Blade mounting and fixing device for wind power construction
By designing the blade installation fixture for wind power construction, combined with the circular mounting disc body, assembly mechanism and locking mechanism, the problems of low blade assembly efficiency and low installation quality in small wind power generation systems are solved, and efficient and stable blade installation is achieved.
Patent Information
- Application Number
- CN202510024539.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-08
AI Technical Summary
During the assembly process of small wind power generation systems, the assembly efficiency of single blades and hubs is low, and due to the rotationality of the generator spindle, the tightening force of the central bolt column is insufficient, which easily leads to low blade installation quality.
A blade installation and fixing device for wind power construction is designed, using a circular mounting disc body and generator body, combined with the assembly mechanism and locking mechanism to realize synchronous assembly and stable locking of the blades, the hub and generator.
It significantly improves the assembly efficiency and assembly quality of small generators and blades, ensures stable installation between blades, wheel hubs and generators, and reduces manual operation steps.
Smart Images

Figure CN119778175A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wind power construction, and in particular to a blade installation and fixing device for wind power construction. Background Art
[0002] Wind power construction refers to the work process of building wind power generation facilities, and the wind power generation facilities used in the work process refer to the devices and systems that convert wind energy into electrical energy. Wind power generation facilities generally include large wind power generation facilities and small wind power generation systems.
[0003] Small wind power generation systems are mainly used for small generators, which are mainly composed of single blades, hubs and generators. The single blades, hubs and generators are not formed in one piece and need to be assembled later. In the assembly process of small generators, it is generally necessary to install the single blades on the hub to form an integral blade, and then install the integral blade on the main shaft of the generator.
[0004] In the prior art, direct installation is mostly used for the assembly of single blades and hubs, that is, the single blades are aligned with the mounting grooves on the hub one by one, and then the two are tightened by bolts. In this process, generally multiple bolts need to be tightened, and the work efficiency is relatively slow. At the same time, when the entire blade is installed on the generator main shaft through the center bolt column, since the generator main shaft has rotation, the generator main shaft needs to be restricted in rotation when the center bolt column is tightened. The existing rotation restriction means are mostly manual and hand-held restriction, which is insufficient in restriction. The tightening force of the center bolt column is insufficient and it is easy to loosen, which affects the installation quality of the entire blade. Summary of the invention
[0005] Technical problem to be solved: The present invention provides a blade installation and fixing device for wind power construction, which can solve the above-mentioned problems.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a blade installation and fixing device for wind power construction, comprising a mounting disc body in a circular shape, a generator body is arranged on the rear side of the mounting disc body, the central axes of the mounting disc body and the generator body are in a collinear line, a main shaft is installed at the front end center of the generator body, a hub body is arranged on the upper limit sleeve of the main shaft, a hexagon socket bolt is threadedly connected to the front end center of the main shaft, an annular cavity is arranged inside the hub body, a partition is fixedly connected inside the mounting disc body, three mounting holes are equidistantly arranged on the circular circumference of the hub body, the mounting holes are communicated with the annular cavity, a blade body is installed in the mounting hole through a mounting insert, the mounting insert is integrally fixedly connected to the blade body, an assembling mechanism for synchronously assembling each blade body and the hub body is arranged on the mounting disc body, and a locking mechanism for quickly locking it with each blade body is arranged on the hub body.
[0007] The assembly mechanism includes three arc seats fixedly connected to the rear side of the mounting disc body at equal intervals around the circumference, two symmetrically distributed clamping frames are movably arranged inside the arc seats, the blade body is placed between the two clamping frames, a clamping assembly for clamping the blade body is commonly arranged between the rear sides of the two clamping frames, an insertion assembly for synchronously inserting the mounting strips of each blade body into each mounting hole is commonly arranged between the arc seat and the two clamping frames therein and inside the mounting disc body, and a fixing assembly for locking the mounting disc body on the generator body is also arranged between the mounting disc body and the generator body.
[0008] The locking mechanism includes a swivel seat rotatably connected to the hub body and located outside the hexagon socket bolt. The swivel seat is located inside the annular cavity and is fixedly connected to three arms at equal intervals on a circumference. A plurality of matching arc strips are fixedly connected to one side of the arm at equal intervals. The mounting strip is provided with a plurality of arc grooves that cooperate with the plurality of matching arc strips on a single arm.
[0009] As a preferred technical solution of the present invention, the clamping assembly includes an X-shaped hinge arm group arranged on the front side of two clamping frames on the same arc-shaped seat, the X-shaped hinge arm group is composed of two connecting arms hinged in an X shape through a hinge rod, the hinge rod is fixedly connected to the moving seat, the ends of the two connecting arms close to the hub body are respectively hinged to the two clamping frames through a swivel pin, the ends of the front side surfaces of the two clamping frames away from the hub body are provided with limiting slide grooves, the ends of the two connecting arms away from the hub body are hinged with sliding pins, the sliding pins slide through a cross groove and are limitedly connected in the limiting slide grooves, the two sliding pins are also rotatably connected with push blocks, a double-headed telescopic column is fixedly connected between the two push blocks, the center of the double-headed telescopic column is fixedly connected to the output end of the electric push rod one through a fixed block, and the electric push rod one is fixedly connected to the moving seat.
[0010] As a preferred technical solution of the present invention, the insertion component includes two movable grooves which are opened on the rear side wall of the mounting disk and distributed one-to-one with the arc seats. The cross-section of the movable groove is cross-shaped. A push arm is slidably and limit-connected in the movable groove. The push arm extends toward the central axis of the arc seat and its end is fixedly connected to a push rod pointing to the movable seat. The end of the push rod away from the push arm is slidably connected in the connecting arc frame. Limiting blocks are arranged on both sides of the connecting arc frame. The limiting blocks are fixedly connected to the push rod. The side of the connecting arc frame away from the push arm is fixedly connected to the movable seat through a support block. The movable seat slides and is limit-connected in the guide seat through a T-slot. A correction component for correcting the blade body is commonly provided on the mounting disk and each movable seat.
[0011] As a preferred technical solution of the present invention, the insertion component also includes an engaging seat 2 fixedly connected to one end of the push arm located inside the mounting disk body, each engaging seat 2 is commonly engaged and connected to the same scroll track 2, the scroll track 2 is fixedly connected to the swivel ring 2, the swivel ring 2 is rotatably connected between the partition and the outer ring wall of the mounting disk body, the front side of the swivel ring 2 is fixedly connected to the gear ring 2, the outer lower side of the gear ring 2 is engaged and connected to the gear 2, the gear 2 is rotatably connected between the front and rear walls of the mounting disk body through the connecting shaft 2, the connecting shaft 2 extends to the outside of the front side of the mounting disk body and is fixedly connected to the output end of the motor 2, and the motor 2 is fixedly connected to the front side wall of the mounting disk body.
[0012] As a preferred technical solution of the present invention, the adjustment component includes a rotating arc frame slidably connected to the arc seat through a trapezoidal groove, the rotating arc frame is concentric with the arc seat and the centers of both are on the central axis plane in the width direction of the installed blade body, and the inner ring wall of the rotating arc frame is fixedly connected to the guide seat.
[0013] As a preferred technical solution of the present invention, the adjustment component also includes a plurality of electric push rods 2 fixedly connected to the front side of the mounting plate, the output end of each electric push rod 2 faces forward and is fixedly connected to a connecting ring through a support plate, and a top column is fixedly connected to the rear side of the connecting ring corresponding to the mid-axis surface position in the width direction of each blade body, the top column points to the blade body and is fixedly connected to a U-shaped seat.
[0014] As a preferred technical solution of the present invention, the fixing assembly includes an active groove 1 which is opened on the rear side wall of the mounting plate and is located between two active grooves 2. The cross section of the active groove 1 is a cross. A clamping arm is slidable and limited in the active groove 1. The clamping arm is bent toward the generator body and a rubber plate is fixedly connected to one end of the clamping arm close to the generator body.
[0015] As a preferred technical solution of the present invention, the fixing assembly also includes an engaging seat fixedly connected to one end of the clamping arm located inside the mounting disk body, each engaging seat is meshedly connected to the same scroll track, the scroll track is fixedly connected to a rotating ring, the rotating ring is rotatably connected between the partition and the inner ring wall of the mounting disk body, a gear ring is fixedly connected to the front side of the rotating ring, a gear is meshedly connected to the lower side of the outer periphery of the gear ring, the gear is rotatably connected between the front and rear walls of the mounting disk body through a connecting shaft, the connecting shaft extends to the outside of the front side of the mounting disk body and is fixedly connected to the output end of a motor, and the motor is fixedly connected to the front side wall of the mounting disk body.
[0016] As a preferred technical solution of the present invention, the installation insert and the front side of the matching arc strip are jointly provided with positioning holes, the bolt column of the hexagon socket bolt is sleeved with a countersunk gasket, and the countersunk gasket is fixedly connected with a positioning column at the position corresponding to each positioning hole.
[0017] As a preferred technical solution of the present invention, positioning blocks are fixedly connected to the positions of the mounting holes inside the annular cavity, and the positioning blocks are on the same circle. When the positioning blocks are in contact with the inner ends of the mounting strips, the arc grooves on the mounting strips and the matching arc strips are on the same circle.
[0018] Beneficial effects:
[0019] 1. The assembly mechanism adopted in the present invention can quickly assemble and disassemble the three groups of blades through the clamping components, can synchronously insert the three groups of blades into the hub through the insertion components, and can ensure the accurate positioning of the blades and the generator through the fixing components. The entire working process can be completed automatically, which can significantly improve the assembly efficiency and assembly quality of small generators and blades.
[0020] 2. The locking mechanism adopted in the present invention improves the structure of the existing wheel hub, and converts the method of fixing the blades and the generator with multiple bolts into a double synchronous locking method. The first method is locked by matching the arc strip and the arc groove, and the second method is locked by matching the positioning column and the positioning hole. The combination of these two methods has a stable locking effect and fewer overall working steps, which can further significantly improve the assembly efficiency of the blades and the generator.
[0021] 3. The assembly mechanism and locking mechanism adopted in the present invention are used in combination to effectively ensure the installation efficiency between the blades, the hub and the generator. At the same time, during the overall installation process, manual work only needs to tighten a single hexagon socket bolt to complete the assembly of the blades, the hub and the generator. When tightening, the blades, the hub and the generator are in an integrated locking state, which can effectively ensure the tightening force of the hexagon socket bolt and ensure the assembly quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.
[0024] Figure 2 It is a schematic diagram of the stereoscopic structure from a second viewing angle of the present invention.
[0025] Figure 3 It is a schematic diagram of the internal cross-sectional structure of the hub body of the present invention from a first viewing angle.
[0026] Figure 4 It is a schematic diagram of the half-section structure of the hub body of the present invention from a second viewing angle.
[0027] Figure 5 It is a front sectional structural schematic diagram of the mounting plate body of the present invention.
[0028] Figure 6It is a rear cross-sectional structural schematic diagram of the mounting plate body of the present invention.
[0029] Figure 7 It is a partial three-dimensional structural schematic diagram of the correction component of the present invention.
[0030] Figure 8 It is a first-view stereoscopic structural schematic diagram of the insert assembly and the clamp assembly of the present invention after the mounting plate is removed.
[0031] Fig. 9 It is a second-view stereoscopic structural schematic diagram of the insert assembly and the clamp assembly of the present invention after the mounting plate is removed.
[0032] Fig.10 It is a third-view structural schematic diagram of the insert assembly and the clamp assembly of the present invention after the mounting disc body is removed.
[0033] In the figure: 1. generator body; 11. blade body; 12. installation insert; 13. main shaft; 2. assembly mechanism; 21. fixing assembly; 211. movable groove 1; 212. abutment arm; 213. gear 1; 214. swivel 1; 2141. gear ring 1; 2142. vortex track 1; 215. meshing seat 1; 22. clamping assembly; 221. X-shaped hinge arm assembly; 222. limit slide; 223. push block; 224. electric push rod 1; 225. double-head telescopic column; 23. insertion assembly; 231. movable groove 2; 232. adjustment component; 2321. electric push rod 2; 2322. top column; 2323. U-shaped abutment seat; 2324. support plate; 23 25. Connecting ring; 2326. Rotating arc frame; 233. Gear 2; 234. Rotating ring 2; 2341. Gear ring 2; 2342. Vortex rail 2; 235. Push arm; 2351. Push rod; 2352. Limit block; 236. Engaging seat 2; 237. Guide seat; 238. Moving seat; 2381. Connecting arc frame; 24. Clamping frame; 25. Arc seat; 3. Mounting disc; 31. Interlayer; 4. Motor 1; 5. Motor 2; 6. Hub body; 61. Mounting hole; 7. Locking mechanism; 71. Rotating seat; 72. Positioning hole; 73. Support arm; 74. Fitting arc strip; 75. Countersunk gasket; 76. Hexagon socket bolt; 77. Positioning column; 8. Positioning block. DETAILED DESCRIPTION
[0034] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0035] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5A blade installation and fixing device for wind power construction comprises a circular mounting disc 3, a generator body 1 is arranged at the rear side of the mounting disc 3, the central axes of the mounting disc 3 and the generator body 1 are in a colinear line, a main shaft 13 is installed at the front end center of the generator body 1, a hub body 6 is provided on the upper limit sleeve of the main shaft 13, a hexagon socket bolt 76 is threadedly connected to the front end center of the main shaft 13, an annular cavity is arranged inside the hub body 6, a partition 31 is fixedly connected inside the mounting disc 3, three mounting holes 61 are equidistantly arranged on the circular circumference of the hub body 6, the mounting holes 61 are communicated with the annular cavity, a blade body 11 is installed in the mounting hole 61 through a mounting insert 12, and the mounting insert 12 is integrally fixedly connected to the blade body 11, an assembling mechanism 2 for synchronously assembling each blade body 11 and the hub body 6 is arranged on the mounting disc 3, and a locking mechanism 7 for quickly locking it with each blade body 11 is arranged on the hub body 6.
[0036] See also Figure 1 and Figure 8 The assembling mechanism 2 includes three arc seats 25 which are fixedly connected to the rear side of the mounting disc body 3 at equal intervals around the circumference. Two clamping frames 24 which are symmetrically distributed are movably arranged in the arc seats 25. The blade body 11 is placed between the two clamping frames 24. A clamping assembly 22 for clamping the blade body 11 is commonly arranged between the rear sides of the two clamping frames 24. An insertion assembly 23 for synchronously inserting the mounting strips 12 of each blade body 11 into each mounting hole 61 is commonly arranged between the arc seats 25 and the two clamping frames 24 therein and inside the mounting disc body 3. A fixing assembly 21 for locking the mounting disc body 3 on the generator body 1 is also arranged between the mounting disc body 3 and the generator body 1.
[0037] See also Figure 3 The locking mechanism 7 includes a rotating seat 71 which is rotatably connected to the hub body 6 and is located outside the hexagon socket bolt 76. The rotating seat 71 is located inside the annular cavity and is fixedly connected to three arms 73 at equal intervals on a circumference. A plurality of matching arc strips 74 are fixedly connected to one side of the arm 73 at equal intervals. The mounting strip 12 is provided with a plurality of arc grooves which cooperate with the plurality of matching arc strips 74 on a single arm 73.
[0038] During specific operation, the matching arc strip 74 is controlled to change its position by rotating the dial seat 71 so that the matching arc strip 74 is inserted into the arc groove, thereby connecting the hub body 6 and each blade body 11, and the generator body 1 and the hub body 6 are locked and connected by rotating the hexagon socket bolt 76.
[0039] See also Figure 1 , Figure 8 , Fig. 9 and Fig.10The clamping assembly 22 includes an X-shaped hinge arm group 221 arranged on the front side of two clamping frames 24 of the same arc seat 25. The X-shaped hinge arm group 221 is composed of two connecting arms hinged in an X shape through a hinge rod, and the hinge rod is fixedly connected to the movable seat 238. The ends of the two connecting arms close to the hub body 6 are hinged to the two clamping frames 24 through a swivel pin respectively. The ends of the front sides of the two clamping frames 24 away from the hub body 6 are provided with a limiting slide groove 222. The ends of the two connecting arms away from the hub body 6 are hinged with a sliding pin, which slides through a cross groove and is limitedly connected in the limiting slide groove 222. The two sliding pins are also rotatably connected with a push block 223. A double-headed telescopic column 225 is fixedly connected between the two push blocks 223. The center of the double-headed telescopic column 225 is fixedly connected to the output end of an electric push rod 224 through a fixed block, and the electric push rod 224 is fixedly connected to the movable seat 238.
[0040] During specific operation, the double-headed telescopic column 225 is controlled by an electric push rod 224 to move radially along the mounting disc 3. When the double-headed telescopic column 225 moves in a direction away from the hub body 6, the push block 223 drives the sliding pin to move in the limiting sliding groove 222 in a direction away from the hub body 6. The sliding pin controls the X-shaped hinge arm group 221 to change the angle, so that the clamping frame 24 clamps the blade body 11. Conversely, when the double-headed telescopic column 225 moves in a direction close to the hub body 6, the clamping frame 24 will relax the clamping of the blade body 11. During use, the center distance between the two sliding pins is adaptively adjusted through the telescopic effect of the double-headed telescopic column 225.
[0041] See also Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 8 and Fig. 9The insertion component 23 includes an active groove 231 which is opened on the rear side wall of the mounting plate 3 and corresponds to the arc seat 25 one by one. The cross section of the active groove 231 is cross-shaped. A push arm 235 is slidably and limitedly connected in the active groove 231. The push arm 235 extends toward the central axis of the arc seat 25 and its end is fixedly connected with a push rod 2351 pointing to the moving seat 238. The end of the push rod 2351 away from the push arm 235 is slidably connected in the connecting arc frame 2381. Limiting blocks 2352 are arranged on both sides of the connecting arc frame 2381. The limiting blocks 2352 are fixedly connected to the push rod 2351. The side of the connecting arc frame 2381 away from the push arm 235 is fixedly connected to the moving seat 238 through a support block (the support block is used to compensate for the range of movement of the limiting block 2352 close to the moving seat 238 to avoid contact friction between the limiting block 2352 and the moving seat 238, which is not shown in the figure). The moving seat 238 Sliding and limitedly connected in the guide seat 237 through the T-slot, the mounting disc 3 and each movable seat 238 are jointly provided with a correction component 232 for correcting the blade body 11; the insertion component 23 also includes an engagement seat 236 fixedly connected to the push arm 235 at one end inside the mounting disc 3, and each engagement seat 236 is commonly meshed and connected to the same vortex track 2342, and the vortex track 2342 is fixedly connected to the swivel ring 234, and the swivel ring 234 is rotatably connected between the partition 31 and the outer ring wall of the mounting disc 3, and the front side of the swivel ring 234 is fixedly connected to the gear ring 2341, and the lower side of the outer periphery of the gear ring 2341 is meshed and connected to the gear 233, and the gear 233 is rotatably connected between the front and rear walls of the mounting disc 3 through the coupling shaft 2, and the coupling shaft 2 extends to the outside of the front side of the mounting disc 3 and is fixedly connected to the output end of the motor 25, and the motor 25 is fixedly connected to the front side wall of the mounting disc 3.
[0042] During specific operation, the motor 25 controls the rotation of the gear 233 to drive the gear ring 2341 to rotate and control the rotation of the swivel ring 234. The vortex track 2342 on the swivel ring 234 controls the synchronous eccentric movement of each meshing seat 236. The meshing seat 236 drives the push arm 235 to move radially along the movable groove 231. The push arm 235 moves and drives the push rod 2351 to control the connecting arc frame 2381 to drive the moving seat 238 to move radially along the guide seat 237. The moving seat 238 drives the installation strip 12 of the blade body 11 to be inserted into the installation hole 61. The connecting arc frame 2381 is set to adapt to the rotation of the moving seat 238 during the adjustment process.
[0043] See also Figure 2 , Figure 7 , Figure 8 and Fig.10The adjusting component 232 includes a rotating arc frame 2326 slidably connected to the arc seat 25 through a trapezoidal groove, the rotating arc frame 2326 is concentric with the arc seat 25 and the centers of both circles are on the central axis surface in the width direction of the installed blade body 11, and the inner ring wall of the rotating arc frame 2326 is fixedly connected to the guide seat 237; the adjusting component 232 also includes a plurality of electric push rods 2321 fixedly connected to the front side surface of the mounting disk body 3, the output end of each electric push rod 2321 faces forward and is fixedly connected to a connecting ring 2325 through a support plate 2324, and a top column 2322 is fixedly connected to the rear side of the connecting ring 2325 corresponding to the central axis surface position in the width direction of each blade body 11, and the top column 2322 points to the blade body 11 and is fixedly connected to a U-shaped stop seat 2323.
[0044] During specific operation, the connecting ring 2325 is controlled to move by the electric push rod 2321. In actual application scenarios, the blade body 11 needs to be tilted at a certain angle to be driven by wind to rotate, so the installation strip 12 and the blade body 11 are not on the same plane. In the initial state, the installation strip 12 is not necessarily on the same plane as the installation hole 61. In actual installation, the installation hole 61 and the installation strip 12 need to be coplanar. Therefore, the installation strip 12 needs to be adjusted to the same plane as the installation hole 61 through the adjustment component 232. When aligning the plane corresponding to the mounting hole 61, when the connecting ring 2325 moves backward, it drives the top column 2322 to control the U-shaped retaining seat 2323 to align the inclined mounting strip 12. One side of the U-shaped retaining seat 2323 will first contact the mounting strip 12. During the continuous force application, the mounting strip 12 will rotate. When the two sides of the U-shaped retaining seat 2323 contact the mounting strip 12 at the same time, the mounting strip 12 is coplanar with the mounting hole 61, thereby ensuring the accurate docking of the mounting hole 61 and the mounting strip 12.
[0045] See also Figure 1 , Figure 2 , Figure 5 and Figure 6The fixing assembly 21 includes an active groove 1 211 which is provided on the rear side wall of the mounting plate 3 and is located between the two active grooves 231. The cross section of the active groove 1 211 is cross-shaped. A clamping arm 212 is slidably and position-limitedly connected in the active groove 1 211. The clamping arm 212 is bent toward the generator body 1 and a rubber plate is fixedly connected to one end thereof close to the generator body 1. The fixing assembly 21 also includes an engaging seat 1 215 which is fixedly connected to one end of the clamping arm 212 located inside the mounting plate 3. Each engaging seat 1 215 is engaged with the same vortex. On the track 1 2142, the vortex track 1 2142 is fixedly connected to the rotating ring 1 214, the rotating ring 1 214 is rotatably connected between the partition 31 and the inner ring wall of the mounting disk body 3, the front side of the rotating ring 214 is fixedly connected with a ring gear 2141, the outer lower side of the ring gear 2141 is meshed with a gear 1 213, the gear 1 213 is rotatably connected between the front and rear walls of the mounting disk body 3 through a connecting shaft 1, the connecting shaft 1 extends to the outside of the front side of the mounting disk body 3 and is fixedly connected to the output end of the motor 4, and the motor 4 is fixedly connected to the front side wall of the mounting disk body 3.
[0046] During specific operation, the motor 4 controls the gear 213 to rotate, driving the gear ring 2141 to rotate and control the rotation of the rotating ring 214, and the vortex track 2142 on the rotating ring 214 controls each meshing seat 215 to synchronously perform eccentric movement, and the meshing seat 215 drives the clamping arm 212 to control the rubber plate to clamp the circumferential side wall of the generator body 1, so as to achieve coaxial matching of the mounting plate 3 and the generator body 1, and at the same time, the generator body 1 is locked by the device, and then the blade body 11 is fixed in a state, so that the generator body 1 and the blade body 11 are in a relatively locked state, so as to ensure the tightening force of the hexagon socket bolt 76 and avoid the bolt loosening.
[0047] See also Figure 3 and Figure 4 The mounting insert 12 and the front side of the matching arc strip 74 are jointly provided with positioning holes 72, and the bolt column of the hexagon socket bolt 76 is sleeved with a countersunk gasket 75, and the countersunk gasket 75 is fixedly connected with a positioning column 77 at the position corresponding to each positioning hole 72.
[0048] During specific operation, when the hexagon socket bolt 76 is tightened, the countersunk gasket 75 is driven by the hexagon socket bolt 76 to approach the hub body 6, and the countersunk gasket 75 drives the positioning column 77 to be inserted into the positioning hole 72, so that the positioning hole 72 can remain in a circular state, thereby locking the connection between the installation insert 12 and the mating arc strip 74, ensuring the connection stability of the installation insert 12 and the mating arc strip 74.
[0049] See also Figure 3 and Figure 4A positioning block 8 is fixedly connected to the position of each mounting hole 61 inside the annular cavity, and each positioning block 8 is on the same circle. When the positioning block 8 is in contact with the inner end of the mounting insert 12, the arc groove on the mounting insert 12 and the matching arc strip 74 are on the same circle.
[0050] During specific operation, when the installation insert 12 is inserted into the installation hole 61 , the positioning block 8 limits the insertion size of the installation insert 12 to ensure that the arc groove on the installation insert 12 and the matching arc strip 74 can be accurately connected.
[0051] When in use: S1: The gear 213 is controlled to rotate by the motor 4 to drive the gear ring 2141 to rotate and control the rotation of the rotating ring 214, and the vortex track 2142 on the rotating ring 214 controls each meshing seat 215 to synchronously perform eccentric movement, and the meshing seat 215 drives the clamping arm 212 to control the rubber plate to clamp the circumferential side wall of the generator body 1, so as to achieve coaxial matching between the mounting plate 3 and the generator body 1.
[0052] S2: Insert the blade bodies 11 into the clamping frame 24 one by one. After insertion, the double-headed telescopic column 225 is controlled by the electric push rod 224 to move radially along the mounting disc 3. When the double-headed telescopic column 225 moves away from the hub body 6, the push block 223 drives the sliding pin to move in the limiting sliding groove 222 away from the hub body 6. The sliding pin controls the X-shaped hinge arm group 221 to change the angle, so that the clamping frame 24 clamps the blade body 11. The clamping force should not be too large.
[0053] S3: The connecting ring 2325 is controlled to move by the electric push rod 2321. When the connecting ring 2325 moves backward, it drives the top column 2322 to control the U-shaped stop seat 2323 to adjust the inclined installation insert 12. The connecting arc frame 2381 is adapted to the rotation of the moving seat 238 during the adjustment process. Then, the main shaft 13 is manually rotated to make the installation hole 61 and the blade body 11 be on the same straight line. Then, the motor 25 controls the gear 233 to rotate, drives the gear ring 2341 to rotate, and controls the rotation of the rotating ring 234. The vortex track 2342 on the rotating ring 234 controls each meshing seat 23 6 synchronously performs proximal movement, the engagement seat 236 drives the push arm 235 to move radially along the movable groove 231, the push arm 235 moves to drive the push rod 2351 to control the connecting arc frame 2381 to drive the moving seat 238 to move radially along the guide seat 237, and the moving seat 238 drives the installation strip 12 of the blade body 11 to be inserted into the installation hole 61, so that the blade body 11 is inserted into the installation hole 61. When the installation strip 12 is inserted into the installation hole 61, the positioning block 8 limits the insertion size of the installation strip 12. When the insertion size is excessive, the blade body 11 will slide in the clamping frame 24.
[0054] S4: The matching arc strip 74 is controlled to change its position by rotating the dial seat 71 so that the matching arc strip 74 is inserted into the arc groove, thereby connecting the hub body 6 and each blade body 11, and then the generator body 1 and the hub body 6 are locked and connected by rotating the hexagon socket bolt 76. When the hexagon socket bolt 76 is tightened, the countersunk gasket 75 is driven by the hexagon socket bolt 76 to approach the hub body 6, and the positioning column 77 is driven by the countersunk gasket 75 to be inserted into the positioning hole 72, thereby completing the assembly of the blade body 11, the generator body 1 and the hub body 6.
[0055] S5: Through the loosening process of the clamping assembly 22 and the fixing assembly 21, the device can be removed from the installed small generator.
[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A blade installation and fixing device for wind power construction, comprising a circular mounting disc (3), a generator body (1) is arranged at the rear side of the mounting disc (3), the central axes of the mounting disc (3) and the generator body (1) are collinear, a main shaft (13) is installed at the front center of the generator body (1), a hub body (6) is provided at the upper limit sleeve of the main shaft (13), and a hexagon socket head bolt (76) is threadedly connected at the front center of the main shaft (13), characterized in that: An annular cavity is arranged inside the hub body (6), a partition (31) is fixedly connected inside the mounting disc body (3), three mounting holes (61) are equidistantly arranged on the circumference of the circular edge of the hub body (6), the mounting holes (61) are communicated with the annular cavity, a blade body (11) is mounted in the mounting hole (61) via a mounting insert (12), the mounting insert (12) and the blade body (11) are integrally fixedly connected, an assembling mechanism (2) for synchronously assembling each blade body (11) and the hub body (6) is arranged on the mounting disc body (3), and a locking mechanism (7) for quickly locking the hub body (6) with each blade body (11) is arranged on the hub body (6); The assembly mechanism (2) comprises three arc seats (25) fixedly connected to the rear side of the mounting disc (3) at equal intervals around the circumference; two clamping frames (24) symmetrically distributed are movably arranged in the arc seats (25); the blade body (11) is placed between the two clamping frames (24); a clamping assembly (22) for clamping the blade body (11) is arranged between the rear sides of the two clamping frames (24); an insertion assembly (23) for synchronously inserting the mounting strips (12) of each blade body (11) into each mounting hole (61) is arranged between the arc seats (25) and the two clamping frames (24) therein and inside the mounting disc (3); and a fixing assembly (21) for locking the mounting disc (3) on the generator body (1) is also arranged between the mounting disc (3) and the generator body (1); The locking mechanism (7) comprises a rotating seat (71) rotatably connected to the hub body (6) and located at the periphery of the hexagon socket bolt (76); the rotating seat (71) is located in the annular cavity and fixedly connected to three arms (73) at equal intervals on a circumference; a plurality of matching arc strips (74) are fixedly connected to one side of the arm (73) at equal intervals; and a plurality of arc grooves are provided on the installation strip (12) to match the plurality of matching arc strips (74) on the single arm (73).
2. The blade installation and fixing device for wind power construction according to claim 1 is characterized in that: The clamping assembly (22) comprises an X-shaped hinge arm group (221) arranged on the front side of two clamping frames (24) on the same arc seat (25), the X-shaped hinge arm group (221) is composed of two connecting arms hinged in an X shape through a hinge rod, the hinge rod is fixedly connected to the movable seat (238), one end of the two connecting arms close to the wheel hub body (6) is hinged to the two clamping frames (24) through a rotating pin, and the ends of the front side surfaces of the two clamping frames (24) away from the wheel hub body (6) are each provided with a limiting sliding groove (2 22), one end of the two connecting arms away from the hub body (6) is hinged with a sliding pin, the sliding pin slides through the cross groove and is limitedly connected in the limiting sliding groove (222), the two sliding pins are also rotatably connected with a push block (223), a double-headed telescopic column (225) is fixedly connected between the two push blocks (223), the center of the double-headed telescopic column (225) is fixedly connected to the output end of the electric push rod (224) through a fixed block, and the electric push rod (224) is fixedly connected to the moving seat (238).
3. The blade installation and fixing device for wind power construction according to claim 1 is characterized in that: The insertion assembly (23) comprises a second movable groove (231) which is provided on the rear side wall of the mounting plate (3) and is distributed one-to-one with the arc-shaped seat (25); the cross section of the second movable groove (231) is cross-shaped; a push arm (235) is slidably and position-limitedly connected in the second movable groove (231); the push arm (235) extends toward the central axis of the arc-shaped seat (25) and is fixedly connected at its end with a push rod (2351) pointing toward the movable seat (238); an end of the push rod (2351) away from the push arm (235) is slidably connected to the connecting arc frame (2 381), limit blocks (2352) are arranged on both sides of the connecting arc frame (2381), the limit blocks (2352) are fixedly connected to the push rod (2351), and the side of the connecting arc frame (2381) away from the push arm (235) is fixedly connected to the moving seat (238) through a support block, and the moving seat (238) slides through a T-shaped groove and is limitedly connected in the guide seat (237), and the mounting disc (3) and each moving seat (238) are jointly provided with a correction component (232) for correcting the blade body (11).
4. The blade installation and fixing device for wind power construction according to claim 1 is characterized in that: The insertion assembly (23) further comprises a meshing seat (236) fixedly connected to one end of the push arm (235) located inside the mounting disc body (3), each meshing seat (236) being meshedly connected to the same vortex track (2342), the vortex track (2342) being fixedly connected to a rotating ring (234), the rotating ring (234) being rotatably connected between the partition (31) and the outer ring wall of the mounting disc body (3), the front side of the rotating ring (234) being fixedly connected to a gear ring (2341), the outer lower side of the gear ring (2341) being meshedly connected to a gear (233), the gear (233) being rotatably connected between the front and rear walls of the mounting disc body (3) via a connecting shaft (2), the connecting shaft (2) extending to the outside of the front side of the mounting disc body (3) and being fixedly connected to the output end of a motor (5), the motor (5) being fixedly connected to the front side wall of the mounting disc body (3).
5. The blade installation and fixing device for wind power construction according to claim 3 is characterized in that: The adjusting component (232) comprises a rotating arc frame (2326) slidably connected to the arc seat (25) through a trapezoidal groove, the rotating arc frame (2326) and the arc seat (25) are concentric, and the centers of both circles are on the central axis surface in the width direction of the installed blade body (11), and the inner ring wall of the rotating arc frame (2326) is fixedly connected to the guide seat (237).
6. The blade installation and fixing device for wind power construction according to claim 3 is characterized in that: The adjusting component (232) further comprises a plurality of electric push rods (2321) fixedly connected to the front side of the mounting plate (3), the output end of each electric push rod (2321) facing forward and fixedly connected to a connecting ring (2325) via a supporting plate (2324), a top column (2322) fixedly connected to the rear side of the connecting ring (2325) corresponding to the mid-axis surface position in the width direction of each blade body (11), the top column (2322) pointing to the blade body (11) and fixedly connected to a U-shaped stop seat (2323).
7. The blade installation and fixing device for wind power construction according to claim 1, characterized in that: The fixing assembly (21) comprises a movable groove 1 (211) which is provided on the rear side wall of the mounting plate (3) and is located between two movable grooves 2 (231); the cross section of the movable groove 1 (211) is cross-shaped; a clamping arm (212) is slidably and position-limitingly connected in the movable groove 1 (211); the clamping arm (212) is bent toward the generator body (1) and a rubber plate is fixedly connected to one end of the clamping arm (212) close to the generator body (1).
8. The blade installation and fixing device for wind power construction according to claim 1, characterized in that: The fixing assembly (21) also includes an engagement seat (215) fixedly connected to an end of the abutting arm (212) located inside the mounting disc (3), and each engagement seat (215) is meshedly connected to the same scroll track (2142). The scroll track (2142) is fixedly connected to a rotating ring (214). The rotating ring (214) is rotatably connected between the partition (31) and the inner ring wall of the mounting disc (3). The front side of the rotating ring (214) is fixedly connected to a gear ring (2141). The lower side of the outer periphery of the gear ring (2141) is meshedly connected to a gear (213). The gear (213) is rotatably connected between the front and rear walls of the mounting disc (3) through a connecting shaft. The connecting shaft extends to the outside of the front side of the mounting disc (3) and is fixedly connected to the output end of a motor (4). The motor (4) is fixedly connected to the front side wall of the mounting disc (3).
9. The blade installation and fixing device for wind power construction according to claim 1, characterized in that: The front side surfaces of the installation insert strip (12) and the matching arc strip (74) are jointly provided with positioning holes (72); the bolt column of the hexagon socket bolt (76) is sleeved with a countersunk gasket (75); and the countersunk gasket (75) is fixedly connected with a positioning column (77) at the position corresponding to each positioning hole (72).
10. The blade installation and fixing device for wind power construction according to claim 1, characterized in that: Positioning blocks (8) are fixedly connected to the positions of the mounting holes (61) in the annular cavity, and the positioning blocks (8) are located on the same circle. When the positioning blocks (8) are in contact with the inner ends of the mounting inserts (12), the arc grooves on the mounting inserts (12) and the matching arc strips (74) are located on the same circle.
Citation Information
Patent Citations
Wind power generation blade rotating device
CN119059460A
Blade butt joint structure of wind power generation set
CN219654812U
Blade hoisting bolt pre-tightening structure of wind generating set
CN222276841U
Blade replacement and installation tool
WO2018149372A1