A reinforced interlocking geocell and its processing method
By adopting the grid chamber plate and interlocking components with multi-stage bending structure, the problems of insufficient connection strength of geogrid chamber partitions and cumbersome laying process are solved, and higher structural strength and laying efficiency are achieved.
Patent Information
- Application Number
- CN202510032397.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-08
AI Technical Summary
The existing geotextile chamber is difficult to ensure the connection strength at the partition connection, resulting in separation of partitions, unstable laying structure, and cumbersome laying process, reducing efficiency.
The grid chamber plate adopting a multi-stage bending structure is superimposed and bonded by mirrored grid chamber plates to form multiple grid chamber cavitys, and interlocking components are fixed between adjacent grid chamber plates, including clamping plates, plugs, nails, stops, locking columns, locking plates, ground nails and first positioning columns, through which clamping fixing and installation positioning are achieved.
The overall structural strength of the geotextile chamber is improved, the stability and convenience of the laying process are ensured, and the production efficiency is improved.
Smart Images
Figure CN119777343A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of geocells, and in particular to a reinforced interlocking geocell and a processing method thereof. Background Art
[0002] Geocell is a three-dimensional geosynthetic material, which is mainly used to enhance the bearing capacity of foundation, control the settlement of soft soil foundation, improve the stability of embankment, etc. It is usually made of high-strength plastic, with a honeycomb or wavy structure inside, which can effectively separate the filler from the soil to form a stable structural system. This structural design not only enhances the interaction between the fillers, but also significantly reduces the friction between the fillers and the soil, thereby achieving a reinforcement effect. In geotechnical construction, the application of geocell is crucial. It can effectively control the settlement of soft soil foundation, slow down the uneven settlement of the foundation by dispersing and transferring the load, and extend the service life of the road. Geocell can improve the stability of embankments, especially in steep slopes and unstable strata, where it can provide additional support to prevent landslides and collapses. In addition, geocell can also reduce the amount of engineering and save costs. Due to its excellent mechanical properties, the use of geocell can reduce the amount of filler used, while reducing the difficulty and time of construction. As an efficient reinforcement technology, geocell has been widely used in the field of modern civil engineering.
[0003] The current geocell mainly uses a bent partition material, which is spliced to form a cavity, and then the splicing positions are fixed together with rivets or glue to form a complete geocell, which can be shrunk and stacked together before laying. Although this geocell has a simple structure and is easy to transport, it has the following problems: 1. It is difficult to ensure the connection strength of the geocell by using rivets or glue at the connection of the partition, so the partition may separate during the deployment and laying process, resulting in unstable structure of the laid geocell; 2. During the laying process, the area of geocell laying is usually large, and the position of the geocell in each area needs to be adjusted frequently to ensure the uniformity of the geocell laying, but this operation will be more cumbersome and reduce the laying efficiency.
[0004] In summary, there is a need for a geocell that is structurally stable and easy to lay. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a reinforced interlocking geocell and a processing method thereof, which solves the problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A reinforced interlocking geocell, comprising a cell plate, wherein the cell plate is a multi-section bending structure, and a butt plate is arranged at the bending part of the cell plate, and a plurality of cell plates are arranged in affixed manner, and adjacent cell plates are arranged in a mirror image to each other, and cooperate to form a plurality of rhombus-shaped cell cavities, and an interlocking component is connected through two adjacent butt plates; The interlocking assembly includes a splint, an insert cylinder, a pin, a block, a lock column, a lock plate, a ground pin and a first positioning column. Two splints are provided and are respectively arranged on the side walls of the two docking plates. The splint is connected with a pin inside the splint, and the pin is connected to the adjacent splints and the docking plate. A block is fixed on one side of the splint, a slot is provided on the top surface of the docking plate, the block is inserted into the slot, a lock column with a semi-cylindrical structure is fixed on the top surface of the block, the lock column is arranged in the slot, two adjacent lock columns cooperate to form a cylindrical structure, a lock plate is cooperated and inserted between the lock column and the slot, two lock plates are symmetrically provided along the center of the cylinder, and the two splints are symmetrically arranged along the center of the cylinder, the splint side walls are fixed with an insert cylinder, the top side walls of the splint are provided with a positioning groove, and the bottom surface of the lock plate is fixed with a ground pin and a first positioning column, the ground pin is inserted into the insert cylinder on one splint, and the first positioning column is inserted into the positioning groove on the other splint.
[0007] A method for processing a reinforced interlocking geocell, according to the reinforced interlocking geocell described above, the processing method comprises the following steps: S1, pressed cell board; The material is introduced into the compression molding machine to compress the cell plate with a multi-section bending structure, and a docking plate and a card slot are integrally formed at the bending part; S2, cell board splicing; Place the cell panels on the splicing equipment in a mirrored manner one by one, the splicing equipment locates the butt joint plates of two adjacent cell panels to fit together, and fixes the two butt joint plates between the two clamping plates; The splicing device comprises a fixed plate assembly, a side locking mechanism, an oblique push assembly and a support platform, the top surface of the support platform is connected with the fixed plate assembly, the top surface of the support platform is fixed with a side locking mechanism, the side locking mechanism is arranged on the top of the fixed plate assembly, and oblique push assemblies are arranged on both sides of the side locking mechanism; Multiple cell plates are placed on the support platform in a mirrored manner, the fixed plate assembly positions two adjacent cell plates to fit together, the side locking mechanism presses and fixes the splint on the two fitted docking plates, the stopper is inserted into the slot, the two locking columns are spliced into a cylinder, and the oblique push assembly pushes the splint to prepare for the next fixation; S3, interlocking molding; The cell plates fixed together are translated, and the splicing equipment inserts the two locking plates into the card slots, and the ground nails are inserted into the inserting tube of one clamping plate, and the first positioning column is inserted into the positioning slot of the other clamping plate; The splicing equipment also includes a top lock assembly, a flat pressing assembly and a transfer guide assembly, the top lock assembly, the flat pressing assembly and the transfer guide assembly are all arranged on the top surface of the support platform, the top lock assembly and the flat pressing assembly are both arranged across the top surface of the support platform, and the top lock assembly is arranged between the flat pressing assembly and the transfer guide assembly; The guide assembly clamps and pulls the fixed cell plates to move horizontally on the support platform, so that the docking plate fixed with the clamp plate moves to the bottom of the top lock assembly, and the top lock assembly releases the two lock plates at the same time, the ground nail is inserted into the insert tube of one clamp plate, and the first positioning column is inserted into the positioning groove of the other clamp plate, and the guide assembly continues to pull the clamp plate with the ground nail and the first positioning column inserted to the bottom of the flat pressing assembly, and the flat pressing assembly presses the lock plate downward to insert it into the card slot, so that the two lock columns spliced into a cylinder are inserted into the two lock plates, and interlock to form a geocell; S4, compression packaging; The transfer and guide assembly continues to translate, lock and fix the formed geocells, push the geocells to be compressed and stacked together, and the packaging equipment bundles and packages them.
[0008] Furthermore, the fixed plate assembly includes a first pneumatic rod, a first push plate, a first positioning block and a second positioning column. Three first pneumatic rods are arranged in parallel. The telescopic top end of the first pneumatic rod is connected to the first push plate. The top surface of the first push plate is connected to multiple first positioning blocks. The first positioning block is a trapezoidal column structure. Adjacent first positioning blocks are mirror images of each other. The first positioning block is inserted into the inside of the support platform. The bottom surface of the support platform is fixed with a bottom plate. The first pneumatic rod is arranged on the top surface of the bottom plate. Multiple second positioning columns are fixed on the top surface of the side wall of the first push plate. The second positioning column is inserted into the inside of the support platform. The second positioning column is used to be inserted and positioned inside the insert tube.
[0009] Furthermore, the side locking mechanism includes a second pneumatic rod, a second push plate, a connecting block and a side fixing assembly. There are multiple groups of side fixing assemblies that are staggered front and back. A connecting block is fixed between two groups of side fixing assemblies. A second push plate is fixed on one side of the outer connecting block. The bottom surface of the second push plate is connected to a second pneumatic rod, and the second pneumatic rod is arranged on the top surface of the support platform.
[0010] Furthermore, the side fixing component includes an insert component, a lower clamp component, a feed trough, a lower baffle component and an air nail machine. The feed trough is used to convey the splint. Two feed troughs are mirror-imaged. An insert component is arranged between the two feed troughs. One side of the insert component is connected to the lower clamp component. The lower clamp component is inserted between the two feed troughs. The bottom surface of the feed trough is connected to the air nail machine. A lower baffle component is arranged across one side of the two feed troughs. One side of the lower baffle component is inserted between the bottom surfaces of the feed troughs.
[0011] Further, the plug-in component includes a lifting plate, a third pneumatic rod, a third push plate, a third positioning column, a card block, a fixed plate, a first motor and a gear. The lifting plate is inserted between the two feeding troughs. The front wall of the lifting plate is provided with a third pneumatic rod. The telescopic bottom end of the third pneumatic rod is connected to the third push plate. The card block is fixed to the bottom surface of the third push plate. Two third positioning columns are fixed to the bottom surface of the third push plate. The fixed plate is fixed to the side wall of the feeding trough. The side wall of the fixed plate is connected to the first motor. The rotating end of the first motor is connected to a gear. One side of the gear is meshed and connected to the side wall of the lifting plate. The lower clamping component includes a lower top block, a first plug plate, a fourth push plate and a fourth pneumatic rod, the fourth pneumatic rod is fixed to the rear wall of the lifting plate, the telescopic end of the fourth pneumatic rod is connected to the fourth push plate, the bottom surface of the fourth push plate is fixed with the first plug plate, the bottom surface of the first plug plate is fixed with the lower top block, and the lower top block is inserted between the two feeding troughs; The lower blocking component includes a second motor, a support plate and a second positioning block. The rotating end of the second motor is connected to the support plate with an L-shaped structure. The second positioning block is fixed to the side wall of the support plate. The rear wall of the feed trough is fixed to a bracket, and the second motor is arranged on the side wall of the bracket.
[0012] Furthermore, the top lock assembly includes a second support plate, a third motor, a flap, a guide groove, a fifth pneumatic rod, a fifth push plate and a fourth positioning column. The second support plate is fixed to the top surface of one side of the moving guide assembly, a third motor is provided on the side wall of the second support plate, a rotating end of the third motor is connected to the flap, a plurality of guide grooves are fixed to the bottom surface of the flap, the guide groove is an inverted U-shaped groove structure, a fourth positioning column is connected to the top surface inside the guide groove, a plurality of fifth pneumatic rods are provided on the top surface of the flap, a telescopic end of the fifth pneumatic rod is connected to the fifth push plate, a stop plate is fixed to one side of the fifth push plate, and one side of the stop plate is inserted into the guide groove.
[0013] Furthermore, the flat pressing assembly includes a sixth pneumatic rod, a guide rod, a sixth push plate, a pressure plate and a spring. Two sixth pneumatic rods are connected to the bottom surface of the sixth push plate. The sixth pneumatic rod is arranged on the top surface of the support platform. The sixth push plate is connected with a guide rod running through the inside of the sixth push plate. The bottom end of the guide rod is connected to the top surface of the support platform. The outer wall of the guide rod is sleeved with a pressure plate. The pressure plate is arranged at the bottom of the sixth push plate. The outer wall of the guide rod is sleeved with a spring. The spring is connected between the top surface of the pressure plate and the bottom surface of the sixth push plate.
[0014] Furthermore, the transfer and guiding assembly includes a displacement plate, a seventh pneumatic rod, a second plug plate, a guide plate, an eighth push plate, a connecting rod, a flat pull plate, a fourth motor and a screw rod. The displacement plate is attached to the bottom surface of the support platform, a sliding interface is opened inside the support platform, the seventh push plate is fixed to the bottom surface of the displacement plate, the fourth motor is arranged on the bottom surface of the support platform, the rotating end of the fourth motor is connected to the screw rod, the seventh push plate is threadedly sleeved on the outer wall of the screw rod, the seventh pneumatic rod is arranged on the side wall of the displacement plate, the telescopic bottom end of the seventh pneumatic rod is connected to the eighth push plate, the top surface of the eighth push plate is connected to a plurality of connecting rods, the top end of the connecting rod is connected to a flat pull plate with an inverted L-shaped structure, the guide plate is fixed to the top surface of the support platform, two guide plates are arranged in a mirror image, the second plug plate is plugged into the inside of the guide plate, and one side of the second plug plate is fixed to the side wall of the displacement plate.
[0015] Furthermore, the oblique thrust assembly includes a first support plate, a connecting plate, a positioning bolt, an insertion column and an oblique thrust block. The first support plate is fixed to the top surface of the support platform. The side wall of the first support plate is connected to the connecting plate. A plurality of insertion columns are inserted inside the connecting plate. An oblique thrust block is fixed to one end of the insertion column. The top surface of the connecting plate is connected to the positioning bolt, and the bottom end of the positioning bolt is attached to the outer wall of the insertion column.
[0016] The present invention provides a reinforced interlocking geocell and a processing method thereof. Compared with the prior art, the present invention has the following beneficial effects: 1. Multiple cavities are formed by superimposing and pasting together the cell plates of multiple bending structures in a mirror image, and then fixing interlocking components between adjacent cell plates. The interlocking components are not only clamped and fixed together by clamping plates, but also plugged between the two clamping plates by using the ground nails on the locking plate and the first positioning column, so as to further improve the overall structural strength of the geocell; 2. When the lock plate is inserted into the slot, the ground nail is pre-inserted into the insert tube. When laying the geocell, the lock plate can be pressed to continue inserting into the slot, and the bottom of the ground nail is extended from the insert tube and inserted into the ground, thereby playing the role of installation positioning, ensuring the laying position of the geocell and improving the convenience of laying; 3. Use splicing equipment to splice the pressed cell panels. Not only are they spliced continuously, but they are also further locked and assembled after splicing, ensuring the efficiency and stability of geocell production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1A schematic diagram of a reinforced interlocking geocell structure of the present invention is shown; Figure 2 A schematic diagram of the bottom surface structure of a reinforced interlocking geocell of the present invention is shown; Figure 3 A schematic diagram of the connection structure between the cell plate and the interlocking assembly of the present invention is shown; Figure 4 A schematic diagram of the interlocking assembly structure of the present invention is shown; Figure 5 A schematic diagram of the structure of the splicing device of the present invention is shown; Figure 6 A schematic diagram of the connection structure of the top surface of the support platform of the present invention is shown; Figure 7 A schematic diagram of the connection structure between the top lock assembly and the guide assembly and the support platform of the present invention is shown; Figure 8 A schematic diagram of the structure of the transfer guide assembly of the present invention is shown; Fig. 9 The schematic diagram of the flat pressing assembly structure of the present invention is shown; Fig.10 A schematic diagram of the structure of the fixed plate assembly of the present invention is shown; Fig.11 A schematic diagram of the structure of the side lock mechanism of the present invention is shown; Fig.12 A schematic diagram of the structure of the side fixing assembly of the present invention is shown; Fig.13 A schematic diagram of the internal connection structure of the side fixing assembly of the present invention is shown; Fig.14 A schematic diagram of the connection structure between the plug-in component and the lower clamping component of the present invention is shown; Fig.15 A schematic diagram of the structure of the top lock assembly of the present invention is shown; Fig.16 The schematic diagram of the internal structure of the guide slot of the present invention is shown; Fig.17 The schematic diagram of the structure of the oblique thrust assembly of the present invention is shown; As shown in the figure: 1. Cell plate; 11. Docking plate; 12. Card slot; 2. Interlocking assembly; 21. Clamp plate; 211. Positioning slot; 22. Insertion tube; 23. Insertion pin; 24. Stopper; 25. Locking column; 26. Locking plate; 27. Ground pin; 28. First positioning column; 3. Fixed plate assembly; 31. First pneumatic rod; 32. First push plate; 33. First positioning block; 34. Second positioning column; 4. Side locking mechanism; 41. Second pneumatic rod; 42. Second push plate; 43, connecting block; 44, side fixing assembly; 441, plug-in component; 4411, lifting plate; 4412, third pneumatic rod; 4413, third push plate; 4414, third positioning column; 4415, card block; 4416, fixing plate; 4417, first motor; 4418, gear; 442, lower clamping component; 4421, lower top block; 4422, first plug plate; 4423, fourth push plate; 4424, fourth pneumatic rod; 443, feeding trough ; 4431, bracket; 444, lower block; 4441, second motor; 4442, support plate; 4443, second positioning block; 445, air nail machine; 5, oblique push assembly; 51, first support plate; 52, connecting plate; 53, positioning bolt; 54, plug column; 55, oblique push block; 6, top lock assembly; 61, second support plate; 62, third motor; 63, flap; 64, guide groove; 65, fifth pneumatic rod; 66, fifth push plate; 661, stop Baffle; 67, fourth positioning column; 7, flat pressure assembly; 71, sixth pneumatic rod; 72, guide rod; 73, sixth push plate; 74, pressure plate; 75, spring; 8, transfer guide assembly; 81, displacement plate; 811, seventh push plate; 82, seventh pneumatic rod; 83, second plug plate; 84, guide plate; 85, eighth push plate; 86, connecting rod; 87, flat pull plate; 88, fourth motor; 89, screw; 9, support platform; 91, bottom plate; 92, sliding interface. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0020] In order to solve the technical problems in the background technology, a reinforced interlocking geocell is provided as follows: Combination Figure 1-Figure 4As shown, a reinforced interlocking geocell provided by the present invention comprises a cell plate 1, wherein the cell plate 1 is a multi-section bending structure, and a butt joint plate 11 is arranged at the bending part of the cell plate 1, and a plurality of cell plates 1 are arranged in a close relationship, and adjacent cell plates 1 are arranged in a mirror image to each other, and cooperate to form a plurality of rhombus-shaped cell cavities, and an interlocking component 2 is connected through two adjacent butt joint plates 11; The interlocking assembly 2 includes a clamping plate 21, a plug-in tube 22, a pin 23, a block 24, a lock column 25, a lock plate 26, a ground pin 27 and a first positioning column 28. Two clamping plates 21 are provided and are respectively arranged on the side walls of the two docking plates 11. The clamping plate 21 is connected with a pin 23, and the pin 23 is connected to the adjacent clamping plate 21 and the docking plate 11. A block 24 is fixed to one side of the clamping plate 21. A slot 12 is provided on the top surface of the docking plate 11. The block 24 is inserted into the slot 12. A lock column 25 with a semi-cylindrical structure is fixed to the top surface of the block 24. The lock column 2 5 is arranged inside the card slot 12, two adjacent lock pillars 25 cooperate to form a cylindrical structure, a lock plate 26 is inserted between the lock pillar 25 and the card slot 12, two lock plates 26 are symmetrically arranged along the center of the cylinder, two clamping plates 21 are symmetrically arranged along the center of the cylinder, an inserting tube 22 is fixed to the side wall of the clamping plate 21, a positioning groove 211 is opened on the top side wall of the clamping plate 21, a ground nail 27 and a first positioning pillar 28 are fixed to the bottom surface of the lock plate 26, the ground nail 27 is inserted into the inserting tube 22 on one clamping plate 21, and the first positioning pillar 28 is inserted into the positioning groove 211 on the other clamping plate 21.
[0021] According to the above structure, the following effects can be achieved: 1. Multiple cavities are formed by superimposing and pasting together the cell plates 1 of the multi-section bending structure in a mirror image, and then the interlocking components 2 are fixed between the adjacent cell plates 1. The interlocking components 2 are not only clamped and fixed together by the clamping plates 21, but also plugged between the two clamping plates 21 by the ground nails 27 on the locking plate 26 and the first positioning column 28, so as to further improve the overall structural strength of the geocell; 2. When the locking plate 26 is inserted into the slot 12, the ground nail 27 is pre-inserted into the insert tube 22. When laying the geocell, the locking plate 26 can be pressed to continue to be inserted into the slot 12, and the bottom end of the ground nail 27 can be extended from the insert tube 22 and inserted into the ground, thereby playing the role of installation positioning, ensuring the laying position of the geocell and improving the convenience of laying. Embodiment 2
[0022] In order to solve the technical problems in the background technology, a processing method of strengthening the interlocking geocell is provided as follows: Combination Figure 1-Figure 17 As shown, the present invention provides a method for processing a reinforced interlocking geocell. According to the reinforced interlocking geocell described above, the processing method comprises the following steps: S1, pressed cell plate 1; The material is introduced into the compression molding machine to compress the cell plate 1 with a multi-section bending structure, and a docking plate 11 and a card slot 12 are integrally formed at the bending part; S2, splicing of cell plate 1; The cell panels 1 are sequentially placed on the splicing equipment in a mirror-image manner. The splicing equipment positions the butt joint plates 11 of two adjacent cell panels 1 to fit together, and fixes the two butt joint plates 11 between the two clamping plates 21; The splicing device includes a fixed plate assembly 3, a side locking mechanism 4, an oblique push assembly 5 and a support platform 9. The top surface of the support platform 9 is connected with the fixed plate assembly 3, and the top surface of the support platform 9 is fixed with a side locking mechanism 4. The side locking mechanism 4 is arranged on the top of the fixed plate assembly 3, and oblique push assemblies 5 are arranged on both sides of the side locking mechanism 4. Place multiple cell plates 1 on the support platform 9 in mirror image, position the two adjacent cell plates 1 in abutment with each other with the fixed plate assembly 3, and fix the clamping plate 21 on the two abutting docking plates 11 with the side locking mechanism 4, insert the stopper 24 into the slot 12, and splice the two locking columns 25 into a cylinder. The oblique push assembly 5 pushes the clamping plate 21 to load the material in preparation for the next fixation; S3, interlocking molding; The cell panels 1 fixed together are translated, and the splicing equipment inserts the two locking plates 26 into the slots 12, and the ground nails 27 are inserted into the inserting tube 22 of one clamping plate 21, and the first positioning column 28 is inserted into the positioning groove 211 of the other clamping plate 21; The splicing device also includes a top lock assembly 6, a flat pressing assembly 7 and a transfer guide assembly 8, the top lock assembly 6, the flat pressing assembly 7 and the transfer guide assembly 8 are all arranged on the top surface of the support platform 9, the top lock assembly 6 and the flat pressing assembly 7 are both arranged across the top surface of the support platform 9, and the top lock assembly 6 is arranged between the flat pressing assembly 7 and the transfer guide assembly 8; The transfer and guide assembly 8 clamps and pulls the fixed cell plates 1 to translate on the support platform 9, so that the docking plate 11 fixed with the clamping plate 21 moves to the bottom of the top lock assembly 6, and the top lock assembly 6 releases the two locking plates 26 at the same time, and the ground nail 27 is inserted into the inserting tube 22 of one clamping plate 21, and the first positioning column 28 is inserted into the positioning groove 211 of the other clamping plate 21. The transfer and guide assembly 8 continues to pull the clamping plate 21 with the ground nail 27 and the first positioning column 28 inserted to the bottom of the flat pressing assembly 7, and the flat pressing assembly 7 presses down the locking plate 26 and inserts it into the card slot 12, so that the two locking columns 25 spliced into a cylinder are inserted into the two locking plates 26, and interlock to form a geocell; S4, compression packaging; The transfer and guiding assembly 8 continues to translate, lock and fix the formed geocells, pushes the geocells to be compressed and stacked together, and the packaging equipment bundles and packages them.
[0023] The pressed cell panels 1 are spliced by splicing equipment, which not only continues the splicing but also performs further locking and assembly after the splicing, thereby ensuring the efficiency and stability of the geocell production.
[0024] In the present embodiment, the fixed plate assembly 3 comprises a first pneumatic rod 31, a first push plate 32, a first positioning block 33 and a second positioning column 34. Three first pneumatic rods 31 are arranged in parallel. The telescopic top end of the first pneumatic rod 31 is connected to the first push plate 32. The top surface of the first push plate 32 is connected to a plurality of first positioning blocks 33. The first positioning blocks 33 are trapezoidal column structures. Adjacent first positioning blocks 33 are arranged in mirror images of each other. The first positioning blocks 33 are plugged into the inside of the support platform 9. The bottom surface of the support platform 9 is fixed with a bottom plate 91. The first pneumatic rod 31 is arranged on the top surface of the bottom plate 91. A plurality of second positioning columns 34 are fixed to the top surface of the side wall of the first push plate 32. The second positioning columns 34 are plugged into the inside of the support platform 9. The second positioning columns 34 are used to be plugged and positioned inside the insert tube 22. When the cell plate 1 is attached to the support platform 9, the first positioning blocks 33 and the second positioning columns 34 on the three first push plates 32 are extended to the top surface of the support platform 9, so that the cell plates 1 to be fixed are attached and positioned together. When the clamping plate 21 is lowered and clamped on the two docking plates 11, the second positioning columns 34 are inserted into the insert tube 22 for further positioning, thereby ensuring the accuracy of fixing the clamping plate 21 on the docking plates 11.
[0025] In this embodiment, the side locking mechanism 4 includes a second pneumatic rod 41, a second push plate 42, a connecting block 43 and a side fixing assembly 44. The side fixing assembly 44 is staggered in front and back and has multiple groups. A connecting block 43 is fixed between two groups of side fixing assemblies 44. A second push plate 42 is fixed to one side of the outer connecting block 43. The bottom surface of the second push plate 42 is connected to the second pneumatic rod 41, and the second pneumatic rod 41 is arranged on the top surface of the support platform 9.
[0026] In this embodiment, the side fixing component 44 includes an inserting component 441, a lower clamping component 442, a feed trough 443, a lower blocking component 444 and an air nailing machine 445. The feed trough 443 is used to convey the clamping plate 21. Two feed troughs 443 are provided in mirror image. An inserting component 441 is provided between the two feed troughs 443. A lower clamping component 442 is connected to one side of the inserting component 441. The lower clamping component 442 is inserted between the two feed troughs 443. The bottom surface of the feed trough 443 is connected to the air nailing machine 445. A lower blocking component 444 is provided across one side of the two feed troughs 443. One side of the lower blocking component 444 is inserted between the bottom surfaces of the feed troughs 443. The two splints 21 are transported together through the feeding trough 443, and the two splints 21 are spliced together using the splicing component 441. At the same time, the lower clamping component 442 and the lower blocking component 444 are used to cooperate and position, ensuring that the two splints 21 are fitted together and stably inserted into the side walls of the two docking plates 11. Finally, the nails 23 are nailed in and fixed by the air nail machine 445, ensuring the stability and accuracy of the fixation of the splints 21 and the docking plates 11.
[0027] In this embodiment, the plug-in component 441 includes a lifting plate 4411, a third pneumatic rod 4412, a third push plate 4413, a third positioning column 4414, a card block 4415, a fixed plate 4416, a first motor 4417 and a gear 4418. The lifting plate 4411 is inserted between the two feeding troughs 443. The front wall of the lifting plate 4411 is provided with a third pneumatic rod 4412. The telescopic bottom end of the third pneumatic rod 4412 is connected to the third push plate 4413. The card block 4415 is fixed to the bottom surface of the third push plate 4413. Two third positioning columns 4414 are fixed to the bottom surface of the third push plate 4413. The fixed plate 4416 is fixed to the side wall of the feeding trough 443. The side wall of the fixed plate 4416 is connected to the first motor 4417. The rotating end of the first motor 4417 is connected to the gear 4418. One side of the gear 4418 is meshed and connected to the side wall of the lifting plate 4411. The lower clamping member 442 includes a lower top block 4421, a first plug plate 4422, a fourth push plate 4423 and a fourth pneumatic rod 4424. The fourth pneumatic rod 4424 is fixed to the rear wall of the lifting plate 4411. The fourth push plate 4423 is connected to the telescopic end of the fourth pneumatic rod 4424. The first plug plate 4422 is fixed to the bottom surface of the fourth push plate 4423. The lower top block 4421 is fixed to the bottom surface of the first plug plate 4422. The lower top block 4421 is inserted between the two feeding troughs 443. The lower stopper 444 includes a second motor 4441, a support plate 4442 and a second positioning block 4443. The rotating end of the second motor 4441 is connected to the support plate 4442 of an L-shaped structure, the side wall of the support plate 4442 is fixed with the second positioning block 4443, the rear wall of the feeding trough 443 is fixed with a bracket 4431, and the second motor 4441 is arranged on the side wall of the bracket 4431; When the two splints 21 are close together, the support plate 4442 is supported on the bottom surface of the splint 21, the two blocks 24 are fitted together to make the lock column 25 spliced together, and the card block 4415 is pushed to be sleeved on the outer wall of the lock column 25. The third positioning column 4414 is inserted into the inside of the insert tube 22, and at the same time, the first plug plate 4422 is inserted into the bottom surface of the block 24, which ensures the stability of the splicing of the splint 21. Embodiment 3
[0028] like Figure 1-Figure 17 As shown, based on the above embodiment, this embodiment further provides the following contents: In order to achieve the above effect, the following structure is adopted; The top lock assembly 6 includes a second support plate 61, a third motor 62, a flap 63, a guide groove 64, a fifth pneumatic rod 65, a fifth push plate 66 and a fourth positioning column 67. The second support plate 61 is fixed to the top surface of one side of the transfer guide assembly 8. The side wall of the second support plate 61 is provided with a third motor 62. The rotating end of the third motor 62 is connected to the flap 63. A plurality of guide grooves 64 are fixed to the bottom surface of the flap 63. The guide groove 64 is an inverted U-shaped groove structure. The inner top surface of the guide groove 64 is connected to the fourth positioning column 67. A plurality of fifth pneumatic rods 65 are provided on the top surface of the flap 63. The telescopic end of the fifth pneumatic rod 65 is connected to the fifth push plate 66. A stop plate 661 is fixed to one side of the fifth push plate 66. One side of the stop plate 661 is plugged into the inside of the guide groove 64. When the flap 63 is flipped up to turn the guide groove 64 up, the two locking plates 26 are inserted into the guide groove 64, the fourth positioning column 67 is positioned, and then the stop plate 661 is inserted to stop and position the locking plate 26 inside the guide groove 64, and then the guide groove 64 is flipped downward, and the stop plate 661 is pulled out, so that the locking plate 26 descends by gravity and guides the ground nail 27 and the first positioning column 28 to be inserted into the insertion tube 22 and the positioning groove 211 respectively, thereby improving the convenience of positioning and installation.
[0029] In this embodiment, the flat pressing assembly 7 includes a sixth pneumatic rod 71, a guide rod 72, a sixth push plate 73, a pressure plate 74 and a spring 75. The bottom surface of the sixth push plate 73 is connected to two sixth pneumatic rods 71, and the sixth pneumatic rod 71 is arranged on the top surface of the support platform 9. The sixth push plate 73 is connected with a guide rod 72 running through the inside, and the bottom end of the guide rod 72 is connected to the top surface of the support platform 9. The outer wall of the guide rod 72 is sleeved with a pressure plate 74, and the pressure plate 74 is arranged at the bottom of the sixth push plate 73. The outer wall of the guide rod 72 is sleeved with a spring 75, and the spring 75 is connected between the top surface of the pressure plate 74 and the bottom surface of the sixth push plate 73; By pulling the sixth push plate 73 downward, the pressure plate 74 elastically presses the lock plate 26 moved to the bottom, and the lock plate 26 is inserted into the slot 12. The lock column 25 is inserted into the lock plate 26, and the top surface of the lock plate 26 is flush with the top surface of the docking plate 11, so that after laying is completed, the lock plate 26 can be further pushed and inserted to allow the ground nails 27 to be inserted into the ground, thereby ensuring the stability of further locking between the cell plates 1.
[0030] In this embodiment, the transfer guide assembly 8 includes a displacement plate 81, a seventh pneumatic rod 82, a second plug plate 83, a guide plate 84, an eighth push plate 85, a connecting rod 86, a flat pull plate 87, a fourth motor 88 and a screw 89. The displacement plate 81 is attached to the bottom surface of the support platform 9, and a sliding interface 92 is provided inside the support platform 9. The bottom surface of the displacement plate 81 is fixed with a seventh push plate 811, and the fourth motor 88 is arranged on the bottom surface of the support platform 9. The rotating end of the fourth motor 88 is connected with a screw 89. The push plate 811 is threadedly sleeved on the outer wall of the screw rod 89, and the side wall of the displacement plate 81 is provided with a seventh pneumatic rod 82, and the telescopic bottom end of the seventh pneumatic rod 82 is connected to the eighth push plate 85, and the top surface of the eighth push plate 85 is connected to a plurality of connecting rods 86, and the top of the connecting rod 86 is connected to a flat pull plate 87 with an inverted L-shaped structure, and the guide plate 84 is fixed to the top surface of the support platform 9, and two guide plates 84 are provided in mirror image, and a second plug plate 83 is plugged into the inside of the guide plate 84, and one side of the second plug plate 83 is fixed to the side wall of the displacement plate 81; When the cell plate 1 on the initial side moves and fits onto the displacement plate 81, the eighth push plate 85 is pushed down so that the pull plate 87 is inserted into the slot 12, and then the screw 89 is used to drive the displacement plate 81 to translate, so that the pull plate 87 pulls the spliced geocell to translate stably.
[0031] In this embodiment, the oblique thrust assembly 5 comprises a first support plate 51, a connecting plate 52, a positioning bolt 53, a plug column 54 and an oblique thrust block 55. The first support plate 51 is fixed to the top surface of the support platform 9. The side wall of the first support plate 51 is connected to the connecting plate 52. A plurality of plug columns 54 are inserted inside the connecting plate 52. An oblique thrust block 55 is fixed to one end of the plug column 54. The top surface of the connecting plate 52 is connected to the positioning bolt 53. The bottom end of the positioning bolt 53 is attached to the outer wall of the plug column 54. When the feeding trough 443 rises, the plurality of clamping plates 21 inside the feeding trough 443 are pushed together by the stopper and oblique push of the oblique push block 55 , so as to facilitate the installation of the clamping plates 21 .
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A reinforced interlocking geocell, characterized in that: It includes a cell plate, wherein the cell plate is a multi-section bending structure, and a butt plate is arranged at each bending portion of the cell plate. A plurality of cell plates are arranged in affixed manner, and adjacent cell plates are arranged in a mirror image to each other, and cooperate to form a plurality of rhombus-shaped cell cavities, and an interlocking component is connected through two adjacent butt plates; The interlocking assembly includes a splint, an insert cylinder, a pin, a block, a lock column, a lock plate, a ground pin and a first positioning column. Two splints are provided and are respectively arranged on the side walls of the two docking plates. The splint is connected with a pin inside the splint, and the pin is connected to the adjacent splints and the docking plate. A block is fixed on one side of the splint, a slot is provided on the top surface of the docking plate, the block is inserted into the slot, a lock column with a semi-cylindrical structure is fixed on the top surface of the block, the lock column is arranged in the slot, two adjacent lock columns cooperate to form a cylindrical structure, a lock plate is cooperated and inserted between the lock column and the slot, two lock plates are symmetrically provided along the center of the cylinder, and the two splints are symmetrically arranged along the center of the cylinder, the splint side walls are fixed with an insert cylinder, the top side walls of the splint are provided with a positioning groove, and the bottom surface of the lock plate is fixed with a ground pin and a first positioning column, the ground pin is inserted into the insert cylinder on one splint, and the first positioning column is inserted into the positioning groove on the other splint.
2. A method for processing a reinforced interlocking geocell, characterized in that: According to the reinforced interlocking geocell of claim 1, the processing method comprises the following steps: S1, pressed cell board; The material is introduced into the compression molding machine to compress the cell plate with a multi-section bending structure, and a docking plate and a card slot are integrally formed at the bending part; S2, cell board splicing; Place the cell panels on the splicing equipment in a mirrored manner one by one, the splicing equipment locates the butt joint plates of two adjacent cell panels to fit together, and fixes the two butt joint plates between the two clamping plates; The splicing device comprises a fixed plate assembly, a side locking mechanism, an oblique push assembly and a support platform, the top surface of the support platform is connected with the fixed plate assembly, the top surface of the support platform is fixed with a side locking mechanism, the side locking mechanism is arranged on the top of the fixed plate assembly, and oblique push assemblies are arranged on both sides of the side locking mechanism; Multiple cell plates are placed on the support platform in a mirrored manner, the fixed plate assembly positions two adjacent cell plates to fit together, the side locking mechanism presses and fixes the splint on the two fitted docking plates, the stopper is inserted into the slot, the two locking columns are spliced into a cylinder, and the oblique push assembly pushes the splint to prepare for the next fixation; S3, interlocking molding; The cell plates fixed together are translated, and the splicing equipment inserts the two locking plates into the card slots, and the ground nails are inserted into the inserting tube of one clamping plate, and the first positioning column is inserted into the positioning slot of the other clamping plate; The splicing equipment also includes a top lock assembly, a flat pressing assembly and a transfer guide assembly, the top lock assembly, the flat pressing assembly and the transfer guide assembly are all arranged on the top surface of the support platform, the top lock assembly and the flat pressing assembly are both arranged across the top surface of the support platform, and the top lock assembly is arranged between the flat pressing assembly and the transfer guide assembly; The guide assembly clamps and pulls the fixed cell plates to move horizontally on the support platform, so that the docking plate fixed with the clamp plate moves to the bottom of the top lock assembly, and the top lock assembly releases the two lock plates at the same time, the ground nail is inserted into the insert tube of one clamp plate, and the first positioning column is inserted into the positioning groove of the other clamp plate, and the guide assembly continues to pull the clamp plate with the ground nail and the first positioning column inserted to the bottom of the flat pressing assembly, and the flat pressing assembly presses the lock plate downward to insert it into the card slot, so that the two lock columns spliced into a cylinder are inserted into the two lock plates, and interlock to form a geocell; S4, compression packaging; The transfer and guide assembly continues to translate, lock and fix the formed geocells, push the geocells to be compressed and stacked together, and the packaging equipment bundles and packages them.
3. A method for processing a reinforced interlocking geocell according to claim 2, characterized in that: The fixed plate assembly includes a first pneumatic rod, a first push plate, a first positioning block and a second positioning column. Three first pneumatic rods are arranged in parallel. The telescopic top end of the first pneumatic rod is connected to the first push plate. The top surface of the first push plate is connected to multiple first positioning blocks. The first positioning block is a trapezoidal column structure. Adjacent first positioning blocks are mirror images of each other. The first positioning block is inserted into the inside of the support platform. The bottom surface of the support platform is fixed with a bottom plate. The first pneumatic rod is arranged on the top surface of the bottom plate. Multiple second positioning columns are fixed on the top surface of the side wall of the first push plate. The second positioning column is inserted into the inside of the support platform. The second positioning column is used to be inserted and positioned inside the insert tube.
4. A method for processing a reinforced interlocking geocell according to claim 3, characterized in that: The side locking mechanism includes a second pneumatic rod, a second push plate, a connecting block and a side fixing assembly. There are multiple groups of side fixing assemblies that are staggered front and back. A connecting block is fixed between two groups of side fixing assemblies. A second push plate is fixed on one side of the outer connecting block. The bottom surface of the second push plate is connected to the second pneumatic rod, and the second pneumatic rod is arranged on the top surface of the support platform.
5. A method for processing a reinforced interlocking geocell according to claim 4, characterized in that: The side fixing component includes an insert component, a lower clamp component, a feed trough, a lower baffle component and an air nail machine. The feed trough is used to convey the splint. Two feed troughs are mirror-imaged. An insert component is arranged between the two feed troughs. A lower clamp component is connected to one side of the insert component. The lower clamp component is inserted between the two feed troughs. The bottom surface of the feed trough is connected to the air nail machine. A lower baffle component is arranged across one side of the two feed troughs. One side of the lower baffle component is inserted between the bottom surfaces of the feed troughs.
6. A method for processing a reinforced interlocking geocell according to claim 5, characterized in that: The plug-in component includes a lifting plate, a third pneumatic rod, a third push plate, a third positioning column, a card block, a fixed plate, a first motor and a gear. The lifting plate is inserted between the two feeding troughs. The front wall of the lifting plate is provided with a third pneumatic rod. The telescopic bottom end of the third pneumatic rod is connected to the third push plate. The card block is fixed to the bottom surface of the third push plate. Two third positioning columns are fixed to the bottom surface of the third push plate. The fixed plate is fixed to the side wall of the feeding trough. The side wall of the fixed plate is connected to the first motor. The rotating end of the first motor is connected to a gear. One side of the gear is meshed and connected to the side wall of the lifting plate. The lower clamping component includes a lower top block, a first plug plate, a fourth push plate and a fourth pneumatic rod, the fourth pneumatic rod is fixed to the rear wall of the lifting plate, the telescopic end of the fourth pneumatic rod is connected to the fourth push plate, the bottom surface of the fourth push plate is fixed with the first plug plate, the bottom surface of the first plug plate is fixed with the lower top block, and the lower top block is inserted between the two feeding troughs; The lower blocking component includes a second motor, a support plate and a second positioning block. The rotating end of the second motor is connected to the support plate with an L-shaped structure. The second positioning block is fixed to the side wall of the support plate. The rear wall of the feed trough is fixed to a bracket, and the second motor is arranged on the side wall of the bracket.
7. A method for processing a reinforced interlocking geocell according to claim 2, characterized in that: The top lock assembly includes a second support plate, a third motor, a flap, a guide groove, a fifth pneumatic rod, a fifth push plate and a fourth positioning column. The second support plate is fixed to the top surface of one side of the transfer guide assembly, a third motor is arranged on the side wall of the second support plate, a rotating end of the third motor is connected to the flap, a plurality of guide grooves are fixed to the bottom surface of the flap, the guide groove is an inverted U-shaped groove structure, a fourth positioning column is connected to the top surface inside the guide groove, a plurality of fifth pneumatic rods are arranged on the top surface of the flap, a fifth push plate is connected to the telescopic end of the fifth pneumatic rod, a stop plate is fixed to one side of the fifth push plate, and one side of the stop plate is inserted into the guide groove.
8. A method for processing a reinforced interlocking geocell according to claim 2, characterized in that: The flat pressing assembly includes a sixth pneumatic rod, a guide rod, a sixth push plate, a pressure plate and a spring. Two sixth pneumatic rods are connected to the bottom surface of the sixth push plate. The sixth pneumatic rod is arranged on the top surface of the support platform. The sixth push plate is connected with a guide rod running through the inside of the sixth push plate. The bottom end of the guide rod is connected to the top surface of the support platform. The outer wall of the guide rod is sleeved with a pressure plate. The pressure plate is arranged at the bottom of the sixth push plate. The outer wall of the guide rod is sleeved with a spring. The spring is connected between the top surface of the pressure plate and the bottom surface of the sixth push plate.
9. A method for processing a reinforced interlocking geocell according to claim 2, characterized in that: The transfer and guiding assembly includes a displacement plate, a seventh pneumatic rod, a second plug plate, a guide plate, an eighth push plate, a connecting rod, a flat pull plate, a fourth motor and a screw rod. The displacement plate is attached to the bottom surface of the support platform, a sliding interface is provided inside the support platform, the seventh push plate is fixed to the bottom surface of the displacement plate, the fourth motor is arranged on the bottom surface of the support platform, the rotating end of the fourth motor is connected to the screw rod, the seventh push plate is threadedly sleeved on the outer wall of the screw rod, the seventh pneumatic rod is arranged on the side wall of the displacement plate, the telescopic bottom end of the seventh pneumatic rod is connected to the eighth push plate, the top surface of the eighth push plate is connected to a plurality of connecting rods, the top end of the connecting rod is connected to a flat pull plate with an inverted L-shaped structure, the guide plate is fixed to the top surface of the support platform, two guide plates are arranged in mirror image, the second plug plate is plugged into the inside of the guide plate, and one side of the second plug plate is fixed to the side wall of the displacement plate.
10. A method for processing a reinforced interlocking geocell according to claim 5, characterized in that: The oblique thrust assembly includes a first support plate, a connecting plate, a positioning bolt, an insertion column and an oblique thrust block. The first support plate is fixed to the top surface of the support platform. The side wall of the first support plate is connected to the connecting plate. A plurality of insertion columns are inserted inside the connecting plate. An oblique thrust block is fixed to one end of the insertion column. The top surface of the connecting plate is connected to the positioning bolt, and the bottom end of the positioning bolt is attached to the outer wall of the insertion column.