fixedly connected with a seventh motor. The output end of the seventh motor is fixedly connected with the turntable.

[0012] Preferably, a third threaded rod is threadedly connected to one side of the telescopic plate. One end of the third threaded rod is rotatably provided on the support plate. One side of the upper end of the support plate is fixedly connected with a fifth motor. The output end of the fifth motor is fixedly connected with one end of the third threaded rod. One side of the upper end surface of the telescopic plate is fixedly connected with a second electric push rod. The piston end of the second electric push rod is fixedly connected with one side of the adjusting block. One side of the upper end surface of the adjusting block is fixedly connected with a sixth motor. The output end of the sixth motor is fixedly connected with the polishing disc.

[0013] Preferably, an eighth motor is fixedly connected to one side of the lower end surface of the workbench. The output end of the eighth motor is fixedly connected with the bottom of the rotating rod.

[0014] Preferably, one end of the adjusting rod is rotatably provided with a first connecting rod, one end of the first connecting rod is rotatably provided with a threaded block, one side of the threaded block is threadedly connected with a second threaded rod, the lower end of the second threaded rod is rotatably provided on the connecting disk, the middle of the lower end surface of the connecting disk is fixedly connected with a fourth motor, and the output end of the fourth motor is fixedly connected with the lower end of the second threaded rod. One side of the connecting plate is threadedly connected with a first threaded rod, both ends of the first threaded rod are rotatably provided on the first groove plate, one side of the upper end of the first groove plate is fixedly connected with a first motor, and the output end of the first motor is fixedly connected with the upper end of the first threaded rod.

[0015] Preferably, an adjustable filling mechanism for preventing debris from splashing onto the tooth grooves is further provided on the workbench;

[0016] The adjustable filling mechanism includes a fixing plate fixedly connected to one side of the upper end surface of the workbench, a second groove plate fixedly connected to the upper end of the fixing plate, sliders slidably connected to both sides of the chute of the second groove plate, a mounting plate fixedly connected to one side of the upper end of the slider, two first sliding rods slidably connected to the mounting plate, a pushing plate fixedly connected to one end of the first sliding rod, and a soft pad fixedly connected to one side of the pushing plate.

[0017] Preferably, a first gear is rotatably provided on one side of the slider, a plurality of tooth blocks are provided on one side of the second groove plate, the first gear meshes with the tooth blocks on the second groove plate, a second motor is fixedly connected to one side of the upper end of the slider, and the output end of the second motor is fixedly connected to the first gear.

[0018] Preferably, a first electric push rod is fixedly connected to one side of the mounting plate, and the piston end of the first electric push rod is fixedly connected to one side of the pushing plate.

[0019] Preferably, rotating arms are rotatably provided on both sides of the upper end of the pushing plate symmetrically, a reinforcing roller is fixedly connected to one end of the rotating arm, a second gear is fixedly connected to one end of the rotating arm, adjacent second gears mesh with each other, and a third motor is fixedly connected to one side of the upper end of the pushing plate, and the output end of the third motor is fixedly connected to one end of the rotating arm.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. For a device for grinding and removing burrs at the edges and corners of gear processing according to the present invention, the gear to be polished is placed on the tray, and a plurality of positioning plates pass through the assembly holes at the center of the gear. Then, by driving the turntable to rotate with the seventh motor, multiple second connecting rods can be rotated simultaneously, and multiple positioning plates can be driven to slide radially on the tray at the same time until the multiple positioning plates are all in contact with the hole walls of the gear assembly holes, so that the gear can be fixed, thereby ensuring the stability of the gear during the grinding process, not being easily offset, and being beneficial to improving the grinding efficiency.

[0022] 2. In a deburring and removing device for gear processing according to the present invention, by using an assembly hole covering mechanism, during the entire grinding and polishing process, the gear assembly hole is covered by an adjusting cloth. Therefore, the splashing debris will be blocked by the adjusting cloth and will not splash into the gear assembly hole, thus ensuring the cleanliness of the hole wall of the gear assembly hole, avoiding the situation where debris splashes and adheres to the inner wall of the assembly hole, resulting in errors during the gear assembly process, affecting the assembly accuracy of the gear, and even causing the assembly hole to be blocked by debris and the gear unable to be normally installed. It saves the process of cleaning the assembly hole again after the grinding work is completed, which is relatively labor-saving. Moreover, since the area of the encirclement formed by multiple adjusting cloths is adjustable, the encirclement formed by the adjusting cloth will only cover the assembly hole area and will not affect the grinding of the upper end face of the gear. Additionally, by using an adjustable filling mechanism, when grinding the upper surface of each tooth, the corresponding tooth grooves on both sides of the tooth can be covered by a soft pad, thus avoiding the situation where when only grinding the upper and lower surfaces of the tooth, debris splashes and adheres to the tooth grooves, affecting the subsequent transmission effect of the gear. Similarly, it also saves the process of cleaning the debris at the tooth grooves, which is relatively convenient and labor-saving. Furthermore, whenever the soft pad covers the tooth groove, two adjacent reinforcing rollers can be driven to rotate in different directions simultaneously, pressing the soft pad tightly against the inner side of the tooth groove, thereby further ensuring the degree of fitting between the soft pad and the inner side of the tooth groove, and avoiding the situation where during the grinding process, due to the vibration of the entire device, the soft pad does not fit tightly enough with the tooth groove, and debris still adheres to the tooth groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0025] Figure 2 is a three-dimensional structural schematic diagram of the working state of the present invention;

[0026] Figure 3 is a three-dimensional structural schematic diagram of the adjusting cloth;

[0027] Figure 4 is a three-dimensional structural schematic diagram of the slot plate I;

[0028] Figure 5 is a three-dimensional structural schematic diagram of the tray;

[0029] Figure 6 is a three-dimensional structural schematic diagram of the slot plate III;

[0030] Figure 7 is a three-dimensional structural schematic diagram of another perspective of the present invention;

[0031] Figure 8 is a three-dimensional structural schematic diagram of the slot plate II;

[0032] Figure 9 It is a schematic diagram of the three-dimensional structure at the soft cushion.

[0033] In the figure: 1. Workbench; 2. First groove plate; 3. First motor; 4. First threaded rod; 5. Connecting plate; 6. Adjusting cloth; 7. Support plate; 8. Fixed plate; 9. Tray; 10. Rotating rod; 11. Second groove plate; 12. First gear; 13. Second motor; 14. Slide block; 15. Mounting plate; 16. First electric push rod; 17. First slide rod; 18. Push plate; 19. Soft cushion; 20. Third motor; 21. Second gear; 22. Rotating arm; 23. Reinforcing roller; 24. Fourth motor; 25. Connecting disk; 26. Second threaded rod; 27. Threaded block; 28. First connecting rod; 29. Fifth motor; 30. Third threaded rod; 31. Telescopic plate; 32. Second electric push rod; 33. Second slide rod; 34. Polishing disc; 35. Sixth motor; 36. Positioning plate; 37. Seventh motor; 38. Turntable; 39. Second connecting rod; 40. Eighth motor; 41. Third groove plate; 42. Adjusting block; 43. Adjusting rod. Specific implementation manners

[0034] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.

[0035] Please refer to Figures 1-9 , the present invention provides a technical solution: a device for grinding and removing burrs at the corners of gear processing, including a workbench 1. One side of the upper end surface of the workbench 1 is fixedly connected with a support plate 7. One side of the upper end of the support plate 7 is fixedly connected with a third groove plate 41. The inside of the third groove plate 41 is inserted and slidably connected with a telescopic plate 31. One end of the telescopic plate 31 is slidably connected with two second slide rods 33. The lower ends of the second slide rods 33 are fixedly connected with an adjusting block 42. One side of the lower end surface of the adjusting block 42 is rotatably provided with a polishing disc 34. An assembly hole covering mechanism for preventing debris from splashing onto the hole wall of the gear assembly hole is also provided on the workbench 1;

[0036] The assembly hole covering mechanism includes a first groove plate 2 fixedly connected to one side of the upper end surface of the workbench 1. One side of the first groove plate 2 is slidably connected with a connecting plate 5 through a chute. One end of the connecting plate 5 is fixedly connected with a connecting disk 25. A plurality of adjusting rods 43 are distributed along the radial direction on the upper end surface of the connecting disk 25 and are slidably connected. An adjusting cloth 6 is fixedly connected between adjacent two adjusting rods 43. The adjusting cloth 6 is made of an elastic material.

[0037] In this embodiment, as Figure 5 shown, a clamping mechanism for fixing the gear to be polished is also provided on the workbench 1;

[0038] The clamping mechanism includes a rotating rod 10 rotatably arranged on one side of the upper end surface of the workbench 1. A tray 9 is fixedly connected to the upper end of the rotating rod 10. A plurality of positioning plates 36 are distributed radially on the tray 9 and are slidably connected thereto.

[0039] A turntable 38 is rotatably arranged in the middle of the lower end surface of the tray 9. A plurality of second connecting rods 39 are rotatably arranged on the lower end surface of the turntable 38. One end of each second connecting rod 39 is rotatably connected to the lower end of a positioning plate 36. A seventh motor 37 is fixedly connected to one side of the lower end surface of the tray 9. The output end of the seventh motor 37 is fixedly connected to the turntable 38.

[0040] Specifically, place the gear to be polished on the tray 9, and let the plurality of positioning plates 36 pass through the assembly holes at the center of the gear. Then, drive the turntable 38 to rotate by using the seventh motor 37, so that the plurality of second connecting rods 39 can rotate simultaneously, and drive the plurality of positioning plates 36 to slide radially on the tray 9 at the same time until the plurality of positioning plates 36 are all in contact with the hole walls of the gear assembly holes, then the gear can be fixed, thus ensuring the stability of the gear during the polishing process, not easy to shift, and being beneficial to improving the polishing efficiency.

[0041] In this embodiment, as Figures 1-9 shown, a third threaded rod 30 is threadedly connected to one side of the telescopic plate 31. One end of the third threaded rod 30 is rotatably arranged on the support plate 7. A fifth motor 29 is fixedly connected to one side of the upper end of the support plate 7. The output end of the fifth motor 29 is fixedly connected to one end of the third threaded rod 30. A second electric push rod 32 is fixedly connected to one side of the upper end surface of the telescopic plate 31. The piston end of the second electric push rod 32 is fixedly connected to one side of the adjusting block 42. A sixth motor 35 is fixedly connected to one side of the upper end surface of the adjusting block 42. The output end of the sixth motor 35 is fixedly connected to the polishing disc 34.

[0042] An eighth motor 40 is fixedly connected to one side of the lower end surface of the workbench 1. The output end of the eighth motor 40 is fixedly connected to the bottom of the rotating rod 10.

[0043] One end of an adjusting rod 43 is rotatably connected to a first connecting rod 28. One end of the first connecting rod 28 is rotatably connected to a threaded block 27. A second threaded rod 26 is threadedly connected to one side of the threaded block 27. The lower end of the second threaded rod 26 is rotatably arranged on a connecting disc 25. A fourth motor 24 is fixedly connected to the middle of the lower end surface of the connecting disc 25. The output end of the fourth motor 24 is fixedly connected to the lower end of the second threaded rod 26. A first threaded rod 4 is threadedly connected to one side of the connecting plate 5. Both ends of the first threaded rod 4 are rotatably arranged on a first groove plate 2. A first motor 3 is fixedly connected to one side of the upper end of the first groove plate 2. The output end of the first motor 3 is fixedly connected to the upper end of the first threaded rod 4.

[0044] An adjustable filling mechanism for preventing debris from splashing onto the tooth grooves is further arranged on the workbench 1;

[0045] The adjustable filling mechanism includes a fixing plate 8 fixedly connected to one side of the upper end surface of the workbench 1. A second groove plate 11 is fixedly connected to the upper end of the fixing plate 8. Two sliders 14 are slidably connected to both sides of the chute of the second groove plate 11. One side of the upper end of the slider 14 is fixedly connected with a mounting plate 15. Two first sliding rods 17 are slidably connected to the mounting plate 15. One end of the first sliding rod 17 is fixedly connected with a pushing plate 18. One side of the pushing plate 18 is fixedly connected with a soft pad 19.

[0046] One side of the slider 14 is rotatably provided with a first gear 12. A plurality of tooth blocks are arranged on one side of the second groove plate 11. The first gear 12 meshes with the tooth blocks on the second groove plate 11. One side of the upper end of the slider 14 is fixedly connected with a second motor 13. The output end of the second motor 13 is fixedly connected with the first gear 12.

[0047] One side of the mounting plate 15 is fixedly connected with a first electric push rod 16. The piston end of the first electric push rod 16 is fixedly connected with one side of the pushing plate 18.

[0048] Two rotating arms 22 are symmetrically distributed and rotatably arranged on both sides of the upper end of the pushing plate 18. One end of the rotating arm 22 is fixedly connected with a reinforcing roller 23. One end of the rotating arm 22 is fixedly connected with a second gear 21. Adjacent second gears 21 mesh with each other. One side of the upper end of the pushing plate 18 is fixedly connected with a third motor 20. The output end of the third motor 20 is fixedly connected with one end of the rotating arm 22.

[0049] Specifically, in the prior art, the burrs on the surface of the gear are removed by driving the rotation and friction of the gear body and the grinding block. However, since one or more assembly holes are usually provided in the middle of the gear, and during the grinding process, flying debris will be generated. Therefore, these debris may fly and adhere to the inner wall of the assembly hole, resulting in errors during the gear assembly process, affecting the assembly accuracy of the gear, and even causing the assembly hole to be blocked by debris and the gear cannot be normally installed. Moreover, it is rather troublesome to clean the assembly hole to avoid the above situation. Especially for some large gears, the large gears have a large volume and the cleaning difficulty is even higher.

[0050] Therefore, in order to solve the above problems, when the present embodiment is in use, after the gear to be polished is fixed, according to the distribution area of ​​the gear assembly hole, the motor 4 24 is used to drive the threaded rod 26 to rotate, so that the multiple connecting rods 1 28 rotate at the same time, and the multiple adjusting rods 43 move radially at the same time. Since the adjusting cloth 6 is elastic, the adjusting cloth 6 will deform with the movement of the adjusting rod 43 until the encirclement formed by the multiple adjusting cloths 6 can cover the gear assembly hole, and then the motor 1 3 is used to drive the threaded rod 1 4 to rotate, so that the connecting plate 5 descends until the bottom of the adjusting cloth 6 is in contact with the upper surface of the gear. At this time, the position of the polishing disk 34 can be adjusted by driving the threaded rod 30 to rotate by the motor 5 29 and driving the electric push rod 2 32 to lift the adjusting block 42, so that the polishing disk 34 is in contact with the surface of the area outside the gear assembly hole, and then the motor 6 35 is used to drive the polishing The optical disc 34 rotates to grind the corners of the gear surface. At the same time, the motor 8 40 can be used to drive the rotating rod 10 to rotate, so that the gear being grinded rotates to achieve uniform grinding. During the entire grinding process, the gear assembly hole is covered by the adjusting cloth 6, so the flying debris will be blocked by the adjusting cloth 6 and will not splash into the gear assembly hole, thereby ensuring the cleanliness of the hole wall of the gear assembly hole, avoiding the debris from splashing and adhering to the inner wall of the assembly hole, causing errors in the gear assembly process, affecting the assembly accuracy of the gear, and even causing the assembly hole to be blocked by debris, so that the gear cannot be installed normally. The process of cleaning the assembly hole after the grinding work is completed is omitted, which is more labor-saving. In addition, since the area of ​​the encirclement formed by the multiple adjusting cloths 6 is adjustable, the encirclement formed by the adjusting cloths 6 will only cover the assembly hole area without affecting the grinding of the upper end face of the gear.

[0051] Although the above method can prevent the debris generated during the grinding and polishing process from splashing onto the inner wall of the gear assembly hole, in some cases, the burrs at the edges and corners of the gear are only concentrated on the upper and lower surfaces of the teeth. At this time, only the upper and lower surfaces of the teeth need to be ground. Although the assembly hole can be covered by adjusting the cloth 6, the debris will still splash and adhere to the tooth grooves of the gear. When the debris accumulates in the tooth grooves of the gear, it will also affect the transmission effect during the subsequent use of the gear. Moreover, the shape of the tooth grooves is relatively complex, and it is difficult to clean them thoroughly later. Therefore, to avoid this situation, when only the upper and lower surfaces of the gear teeth need to be ground, the tray 9 is driven to drive the gear to rotate, so that each tooth of the gear moves to the polishing disc 34 in turn, and the polishing disc 34 is used for grinding. Before grinding, according to the size of the teeth and the spacing between the teeth, the second motor 13 drives the first gear 12 to rotate, so that the slider 14 slides on the second groove plate 11, and the positions of the two soft pads 19 can be adjusted, so that the two soft pads 19 are both aligned with the middle parts of the tooth grooves on both sides of the teeth. Then, the first electric push rod 16 drives the soft pad 19 to move into the tooth groove. Since the soft pad 19 is elastic, the soft pad 19 will fill and cover the tooth groove. After the covering is completed, the burrs on the upper surface of the tooth can be ground and removed. During the grinding and removing process, the splashed debris usually splashes to the tooth grooves on both adjacent sides of the tooth. Therefore, even if the debris splashes to the tooth groove, it will adhere to the surface of the soft pad 19 and will not directly contact the inner side of the tooth groove of the gear. Then, repeat the above operation. When grinding the upper surface of each tooth, the corresponding tooth grooves on both sides of the tooth can be covered by the soft pad 19, thus avoiding the situation that when only the upper and lower surfaces of the teeth need to be ground, the debris splashes and adheres to the tooth grooves, affecting the subsequent transmission effect of the gear. Similarly, the process of cleaning the debris in the tooth grooves is also omitted, which is more convenient and labor-saving;

[0052] After one side of the gear is ground, turn the gear over and repeat the above operation to achieve the grinding of the other side of the gear;

[0053] Although the soft pad 19 can be used to prevent the debris from splashing into the tooth grooves, since the soft pad 19 is elastic, during the grinding process, the whole device will inevitably vibrate, which may cause the soft pad 19 to not fit tightly with the tooth grooves due to vibration, and the debris still adheres to the tooth grooves. Therefore, to solve this problem, whenever the soft pad 19 covers the tooth groove, the third motor 20 can be used to drive the rotating arm 22 on one side to rotate, and under the action of the two second gears 21, the adjacent two reinforcing rollers 23 rotate simultaneously and in different directions, pressing the soft pad 19 tightly against the inner side of the tooth groove, thus further ensuring the degree of fit between the soft pad 19 and the inner side of the tooth groove, and avoiding the situation that during the grinding process, due to the vibration of the whole device, the soft pad 19 does not fit tightly with the tooth grooves, and the debris still adheres to the tooth grooves.

[0054] Working principle: The gear to be polished is placed on the tray 9, and multiple positioning plates 36 pass through the assembly hole in the center of the gear. Then, the motor 7 37 is used to drive the turntable 38 to rotate, so that multiple connecting rods 2 39 can be rotated at the same time, and multiple positioning plates 36 can be driven to slide radially on the tray 9 at the same time, until multiple positioning plates 36 are in contact with the wall of the gear assembly hole, so that the gear can be fixed, thereby ensuring the stability of the gear during the polishing process, not easy to deviate, which is conducive to improving the polishing efficiency. When the gear to be polished is fixed, the gear assembly hole is divided into the gear assembly hole and the gear assembly hole is rotated. The area of ​​the cloth is increased, and the motor 4 24 is used to drive the threaded rod 26 to rotate, so that the multiple connecting rods 1 28 rotate at the same time, and the multiple adjusting rods 43 move radially at the same time. Since the adjusting cloth 6 has elasticity, the adjusting cloth 6 will deform with the movement of the adjusting rod 43 until the encirclement formed by the multiple adjusting cloths 6 can cover the gear assembly hole, and then the motor 1 3 is used to drive the threaded rod 1 4 to rotate, so that the connecting plate 5 descends until the bottom of the adjusting cloth 6 fits with the upper surface of the gear. At this time, the motor 5 29 can drive the threaded rod 3 30 to rotate , the electric push rod 2 32 drives the adjustment block 42 to rise and fall to adjust the position of the polishing disc 34, so that the polishing disc 34 is fitted with the surface of the area outside the gear assembly hole, and then the motor 6 35 is used to drive the polishing disc 34 to rotate, so that the corners of the gear surface can be polished. At the same time, the motor 8 40 can be used to drive the rotating rod 10 to rotate, so that the gear being polished rotates to achieve uniform polishing. During the entire polishing process, the gear assembly hole is covered by the adjustment cloth 6, so the flying debris will be blocked by the adjustment cloth 6 and will not splash into the gear assembly hole, thereby ensuring the cleanliness of the gear assembly hole wall, avoiding the debris from splashing and adhering to the inner wall of the assembly hole, resulting in errors in the gear assembly process, affecting the assembly accuracy of the gear, and even causing the assembly hole to be blocked by debris, so that the gear cannot be installed normally, eliminating the process of cleaning the assembly hole after the polishing work is completed, which is more labor-saving. In addition, since the area of ​​the encirclement formed by the multiple adjustment cloths 6 is adjustable, the encirclement formed by the adjustment cloths 6 will only cover the assembly hole area without affecting the polishing of the upper end face of the gear;Although through the above method, it is possible to prevent the debris generated during the grinding process from splashing onto the hole wall of the gear assembly hole. However, in some cases, the burrs at the edges and corners of the gear are only concentrated on the upper and lower surfaces of the teeth. At this time, only the upper and lower surfaces of the teeth need to be ground. Although the adjusting cloth 6 can be used to cover the assembly hole, the debris will still splash and adhere to the tooth grooves of the gear. When the debris accumulates in the tooth grooves of the gear, it will also affect the transmission effect during the subsequent use of the gear. Moreover, the shape of the tooth grooves is relatively complex, and it is difficult to clean up later, making it difficult to ensure complete removal. Therefore, to avoid this situation, when only the upper and lower surfaces of the teeth of the gear need to be ground, by driving the tray 9 to drive the gear to rotate, each tooth of the gear is sequentially moved to the polishing disc 34, and the polishing disc 34 is used for grinding. And before grinding, according to the size of the teeth and the spacing between the teeth, the second motor 13 drives the first gear 12 to rotate, so that the slider 14 slides on the second groove plate 11, and the positions of the two soft pads 19 can be adjusted, so that the two soft pads 19 are both aligned with the middle parts of the tooth grooves on both sides of the teeth. Then, the first electric push rod 16 drives the soft pad 19 to move into the tooth groove. Since the soft pad 19 has elasticity, the soft pad 19 will fill and cover the tooth groove. After the covering is completed, the burrs on the upper surface of the teeth can be ground and removed. During the grinding and removal process, the splashed debris usually splashes to the tooth grooves on both adjacent sides of the teeth. Therefore, even if the debris splashes to the tooth grooves, it will adhere to the surface of the soft pad 19 and will not directly contact the inner side of the tooth grooves of the gear. Then, repeat the above operation. When grinding the upper surface of each tooth, the corresponding tooth grooves on both sides of the tooth can be covered by the soft pad 19, thus avoiding the situation where debris splashes and adheres to the tooth grooves when only the upper and lower surfaces of the teeth need to be ground, which affects the subsequent transmission effect of the gear. Similarly, the process of cleaning the debris in the tooth grooves is also omitted, which is more convenient and labor-saving. When one side of the gear is ground, the gear is flipped, and the above operation is repeated to achieve the grinding of the other side of the gear. Although the soft pad 19 can be used to prevent debris from splashing into the tooth grooves, because the soft pad 19 has elasticity, during the grinding process, the entire device will inevitably vibrate, which may cause the soft pad 19 to not fit tightly with the tooth grooves due to vibration, and there will still be a situation where debris adheres to the tooth grooves. Therefore, to solve this problem, whenever the soft pad 19 covers the tooth groove, the third motor 20 can be used to drive the rotating arm 22 on one side to rotate, and under the action of the two second gears 21, the adjacent two reinforcing rollers 23 rotate simultaneously in different directions, pressing the soft pad 19 tightly against the inner side of the tooth groove, thereby further ensuring the degree of fit between the soft pad 19 and the inner side of the tooth groove, and avoiding the situation where the soft pad 19 does not fit tightly with the tooth grooves due to the vibration of the entire device during the grinding process, and there is still debris adhering to the tooth grooves.;

[0055] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.

Claims

1. A device for removing burrs from corners of gears, comprising a workbench (1), characterized in that: A support plate (7) is fixedly connected to one side of the upper end surface of the workbench (1), a groove plate three (41) is fixedly connected to one side of the upper end of the support plate (7), a telescopic plate (31) is inserted and slidably connected to the inner side of the groove plate three (41), one end of the telescopic plate (31) is slidably connected to two slide bars two (33), the lower end of the slide bar two (33) is fixedly connected to an adjustment block (42), a grinding disc (34) is rotatably provided on one side of the lower end surface of the adjustment block (42), and an assembly hole covering mechanism for preventing debris from splashing onto the wall of the gear assembly hole is also provided on the workbench (1); The assembly hole covering mechanism comprises a groove plate (2) fixedly connected to one side of the upper end surface of the workbench (1); one side of the groove plate (2) is slidably connected to a connecting plate (5) through a sliding groove; one end of the connecting plate (5) is fixedly connected to a connecting disk (25); a plurality of adjustment rods (43) are radially distributed and slidably connected to the upper end surface of the connecting disk (25); an adjustment cloth (6) is fixedly connected between two adjacent adjustment rods (43); the adjustment cloth (6) is made of elastic material; one side of the telescopic plate (31) is threadedly connected to a threaded rod (30); one end of the threaded rod (30) is rotatably arranged on a support plate (7); one side of the upper end of the support plate (7) is fixedly connected to a motor (29); an output end of the motor (29) is fixedly connected to one end of the threaded rod (30); one side of the upper end surface of the telescopic plate (31) is fixedly connected to an electric push rod (32); a piston end of the electric push rod (32) is connected to an adjustment block (42); The adjusting rod (43) is fixedly connected to the side, one side of the upper end surface of the adjusting block (42) is fixedly connected to the motor six (35), the output end of the motor six (35) is fixedly connected to the grinding disc (34), one end of the adjusting rod (43) is rotatably provided with a connecting rod one (28), one end of the connecting rod one (28) is rotatably provided with a threaded block (27), one side of the threaded block (27) is threadedly connected to the threaded rod two (26), the lower end of the threaded rod two (26) is rotatably provided on the connecting disc (25), the middle part of the lower end surface of the connecting disc (25) is fixedly connected to the motor four (24), the output end of the motor four (24) is fixedly connected to the lower end of the threaded rod two (26), one side of the connecting plate (5) is threadedly connected to the threaded rod one (4), both ends of the threaded rod one (4) are rotatably provided on the groove plate one (2), one side of the upper end of the groove plate one (2) is fixedly connected to the motor one (3), the output end of the motor one (3) is fixedly connected to the upper end of the threaded rod one (4).

2. The device for removing burrs from corners of a gear according to claim 1, characterized in that: The workbench (1) is also provided with a clamping mechanism for fixing the gear to be polished; The clamping mechanism comprises a rotating rod (10) rotatably arranged on one side of the upper end surface of the workbench (1), the upper end of the rotating rod (10) being fixedly connected to a tray (9), and a plurality of positioning plates (36) being radially distributed and slidably connected to the tray (9).

3. The device for removing burrs from corners of a gear according to claim 2, characterized in that: A turntable (38) is rotatably provided at the middle of the lower end surface of the tray (9), and a plurality of connecting rods (39) are rotatably provided at the lower end surface of the turntable (38), one end of each connecting rod (39) is rotatably connected to the lower end of the positioning plate (36), and a motor (37) is fixedly connected to one side of the lower end surface of the tray (9), and an output end of the motor (37) is fixedly connected to the turntable (38).

4. The device for removing burrs from corners of a gear according to claim 1, characterized in that: A motor eight (40) is fixedly connected to one side of the lower end surface of the workbench (1), and an output end of the motor eight (40) is fixedly connected to the bottom of the rotating rod (10).

5. The device for removing burrs from corners of gears according to claim 1, characterized in that: The workbench (1) is also provided with an adjustable filling mechanism for preventing debris from splashing onto the tooth grooves; The adjustable filling mechanism comprises a fixing plate (8) fixedly connected to one side of the upper end surface of the workbench (1); a groove plate 2 (11) is fixedly connected to the upper end of the fixing plate (8); both sides of the groove of the groove plate 2 (11) are slidably connected to sliders (14); a mounting plate (15) is fixedly connected to one side of the upper end of the slider (14); two sliding rods 1 (17) are slidably connected to the mounting plate (15); one end of the sliding rod 1 (17) is fixedly connected to a push plate (18); and one side of the push plate (18) is fixedly connected to a soft pad (19).

6. The device for removing burrs from corners of a gear according to claim 5, characterized in that: One side of the slider (14) is rotatably provided with a gear one (12), one side of the slot plate (11) is provided with a plurality of tooth blocks, the gear one (12) and the tooth blocks on the slot plate (11) are meshed with each other, one side of the upper end of the slider (14) is fixedly connected with a motor two (13), and the output end of the motor two (13) is fixedly connected to the gear one (12).

7. The device for removing burrs from corners of gears according to claim 5, characterized in that: One side of the mounting plate (15) is fixedly connected to an electric push rod 1 (16), and a piston end of the electric push rod 1 (16) is fixedly connected to one side of a push plate (18).

8. The device for removing burrs from corners of gears according to claim 5, characterized in that: Rotating arms (22) are symmetrically distributed and rotatably provided on both sides of the upper end of the push plate (18); one end of the rotating arm (22) is fixedly connected to a reinforcement roller (23); one end of the rotating arm (22) is fixedly connected to a gear 2 (21); two adjacent gears 2 (21) are meshed with each other; one side of the upper end of the push plate (18) is fixedly connected to a motor 3 (20); an output end of the motor 3 (20) is fixedly connected to one end of the rotating arm (22).

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