A shock-absorbing tape online width detection device
By designing an online detection device for width measurement using liquid conduction pressure, the problem of difficulty in online detection and adjustment of tape width changes in the prior art is solved, automatic measurement and adaptive adjustment are realized, cost is reduced and stability of the finished product is improved.
Patent Information
- Application Number
- CN202510265161.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-03-07
AI Technical Summary
In the production process of shock-absorbing tape, it is difficult for the prior art to effectively detect and adjust the width changes of the tape online, resulting in difficult to control the dimensional stability of the finished product, increasing the cost of equipment and the burden of manual adjustment.
An online width detection device for shock absorbing tape is designed to measure width using the liquid conduction pressure, and dynamically adjust the toughness of the tape through adaptive adjustment of reinforcement and plasticizer.
Automatic measurement and adaptive adjustment of vibration-absorbing tape width changes are realized, reducing the demand for manual calculation and automatic control devices, reducing equipment costs, and improving the dimensional stability of the finished product.
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Figure CN119779120B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of width detection, and in particular relates to an online width detection device for a shock-absorbing tape. Background Art
[0002] Shock-absorbing tape is a composite tape made of a laminated base material and a supporting material. During the production process of shock-absorbing tape, high-temperature raw materials (such as polyurethane, vinyl acetate, etc.) are mixed, molded, and then naturally cooled to shape. During the shaping process, the material will experience thermal expansion and contraction. After cooling, the width of the shock-absorbing tape needs to be measured to help identify the degree of width change caused by thermal expansion and contraction.
[0003] According to the measured width change, the production management personnel judge the dimensional stability of the tape after molding. If the width is found to be too small, it means that the fluidity is too high, and more reinforcing agent needs to be applied to the surface before cooling and shaping, and the amount of plasticizer added needs to be reduced. On the contrary, the reinforcing agent needs to be reduced and the amount of plasticizer added needs to be increased to keep the toughness of the finished product consistent. In the prior art, manual calculation and adjustment are required or computers and automatic control devices are relied on to achieve adjustment. The former is time-consuming and labor-intensive, and the latter increases the equipment cost. This phenomenon has become a problem that people in this field need to solve urgently. Summary of the invention
[0004] The purpose of the present invention is to provide an online width detection device for a shock-absorbing tape of an existing skidding device to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an online width detection device for a shock-absorbing tape, comprising four piston cylinders arranged opposite to each other in pairs, a piston rod being slidably installed inside the piston cylinder, one end of the piston rod being connected to a contact plate, one end of the piston cylinder being through-connected to a square shell, a scale indicator plate being slidably installed inside the square shell, the square shell being made of a transparent material and having a length scale code marked on the top.
[0006] The present invention further illustrates that one end of the contact plate is fixedly connected to an extension rod, and one end of the extension rod is connected to an electromagnet.
[0007] The present invention further illustrates that one end of the square shell is connected with a connecting pipe, one end of the connecting pipe is connected with an adjustment shell, a coating device is arranged below the adjustment shell, a reinforcing agent supply end and a plasticizer supply end are correspondingly installed on the top of the adjustment shell, an intermediate rod is fixedly installed at the inner center of the adjustment shell, partition plates are fixedly installed on both sides of the intermediate rod, both sides of the partition plate are fitted with the inner wall of the adjustment shell, a front end baffle and a rear end baffle are correspondingly rotatably installed on the outer wall of the intermediate rod, the front end baffle and the rear end baffle are both fan-shaped, and both are in sliding contact with the inner wall of the adjustment shell.
[0008] The present invention further describes that a fixed plate is fixedly installed on the inner wall of the adjustment shell, a folding bag is installed on one side of the fixed plate, a movable plate is connected to one side of the folding bag, and the two movable plates are fixedly connected to the bottom of the front baffle and the rear baffle respectively.
[0009] The present invention further describes that a coating device is provided at the bottom of the adjustment shell, and the two connecting pipes located on one side of the coating device are merged with each other and connected to the folding bag under the front end baffle, and the two connecting pipes located on the other side of the coating device are merged with each other and connected to the folding bag under the rear end baffle.
[0010] The present invention further describes that a circular groove is correspondingly opened at the bottom end of the middle rod, a sealing plate is slidably installed inside the circular groove, the outer wall of the sealing plate is in contact with the inner wall of the circular groove, and side flow channels are correspondingly connected on both sides of the middle rod, one end of the side flow channel is connected to the circular groove, and the other end of the side flow channel is connected to the folding capsule.
[0011] The present invention further describes that an internal thread is provided on the inner wall of the circular groove near the opening, and a circular thread block is movably connected to the inner wall of the circular groove through a thread, a knob is fixedly installed on the bottom end of the circular thread block, and a spring is installed on the top of the circular thread block, and the top of the spring is connected to the bottom of the sealing plate.
[0012] The present invention further describes that the coating device includes a liquid outlet pipe rotatably installed on the top thereof, the liquid outlet pipe is movably connected to the bottom of the adjustment shell, a driven wheel is installed on the outer wall of the liquid outlet pipe, a brush plate is installed on the bottom of the liquid outlet pipe, a motor is installed on the top of the coating device, the output end of the motor is connected to a driving wheel, and the driving wheel is meshed with the driven wheel.
[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention adopts a liquid-transmitted pressure method so that the width change of the shock-absorbing tape can be measured by liquid transmission, and the amount of reinforcing agent and plasticizer added can be adaptively adjusted as the width changes, without the need for manual calculation and adjustment and design of automatic control devices, thus saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a schematic diagram of the overall measurement principle of the present invention;
[0017] Figure 3 The internal structure of the adjustment housing of the present invention is schematically shown in FIG. Figure 1 ;
[0018] Figure 4 The internal structure of the adjustment housing of the present invention is schematically shown in FIG. Figure 2 ;
[0019] Figure 5 Schematic diagrams of four working states of the present invention;
[0020] Figure 6 It is a schematic diagram of the internal structure of the intermediate rod of the present invention;
[0021] Figure 7 It is a schematic diagram of the internal structure of the coating device of the present invention;
[0022] In the figure: 1, contact plate; 11, extension rod; 12, electromagnet; 2, piston cylinder; 21, piston rod; 3, square shell; 31, scale indicator plate; 4, connecting pipe; 5, coating device; 6, adjustment shell; 61, reinforcing agent supply end; 62, plasticizer supply end; 63, partition plate; 64, intermediate rod; 641, circular groove; 642, sealing plate; 643, spring; 644, circular threaded block; 645, knob; 65, front baffle plate; 66, rear baffle plate; 67, fixed plate; 68, folding capsule; 681, movable plate; 69, side flow channel; 81, liquid outlet pipe; 82, motor; 83, driving wheel; 84, brush plate; 85, driven wheel. DETAILED DESCRIPTION
[0023] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-7 The present invention provides a technical solution: an online width detection device for a shock-absorbing tape, comprising four piston cylinders 2 arranged opposite to each other in pairs, a piston rod 21 is slidably installed inside the piston cylinder 2, one end of the piston rod 21 is connected to a contact plate 1, one end of the piston cylinder 2 is connected through a square shell 3, a scale indicator plate 31 is slidably installed inside the square shell 3, the square shell 3 is made of a transparent material and has a length scale code marked on the top, when it is necessary to measure the width of the shock-absorbing tape, it is transported by a conveyor belt, and the contact plate 1 is made to contact the two sides of the shock-absorbing tape, the translation of the contact plate 1 will drive the position of the piston rod 21 in the piston cylinder 2 to change, and the position of the scale indicator plate 31 will change through the pressure change, and the width of the shock-absorbing tape can be measured by observing the scale of the scale indicator plate 31 on the square shell 3, and this width detection method is carried out by conducting pressure through liquid, and compared with the conventional visual detection method, it is more stable through direct contact;
[0025] One end of the contact plate 1 is fixedly connected to an extension rod 11, and one end of the extension rod 11 is connected to an electromagnet 12. By energizing the electromagnet 12 and having a mutual attraction force, the electromagnet 12 will give the two contact plates 1 an initial force to move toward each other through the electromagnetic effect, so that the two contact plates 1 move toward each other. Since they will be blocked by the edge of the shock-absorbing tape, they will stop at a position in close contact with the shock-absorbing tape, thereby making the measurement result more accurate and reducing the gap between the contact plate 1 and the shock-absorbing tape. By adjusting the electromagnetic attraction of the electromagnet 12, the force of squeezing the two contact plates 1 against each other will not cause the shock-absorbing tape to deform.
[0026] One end of the square shell 3 is connected with a connecting pipe 4, and one end of the connecting pipe 4 is connected with an adjusting shell 6. A coating device 5 is arranged below the adjusting shell 6. A reinforcing agent supply end 61 and a plasticizer supply end 62 are correspondingly installed on the top of the adjusting shell 6. An intermediate rod 64 is fixedly installed at the inner center of the adjusting shell 6, and partition plates 63 are fixedly installed on both sides of the intermediate rod 64. Both sides of the partition plate 63 fit the inner wall of the adjusting shell 6. The outer wall of the intermediate rod 64 is correspondingly rotatably installed with a front end baffle 65 and a rear end baffle 66. Both the front end baffle 65 and the rear end baffle 66 are fan-shaped, and both are in sliding contact with the inner wall of the adjusting shell 6. When the pressure in the square shell 3 changes, it will transmit the pressure change to the adjusting shell 6 through the connecting pipe 4 through the liquid. The gap space between the front end baffle 65 and the rear end baffle 66 is two The amount of additive added, if the gap area between the two increases, the corresponding part of the additive will increase the input amount, otherwise it will reduce the input amount. The additive will enter the coating device 5 and flow to the top of the shock-absorbing tape, so that it can be cooled smoothly. Preferably, the coating device 5 should be located near the entry direction of the shock-absorbing tape, so that the surface of the shock-absorbing tape is coated with additives before it is formed, and the toughness of the finished product is adjusted. More reinforcing agent will make the shock-absorbing tape less deformed during the forming process, and more plasticizer will make the shock-absorbing tape more deformed during the forming process. When the relative angle between the front end baffle 65 and the rear end baffle 66 changes, the amount of one additive increases, and the corresponding amount of the other additive decreases in the same proportion. Compared with mechanical measurement of width, this adjustment method hydraulic measurement will reduce the width information through liquid pressure, which is convenient for adaptive adjustment of the amount of additives;
[0027] A fixed plate 67 is fixedly installed on the inner wall of the adjustment shell 6, and a folding capsule 68 is installed on one side of the fixed plate 67. A movable plate 681 is connected to one side of the folding capsule 68. The two movable plates 681 are fixedly connected to the bottom of the front baffle 65 and the rear baffle 66 respectively. Specifically, when the width of the shock-absorbing tape on the left and right sides of the coating device 5 becomes smaller, the pressure in the square shell 3 will be reduced in both directions, so that the two folding capsules 68 will become smaller, and the front baffle 65 and the rear baffle 66 will move in the same clockwise direction. At this time, the relative angle between the two does not change, so that the supply amount of the additive does not change. When the width of the shock-absorbing tape becomes very narrow during the shaping process, the folding capsule connected to the rear baffle 66 68 will be smaller than the folding capsule 68 connected to the front baffle 65, so that the opening of the side connected to the reinforcing agent becomes larger, so that the supply amount becomes more and the opening of the plasticizer becomes smaller, and the supply amount becomes less, so that the shock-absorbing tape has greater toughness and the deformation tends to decrease. When the deformation decreases, the folding capsule 68 connected to the rear baffle 66 will be closer in size to the folding capsule 68 connected to the front baffle 65, so that the supply amount of the reinforcing agent and the plasticizer reaches a dynamic balance according to the width change of the shock-absorbing tape. This adjustment method will only adjust the amount of additives when the width of the shock-absorbing tape changes relatively before and after the finalization, and the adjustment of the amount of additives will not be triggered if the width of the shock-absorbing tape itself changes at the beginning, so as to achieve the effect of adapting to shock-absorbing tapes of various widths;
[0028] A coating device 5 is provided at the bottom of the adjustment housing 6. Two connecting pipes 4 located on one side of the coating device 5 are connected to each other through the folding capsule 68 below the front baffle 65 after merging with each other. Two connecting pipes 4 located on the other side of the coating device 5 are connected to each other through the folding capsule 68 below the rear baffle 66 after merging with each other. The coating device 5 is used to apply additives to the upper part of the shock-absorbing tape, so that the toughness of the tape changes during the cooling and shaping process, thereby changing the degree of thermal expansion and contraction, and making the width of the tape tend to be consistent.
[0029] A circular groove 641 is correspondingly provided at the bottom end of the middle rod 64, and a sealing sheet 642 is slidably installed inside the circular groove 641. The outer wall of the sealing sheet 642 contacts the inner wall of the circular groove 641. Side channels 69 are correspondingly connected on both sides of the middle rod 64. One end of the side channel 69 is connected to the circular groove 641, and the other end of the side channel 69 is connected to the folding capsule 68. A part of the liquid passing through the folding capsule 68 will enter the circular groove 641. By adjusting the position of the sealing sheet 642, the circular groove 641 can accommodate more or less liquid, so that the size change degree of the folding capsule 68 can be adjusted. When the internal space of the circular groove 641 disappears, the liquid will all enter the folding capsule 68, and the folding capsule 68 will be larger, so that the positions of the front baffle 65 and the rear baffle 66 can be manually adjusted in advance;
[0030] The inner wall of the circular groove 641 near the opening is provided with an internal thread, and the inner wall of the circular groove 641 is movably connected with a circular thread block 644 through a thread, and a knob 645 is fixedly installed at the bottom end of the circular thread block 644, and a spring 643 is installed on the top of the circular thread block 644, and the top of the spring 643 is connected to the bottom of the sealing sheet 642. When it is necessary to manually adjust the adjustment range of the front baffle 65 and the rear baffle 66 to the width of the shock-absorbing tape, the two knobs 645 are synchronously turned by hand to make the circular thread block 644 rotate and adjust up and down. The position is adjusted, so that the tension degree of the spring 643 is different. When the same liquid pressure enters the circular groove 641, the sealing sheet 642 will be pressed to a different position, and the limit capacity of the liquid in the circular groove 641 is adjusted. If the capacity is reduced, more liquid will be squeezed into the folding capsule 68 to increase it, and the angle of the moving plate 681 to move will become larger, so that the opening change between the two under the same pressure change is more obvious. If the capacity is increased, less liquid will flow into the folding capsule 68, so that the opening change is not obvious.
[0031] The coating device 5 includes a liquid outlet pipe 81 rotatably mounted on the top thereof, the liquid outlet pipe 81 is movably connected to the bottom of the adjustment housing 6, a driven wheel 85 is mounted on the outer wall of the liquid outlet pipe 81, a brush plate 84 is mounted on the bottom of the liquid outlet pipe 81, a motor 82 is mounted on the top of the coating device 5, and a driving wheel 83 is connected to the output end of the motor 82, and the driving wheel 83 is meshed with the driven wheel 85. When the mixed liquid of the reinforcing agent and the plasticizer flowing out of the adjustment housing 6 flows out, they are merged together through the liquid outlet pipe 81 and flow to the bottom at the same time. The top of the shock-absorbing tape at the end is coated with a reinforcing agent and a plasticizer before it is cooled and shaped, so that the toughness area of the finished product is consistent. During coating, the motor 82 is started, and its output shaft drives the driving wheel 83 to rotate, and drives the driven wheel 85 to rotate through the meshing action, so that the liquid outlet pipe 81 rotates, and drives the brush plate 84 below to rotate. Since the mixed liquid will flow to the top of the unshaped shock-absorbing tape, the rotation of the brush plate 84 will drive the brush installed thereon to evenly coat the liquid, so that the additives above the shock-absorbing tape are fully mixed.
[0032] Figure 5 There are four working states. The first and second are the situations where the width of the shock-absorbing tape reaches an ideal change degree before and after cooling and shaping. Regardless of the initial width of the shock-absorbing tape, the two front baffles 65 and the rear baffles 66 will rotate in the same direction and the same angle. The third is the situation where the width of the shock-absorbing tape becomes very narrow and the opening of the reinforcing agent becomes larger. The fourth is when the width change does not meet the requirements and the opening of the plasticizer becomes larger.
[0033] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0034] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An online width detection device for a shock-absorbing tape, characterized in that: The invention comprises four piston cylinders (2) arranged opposite to each other in pairs, wherein a piston rod (21) is slidably mounted inside the piston cylinder (2), one end of the piston rod (21) is connected to a contact plate (1), one end of the piston cylinder (2) is connected through a square shell (3), a scale indicator plate (31) is slidably mounted inside the square shell (3), and the square shell (3) is made of a transparent material and has a length scale code marked on the top; One end of the contact plate (1) is fixedly connected to an extension rod (11), and one end of the extension rod (11) is connected to an electromagnet (12); One end of the square shell (3) is connected to a connecting pipe (4), and one end of the connecting pipe (4) is connected to an adjusting shell (6). A coating device (5) is arranged below the adjusting shell (6). A reinforcing agent supply end (61) and a plasticizer supply end (62) are correspondingly mounted on the top of the adjusting shell (6). An intermediate rod (64) is fixedly mounted at the center of the interior of the adjusting shell (6). Partition plates (63) are fixedly mounted on both sides of the intermediate rod (64). Both sides of the partition plates (63) are in contact with the inner wall of the adjusting shell (6). A front baffle plate (65) and a rear baffle plate (66) are rotatably mounted on the outer wall of the intermediate rod (64). Both the front baffle plate (65) and the rear baffle plate (66) are fan-shaped and are in sliding contact with the inner wall of the adjusting shell (6). A fixed plate (67) is fixedly mounted on the inner wall of the adjustment housing (6), a folding bag (68) is mounted on one side of the fixed plate (67), a movable plate (681) is connected to one side of the folding bag (68), and the two movable plates (681) are respectively fixedly connected to the bottom of the front baffle plate (65) and the bottom of the rear baffle plate (66); A coating device (5) is provided at the bottom of the adjustment shell (6); two connecting pipes (4) located on one side of the coating device (5) merge with each other and are connected to the folding bag (68) below the front baffle (65); and two connecting pipes (4) located on the other side of the coating device (5) merge with each other and are connected to the folding bag (68) below the rear baffle (66).
2. The online width detection device for shock-absorbing tape according to claim 1 is characterized in that: A circular groove (641) is correspondingly formed at the bottom end of the intermediate rod (64), a sealing sheet (642) is slidably mounted inside the circular groove (641), the outer wall of the sealing sheet (642) is in contact with the inner wall of the circular groove (641), and side flow channels (69) are correspondingly connected through both sides of the intermediate rod (64), one end of the side flow channel (69) is connected to the circular groove (641), and the other end of the side flow channel (69) is connected to the folding capsule (68).
3. The online width detection device for shock-absorbing tape according to claim 2 is characterized in that: An inner wall of the circular groove (641) near the opening is provided with an internal thread, and a circular thread block (644) is movably connected to the inner wall of the circular groove (641) via a thread, a knob (645) is fixedly mounted on the bottom end of the circular thread block (644), a spring (643) is mounted on the top of the circular thread block (644), and the top of the spring (643) is connected to the bottom of the sealing sheet (642).
4. The online width detection device for shock-absorbing tape according to claim 3 is characterized in that: The coating device (5) comprises a liquid outlet pipe (81) rotatably mounted on the top thereof, the liquid outlet pipe (81) being movably connected to the bottom of the adjustment housing (6), a driven wheel (85) being mounted on the outer wall of the liquid outlet pipe (81), a brush plate (84) being mounted on the bottom of the liquid outlet pipe (81), a motor (82) being mounted on the top of the coating device (5), an output end of the motor (82) being connected to a driving wheel (83), and the driving wheel (83) being meshed with the driven wheel (85).
Citation Information
Patent Citations
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