Cold rolling forming device and process for seamless stainless steel pipe used in new energy vehicle
By designing a synchronously rotating grinding head and polishing brush system and a convenient installation structure, the problem of low synchronous grinding efficiency of the inner and outer walls of seamless stainless steel pipes is solved, and an efficient and flexible grinding process is achieved to adapt to seamless stainless steel pipes of different diameters and lengths.
Patent Information
- Application Number
- CN202510065089.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The prior art cannot polish the inner and outer walls of seamless stainless steel pipes for new energy vehicles at the same time, lack synchronization, low efficiency, and cannot adapt to the grinding needs of seamless stainless steel pipes of different diameters, and it is inconvenient to install and remove the polishing brushes.
A cold rolling forming device for seamless stainless steel pipes for new energy vehicles is designed. The grinding head and the grinding brush are rotated simultaneously through the adjustment ring and gear meshing system, and the grinding position is adjusted in combination with the threaded rod and sleeve structure, and the grinding brush is fixed with wedge blocks and springs to simplify installation and removal.
The seamless stainless steel pipe inner and outer walls are achieved simultaneously grinding, improving grinding efficiency and synchronization, and can adapt to seamless stainless steel pipes of different diameters, simplifying the installation and removal process of grinding brushes.
Smart Images

Figure CN119772733B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cold rolling of stainless steel, and particularly relates to a cold rolling forming device and process for seamless stainless steel pipes used in new energy vehicles. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as the power source. The emergence of such vehicles aims to solve the environmental and resource problems faced by traditional fuel vehicles, and at the same time to meet people's needs for more energy-efficient, environmentally friendly and sustainable travel.
[0003] The seamless stainless steel pipe of new energy vehicles is a special type of steel pipe, which has a hollow cross-section and seamless periphery. This steel pipe is made of stainless steel material, so it has excellent corrosion resistance and can resist the erosion of various chemical substances.
[0004] Patent CN118287519A discloses a cold rolling forming device for seamless stainless steel pipes, which improves the pretreatment effect of the steel pipes and the cold rolling forming quality. However, when preprocessing the seamless stainless steel pipes, this device can only process the spots and burrs on the outer wall of the seamless stainless steel pipes. During the production of seamless stainless steel pipes, spots and burrs will appear on both the outer wall and the inner wall of the seamless stainless steel pipes. This device cannot process the spots and burrs on the inner wall of the seamless stainless steel pipes. It is necessary to preprocess the inner wall of the seamless stainless steel pipes before processing the outer wall of the seamless stainless steel pipes. The outer wall and the inner wall of the seamless stainless steel pipes cannot be processed simultaneously and need to be processed step by step. There is a lack of synchronism during the processing of seamless stainless steel pipes, resulting in low efficiency and more time consumption.
[0005] Patent CN110576353A discloses an internal grinding device for cold rolled steel pipes. The inner part and both ends of the steel pipes are flexibly ground through grinding convex heads, and then the steel pipes are flexibly positioned through compression springs and telescopic rods, so as to achieve the effect of flexible grinding of cold rolled steel pipes. However, when grinding the steel pipes, this device can only grind the inner wall of the steel pipes and cannot grind the outer wall of the steel pipes. The inner wall and the outer wall of the steel pipes cannot be ground synchronously and need to be processed step by step. There is a lack of synchronism during the grinding of the steel pipes, resulting in low efficiency and more time consumption. Summary of the Invention
[0006] One of the purposes of the present invention is to solve the problems in the prior art that the inner wall and the outer wall of seamless stainless steel pipes cannot be ground simultaneously, there is a lack of synchronism, and the efficiency is low.
[0007] Another purpose of the present invention is to solve the problem that seamless stainless steel pipes with different diameters cannot be ground.
[0008] A third object of the present invention is to solve the problem of inconvenient installation and removal of the grinding brush, and provide a cold rolling forming device and process for seamless stainless steel pipes used in new energy vehicles.
[0009] The object of the present invention can be achieved by the following technical solutions:
[0010] A cold rolling forming device and process for seamless stainless steel pipes used in new energy vehicles, including a bottom plate; a cold rolling mill arranged at one end of the upper surface of the bottom plate; a first mounting frame connected to the middle of the upper surface of the bottom plate; an adjusting ring arranged in the middle of the first mounting frame, the adjusting ring is connected to the first mounting frame through a bearing, a plurality of racks are arranged in a circumferential array on the inner circumference of the adjusting ring, a first sliding groove is opened at the position of the rack corresponding to the adjusting ring, the rack is slidably connected in the first sliding groove, one end of the rack close to the middle of the adjusting ring is connected with a grinding head, an annular groove is opened in the middle of the adjusting ring, a first gear is arranged at the position corresponding to the rack in the annular groove, the rack is meshed with the first gear, the first gear is rotatably connected in the adjusting ring, an internal gear ring is rotatably connected in the annular groove, the internal gear ring is meshed with the first gear, and the rack and the internal gear ring are meshed with each other staggeredly outside the first gear; a connecting plate is arranged in the middle of the adjusting ring, the middle of the side of the connecting plate close to the cold rolling mill is connected with an internal thread sleeve, a threaded rod is connected to the internal thread sleeve in a threaded manner, one end of the threaded rod far away from the connecting plate is connected with a turning handle, a positioning ring is connected to the outside of the threaded rod close to the turning handle end, a collar is rotatably connected to the outside of the positioning ring, one end of the collar far away from the turning handle is connected with a sleeve, the sleeve is located outside the internal thread sleeve rod, a plurality of connecting pieces are connected in a circumferential array on the outside of the sleeve, both ends of the two sides of the connecting piece are rotatably connected with a rotating arm, a plurality of corresponding adjusting plates are arranged at the position of the connecting plate corresponding to the connecting piece, one end of the rotating arm far away from the connecting piece is connected with the adjusting plate, and a grinding brush is installed in the mounting plate connected to the side of the adjusting plate far away from the sleeve.
[0011] Preferably, a first motor is installed at the position corresponding to one of the first gears on the side of the adjusting ring close to the cold rolling mill, and the driving shaft of the first motor penetrates through the adjusting ring and is connected with one of the first gears.
[0012] Preferably, the connecting plate and the adjusting ring are concentrically arranged.
[0013] Preferably, a first moving groove is opened at the position of the connecting plate corresponding to the adjusting plate, and the adjusting plate is slidably connected in the first moving groove.
[0014] Preferably, symmetrically arranged support rods are respectively connected to the positions of the two sides of the adjusting plate corresponding to the connecting plate, the connecting plate is located between the support rods, and an auxiliary ring is rotatably connected to the outside of the support rods.
[0015] Preferably, a wedge block is arranged above the grinding brush corresponding to the mounting plate. A second sliding groove is formed in the mounting plate at the position corresponding to the wedge block. A housing is connected to the side of the mounting plate close to the sleeve at the position corresponding to the wedge block. The wedge block is slidably connected in the second sliding groove and the housing. A spring is connected between the wedge block and the housing. A dial is connected above the wedge block. A second moving groove is formed in the housing at the position corresponding to the dial. The dial is slidably connected in the second moving groove.
[0016] Preferably, an external gear ring is connected to the outer side of the adjusting ring. A second gear is meshed with the upper outer side of the external gear ring. The second gear is connected to the first mounting bracket through a bearing. A first rotating rod is connected to the middle of the side of the second gear away from the cold rolling mill. A third gear is connected to the end of the first rotating rod away from the second gear. A fourth gear is meshed with the lower side of the third gear. A second rotating rod is connected to the middle of the side of the fourth gear close to the connecting plate. The end of the second rotating rod away from the fourth gear is connected to the connecting plate. A second mounting bracket is connected to the upper surface of the bottom plate at the positions corresponding to the third gear and the fourth gear. The third gear and the fourth gear are connected to the second mounting bracket through bearings. A driving motor is connected to the middle of the side of the fourth gear away from the second rotating rod.
[0017] Preferably, a first support plate is arranged above the bottom plate at the position between the first mounting bracket and the cold rolling mill. A first conveyor roller arranged evenly is rotatably connected in the first support plate. First cylinders are respectively connected to the positions at both ends of the first support plate on the upper surface of the bottom plate. A first U-shaped plate is slidably connected in the first support plate. The first U-shaped plate is composed of two vertical plates and a horizontal plate. Symmetrically arranged first moving grooves are formed in the first support plate at the positions corresponding to the vertical plates. The first U-shaped plate is slidably connected in the first moving grooves. A first reciprocating lead screw is rotatably connected in one of the first moving grooves. One of the vertical plates is threadedly connected to the first reciprocating lead screw. The end of the first reciprocating lead screw away from the adjusting ring penetrates through the first support plate and is connected to a second motor fixed to the side of the first support plate. A first positioning rod is connected in the other first moving groove. The other vertical plate is slidably connected to the first positioning rod. Second cylinders are respectively connected to the upper sides of the two vertical plates away from each other. The pneumatic shafts of the second cylinders penetrate through the vertical plates and are connected to first clamping plates.
[0018] Preferably, a second support plate is arranged above the bottom plate corresponding to the position between the first mounting bracket and the second mounting bracket. A second conveyor roller is rotatably connected inside the second support plate and is evenly arranged. The length of the second mounting bracket is shorter than that of the first mounting bracket. Third cylinders are respectively connected to the positions corresponding to both ends of the second support plate on the upper surface of the bottom plate. A second U-shaped plate is slidably connected inside the second support plate. The second U-shaped plate is composed of two vertical plates and a horizontal plate. Symmetrically arranged second moving grooves are formed in the second support plate corresponding to the vertical plates. The second U-shaped plate is slidably connected in the second moving grooves. A second reciprocating lead screw is rotatably connected in one of the second moving grooves. One of the vertical plates is threadedly connected to the second reciprocating lead screw. The end of the second reciprocating lead screw away from the adjusting ring penetrates through the second support plate and is connected to a third motor fixed to the side of the second support plate. A second positioning rod is connected in the other second moving groove. The other vertical plate is slidably connected to the second positioning rod. Fourth cylinders are respectively connected above the mutually separated sides of the two vertical plates. The pneumatic shafts of the fourth cylinders penetrate through the vertical plates and are connected to second clamping plates.
[0019] Preferably, the cold rolling forming process comprises the following steps:
[0020] S1: Adjust the positions of the grinding head and the grinding brush.
[0021] S2: Adjust the heights of the first support plate and the second support plate according to the diameter of the seamless stainless steel pipe.
[0022] S3: Adjust the position of the second clamping plate according to the length of the seamless stainless steel pipe.
[0023] S4: Start the driving motor to make the grinding head and the grinding brush rotate.
[0024] S5: Place the seamless stainless steel pipe on the first support plate.
[0025] S6: Start the second motor and the third motor. Under the cooperation of the first reciprocating lead screw and the second reciprocating lead screw, the seamless stainless steel pipe is clamped and conveyed in a transposition manner by the first clamping plate and the second clamping plate, and the seamless stainless steel pipe is ground.
[0026] S7: Convey the seamless stainless steel pipe into the cold rolling mill for cold rolling processing.
[0027] The beneficial effects of the present invention:
[0028] After the positions of the grinding head and the grinding brush are adjusted according to the diameter of the seamless stainless steel pipe in the present invention, the seamless stainless steel pipe is fed between the grinding head and the grinding brush. By starting the driving motor, the driving motor drives the fourth gear to rotate. The rotation of the fourth gear drives the third gear and the second rotating rod to rotate. The rotation of the third gear drives the first rotating rod to rotate. The rotation of the first rotating rod drives the second gear to rotate. The rotation of the second gear drives the outer tooth ring and the adjusting ring to rotate, thereby driving the grinding head to rotate around the adjusting ring. The rotation of the grinding head can grind the outer side of the seamless stainless steel pipe. The rotation of the second rotating rod drives the connecting plate and the grinding brush to rotate. The rotation of the grinding brush can grind the inner wall of the seamless stainless steel pipe. By continuously feeding the seamless stainless steel pipe, different positions of the seamless stainless steel pipe can be ground, and the inner wall and the outside of the seamless stainless steel pipe can be ground simultaneously, improving the synchronism of grinding and the grinding efficiency.
[0029] In the present invention, by starting the first motor, the first motor drives one of the first gears to rotate. During the rotation of one of the first gears, it cooperates with the internal tooth ring to make the other first gears rotate synchronously. The rotation of the first gear drives the rack to move in the first chute, thereby driving the grinding head to move. The position of the grinding head can be adjusted according to the outer diameter of the seamless stainless steel pipe to grind the outside of the seamless stainless steel pipe. The adjustment is simple and convenient, and by adjusting the position of the grinding head, the outside of seamless stainless steel pipes with different outer diameters can be ground.
[0030] In the present invention, by rotating the turning handle, the threaded rod moves in the internal thread sleeve. The movement of the threaded rod will synchronously drive the sleeve and the connecting piece to move. During the movement of the connecting piece, it cooperates with the connecting arm. Under the limiting action of the support rod and the auxiliary ring, it will push or pull the mounting plate. The movement of the mounting plate will drive the grinding brush to move. According to the inner diameter of the seamless stainless steel pipe, the position of the grinding brush can be adjusted by observing the scale. After the position adjustment of the grinding brush is completed, the inner wall of the seamless stainless steel pipe can be ground. The adjustment is simple and convenient, and by adjusting the position of the grinding brush, the inner walls of seamless stainless steel pipes with different inner diameters can be ground.
[0031] When installing the mounting plate, align the chamfered end of the grinding brush with the mounting plate and insert it. When inserting, the grinding brush will contact the wedge block and squeeze the wedge block. After being squeezed, the wedge block will slide into the shell. During the sliding process, the wedge block will squeeze the spring. The spring will shrink and store the restoring force when being squeezed. After the grinding brush enters the mounting plate and passes over the wedge block, the wedge block loses its obstruction. Under the action of the spring restoring force, the wedge block will recover. After the wedge block recovers, the grinding brush will be between the wedge block and the mounting plate, so that the grinding brush is fixed and will not fall off the mounting plate. When the grinding brush needs to be removed, the grinding brush can be taken out of the mounting plate by moving the dial block to make the wedge block away from the grinding brush. It is convenient to install and remove the grinding brush, and the efficiency of installation and removal can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be further described below in conjunction with the accompanying drawings.
[0033] Figure 1 is a stereogram of the present invention;
[0034] Figure 2 is a perspective view of the other side of the present invention;
[0035] Figure 3 It is a top view of the present invention;
[0036] Figure 4 is a front view of the present invention;
[0037] Figure 5 is a three-dimensional diagram of the connecting plate of the present invention;
[0038] Figure 6 It is a three-dimensional diagram of the sleeve in the present invention;
[0039] Figure 7 is a cross-sectional view of the sleeve in the present invention;
[0040] Figure 8 It is a stereogram of the adjusting ring in the present invention;
[0041] Figure 9 It is a cross-sectional view of the adjustment ring in the present invention.
[0042] In the figure: 1, bottom plate; 2, adjustment ring; 3, connecting plate; 4, wedge block; 5, outer gear ring; 6, first support plate; 7, second support plate; 8, cold rolling mill;
[0043] 11. A first mounting frame;
[0044] 21. rack; 22. first slide groove; 23. grinding head; 24. first gear; 241. first motor; 25. inner gear ring; 26. annular groove;
[0045] 31. Inner threaded sleeve rod; 311. Threaded rod; 312. Scale; 32. Rotating handle; 33. Positioning ring; 331. Sleeve ring; 34. Sleeve; 341. Connecting piece; 342. Rotating arm; 343. Adjusting plate; 344. First movable groove; 345. Support rod; 346. Auxiliary ring; 347. Mounting plate; 348. Polishing brush; 349. Chamfer
[0046] 41. Second chute; 42. Housing; 43. Spring; 44. Pusher block; 45. Second movable groove
[0047] 51. Second gear; 52. First rotating rod; 53. Third gear; 54. Fourth gear; 55. Second rotating rod; 56. Second mounting bracket
[0048] 61. First conveyor roller; 62. First cylinder; 63. First U-shaped plate; 64. First moving groove; 65. First reciprocating lead screw; 66. Second motor; 67. First positioning rod; 68. Second cylinder; 69. First clamping plate
[0049] 71. Second conveyor roller; 72. Third cylinder; 73. Second U-shaped plate; 74. Second moving groove; 75. Second reciprocating lead screw; 76. Third motor; 77. Second positioning rod; 78. Fourth cylinder; 79. Second clamping plate Detailed implementation
[0050] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present invention.
[0051] Please refer to Figure 1 - Figure 9 As shown, a cold rolling forming device and process for seamless stainless steel pipes used in new energy vehicles include a bottom plate 1. One end of the upper surface of the bottom plate 1 is provided with a cold rolling mill 8 for cold rolling seamless stainless steel pipes.
[0052] In the middle of the upper surface of the bottom plate 1, a first mounting bracket 11 is connected for installing and supporting the adjusting ring 2.
[0053] In the middle of the first mounting bracket 11, an adjusting ring 2 is provided. The adjusting ring 2 is connected to the first mounting bracket 11 through a bearing, and the middle of the adjusting ring 2 is for passing seamless stainless steel pipes.
[0054] A plurality of racks 21 are arranged in a circumferential array on the inner circumference of the adjusting ring 2. At the position of the rack 21 corresponding to the adjusting ring 2, a first sliding groove 22 is opened. The rack 21 is slidably connected in the first sliding groove 22. The rack 21 is used to adjust the position of the grinding head 23, and the first sliding groove 22 is used to limit the position of the rack 21.
[0055] One end of the rack 21 close to the middle of the adjusting ring 2 is connected with a grinding head 23 for grinding the outside of the seamless stainless steel pipe.
[0056] An annular groove 26 is opened in the middle of the adjusting ring 2. The annular groove 26 is used to accommodate the first gear 24 and the internal tooth ring 25.
[0057] A first gear 24 is arranged at the position corresponding to the rack 21 in the annular groove 26. The rack 21 meshes with the first gear 24. The first gear 24 is rotatably connected in the adjusting ring 2. By rotating the first gear 24, the positions of the rack 21 and the grinding head 23 can be adjusted.
[0058] An internal tooth ring 25 is rotatably connected in the annular groove 26. The internal tooth ring 25 meshes with the first gear 24. Through the cooperation of the internal tooth ring 25, after one of the first gears 24 rotates, the rest of the first gears 24 can be rotated synchronously, so that the positions of multiple grinding heads 23 can be adjusted synchronously.
[0059] The rack 21 and the internal tooth ring 25 are meshed alternately outside the first gear 24. By this setting method, the mutual influence between the rack 21 and the internal tooth ring 25 can be avoided.
[0060] A first motor 241 is installed at the position corresponding to one of the first gears 24 on the side of the adjusting ring 2 close to the cold rolling mill 8. The driving shaft of the first motor 241 penetrates the adjusting ring 2 and is connected with one of the first gears 24. The first motor 241 is used to drive one of the first gears 24 to rotate.
[0061] In specific use, by starting the first motor 241, the first motor 241 drives one of the first gears 24 to rotate. During the rotation of one of the first gears 24, it cooperates with the internal tooth ring 25 to make the other first gears 24 rotate synchronously. The rotation of the first gear 24 drives the rack 21 to move in the first sliding groove 22, thereby driving the grinding head 23 to move. By adjusting the position of the grinding head 23 according to the outer diameter of the seamless stainless steel pipe, the outside of the seamless stainless steel pipe can be ground. The adjustment is simple and convenient. And by adjusting the position of the grinding head 23, the outside of seamless stainless steel pipes with different outer diameters can be ground.
[0062] A connecting plate 3 is provided in the middle of the adjusting ring 2. The connecting plate 3 is concentric with the adjusting ring 2. By this setting method, after the positions of the grinding head 23 and the grinding brush 348 are adjusted, the grinding head 23 and the grinding brush 348 can accurately correspond to the outside and the inner wall of the seamless stainless steel pipe.
[0063] In the middle of the side of the connecting plate 3 close to the cold rolling mill 8, an internal thread sleeve 34 is connected. A scale 312 is provided on the outside of the internal thread sleeve 34. By observing the scale 312, the position of the adjusting plate 343 moving can be understood.
[0064] The internal thread sleeve 34 is internally threaded with a threaded rod 311. One end of the threaded rod 311 away from the connecting plate 3 is connected with a turning handle 32. By rotating the turning handle 32, the position of the threaded rod 311 can be adjusted.
[0065] A positioning ring 33 is connected to the outside of the threaded rod 311 near the turning handle 32. A collar 331 is rotatably connected to the outside of the positioning ring 33. One end of the collar 331 away from the turning handle 32 is connected with a sleeve 34. The sleeve 34 is located outside the internal thread sleeve rod 31. Through the cooperation of the positioning ring 33 and the collar 331, after the position of the threaded rod 311 is adjusted, the position of the sleeve 34 will be adjusted synchronously.
[0066] A plurality of connecting pieces 341 are connected to the outer circumference of the sleeve 34 in an array. Both ends on both sides of the connecting piece 341 are rotatably connected with rotating arms 342. A plurality of corresponding adjusting plates 343 are provided at the positions of the connecting plate 3 corresponding to the connecting pieces 341. One end of the rotating arm 342 away from the connecting piece 341 is connected with the adjusting plate 343. The connecting arm and the adjusting plate 343 cooperate to adjust the position of the grinding brush 348.
[0067] A first movable groove 344 is opened at the position of the connecting plate 3 corresponding to the adjusting plate 343. The adjusting plate 343 is slidably connected in the first movable groove 344. The first movable groove 344 is used to limit the moving position of the adjusting plate 343.
[0068] Please refer to Figure 7 As shown, symmetrically arranged support rods 345 are respectively connected to the positions of the connecting plate 3 corresponding to both sides of the adjusting plate 343. The connecting plate 3 is located between the support rods 345. The support rods 345 are used to support the adjusting plate 343 and further limit the position of the adjusting plate 343, so that the adjusting plate 343 can only move in the horizontal direction.
[0069] An auxiliary ring 346 is rotatably connected to the outside of the support rod 345. The auxiliary ring 346 is used to reduce the friction between the support rod 345 and the connecting plate 3, so that the adjusting plate 343 can move more smoothly.
[0070] One side of the adjusting plate 343 away from the sleeve 34 is connected with a mounting plate 347, and a grinding brush 348 is installed in the mounting plate 347. The grinding brush 348 is used for grinding the inner wall of the seamless stainless steel pipe.
[0071] In specific use, by rotating the rotating handle 32, the threaded rod 311 moves in the internal thread sleeve 34. The movement of the threaded rod 311 will synchronously drive the sleeve 34 and the connecting piece 341 to move. During the movement of the connecting piece 341, in cooperation with the connecting arm, under the limiting action of the support rod 345 and the auxiliary ring 346, the mounting plate 347 will be pushed or pulled. The movement of the mounting plate 347 will drive the grinding brush 348 to move. According to the inner diameter of the seamless stainless steel pipe, by observing the scale 312, the position of the grinding brush 348 can be adjusted. After the position adjustment of the grinding brush 348 is completed, the inner wall of the seamless stainless steel pipe can be ground. The adjustment is simple and convenient. And by adjusting the position of the grinding brush 348, the inner walls of seamless stainless steel pipes with different inner diameters can be ground.
[0072] Please refer to Figure 7 As shown, a wedge block 4 is arranged above the grinding brush 348 corresponding to the mounting plate 347. A second sliding groove 41 is opened at the position of the mounting plate 347 corresponding to the wedge block 4. One side of the mounting plate 347 close to the sleeve 34 is connected with a housing 42 at the position corresponding to the wedge block 4. The wedge block 4 is slidably connected in the second sliding groove 41 and the housing 42. A spring 43 is connected between the wedge block 4 and the housing 42. A dial block 44 is connected above the wedge block 4. A second moving groove 45 is opened at the position of the housing 42 corresponding to the dial block 44. The dial block 44 is slidably connected in the second moving groove 45.
[0073] A chamfer 349 is opened below the grinding brush 348. The chamfer 349 is used in cooperation with the wedge block 4. Through the chamfer 349 below the grinding brush 348, when the grinding brush 348 is installed, the grinding brush 348 can more conveniently press the wedge block 4.
[0074] In specific use, when the mounting plate 347 is installed, the end of the grinding brush 348 with the chamfer 349 is aligned with the mounting plate 347 and inserted. When inserted, the grinding brush 348 will contact the wedge block 4 and press the wedge block 4. After being pressed, the wedge block 4 will slide into the housing 42. During the sliding process of the wedge block 4, the spring 43 will be compressed. The spring 43 will contract and store the restoring force when being compressed. After the grinding brush 348 enters the mounting plate 347 and passes over the wedge block 4, the wedge block 4 loses the block. Under the action of the restoring force of the spring 43, the wedge block 4 will be restored. After the wedge block 4 is restored, the grinding brush 348 will be between the wedge block 4 and the mounting plate 347, so that the grinding brush 348 is fixed and will not fall off from the mounting plate 347;
[0075] When the grinding brush 348 needs to be removed, the grinding brush 348 can be taken out from the mounting plate 347 by moving the shift block 44 to move the wedge block 4 away from the grinding brush 348. This makes it more convenient to install and remove the grinding brush 348, and can improve the efficiency of installation and removal.
[0076] An outer gear ring 5 is connected to the outer side of the adjusting ring 2, and a second gear 51 is meshed on the upper outer side of the outer gear ring 5. The second gear 51 is connected to the first mounting frame 11 through a bearing, and a first rotating rod 52 is connected to the middle of the side of the second gear 51 away from the cold rolling mill 8, and a third gear 53 is connected to the end of the first rotating rod 52 away from the second gear 51, and a fourth gear 54 is meshed below the third gear 53. A second rotating rod 55 is connected to the middle of the side of the fourth gear 54 close to the connecting plate 3, and an end of the second rotating rod 55 away from the fourth gear 54 is connected to the connecting plate 3, and a second mounting frame 56 is connected to the position of the third gear 53 and the fourth gear 54 on the upper surface of the bottom plate 1. The third gear 53 and the fourth gear 54 are connected to the second mounting frame 56 through a bearing.
[0077] A driving motor 57 is connected to the middle of the side of the fourth gear 54 away from the second rotating rod 55, and a fixing plate 58 is connected to the second mounting frame 56 corresponding to the position of the driving motor 57. The driving motor 57 is mounted on the fixing plate 58 and is used to drive the fourth gear 54 to rotate.
[0078] In specific use, after the positions of the grinding head 23 and the grinding brush 348 are adjusted according to the diameter of the seamless stainless steel pipe, the seamless stainless steel pipe is sent between the grinding head 23 and the grinding brush 348, and the driving motor 57 is started. The driving motor 57 drives the fourth gear 54 to rotate, and the rotation of the fourth gear 54 drives the third gear 53 and the second rotating rod 55 to rotate. The rotation of the third gear 53 drives the first rotating rod 52 to rotate, and the rotation of the first rotating rod 52 drives the second gear 51 to rotate. The rotation of the second gear 51 drives the outer gear ring 5 and the adjusting ring 2 to rotate, thereby driving the grinding head 23 to rotate with the adjusting ring 2 as the center. The rotation of the grinding head 23 can grind the outer side of the seamless stainless steel pipe, and the rotation of the second rotating rod 55 drives the connecting plate 3 and the grinding brush 348 to rotate. The rotation of the grinding brush 348 can grind the inner wall of the seamless stainless steel pipe. By continuously transmitting the seamless stainless steel pipe, different positions of the seamless stainless steel pipe can be grinded, and the inner wall and the outer part of the seamless stainless steel pipe can be grinded simultaneously, thereby improving the synchronization of grinding and improving the grinding efficiency.
[0079] It should be noted here that: through the cooperation of the third gear 53 and the fourth gear 54, when the grinding head 23 and the grinding brush 348 rotate, their directions are opposite to each other. By this setting method, the rotational force generated on the seamless stainless steel pipe during grinding can be reduced, avoiding the rotation of the seamless stainless steel pipe, so that the seamless stainless steel pipe can be ground quickly and evenly, and the dead corners during grinding can be reduced, enabling both the inner wall and the outer wall to be fully ground, thus improving the overall grinding efficiency.
[0080] Above the bottom plate 1, a first support plate 6 is arranged corresponding to the position between the first mounting frame 11 and the cold rolling mill 8. A uniformly arranged first conveyor roller 61 is rotatably connected inside the first support plate 6 for assisting in conveying the seamless stainless steel pipe.
[0081] On the upper surface of the bottom plate 1, first cylinders 62 are respectively connected corresponding to the two ends of the first support plate 6. The first cylinders 62 are used to lift and lower the first support plate 6.
[0082] A first U-shaped plate 63 is slidably connected inside the first support plate 6. The first U-shaped plate 63 is composed of two vertical plates and a horizontal plate. Symmetrically arranged first moving grooves 64 are formed in the first support plate 6 corresponding to the vertical plates. The first U-shaped plate 63 is slidably connected in the first moving grooves 64. A first reciprocating lead screw 65 is rotatably connected in one of the first moving grooves 64. One of the vertical plates is threadedly connected to the first reciprocating lead screw 65. The end of the first reciprocating lead screw 65 away from the adjusting ring 2 penetrates the first support plate 6 and is connected to a second motor 66 fixed to the side of the first support plate 6. A first positioning rod 67 is connected in the other first moving groove 64. The other vertical plate is slidably connected to the first positioning rod 67. Second cylinders 68 are respectively connected above the mutually remote sides of the two vertical plates. The pneumatic shafts of the second cylinders 68 penetrate the vertical plates and are connected to first clamping plates 69.
[0083] Above the bottom plate 1, a second support plate 7 is arranged corresponding to the position between the first mounting frame 11 and the second mounting frame 56. A uniformly arranged second conveyor roller 71 is rotatably connected inside the second support plate 7 for assisting in conveying the seamless stainless steel pipe.
[0084] The length of the second mounting frame 56 is shorter than that of the first mounting frame 11. By this setting method, on the premise of being able to convey the seamless stainless steel pipe, a space for placing the seamless stainless steel pipe can be reserved for the first mounting frame 11 to prevent the first clamping plate 69 from affecting the seamless stainless steel pipe.
[0085] On the upper surface of the bottom plate 1, third cylinders 72 are respectively connected corresponding to the two ends of the second support plate 7. The third cylinders 72 are used to lift and lower the second support plate 7.
[0086] A second U-shaped plate 73 is slidably connected inside the second support plate 7. The second U-shaped plate 73 is composed of two vertical plates and a horizontal plate. Symmetrically arranged second moving grooves 74 are formed in the second support plate 7 at positions corresponding to the vertical plates. The second U-shaped plate 73 is slidably connected inside the second moving grooves 74. A second reciprocating lead screw 75 is rotatably connected inside one of the second moving grooves 74. One of the vertical plates is threadedly connected to the second reciprocating lead screw 75. The end of the second reciprocating lead screw 75 away from the adjusting ring 2 penetrates through the second support plate 7 and is connected to a third motor 76 fixed to the side of the second support plate 7. A second positioning rod 77 is connected inside the other second moving groove 74. The other vertical plate is slidably connected to the second positioning rod 77. Fourth cylinders 78 are respectively connected above the mutually remote sides of the two vertical plates. The pneumatic shafts of the fourth cylinders 78 penetrate through the vertical plates and are connected to second clamping plates 79.
[0087] It should be noted that: As shown in Figure 3 , section A is the initial position of the first clamping plate 69; the distance from section A to section B is the reserved length for placing the seamless stainless steel pipe, to prevent the first clamp and the second clamp from affecting the seamless stainless steel pipe when placing the seamless stainless steel pipe; the distance from section B to section C is the distance for placing the seamless stainless steel pipe, that is, the longest length capable of grinding the seamless stainless steel pipe is the distance from section B to section C; section C is the position where the first clamping plate 69 is closest to the grinding head 23 and the grinding brush 348 after moving; the distance from section C to section D is the position where the seamless stainless steel pipe cannot be ground after the first clamping plate 69 conveys the seamless stainless steel pipe; section E is the position where the second clamping plate 79 is closest to the grinding head 23 and the grinding brush 348 after moving; the distance from section C to section F is equal to the distance from section B to section C, both being the longest length capable of grinding the seamless stainless steel pipe; the distance from the second clamping plate 79 to section G is greater than the distance from section C to section D. By conveying the seamless stainless steel pipe with the second clamping plate 79, the position that cannot be ground when the first clamping plate 69 conveys the seamless stainless steel pipe can be ground off, enabling the seamless stainless steel pipe to be comprehensively ground.
[0088] Working principle: According to the diameter of the seamless stainless steel pipe, the positions of the grinding head 23 and the grinding brush 348 are adjusted. After the adjustment is completed, the first support plate 6 and the second support plate 7 are adjusted by driving the first cylinder 62 and the third cylinder 72, so that the first conveying roller and the second conveying roller correspond to the grinding head 23. After the adjustment of the first support plate 6 and the second support plate 7 is completed, the third motor 76 is started to adjust the position of the second clamping plate 79, so that the distance from the second clamping plate 79 to section C is equal to the distance of the seamless stainless steel pipe. After the position adjustment of the second clamping plate 79 is completed, the driving motor 57 is started to make the grinding head 23 and the grinding brush 348 rotate. After the grinding head 23 and the grinding brush 348 rotate, the seamless stainless steel pipe is placed in the B to C area of the first support plate 6. After the placement is completed, the second motor 66 and the third motor 76 are started. The second motor 66 moves the first clamping plate 69 to the position from section B to section C through the cooperation of the first reciprocating lead screw 65. When the first clamping plate 69 senses the seamless stainless steel pipe, the second cylinder 68 will be started to make the first clamping plate 69 clamp the seamless stainless steel pipe. After clamping, the first clamping plate 69 conveys the seamless stainless steel pipe, and the seamless stainless steel pipe will be ground during the conveying process. When the first clamping plate 69 moves to section C, it can no longer convey the seamless stainless steel pipe. The second motor 66 will stop rotating to make the first clamping plate 69 stay at the position of section C and the second cylinder 68 will be started again to make the first clamping plate 69 move away from the seamless stainless steel pipe. At this time, the end of the seamless stainless steel pipe away from the first clamping plate 69 will correspond to the second clamping plate 79. When the second clamping plate 79 senses the seamless stainless steel pipe, the fourth cylinder 78 will be started to make the second clamping plate 79 clamp the seamless stainless steel pipe. After the second clamping plate 79 clamps the seamless stainless steel pipe, the third motor 76 will rotate (before the second clamping plate 79 clamps the seamless stainless steel pipe, the third motor 76 will not rotate), and the third motor 76 will convey the seamless stainless steel pipe through the cooperation of the second reciprocating lead screw 75, driving the seamless stainless steel pipe to be conveyed to the position of section G first. After the seamless stainless steel pipe is conveyed to section G, the seamless stainless steel pipe is fully ground. After the grinding is completed, the second clamping plate 79 will continue to convey the seamless stainless steel pipe and will move to section E. After the second clamping plate 79 moves to section E, it can no longer convey the seamless stainless steel pipe. The fourth cylinder 78 will be started to make the second clamping plate 79 move away from the seamless stainless steel pipe. At this time, the first cylinder 62 will be started to make the first clamping plate 69 clamp the seamless stainless steel pipe again, and the second motor 66 will be started to make the first clamping plate 69 convey the seamless stainless steel pipe and the first clamping plate 69 will move to section A. After the first clamping plate 69 moves to section A, it will send the seamless stainless steel pipe into the cold rolling mill 8 for cold rolling processing. After the first clamping plate 69 moves to section A, that is, the first clamping plate 69 completes a process, the second motor 66 will stop running to make the first clamping plate 69 stay at section A waiting for the conveyance of the next seamless stainless steel pipe. After the second clamping plate 79 moves to section E, it will continue to move to the starting adjustment position, that is, the second clamping plate 79 completes a process, and the third motor 76 will stop running,Keep the second clamping plate 79 at the starting adjustment position to wait for the transfer of the next seamless stainless steel pipe. After the next seamless stainless steel pipe is placed on the first support plate 6, restart the second motor 66 and the third motor 76 to polish the next seamless stainless steel pipe. The operation is simple and convenient. In one polishing process, the seamless stainless steel pipe can be polished twice, and the seamless stainless steel pipe can be polished comprehensively, improving the polishing efficiency and quality. It can polish seamless stainless steel pipes with different diameters and lengths, improving the adaptability.
[0089] The cold rolling forming process includes the following steps:
[0090] S1: Adjust the positions of the grinding head 23 and the grinding brush 348.
[0091] S2: Adjust the heights of the first support plate 6 and the second support plate 7 according to the diameter of the seamless stainless steel pipe.
[0092] S3: Adjust the position of the second clamping plate 79 according to the length of the seamless stainless steel pipe.
[0093] S4: Start the driving motor 57 to rotate the grinding head 23 and the grinding brush 348.
[0094] S5: Place the seamless stainless steel pipe on the first support plate 6.
[0095] S6: Start the second motor 66 and the third motor 76. Under the cooperation of the first reciprocating lead screw 65 and the second reciprocating lead screw 75, the seamless stainless steel pipe is clamped and transferred in position by the first clamping plate 69 and the second clamping plate 79, and the seamless stainless steel pipe is polished.
[0096] S7: Transfer the seamless stainless steel pipe into the cold rolling mill 8 for cold rolling processing.
[0097] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0098] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cold rolling forming device for seamless stainless steel pipes used in new energy vehicles, comprising a bottom plate (1); A cold rolling mill (8), arranged at one end of the upper surface of the bottom plate (1); A first mounting frame (11), connected to the middle of the upper surface of the bottom plate (1); It is characterized in that A regulating ring (2) is arranged in the middle of the first mounting frame (11). The regulating ring (2) is connected to the first mounting frame (11) through a bearing. A plurality of racks (21) are arranged in an inner circumferential array in the regulating ring (2). First sliding grooves (22) are formed at positions corresponding to the racks (21) on the regulating ring (2). The racks (21) are slidably connected in the first sliding grooves (22). One end of the rack (21) close to the middle of the regulating ring (2) is connected with a grinding head (23). An annular groove (26) is formed in the middle of the regulating ring (2). A first gear (24) is arranged at a position corresponding to the rack (21) in the annular groove (26). The rack (21) is meshed with the first gear (24). The first gear (24) is rotatably connected in the regulating ring (2). An internal gear ring (25) is rotatably connected in the annular groove (26). The internal gear ring (25) is meshed with the first gear (24). The racks (21) and the internal gear ring (25) are staggeredly meshed outside the first gear (24); A connecting plate (3) is arranged in the middle of the regulating ring (2). The middle of one side of the connecting plate (3) close to the cold rolling mill (8) is connected with an internally threaded sleeve (34). A threaded rod (311) is connected to the internally threaded sleeve (34) through internal threads. One end of the threaded rod (311) far from the connecting plate (3) is connected with a turning handle (32). A positioning ring (33) is connected to the outer side of one end of the threaded rod (311) close to the turning handle (32). A collar (331) is rotatably connected to the outer side of the positioning ring (33). One end of the collar (331) far from the turning handle (32) is connected with a sleeve (34). The sleeve (34) is located outside the internally threaded sleeve rod (31). A plurality of connecting pieces (341) are connected to the outer circumference of the sleeve (34) in an array. Two ends on both sides of each connecting piece (341) are rotatably connected with a rotating arm (342). A plurality of corresponding adjusting plates (343) are arranged at positions corresponding to the connecting pieces (341) on the connecting plate (3). One end of the rotating arm (342) far from the connecting piece (341) is connected with the adjusting plate (343). One side of the adjusting plate (343) far from the sleeve (34) is connected with a mounting plate (347). A grinding brush (348) is installed in the mounting plate (347); An external gear ring (5) is connected to the outer side of the adjusting ring (2). A second gear (51) is meshed with the upper part of the outer side of the external gear ring (5). The second gear (51) is connected to the first mounting bracket (11) through a bearing. A first rotating rod (52) is connected to the middle part of the side of the second gear (51) away from the cold rolling mill (8). A third gear (53) is connected to the end of the first rotating rod (52) away from the second gear (51). A fourth gear (54) is meshed with the lower part of the third gear (53). A second rotating rod (55) is connected to the middle part of the side of the fourth gear (54) close to the connecting plate (3). The end of the second rotating rod (55) away from the fourth gear (54) is connected to the connecting plate (3). A second mounting bracket (56) is connected to the upper surface of the bottom plate (1) corresponding to the positions of the third gear (53) and the fourth gear (54). The third gear (53) and the fourth gear (54) are connected to the second mounting bracket (56) through bearings. A driving motor (57) is connected to the middle part of the side of the fourth gear (54) away from the second rotating rod (55).
2. The cold rolling forming device of a seamless stainless steel pipe for a new energy vehicle according to claim 1, characterized in that, A first motor (241) is installed at the position of one of the first gears (24) corresponding to the side of the adjusting ring (2) close to the cold rolling mill (8). The driving shaft of the first motor (241) penetrates through the adjusting ring (2) and is connected to one of the first gears (24).
3. The cold rolling forming device for seamless stainless steel pipes used in new energy vehicles according to claim 2, characterized in that, The connecting plate (3) and the adjusting ring (2) are concentrically arranged.
4. The cold rolling forming device for seamless stainless steel pipes used in new energy vehicles according to claim 3, characterized in that, A first movable groove (344) is formed at the position of the connecting plate (3) corresponding to the adjusting plate (343). The adjusting plate (343) is slidably connected in the first movable groove (344).
5. The cold rolling forming device and process of a seamless stainless steel pipe for new energy vehicles according to claim 4, characterized in that, Symmetrically arranged support rods (345) are respectively connected to the two sides of the adjusting plate (343) corresponding to the connecting plate (3). The connecting plate (3) is located between the support rods (345). An auxiliary ring (346) is rotatably connected to the outer side of the support rods (345).
6. The cold rolling forming device for seamless stainless steel pipes used in new energy vehicles according to claim 5, characterized in that, A wedge-shaped block (4) is arranged above the grinding brush (348) corresponding to the mounting plate (347). A second chute (41) is formed at the position of the mounting plate (347) corresponding to the wedge-shaped block (4). A housing (42) is connected to the side of the mounting plate (347) close to the sleeve (34) corresponding to the wedge-shaped block (4). The wedge-shaped block (4) is slidably connected in the second chute (41) and the housing (42). A spring (43) is connected between the wedge-shaped block (4) and the housing (42). A dial block (44) is connected to the upper part of the wedge-shaped block (4). A second movable groove (45) is formed at the position of the housing (42) corresponding to the dial block (44). The dial block (44) is slidably connected in the second movable groove (45).
7. The cold rolling forming device for seamless stainless steel pipes used in new energy vehicles according to claim 6, wherein, Above the bottom plate (1), a first support plate (6) is provided corresponding to the position between the first mounting frame (11) and the cold rolling mill (8). A first conveying roller (61) arranged evenly is rotatably connected inside the first support plate (6). At the positions corresponding to both ends of the first support plate (6) on the upper surface of the bottom plate (1), first cylinders (62) are respectively connected. A first U-shaped plate (63) is slidably connected inside the first support plate (6). The first U-shaped plate (63) is composed of two vertical plates and a horizontal plate. Symmetrically arranged first moving grooves (64) are formed in the first support plate (6) corresponding to the vertical plates. The first U-shaped plate (63) is slidably connected in the first moving grooves (64). A first reciprocating lead screw (65) is rotatably connected in one of the first moving grooves (64). One of the vertical plates is threadedly connected to the first reciprocating lead screw (65). The end of the first reciprocating lead screw (65) away from the adjusting ring (2) penetrates through the first support plate (6) and is connected to a second motor (66) fixed to the side of the first support plate (6). A first positioning rod (67) is connected in the other first moving groove (64). The other vertical plate is slidably connected to the first positioning rod (67). Second cylinders (68) are respectively connected above the sides of the two vertical plates away from each other. The pneumatic shafts of the second cylinders (68) penetrate through the vertical plates and are connected to first clamping plates (69).
8. The cold rolling forming device for seamless stainless steel pipes used in new energy vehicles according to claim 7, characterized in that, Above the bottom plate (1), a second support plate (7) is provided corresponding to the position between the first mounting frame (11) and the second mounting frame (56). A second conveying roller (71) arranged evenly is rotatably connected inside the second support plate (7). The length of the second mounting frame (56) is shorter than that of the first mounting frame (11). At the positions corresponding to both ends of the second support plate (7) on the upper surface of the bottom plate (1), third cylinders (72) are respectively connected. A second U-shaped plate (73) is slidably connected inside the second support plate (7). The second U-shaped plate (73) is composed of two vertical plates and a horizontal plate. Symmetrically arranged second moving grooves (74) are formed in the second support plate (7) corresponding to the vertical plates. The second U-shaped plate (73) is slidably connected in the second moving grooves (74). A second reciprocating lead screw (75) is rotatably connected in one of the second moving grooves (74). One of the vertical plates is threadedly connected to the second reciprocating lead screw (75). The end of the second reciprocating lead screw (75) away from the adjusting ring (2) penetrates through the second support plate (7) and is connected to a third motor (76) fixed to the side of the second support plate (7). A second positioning rod (77) is connected in the other second moving groove (74). The other vertical plate is slidably connected to the second positioning rod (77). Fourth cylinders (78) are respectively connected above the sides of the two vertical plates away from each other. The pneumatic shafts of the fourth cylinders (78) penetrate through the vertical plates and are connected to second clamping plates (79).
9. A cold rolling forming process for seamless stainless steel pipes used in new energy vehicles, applicable to the cold rolling forming device for seamless stainless steel pipes used in new energy vehicles described in any one of claims 1-8, characterized in that, Cold rolling forming process Comprises the following steps: S1: Adjust the positions of the grinding head (23) and the grinding brush (348); S2: Adjust the heights of the first support plate (6) and the second support plate (7) according to the diameter of the seamless stainless steel pipe; S3: Adjust the position of the second clamping plate (79) according to the length of the seamless stainless steel pipe; S4: Start the drive motor (57) to rotate the grinding head (23) and the grinding brush (348); S5: Place the seamless stainless steel pipe onto the first support plate (6); S6: Start the second motor (66) and the third motor (76). Under the cooperation of the first reciprocating lead screw (65) and the second reciprocating lead screw (75), use the first clamping plate (69) and the second clamping plate (79) to transversely clamp and convey the seamless stainless steel pipe and grind the seamless stainless steel pipe; S7: Convey the seamless stainless steel pipe into the cold rolling mill (8) for cold rolling processing.
Citation Information
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