Fermented grain feeding and retort feeding system used in brewing process of fragrant white spirit

By designing a mash feeding and steaming system including a U-shaped base plate, a conveying mechanism, a storage hopper, an adjusting discharge mechanism and a mixing and mixing mechanism, the problem that grain, old mash and rice husks cannot be completely mixed in the existing technology is solved, and the aroma level and taste of the liquor are improved.

CN119774313AInactive Publication Date: 2025-04-08JIUGUIJIU +1
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Patent Information

Application Number
CN202510093454.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing automated brewing process, grain, old mash and rice husks cannot be fully mixed in the feeding and steaming system, resulting in the aroma level not being rich enough and the taste not being mellow enough during the brewing process.

Method used

A slurry feeding and retort system including a U-shaped base plate, a conveying mechanism, a storage hopper, an adjusting discharge mechanism and a stirring and mixing mechanism is designed. The amount of material discharge is controlled by the adjustable discharge mechanism in the storage hopper. The mixed material enters the spiral mixing pipe for initial mixing, and then is transported to the stirring mixing mechanism through the conveying mechanism for remixing to ensure that the material is fully mixed.

Benefits of technology

It has achieved full mixing of grain, old mash and rice husks, improved the aroma level and mellow taste of the rich aroma white wine, and met the needs of the brewing process for fragrance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of automatic brewing machinery, in particular to a fermented grain feeding and retort feeding system used in a brewing process of fragrant white spirit, which comprises a U-shaped bottom plate, a conveying mechanism is arranged on the inner side of the U-shaped bottom plate, materials are conveyed through the conveying mechanism, the upper end of the U-shaped bottom plate is fixedly connected with two supporting rods, and the supporting rods are arranged on the U-shaped bottom plate. The upper ends of the two supporting rods are fixedly connected to the lower end of a connecting plate, and the upper end of the connecting plate is fixedly connected with a plurality of storage hoppers. Grain, old fermented grains and rice husks are stored through a plurality of storage hoppers respectively, the grain, the old fermented grains and the rice husks discharged from the storage hoppers can enter a spiral mixing pipe to be mixed for the first time, and the grain, the old fermented grains and the rice husks which are mixed for the first time can fall into the upper end of a conveying mechanism and are conveyed; when the primarily mixed materials move to the lower side of the stirring and mixing mechanism, the stirring and mixing mechanism mixes the grains, the old fermented grains and the rice husks again.
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Description

Technical Field

[0001] The invention relates to the technical field of automated brewing machinery, in particular to a mash feeding and steaming system used in a rich-flavor liquor brewing process. Background Art

[0002] Strong-flavor liquor, also often called Luzhou-flavor liquor, is a typical Chinese liquor flavor, known for its strong and rich aroma and taste. Strong-flavor liquor generally has a strong aroma layer, rich taste, and mellow body. It often uses sorghum, corn and other raw materials in the brewing process and adopts solid fermentation. In the process of brewing strong-flavor liquor, old mash, rice husk and grain need to be mixed to form new mash, which is then sent to the wine retort for distillation to produce liquor.

[0003] For example, the Chinese patent with the announcement number CN221069849U discloses a mash feeding system for an automated brewing process, comprising: a hopper and a frame, wherein a plurality of hoppers are movably mounted on the frame, and are respectively used to store grain, old mash, and rice husk; a first conveyor belt, which is arranged below the hopper; a first drive assembly, which is used to alternately drive the plurality of hoppers to reciprocate along the length direction of the first conveyor belt; and a stirring component, which is rotatably arranged at one end of the first conveyor belt, and is used to stir the grain, old mash, and rice husk to form mash.

[0004] However, the above scheme has the following shortcomings: in the above patent, the first driving component alternately drives the first hopper and the second hopper to reciprocate along the length direction of the first conveyor belt, so as to alternately spread the grain, old mash and rice husk on the first conveyor belt, and spread the grain, old mash and rice husk in layers on the first conveyor belt for distribution and pre-mixing. However, since the above patent uses two hoppers for spreading the materials, that is, the first hopper stores the mash and the second hopper stores the grain and rice husk respectively, stratification will occur when the grain, old mash and rice husk are alternately spread in turn by the first hopper and the second hopper, and the grain, old mash and rice husk cannot be relatively completely mixed before mixing and stirring, and then fully mixed through the stirring equipment. For this reason, we have introduced a mash feeding and steaming system for the rich-flavor liquor brewing process. Summary of the invention

[0005] The object of the present invention is to provide a system for feeding mash to a steamer used in a rich-flavor liquor brewing process, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: A mash feeding and steaming system used in a rich-flavor liquor brewing process comprises a U-shaped bottom plate, a conveying mechanism is arranged on the inner side of the U-shaped bottom plate, materials are conveyed by the conveying mechanism, two support rods are fixedly connected to the upper end of the U-shaped bottom plate, the upper ends of the two support rods are fixedly connected to the lower end of a connecting plate, a plurality of storage hoppers are respectively fixedly connected to the upper ends of the connecting plates, an adjustable discharging mechanism is arranged in the storage hopper, the amount of materials discharged is controlled by adjusting the adjustable discharging mechanism, a transmission mechanism is fixedly connected to the outer side of the storage hopper, the transmission mechanism is connected to the adjustable discharging mechanism, and the adjustable discharging mechanism is driven to shake by the transmission mechanism; A material guiding cavity is provided in the upper end of the connecting plate, and several of the storage hoppers are connected to the material guiding cavity. A spiral mixing tube is fixedly connected to the lower end of the connecting plate, and the lower end of the spiral mixing tube is arranged on the upper side of the conveying mechanism. A stirring and mixing mechanism is fixedly connected to the upper end of the U-shaped bottom plate, and the lower end of the stirring and mixing mechanism is connected to the upper side of the conveying mechanism, and the material conveyed on the upper side of the conveying mechanism is mixed by the stirring and mixing mechanism. A collecting bag is fixedly connected to one side of one of the storage hoppers, and a fan is fixedly installed on the other side.

[0007] Preferably, the conveying mechanism includes a conveying belt, which is arranged on the inner side of the U-shaped bottom plate. A plurality of rollers are provided on the inner side of the conveying belt. Both ends of the rollers are movably connected to the U-shaped bottom plate. A first transmission motor is fixedly connected to the outer side of the U-shaped bottom plate. The output end of the first transmission motor is fixedly connected to a roller.

[0008] Preferably, the adjustable discharging mechanism includes a slide plate, which is slidably connected in the storage hopper, one end of the slide plate extends into the external environment, and the other end extends into the connecting cavity and is fixed to a limit plate, the limit plate is arranged in the connecting cavity, and the connecting cavity is opened in the storage hopper, and a support spring is fixedly connected in the connecting cavity, and the other end of the support spring is fixedly connected to the limit plate.

[0009] Preferably, a groove is provided at the lower end of the skateboard, a movable plate is provided in the groove, sliding rods are fixedly connected at both ends of the skateboard, the sliding rods are slidably connected in the sliding groove, the sliding groove is provided in the groove, a plurality of first through holes are provided at the upper end of the skateboard, a plurality of second through holes are provided at the upper end of the movable plate, a screw rod is movably connected to one side of the movable plate, the screw rod is screwed into the skateboard, one end of the screw rod extends into the external environment and is fixedly connected to the knob.

[0010] Preferably, the transmission mechanism includes a second transmission motor, the second transmission motor is fixedly connected to the outside of the storage hopper, the output end of the second transmission motor is fixedly connected to a turntable, the end of the turntable away from the second transmission motor is fixedly connected to a first lever, the first lever is in contact with the second lever, and the upper end of the second lever is fixedly connected to the lower end of the slide.

[0011] Preferably, the stirring and mixing mechanism includes two connecting wheels, a plurality of stirring blades are fixedly connected to the outer side of the connecting wheel, the lower ends of the connecting wheel and the stirring blades are in contact with the upper end of the conveying crawler, the upper end of the connecting wheel is fixedly connected to the output end of the connecting motor, the connecting motor is fixedly connected to the upper end of the U-shaped connecting plate, and the U-shaped connecting plate is fixedly connected to the upper end of the U-shaped bottom plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention stores grains, old mash and rice husks respectively through a plurality of storage hoppers, and controls the amount of materials discharged by adjusting the adjustable discharging mechanism; the grains, old mash and rice husks discharged from the storage hoppers will enter the spiral mixing tube for initial mixing; the grains, old mash and rice husks after the initial mixing will fall into the upper end of the conveying mechanism and be conveyed; when the materials after the initial mixing move to the lower side of the stirring and mixing mechanism, the stirring and mixing mechanism mixes the grains, old mash and rice husks again; the mixed materials are conveyed to the wine retort through the conveying mechanism, so as to achieve sufficient mixing of the grains, old mash and rice husks. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 2 It is a cross-sectional structural schematic diagram of the connection relationship between the slide plate and the movable plate of the present invention; Figure 3 It is a schematic diagram of the side section structure of the present invention; Figure 4 It is a schematic structural diagram of the connection relationship between the first lever and the second lever of the present invention; Figure 5 It is a schematic diagram of the top-sectional structure of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the connection relationship between the movable plate and the screw rod of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the connection relationship between the collecting bag and the storage hopper of the present invention.

[0014] In the figure: 1. U-shaped bottom plate; 2. roller; 3. conveyor crawler; 4. first transmission motor; 5. spiral mixing tube; 6. support rod; 7. connecting plate; 8. material guide chamber; 9. storage hopper; 10. stirring blade; 11. U-shaped connecting plate; 12. connecting motor; 13. limit plate; 14. connecting chamber; 15. slide groove; 16. supporting spring; 17. first through hole; 18. slide plate; 19. screw rod; 20. slide rod; 21. moving plate; 22. first lever; 23. second lever; 24. turntable; 25. second transmission motor; 26. second through hole; 27. collecting bag; 28. knob; 29. ​​groove; 30. connecting wheel; 31. fan. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1-7 , the present invention provides a technical solution: Embodiment 1:

[0017] A mash feeding and steaming system used in a fragrant liquor brewing process comprises a U-shaped bottom plate 1, a conveying mechanism is arranged inside the U-shaped bottom plate 1, materials are conveyed by the conveying mechanism, the conveying mechanism comprises a conveying crawler 3, the conveying crawler 3 is arranged inside the U-shaped bottom plate 1, a plurality of rollers 2 are arranged inside the conveying crawler 3, both ends of the rollers 2 are movably connected to the U-shaped bottom plate 1, a first transmission motor 4 is fixedly connected to the outside of the U-shaped bottom plate 1, the output end of the first transmission motor 4 is fixedly connected to a roller 2, the first transmission motor 4 is turned on to drive the roller 2 connected to its output end to start rotating, the roller 2 rotates and drives the conveying crawler 3 to start moving, at this time, the mixed material falling to the upper end of the conveying crawler 3 will be driven to move; Two support rods 6 are fixedly connected to the upper end of the U-shaped bottom plate 1, and the upper ends of the two support rods 6 are fixedly connected to the lower end of the connecting plate 7. The upper ends of the connecting plate 7 are respectively fixedly connected to a plurality of storage hoppers 9, which are used to store grains, old mash and rice husks respectively. An adjustable discharging mechanism is provided in the storage hopper 9, and the amount of material discharged is controlled by adjusting the adjustable discharging mechanism. A transmission mechanism is fixedly connected to the outer side of the storage hopper 9, and the transmission mechanism is connected to the adjustable discharging mechanism. The adjustable discharging mechanism is driven to shake through the transmission mechanism, and the material in the storage hopper 9 can be discharged through the back and forth movement of the adjustable discharging mechanism, so as to prevent the material from being blocked in the storage hopper 9; A material guiding cavity 8 is provided in the upper end of the connecting plate 7, and a plurality of material storage hoppers 9 are connected to the material guiding cavity 8. A spiral mixing tube 5 is fixedly connected to the lower end of the connecting plate 7, and the lower end of the spiral mixing tube 5 is arranged on the upper side of the conveying mechanism. After the grain, old mash and rice husk enter the material guiding cavity 8, they will enter the spiral mixing tube 5 again, and the materials entering the spiral mixing tube 5 will be mixed. The mixed grain, old mash and rice husk will fall into the upper end of the conveying mechanism. A stirring mixing mechanism is fixedly connected to the upper end of the U-shaped bottom plate 1. The lower end of the material mechanism is connected to the upper side of the conveying mechanism, and the material conveyed by the upper side of the conveying mechanism is mixed by the stirring and mixing mechanism. A storage hopper 9 is fixedly connected to a collecting bag 27 on one side, and a fan 31 is fixedly installed on the other side. The storage hopper 9 on the left is used to store grain. When the grain falls, the empty grain is blown into the collecting bag 27 for collection through the rotation of the fan 31, so that the grain discharged from the storage hopper 9 is full, and the excess air will pass through the collecting bag 27 and be discharged into the external environment. Embodiment 2:

[0018] On the basis of Example 1, in order to control the amount of grain, old mash and rice husk discharged from the storage hopper, the adjustable discharging mechanism includes a slide plate 18, which is slidably connected to the storage hopper 9, one end of the slide plate 18 extends into the external environment, and the other end extends into the connecting cavity 14 and is fixed to the limiting plate 13, the limiting plate 13 is arranged in the connecting cavity 14, the connecting cavity 14 is opened in the storage hopper 9, a support spring 16 is fixedly connected in the connecting cavity 14, and the other end of the support spring 16 is fixedly connected to the limiting plate 13, when the turntable 24 drives the first lever 22 to rotate counterclockwise, the second lever 23 will be pushed to move to the left, and the movement of the second lever 23 drives the slide plate 18 to move synchronously, when the first lever 22 moves to the right, at this time, under the elastic force of the support spring 16, the second lever 23 moves to the right, and the slide plate 18 will move back and forth in the storage hopper 9; A groove 29 is provided at the lower end of the slide plate 18, and a movable plate 21 is provided in the groove 29. Both ends of the slide plate 18 are fixedly connected with a slide rod 20, and the slide rod 20 is slidably connected in the slide groove 15. The slide groove 15 is provided in the groove 29. A plurality of first through holes 17 are provided at the upper end of the slide plate 18, and a plurality of second through holes 26 are provided at the upper end of the movable plate 21. A screw rod 19 is movably connected to one side of the movable plate 21, and the screw rod 19 is screwed into the slide plate 18. One end of the screw rod 19 extends into the external environment and is fixedly connected to the knob 28. By rotating the knob 28, the screw rod 19 connected to its output end starts to rotate. Since the screw rod 19 is screwed into the slide plate 18, during the rotation of the screw rod 19, the movable plate 21 will move to the right. At this time, the distance between the first through hole 17 and the second through hole 26 becomes smaller, and the discharge amount of the material will also be relatively reduced. The transmission mechanism includes a second transmission motor 25, which is fixedly connected to the outside of the storage hopper 9. The output end of the second transmission motor 25 is fixedly connected to a turntable 24. The turntable 24 is fixedly connected to the first lever 22 at one end away from the second transmission motor 25. The first lever 22 is in contact with the second lever 23. The upper end of the second lever 23 is fixedly connected to the lower end of the slide plate 18. The second transmission motor 25 is turned on to drive the turntable 24 connected to its output end to rotate counterclockwise. The rotation of the turntable 24 drives the first lever 22 to start moving. Due to the elastic force of the support spring 16, the second lever 23 will always be in contact with the first lever 22. The stirring and mixing mechanism includes two connecting wheels 30, and a plurality of stirring blades 10 are fixedly connected to the outer side of the connecting wheel 30. The lower ends of the connecting wheel 30 and the stirring blades 10 are in contact with the upper end of the conveying belt 3. The upper end of the connecting wheel 30 is fixedly connected to the output end of the connecting motor 12, and the connecting motor 12 is fixedly connected to the upper end of the U-shaped connecting plate 11, and the U-shaped connecting plate 11 is fixedly connected to the upper end of the U-shaped bottom plate 1. When the two connecting motors 12 are turned on, the connecting wheels 30 connected to their output ends are respectively driven to rotate in opposite directions. The rotation of the connecting wheel 30 drives the plurality of stirring blades 10 to rotate. When the mixed material above the conveying belt 3 moves to the position of the plurality of stirring blades 10, the material will be driven to be stirred and conveyed, and the mixed material will be finally conveyed to the wine retort by the conveying belt 3.

[0019] Working principle: when in use, pour the old mash and rice husk into the two storage hoppers 9 on the right, pour the grain into the storage hopper 9 on the far left, and adjust the discharge amount of grain, old mash and rice husk according to the mixing ratio. Specifically, by turning the knob 28, the screw rod 19 connected to the output end starts to rotate. Since the screw rod 19 is screwed into the slide plate 18, during the rotation of the screw rod 19, the movable plate 21 will move to the right. At this time, the distance between the first through hole 17 and the second through hole 26 becomes smaller, and the discharge amount of the material will also be relatively reduced. The second transmission motor 25 is turned on to drive the turntable 24 connected to its output end to rotate counterclockwise. The rotation of the turntable 24 drives the first lever 22 to start moving. Because the second lever 23 is always in contact with the first lever 22 under the elastic force of the support spring 16, the second lever 23 is pushed to move leftward during the process of the turntable 24 driving the first lever 22 to rotate counterclockwise. The movement of the second lever 23 drives the slide plate 18 to move synchronously. When the first lever 22 moves to the right, the second lever 23 moves to the right under the elastic force of the support spring 16. At this time, the slide plate 18 moves back and forth in the storage hopper 9, so that the material passes through the first through hole 17 and the second through hole 26 and enters the material guide chamber 8. After the grain, old mash and rice husk enter the material guide chamber 8, they will enter the spiral mixing tube 5 again. The materials entering the spiral mixing tube 5 will be mixed, and the mixed grain, old mash and rice husk will fall to the upper end of the conveying crawler 3. The first transmission motor 4 is turned on to drive the roller 2 connected to its output end to start rotating, and the roller 2 rotates to drive the conveyor crawler 3 to start moving. At this time, the mixed material falling on the upper end of the conveyor crawler 3 will be driven to move. The two connecting motors 12 are turned on to drive the connecting wheels 30 connected to their output ends to rotate in opposite directions respectively. The connecting wheels 30 rotate to drive the plurality of stirring blades 10 to rotate. When the mixed material above the conveyor crawler 3 moves to the position of the plurality of stirring blades 10, the material will be driven to be stirred and transported. The materials after the initial mixing are mixed again by the plurality of stirring blades 10 rotating in opposite directions, and the mixed materials are finally transported to the wine retort by the conveyor crawler 3.

[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A system for feeding mash to a steamer for use in a rich-flavor liquor brewing process, comprising a U-shaped bottom plate, characterized in that: A conveying mechanism is provided on the inner side of the U-shaped bottom plate, and materials are conveyed by the conveying mechanism. Two support rods are fixedly connected to the upper end of the U-shaped bottom plate, and the upper ends of the two support rods are fixedly connected to the lower end of the connecting plate. A plurality of storage hoppers are fixedly connected to the upper ends of the connecting plate, respectively. An adjustable discharging mechanism is provided in the storage hopper, and the amount of materials discharged is controlled by adjusting the adjustable discharging mechanism. A transmission mechanism is fixedly connected to the outer side of the storage hopper, and the transmission mechanism is connected to the adjustable discharging mechanism, and the adjustable discharging mechanism is driven to shake by the transmission mechanism. A material guiding cavity is provided in the upper end of the connecting plate, and several of the storage hoppers are connected to the material guiding cavity. A spiral mixing tube is fixedly connected to the lower end of the connecting plate, and the lower end of the spiral mixing tube is arranged on the upper side of the conveying mechanism. A stirring and mixing mechanism is fixedly connected to the upper end of the U-shaped bottom plate, and the lower end of the stirring and mixing mechanism is connected to the upper side of the conveying mechanism, and the material conveyed on the upper side of the conveying mechanism is mixed by the stirring and mixing mechanism. A collecting bag is fixedly connected to one side of one of the storage hoppers, and a fan is fixedly installed on the other side.

2. The system for feeding mash to the steamer for use in the rich-flavor liquor brewing process according to claim 1, characterized in that: The conveying mechanism includes a conveying belt, which is arranged on the inner side of the U-shaped bottom plate. A plurality of rollers are provided on the inner side of the conveying belt. Both ends of the rollers are movably connected to the U-shaped bottom plate. A first transmission motor is fixedly connected to the outer side of the U-shaped bottom plate. The output end of the first transmission motor is fixedly connected to a roller.

3. The system for feeding mash to the steamer for use in the rich-flavor liquor brewing process according to claim 1, characterized in that: The adjustable discharging mechanism includes a slide plate, which is slidably connected in the storage hopper, one end of the slide plate extends into the external environment, and the other end extends into the connecting cavity and is fixed to a limit plate, the limit plate is arranged in the connecting cavity, and the connecting cavity is opened in the storage hopper, a support spring is fixedly connected in the connecting cavity, and the other end of the support spring is fixedly connected to the limit plate.

4. The system for feeding mash to the steamer for use in the rich-flavor liquor brewing process according to claim 3 is characterized in that: A groove is provided at the lower end of the slide plate, a movable plate is provided in the groove, sliding rods are fixedly connected at both ends of the slide plate, the sliding rods are slidably connected in the sliding groove, the sliding groove is provided in the groove, a plurality of first through holes are provided at the upper end of the slide plate, a plurality of second through holes are provided at the upper end of the movable plate, a screw rod is movably connected to one side of the movable plate, the screw rod is screwed into the slide plate, one end of the screw rod extends into the external environment and is fixedly connected to the knob.

5. The system for feeding mash to the steamer for use in the rich-flavor liquor brewing process according to claim 4, characterized in that: The transmission mechanism includes a second transmission motor, the second transmission motor is fixedly connected to the outside of the storage hopper, the output end of the second transmission motor is fixedly connected to a turntable, the end of the turntable away from the second transmission motor is fixedly connected to a first shifting rod, the first shifting rod is in contact with the second shifting rod, and the upper end of the second shifting rod is fixedly connected to the lower end of the slide plate.

6. The system for feeding mash to the steamer for use in the rich-flavor liquor brewing process according to claim 2, characterized in that: The stirring and mixing mechanism includes two connecting wheels, a plurality of stirring blades are fixedly connected to the outer sides of the connecting wheels, the lower ends of the connecting wheels and the stirring blades are in contact with the upper end of the conveying crawler, the upper end of the connecting wheel is fixedly connected to the output end of the connecting motor, the connecting motor is fixedly connected to the upper end of the U-shaped connecting plate, and the U-shaped connecting plate is fixedly connected to the upper end of the U-shaped bottom plate.

Citation Information

Patent Citations

  • Fermented grain feeding and steaming system used in automatic brewing process

    CN221069849U

  • Intelligent retort feeding robot for wine making and working method of intelligent retort feeding robot

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  • Proportioning machine of food ingredient bag

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