Detection device for solar photovoltaic panel production

By designing a detection device that integrates sunlight irradiation, temperature control, mechanical pressure application and electrical performance detection, the problem that solar photovoltaic panel detection equipment can only conduct a single test in the prior art is solved, and multiple data tests of solar panels are realized, shortening the detection cycle and improving the detection efficiency.

CN119787971AInactive Publication Date: 2025-04-08NANJING QIXIANGZE DIGITAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510009454.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, solar photovoltaic panel detection equipment can only conduct a single test and cannot achieve multiple test operations, resulting in a long detection cycle and seriously hindering the market launch process of photovoltaic panels.

Method used

A detection device integrating the simulation of sunlight irradiation, temperature control, mechanical pressure application and electrical performance detection is designed. The rod wheel ring in the lighting structure drives the solar simulation lamp holder to circumferentially move around the solar panel to simulate sunlight irradiation at different angles; at the same time, multiple data tests of the solar panel are achieved through the hydraulic clamping frame and the circulating fluid system.

Benefits of technology

A number of data tests on solar panels have been realized, which shortens the detection cycle and can more comprehensively detect the electrical performance of solar panels under different light angles, improving the detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

A solar photovoltaic panel production detection device disclosed by the present invention comprises a test structure, an illumination structure and a solar panel, the center position of the test structure is provided with a T-shaped test space, the test structure is internally provided with a transmission wheel disc, a driven wheel disc and other parts, and a driving motor drives a series of transmissions to realize control of a dimmer switch and other functions. The illumination structure is fixed in the middle of the test space, comprises an annular frame, a rod wheel ring and a solar simulation lamp holder and can simulate sunlight surrounding motion and adjust illumination intensity, the solar panel is matched with the test structure to be positioned in the center of the test space and electrically connected with the detection assembly, and the hydraulic clamping frame is used for clamping the solar panel. The angle can be adjusted, and the environment temperature can be adjusted through the temperature control pipe frame; the device can simulate irradiation of sunlight at different angles, adjust the illumination intensity, adjust the dynamic top supporting pressure of the bottom of the solar panel, detect the electric leakage condition in real time and solve the problems that existing detection equipment is single in function and long in detection period.
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Description

Technical Field

[0001] The invention relates to the technical field of solar photovoltaic panel production, in particular to a detection device for solar photovoltaic panel production. Background Art

[0002] Solar photovoltaic panels are devices that use the semiconductor photovoltaic effect to convert solar radiation into electrical energy. They are based on the fact that photons cause semiconductors to generate electron-hole pairs, which form a potential difference under the action of a built-in electric field to generate electricity. The principles of different photovoltaic materials are different. The structure includes components such as cells, packaging materials, backplanes and frames. The cells are combined in a specific connection method. The performance parameters include photoelectric conversion efficiency, open circuit voltage, short circuit current and fill factor. They are widely used. In the power system, large-scale power stations can be built for grid-connected power generation. Off-grid systems can provide power for remote areas. They are also used in consumer electronic products. The development trend is that efficiency continues to increase, costs continue to decrease, and they move towards integration and multi-functionality, such as the emergence of photovoltaic building integrated products.

[0003] However, most of the various types of equipment currently available on the market for solar photovoltaic panel testing have certain limitations. They often only have one test function and cannot perform multiple test operations at the same time. In other words, when testing solar photovoltaic panels, staff can only use the corresponding equipment in turn according to different test items to carry out the testing work. In this way, the entire testing process is quite complicated and the testing cycle is relatively long, which will undoubtedly seriously hinder the listing process of solar photovoltaic panels and greatly increase the time span from production completion to market launch.

[0004] Therefore, a detection device for producing solar photovoltaic panels is proposed. Summary of the invention

[0005] The object of the present invention is to provide a detection device for solar photovoltaic panel production to solve the problem of long detection cycle of solar photovoltaic panels mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a detection device for production of solar photovoltaic panels, comprising: The test structure has a T-shaped test space in the center for solar panel testing and lighting structure fixation; The lighting structure is fixed in the middle of the test space of the test structure and is used to provide a surrounding sunlight simulation condition for the test; The solar panel is supported by the test structure and positioned at the center of the test space, at the axis of the illumination structure, and is electrically connected to the detection components configured inside the test structure; The test structure includes a test machine body, the test space of the test machine body is an assembly groove, and a transmission wheel and a driven wheel are symmetrically arranged on both sides of the assembly groove in a symmetrical manner, wherein the wheel shaft of the transmission wheel is connected to the machine shaft of a driving motor fixedly arranged on the right side of the test machine body through a coupling, the wheel shaft of the driven wheel extends away from the assembly groove to a position flush with the hydraulic clamping frame, and the shaft end is fixed to a driving gear rotatably arranged inside the test machine body, and the lower side of the driving gear side is meshed with an internal gear ring also rotatably arranged inside the test machine body for transmission, and the ring side of the internal gear ring away from the assembly groove is fixed to a reciprocating screw through a shaft frame integrally arranged at the axial position, the reciprocating screw is rotatably arranged inside the test machine body, and a transmission seat is arranged on the rod body for transmission, and a push rod is fixedly arranged on the upper surface of the transmission seat, and one end of the push rod is fixed to the reciprocating screw Under the transmission, it will dock with the button of the power switch, one end of the reciprocating screw rod is fixed to the driving rod, and the driving rod is rotatably inserted into the knob switch of the dimmer switch, and the knob switch surface of the dimmer switch is sleeved with a button reset torsion spring for rotation and reset, and the interior of the test machine body is provided with a circulating fluid channel that runs upward along a specified path just below the assembly slot, and the interior of the circulating fluid channel is provided with a first spring piston in a sliding and sealing manner at a position close to the output end, and the upper end of the first spring piston is connected and fixed to the electrical measuring component through a specified bracket, and the interior of the test machine body is also provided with a circulating fluid channel on the left side of the assembly slot, and the interior of the circulating fluid channel is provided with a second spring piston in a sliding and sealing manner at a position close to the output end, and the upper end of the second spring piston is fixed to the distribution frame with a bolt, and at least one clamping member is provided on the annular path of the distribution frame, and is fixed to at least one spring top rod with the clamping member; The lighting structure includes a ring frame, and liquid bags are sealed and fixedly arranged directly above and directly below the track ring groove of the ring frame, and at least one liquid supply pipeline connected to the inside of the ring frame is opened from the inside of the liquid bag, and one end of the liquid supply pipeline passes through the ring frame toward the centrifugal side, wherein the downwardly open liquid supply pipeline port is sealed and connected to the circulating liquid channel, and the upwardly open liquid supply pipeline matching pipeline is connected to one end of the liquid channel where the second spring piston is located, the ring frame matching ring groove is rotatably connected to the rod wheel ring, and a solar simulation lamp holder is fixedly arranged on the inner ring surface of the rod wheel ring, and the interface of the solar simulation lamp holder is electrically connected to the dimming switch through a line.

[0007] Preferably, the left and right side surfaces above the inside of the assembly groove are connected to the hydraulic clamping frame by bolts and a mounting seat, and the hydraulic clamping frame is composed of an electric push rod, a plurality of telescopic rods, a mounting seat, and a clamping plate for clamping the solar panel, wherein the electric push rod and the telescopic rod on the left are fixed between the mounting seat and the clamping plate, and the clamping plate is integrally provided with two fixing seats along the axis on the surface connected to the telescopic rod, and the electric push rod is fixed by the fixing seat, and the electric push rod and the telescopic rod on the right are fixed between the mounting seat and the clamping plate close to the mounting seat, and between the two layers of the clamping plates From front to back, two electric push rods and an adjustment motor are installed and fixed on the surface of the clamping plate close to the illumination structure, wherein the shaft of the adjustment motor is fixed at the axial position of the clamping plate, and the base of the adjustment motor is fixed to the clamping plate close to the mounting seat by bolts, the output rod of the electric push rod on the left is fixed to the bracket end of the temperature control tube rack slidably set inside the pause groove between the fixed seat and the clamping plate, and the electric push rod can push the temperature control tube rack to the bottom of the solar panel, and the output end of the electric push rod on the right is fixed to the support arm slidably set between the two layers of clamping plates.

[0008] Preferably, the inner gear ring is a gear ring structure with a radius much larger than that of the driving gear, and the transmission ratios of the inner gear ring and the driving gear to the illumination structure and the driven wheel are the same.

[0009] Preferably, a push plate is integrally provided on the side of the rod portion where the driving rod is inserted into the knob switch of the dimmer switch, and a baffle is rotatably provided inside the knob switch of the dimmer switch to cooperate with the ear hole, a torsion spring is fixedly provided on the rotating shaft end of the baffle, and the other end of the torsion spring is fixed on the inner wall of the hole groove extending along the ear hole, within a specified interval, the centrifugal side of the push plate and the proximal side of the baffle will connect during rotation, and the sides that contact each other are rounded.

[0010] Preferably, a spring having one end fixed to the piston is sleeved on the rod body of the first spring piston and the second spring piston, and the output end of the circulating fluid channel is limited and reset by fixing one end of the spring to the inner wall of the circulating fluid channel.

[0011] Preferably, the ring frame is an annular rotation limiting track structure and is fixed inside the assembly groove.

[0012] Preferably, a plurality of rod bodies are fixed to the left and right ring sides of the rod wheel ring in an axial ring array, and are transmission-connected to the driving wheel disc and the driven wheel disc through the rod bodies.

[0013] Preferably, the solar simulation lamp rack is composed of a circuit rack, a simulation lamp and an infrared camera, and the simulation lamp and the infrared camera are distributed at intervals along the circuit rack.

[0014] Preferably, the dimming switch is electrically connected to the power switch and is controlled by the power switch.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention drives the sun simulation lamp holder to move around the solar panel through the rod wheel ring in the illumination structure, simulating the illumination of sunlight at different angles in a day. During the detection process, the illumination angle of the sun simulation lamp holder will continuously change as it rotates around the solar panel, and the intensity and angle of the light received by the solar panel will change synchronously with the actual situation, which makes the detection closer to the actual use environment and can more comprehensively detect the electrical performance of the solar panel under different illumination angles; 2. The present invention drives the pressure strip to squeeze the extrusion liquid bag through the rod wheel ring, forcing the liquid inside the liquid bag to enter the right circulating liquid channel, and pushes the second spring piston upward along the circulating liquid channel, so that it drives the distribution frame to move upward and press against the bottom surface of the solar panel, and as the liquid is gradually pressed in, the spring push rod will further support the bottom of the solar panel, increasing the pressure on the top support of the solar panel. Compared with the current mechanical performance testing method, this pressure support method can not only test the performance of the solar panel under different pressures and obtain accurate test data, but also will not occupy the detection space on the upper surface of the solar panel, providing conditions for the simultaneous conduct of sunlight testing, and is more conducive to the simultaneous conduct of project testing; 3. The present invention uses a rod wheel ring and a pressure strip to squeeze the liquid bag below, so that the liquid inside the liquid bag enters the circulating liquid channel on the right through the liquid supply pipeline, and supports the first spring piston upward, so that the first spring piston moves the electrical measuring component upward to contact the structure of the solar panel, so as to detect whether there is leakage in the solar panel, accurately evaluate the insulation performance of the solar panel, and promptly discover the leakage risks that may exist in the solar panel after production, thereby improving the quality and safety of the solar panel.

[0016] 4. The present invention can integrate simulated sunlight exposure, temperature control, mechanical pressure application and electrical performance detection into one through the setting of the test structure and the illumination structure. In the test process of surrounding the solar panel for one week, multiple data tests of the solar panel can be realized. In this way, there is no need to use multiple devices for detection in sequence, which greatly shortens the detection cycle and is more conducive to the rapid commissioning of the solar panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural view of the present invention.

[0018] Figure 2 It is an overall cross-sectional view of the present invention.

[0019] Figure 3 It is a schematic diagram of the test structure of the present invention.

[0020] Figure 4 It is a schematic diagram of the illumination structure of the present invention.

[0021] Figure 5 It is a cross-sectional view of the ring frame and the rod wheel ring of the present invention.

[0022] Figure 6 The invention is a cross-sectional view of the driven wheel disc, the driving gear, the inner gear ring, the reciprocating screw rod, the driving rod and the connection structure thereof.

[0023] Figure 7 It is a cross-sectional view of the driving rod and its connection structure of the present invention.

[0024] In the figure: 1. Test structure; 11. Testing machine body; 111. Assembly slot; 1111. Circulating fluid channel; 112, driving motor; 1121, driving wheel; 113, driven wheel disc; 114, driving gear; 115, inner gear ring; 116, reciprocating screw rod; 1161, transmission seat; 1162, push rod; 1163, power switch; 117, driving rod; 1171, push plate; 1172, baffle; 1173, torsion spring; 1174, dimmer switch; 1175, button reset torsion spring; 118, first spring piston; 1181, electrical measuring component; 119, second spring piston; 1191, distribution frame; 1192, spring push rod; 12. Hydraulic clamping frame; 121. Electric push rod; 122. Temperature control pipe rack; 123. Support arm; 124. Adjustment motor; 2. Illumination structure; 21. Ring frame; 211. Liquid capsule; 212. Liquid supply pipeline; 22. Rod wheel ring; 221. Layering strip; 23. Sun simulation lamp frame; 3. Solar panels. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 7 The present invention provides a technical solution for a detection device for producing solar photovoltaic panels: A detection device for producing solar photovoltaic panels, comprising: The test structure 1 has a T-shaped test space at the center for testing the solar panel 3 and fixing the lighting structure 2; The lighting structure 2 is fixed in the middle of the test space of the test structure 1 and is used to provide a surrounding sunlight simulation condition for the test; The solar panel 3 is supported and positioned at the center of the test space by the test structure 1 and at the axis of the illumination structure 2, and is electrically connected to the detection components configured inside the test structure 1; The test structure 1 includes a test machine body 11, the test space of the test machine body 11 is an assembly slot 111, and the left and right sides above the inside of the assembly slot 111 are connected to the hydraulic clamping frame 12 through bolts and mounting seats, and the hydraulic clamping frame 12 is composed of an electric push rod, several telescopic rods, a mounting seat, and a clamping plate for clamping the solar panel 3, wherein the electric push rod and the telescopic rod on the left are fixed between the mounting seat and the clamping plate, and the clamping plate is integrally provided with two fixing seats along the axis on the surface connected to the telescopic rod, and the electric push rod 121 is fixed by the fixing seat, and the electric push rod and the telescopic rod on the right are fixed between the mounting seat and the clamping plate close to the mounting seat, and between the two layers of the clamping plates from front to back, they are respectively close to the illumination structure 2, two electric push rods 121 and an adjustment motor 124 are fixedly mounted on the surface of the clamping plate of the solar panel 3, wherein the shaft of the adjustment motor 124 is fixed at the axial center position of the clamping plate, and the base of the adjustment motor 124 is fixed to the clamping plate close to the mounting seat by bolts, the output rod of the electric push rod 121 on the left side is fixed to the bracket end of the temperature control tube rack 122 which is slidably arranged inside the pause groove between the fixing seat and the clamping plate, and the electric push rod 121 can push the temperature control tube rack 122 to the bottom of the solar panel 3, the surface of the temperature control tube rack 122 is provided with input and output interfaces for circulating the heating fluid, and an electric control valve is installed at the input interface, and the electric control valve is electrically connected to the dimming switch 1174 through the control module, and the electric push rod 121 on the right ... the electric control valve is installed at the input interface, and the electric control valve is electrically connected to the dimming switch 117 The output end of the rod 121 is fixed to a support arm 123 slidably arranged between the two layers of clamping plates. A transmission wheel 1121 and a driven wheel 113 of the same shape are symmetrically arranged on both sides of the assembly groove 111 inside the test machine body 11, wherein the wheel shaft of the transmission wheel 1121 is connected to the machine shaft of the driving motor 112 fixedly arranged on the right side inside the test machine body 11 through a coupling, and the wheel shaft of the driven wheel 113 extends away from the assembly groove 111 to a position flush with the hydraulic clamping frame 12, and the shaft end is fixed to a driving gear 114 rotatably arranged inside the test machine body 11, and the lower side of the driving gear 114 is meshed with an internal gear ring 115 also rotatably arranged inside the test machine body 11 for transmission, and the internal gear ring 115 is meshed with the internal gear ring 115 rotatably arranged inside the test machine body 11. 15 is a gear ring structure with a radius much larger than that of the driving gear 114, and the transmission ratio of the inner gear ring 115 and the driving gear 114 is the same as that of the illumination structure 2 and the driven wheel disc 113. The ring side of the inner gear ring 115 away from the assembly groove 111 is fixed to the reciprocating screw 116 through a shaft frame integrally arranged at the axial position. The reciprocating screw 116 is rotatably arranged inside the testing machine body 11, and a transmission seat 1161 is arranged on the rod body for transmission, and an L-shaped push rod 1162 is fixedly arranged on the upper surface of the transmission seat 1161. One end of the push rod 1162 will dock with the button of the power switch 1163 under the transmission of the reciprocating screw 116, and thereby control the on and off of the power switch 1163. One end of the reciprocating screw 116 is fixed to the driving rod 117.The driving rod 117 is rotatably inserted into the knob switch of the dimmer switch 1174, and a strip-shaped push plate 1171 is integrally provided on the side of the driving rod 117 inserted into the knob switch of the dimmer switch 1174. A strip plate that does not cause rotation interference to the push plate 1171 is integrally provided inside the knob switch of the dimmer switch 1174, and a baffle 1172 is rotatably provided on the centripetal side of the strip plate in cooperation with the ear hole opened, and a torsion spring 1173 is fixedly provided at the rotating shaft end of the baffle 1172, and the other end of the torsion spring 1173 is fixed along the The inner wall of the hole extending from the ear hole is used to limit and reset the rotation of the baffle 1172. In the specified interval, the centrifugal side of the push plate 1171 and the proximal side of the baffle 1172 will touch each other during rotation, and the sides in contact with each other are rounded. A ring plate is fixed on the surface of the knob switch of the dimmer switch 1174, and a button reset torsion spring 1175 is fixed on the annular surface of the ring plate facing the assembly groove 111, and one end of the button reset torsion spring 1175 is fixed on the inner wall of the hole pre-opened inside the test machine body 11; The illumination structure 2 includes a ring frame 21, which is a ring-shaped rotation limited track structure and is fixed inside the assembly groove 111. The track ring groove of the ring frame 21 is sealed and fixed with wear-resistant and elastic liquid capsules 211 directly above and below, and the liquid capsule 211 is provided with at least one liquid supply pipeline 212 connected to the inside of the ring frame 21, and one end of the liquid supply pipeline 212 passes through the ring frame 21 to the centrifugal side, wherein the downwardly open port of the liquid supply pipeline 212 is sealed and connected to the circulating liquid channel 1111, and the upwardly open liquid supply pipeline 212 cooperates with the pipeline to communicate with one end of the liquid channel where the second spring piston 119 is located, and the ring frame 21 is connected to the ring groove on the inner ring surface. The rod wheel ring 22 is rotatably connected to the rod wheel ring 22 with the cooperation of the pressure strip 221 integrally arranged on the outer ring surface of the rod wheel ring 22. Several rod bodies are fixed on the left and right ring sides of the rod wheel ring 22 along the axial ring array, and are transmission-connected to the driving wheel 1121 and the driven wheel 113 through the rod bodies. A solar simulation lamp rack 23 is fixed on the inner ring surface of the rod wheel ring 22. The solar simulation lamp rack 23 consists of a circuit rack, a simulation lamp and an infrared camera, and the simulation lamp and the infrared camera are distributed at intervals along the circuit rack, and the interface of the circuit rack is electrically connected to the dimming switch 1174 through the circuit, and the dimming switch 1174 is electrically connected to the power-on switch 1163 and is controlled by the on-off power of the power-on switch 1163.

[0027] During operation, the driving motor 112 drives the transmission wheel 1121 to rotate, and the rotating transmission wheel 1121 will rotate and transmit the rod wheel ring 22, so that the rod wheel ring 22 rotates at a uniform speed along the slide groove of the ring frame 21. At the same time, the rotation of the rod wheel ring 22 will synchronously drive the driven wheel 113 to rotate, and the driven wheel 113 will coaxially drive the driving gear 114 to rotate. The rotation of the driving gear 114 will mesh and transmit the inner gear ring 115, so that the inner gear ring 115 rotates inside the test machine body 11. The rotation of the inner gear ring 115 will drive the reciprocating screw rod 116 connected thereto to rotate, and the rotating reciprocating screw rod 116 will cooperate with the wire groove on the surface to drive the transmission seat 1161 to slide back and forth in a straight line inside the test machine body 11, and drive the push rod 1162 to push the on-off button of the power switch 1163, so as to realize the on-off electrical control of the dimming switch 1174. When the push rod 1162 pushes the power switch 1163 to turn on the power, as the drive motor 112 continues to drive the rod wheel ring 22 to rotate, the rotating reciprocating screw 116 will drive the drive rod 117 to rotate, and the drive rod 117 will drive the push plate 1171 to push the baffle 1172 to drive the knob switch of the dimmer switch 1174 to rotate, and at the same time, the button reset torsion spring 1175 is twisted and contracted, gradually controlling the increase of current to the solar simulation lamp holder 23, so that the light intensity of the solar simulation lamp holder 23 gradually increases, and when the solar simulation lamp holder 23 rotates to the top, the drive rod 117 will drive the knob of the dimmer switch 1174 to rotate to the maximum power position, and as it continues to rotate, the knob gradually changes from maximum power to low power until the knob is rotated 180 degrees and closed, and the light intensity and the electric control valve at the output interface of the temperature control tube holder 122 will gradually decrease and close.

[0028] To summarize, the rod wheel ring 22 in the illumination structure 2 drives the solar simulation lamp holder 23 to make a circular motion around the solar panel 3, simulating the sunlight exposure at different angles during the day. During the detection process, the illumination angle of the solar simulation lamp holder 23 will continue to change as it rotates around the solar panel 3, and the intensity and angle of the light received by the solar panel 3 will change synchronously with the actual situation, which makes the detection closer to the actual use environment and can more comprehensively detect the electrical performance of the solar panel 3 at different illumination angles.

[0029] As an embodiment of the present invention, Figure 2 and Figure 3As shown, a circulating fluid channel 1111 is provided inside the testing machine body 11 directly below the assembly groove 111 and passes through upward along a designated path, and a first spring piston 118 is provided inside the circulating fluid channel 1111 in a sliding and sealing manner near the output end, and a spring with one end fixed to the piston is sleeved on the rod body of the first spring piston 118, and the output end of the circulating fluid channel 1111 is limited and reset by fixing one end of the spring to the inner wall of the circulating fluid channel 1111, and the upper end of the first spring piston 118 is connected and fixed to the electrical measuring component 1181 via a designated bracket.

[0030] When the driving motor 112 drives the rod wheel ring 22, the rod wheel ring 22 will drive the pressure strip 221 to move along the slide groove of the ring frame 21 to the position of the upper liquid capsule 211, and squeeze the safety liquid stored in the upper liquid capsule 211 into the upper liquid supply pipeline 212, and enter the right circulating liquid channel 1111 along the liquid supply pipeline 212 and the pipeline. The second spring piston 119 is hydraulically supported to slide upward along the inner wall of the circulating liquid channel 1111, driving the distribution frame 1191 to move upward, and the upper spring push rod 1192 is pressed against the bottom surface of the solar panel 3. As the pressure strip 221 squeezes the liquid capsule 211 gradually, the liquid entering the left circulating liquid channel 1111 will gradually increase, and the second spring piston 119 will further rise, pushing the spring push rod 1192 to further support the solar panel 3.

[0031] To sum up, the rod wheel ring 22 drives the pressure strip 221 to squeeze the extrusion liquid capsule 211, so as to force the liquid inside the liquid capsule 211 to enter the right circulating liquid channel 1111, and push the second spring piston 119 upward along the circulating liquid channel 1111, so that it drives the distribution frame 1191 to move upward and press on the bottom surface of the solar panel 3, and as the liquid is gradually pressed in, the spring push rod 1192 will further support the bottom of the solar panel 3, increasing the pressure on the top support of the solar panel 3. Compared with the current mechanical performance testing method, this pressure support method can not only perform performance testing on the solar panel 3 under different pressures and obtain accurate test data, but also will not occupy the detection space on the upper surface of the solar panel 3, providing conditions for the simultaneous implementation of sunlight testing, and is more conducive to the simultaneous implementation of project testing.

[0032] As an embodiment of the present invention, Figure 2 and Figure 3As shown, an L-shaped circulating fluid channel 1111 is also opened inside the testing machine body 11 on the left side of the assembly groove 111, and a second spring piston 119 is slidingly sealed inside the circulating fluid channel 1111 near the output end, and a spring with one end fixed to the piston is sleeved on the rod body of the second spring piston 119, and the output end of the circulating fluid channel 1111 is limited and reset by fixing one end of the spring to the inner wall of the circulating fluid channel 1111, and the upper end of the second spring piston 119 is fixed to the distribution frame 1191 by bolts, and the distribution frame 1191 is a rectangular frame, and at least one clamping member is provided on the annular path of the frame, and is fixed to at least one spring top rod 1192 by the clamping member.

[0033] When the rod wheel ring 22 cooperates with the pressure strip 221 to squeeze the liquid capsule 211 below, the liquid inside the liquid capsule 211 enters the circulating liquid channel 1111 on the right side through the liquid supply pipeline 212, and supports the first spring piston 118 upward, so that the first spring piston 118 supports the electrical measuring component 1181 to move up and contact the structure of the solar panel 3 to detect whether there is any leakage in the solar panel 3.

[0034] To sum up, when the rod wheel ring 22 cooperates with the pressure strip 221 to squeeze the liquid capsule 211 below, the liquid inside the liquid capsule 211 enters the circulating liquid channel 1111 on the right through the liquid supply pipeline 212, and supports the first spring piston 118 upward, so that the first spring piston 118 pushes the electrical measuring component 1181 upward to contact the structure of the solar panel 3, so as to detect whether there is leakage in the solar panel 3, accurately evaluate the insulation performance of the solar panel 3, and timely discover the leakage risks that may exist in the solar panel 3 after production, thereby improving the quality and safety of the solar panel 3.

[0035] Working principle: When working, first cooperate with the mechanical arm to deliver the solar panel 3 to be tested from the axis of the rod wheel ring 22 to the hydraulic clamping frame 12, and then control the hydraulic clamping frame 12 to push the clamping plate to move in the direction of the solar panel 3, and clamp the solar panel 3 to position, then the electric push rod 121 on the right will push the support arm 123 to insert into the installation channel steel assembled on the lower surface of the solar panel 3, support and position the solar panel 3, and then the hydraulic clamping frame 12 on the left will drag the clamping plate to move out of the clamping of the solar panel 3, and drive the electric push rod 121 to push the temperature control pipe rack 122, and move the temperature control pipe rack 122 to the bottom of the solar panel 3. At this time, the temperature control pipe rack 122 is connected to the test structure 1 through the pipeline. The hot and cold fluid supply equipment arranged at the part is connected, and then the actual sunlight exposure and the installation angle of the actual solar panel 3 can be referred to to control the adjustment motor 124 to rotate and adjust the angle of the solar panel 3, and then the solar panel 3 can be tested. During the test, the driving motor 112 will drive the transmission wheel 1121 to rotate, and the rotating transmission wheel 1121 will rotate the rod wheel ring 22, so that the rod wheel ring 22 rotates at a uniform speed along the slide groove of the ring frame 21, and the rotation speed can refer to the sun rise and fall time parameters of the installation site, and then the rod wheel ring 22 will drive the sun simulation lamp frame 23 to do a circular motion around the solar panel 3. During the movement, first, under the drive of the driving motor 112, the rod wheel ring 22 will synchronously rotate the driven wheel 113 The driven wheel disc 113 will coaxially drive the driving gear 114 to rotate, and then the driving gear 114 will mesh with the inner gear ring 115 to make the inner gear ring 115 rotate inside the test machine body 11, and then the rotating inner gear ring 115 will drive the reciprocating screw rod 116 connected thereto to rotate, and the rotating reciprocating screw rod 116 will cooperate with the wire groove on the surface to drive the transmission seat 1161 to slide back and forth in a straight line inside the test machine body 11, and during the sliding process, it will drive the push rod 1162 to push the on and off button of the power switch 1163 to realize the on and off control of the dimming switch 1174. When the rod wheel ring 22 drives the solar simulation lamp holder 23 to move to a position relatively flush with the solar panel 3, at this time, the push rod 1162 will push the power switch 1163. Switch 1163 is turned on to energize the dimmer switch 1174. At the same time, as the drive motor 112 continues to drive the rod wheel ring 22 to rotate, the rotating reciprocating screw 116 will drive the drive rod 117 to rotate, and then the drive rod 117 will drive the push plate 1171 to push the baffle 1172 to drive the knob switch of the dimmer switch 1174 to rotate, and at the same time, the button reset torsion spring 1175 is twisted and contracted. As the knob switch rotates, the current to the sun simulation lamp holder 23 will be gradually controlled to increase, and then the sun simulation lamp holder 23 will gradually increase the intensity of light when it rotates around the solar panel 3. The intensity and angle of light received by the solar panel 3 will change synchronously with the actual situation. At the same time, as the knob of the dimmer switch 1174 is rotated,It will control the gradual opening of the electric control valve at the output interface of the temperature control tube rack 122, and then the hot fluid or cold fluid entering the temperature control tube rack 122 will gradually increase, and then the temperature control tube rack 122 will gradually adjust the temperature of the environment in which the solar panel 3 is located to increase or decrease the temperature according to the weather conditions and the hot and cold fluid supply end. At this time, the detection component inside the test structure 1 will detect the electrical performance parameters of the solar panel 3 in real time, and feed them back to the control end for sorting and display, and then, driven by the drive motor 112, the rod wheel ring 22 will drive the pressure strip 221 to move along the slide groove of the ring frame 21 to the position of the upper liquid capsule 211, and squeeze the safety liquid stored in the upper liquid capsule 211 into the upper liquid supply pipeline 212, and along the liquid supply pipeline. 212 and the pipeline enter the circulating fluid channel 1111 on the right, and hydraulically support the second spring piston 119 to slide upward along the inner wall of the circulating fluid channel 1111. The upward moving second spring piston 119 will drive the distribution rack 1191 to move upward, and in the process of moving upward, support the spring top rod 1192, and the upper end of the spring top rod 1192 presses on the bottom surface of the solar panel 3, applying mechanical pressure to the bottom of the solar panel 3, and then as the pressure strip 221 squeezes the liquid capsule 211 The distance gradually increases, the liquid entering the left circulating fluid channel 1111 will gradually increase, and then the second spring piston 119 will further rise, and push the spring top rod 1192 to further support the solar panel 3, increasing the pressure on the top support of the solar panel 3. At the same time, the staff can understand the working status of the solar panel 3 after the pressure is applied through the feedback of the test structure 1 on the solar panel 3. When the solar simulation lamp holder 23 is driven by the driving motor 112 and rotates to the top, the driving rod 117 will drive the knob of the dimmer switch 1174 to rotate to the maximum power position, and as the solar simulation lamp holder 23 continues to rotate, the driving rod 117 will drive the knob of the dimmer switch 1174 to gradually change from the maximum power to the low power, until the knob of the dimmer switch 1174 rotates 180 degrees and is closed, and the light intensity of the solar simulation lamp holder 23 and the electric control valve at the output interface of the temperature control tube holder 122 will gradually decrease and close, and the reciprocating screw rod 116 will cooperate with the driven wheel disc on the rod wheel ring 22 at this time. 113, the driving gear 114 and the inner gear ring 115 are indirectly driven to drive the transmission seat 1161 and the top rod 1162 to press the button of the power switch 1163, so that the dimmer switch 1174 is powered off. At the same time, as the driving rod 117 cooperates with the push plate 1171 to rotate and apply pressure to the baffle 1172, since the knob of the dimmer switch 1174 is rotated to the maximum angle, the push plate 1171 will break through the blocking of the baffle 1172, so that the baffle 1172 twists the torsion spring 1173 and then rotates, and then the driving rod 117 will drive the push plate 1171 to break away from the blocking restriction of the baffle 1172 and continue to rotate to the initial position, and then the knob of the dimmer switch 1174 will rotate and reset under the action of the twisted button reset torsion spring 1175.As the driving motor 112 cooperates with the transmission wheel 1121 to continue to drive the rod wheel ring 22, the rod wheel ring 22 will cooperate with the pressure strip 221 to squeeze the liquid capsule 211 below, so that the liquid inside the liquid capsule 211 enters the right circulating liquid channel 1111 through the liquid supply pipeline 212, and the first spring piston 118 is supported upward, so that the first spring piston 118 drives the electrical measurement component 1181 to move up and contact the structure of the solar panel 3, so as to detect whether the solar panel 3 has leakage, until the driving motor 112 cooperates with the transmission wheel 1121 to drive the rod wheel ring 22 to drive the sun simulation lamp holder 23 to move to the initial position, and then return to the next detection cycle until the detection is completed.

[0036] It should be noted that the sides where the liquid capsule 211 and the pressure strip 221 meet are rounded; the first spring piston 118 is a spring rod structure that can automatically retract and reset.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A detection device for solar photovoltaic panel production, characterized in that: include: The test structure (1) has a T-shaped test space at the center for testing the solar panel (3) and fixing the lighting structure (2); The lighting structure (2) is fixed in the middle of the test space of the test structure (1) and is used to provide a surrounding sunlight simulation condition for the test; The solar panel (3) cooperates with the test structure (1) to support and position the solar panel at the center of the test space and at the axis of the illumination structure (2), and is electrically connected to the detection component disposed inside the test structure (1); The test structure (1) comprises a test machine body (11), the test space of the test machine body (11) being an assembly slot (111), and a drive wheel (1121) and a driven wheel (113) being rotatably arranged on both sides of the assembly slot (111) inside the test machine body (11), wherein the wheel shaft of the drive wheel (1121) is connected to a drive motor (112) fixedly arranged on the right side inside the test machine body (11) through a coupling, and the wheel shaft of the driven wheel (113) is connected to a drive motor (112) rotatably arranged on the inside of the test machine body (11). The driving gear (114) inside the testing machine body (11) is fixed, and the lower part of the driving gear (114) is meshed with an internal gear ring (115) rotatably arranged inside the testing machine body (11), and the ring side of the internal gear ring (115) is fixed to a reciprocating screw rod (116), and the reciprocating screw rod (116) is rotatably arranged inside the testing machine body (11), and a transmission seat (1161) is arranged on the rod body for transmission, and a top rod (1162) is fixedly arranged on the upper surface of the transmission seat (1161), and the reciprocating screw rod (116) is fixedly arranged on the upper surface of the transmission seat (1161). One end of the drive rod (117) is fixed to the driving rod (117), and the driving rod (117) is rotatably inserted into the knob switch of the dimmer switch (1174). The knob switch surface of the dimmer switch (1174) is sleeved with a button reset torsion spring (1175). A circulating fluid channel (1111) is provided inside the test machine body (11) directly below the assembly groove (111), and a first spring piston (118) is provided inside the circulating fluid channel (1111) in a sliding and sealing manner at a position close to the output end. The first spring piston (118) ) is connected and fixed to the electrical measuring component (1181), the interior of the testing machine body (11) is provided with a circulating fluid channel (1111) on the left side of the assembly groove (111), and a second spring piston (119) is provided in a sliding seal inside the circulating fluid channel (1111) at a position close to the output end, the upper end of the second spring piston (119) is fixed to the distribution frame (1191) with bolts, and the annular path of the distribution frame (1191) is fixed with at least one clamp and at least one spring push rod (1192); The illumination structure (2) comprises a ring frame (21), wherein a liquid capsule (211) is fixedly arranged inside the track ring groove of the ring frame (21) at the top and bottom, and at least one liquid supply pipeline (212) is provided inside the liquid capsule (211) and communicates with the inside of the ring frame (21), and one end of the liquid supply pipeline (212) passes through the ring frame (21) toward the centrifugal side, wherein the downwardly open port of the liquid supply pipeline (212) is sealedly communicated with the circulating liquid channel (1111), and the upwardly open liquid supply pipeline (212) cooperates with the pipeline to communicate with one end of the liquid channel where the second spring piston (119) is located, and the ring frame (21) is rotatably connected to the rod wheel ring (22) through the ring groove on the inner ring surface in cooperation with a pressure strip (221) integrally arranged on the outer ring surface of the rod wheel ring (22), and a sun simulation lamp holder (23) is fixedly arranged on the inner ring surface of the rod wheel ring (22).

2. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: The left and right side surfaces at the upper part of the assembly groove (111) are connected to the hydraulic clamping frame (12) by bolts and the mounting seat, and the hydraulic clamping frame (12) is composed of an electric push rod, a plurality of telescopic rods, a mounting seat, and a clamping plate for clamping the solar panel (3), wherein the electric push rod and the telescopic rod on the left side are fixed between the mounting seat and the clamping plate, and the clamping plate is integrally provided with two fixing seats along the axis on the surface connected to the telescopic rod, and the electric push rod (121) is fixed by the fixing seats, and the electric push rod and the telescopic rod on the right side are fixed between the mounting seat and the clamping plate close to the mounting seat, and between the two layers of the clamping plates from front to back, the clamping plates close to the illumination structure (2) are respectively Two electric push rods (121) and an adjustment motor (124) are fixedly mounted on the surface of the solar panel, wherein the shaft of the adjustment motor (124) is fixed at the axis center position of the clamping plate, and the base of the adjustment motor (124) is fixed to the clamping plate close to the mounting seat by bolts, the output rod of the electric push rod (121) on the left side is fixed to the bracket end of a temperature control tube rack (122) slidably arranged inside a pause groove between the fixed seat and the clamping plate, and the electric push rod (121) can push the temperature control tube rack (122) to the bottom of the solar panel (3), and the output end of the electric push rod (121) on the right side is fixed to a support arm (123) slidably arranged between two layers of clamping plates.

3. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: The inner gear ring (115) is a gear ring structure having a radius much larger than that of the driving gear (114), and the transmission ratios of the inner gear ring (115) and the driving gear (114) and the illumination structure (2) and the driven wheel (113) are the same.

4. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: The driving rod (117) is inserted into the side of the part of the rod inside the knob switch of the dimmer switch (1174) and is integrally provided with a push plate (1171); a baffle (1172) is rotatably provided inside the knob switch of the dimmer switch (1174) to cooperate with the ear hole; a torsion spring (1173) is fixedly provided at the rotating shaft end of the baffle (1172); and the other end of the torsion spring (1173) is fixed to the inner wall of the hole groove extending along the ear hole; within a specified interval, the centrifugal side of the push plate (1171) and the proximal side of the baffle (1172) are in contact with each other during rotation, and the contacting sides are rounded.

5. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: A spring with one end fixed to the piston is sleeved on the rod body of the first spring piston (118) and the second spring piston (119), and the output end of the circulating fluid channel (1111) is limited and reset by fixing one end of the spring to the inner wall of the circulating fluid channel (1111).

6. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: The ring frame (21) is an annular rotation limiting track structure and is fixed inside the assembly groove (111).

7. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: A plurality of rod bodies are fixed to the left and right ring sides of the rod wheel ring (22) in an annular array along the axis, and are transmission-connected to the driving wheel disc (1121) and the driven wheel disc (113) via the rod bodies.

8. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: The solar simulation lamp frame (23) is composed of a circuit frame, a simulation lamp and an infrared camera, and the simulation lamp and the infrared camera are distributed at intervals along the circuit frame.

9. A detection device for production of solar photovoltaic panels according to claim 1, characterized in that: The dimming switch (1174) is electrically connected to the power switch (1163) and is controlled by the power on and off of the power switch (1163). The interface of the solar simulation lamp holder (23) is electrically connected to the dimming switch (1174) via a circuit.