Intelligent maintenance device for mining steel wire rope

Abstract

The application discloses a kind of steel wire rope intelligent maintenance device for mining, the steel wire rope intelligent maintenance device for mining includes oil washing container, oil washing container is used to accommodate steel wire rope, flush component is provided in oil washing container, flush component is used to spray hot gasoline or gasoline vapor to steel wire rope;Maintenance container, maintenance container is used to accommodate new oil, new oil is used to soak after gasoline cleaning steel wire rope.This application provides a kind of steel wire rope intelligent maintenance device for mining, by hot gasoline or gasoline vapor elution old oil on steel wire rope, new oil is soaked, can remove old oil, ore powder and dust on steel wire rope, so as to be able to realize the maintenance of steel wire rope.

Description

Technical Field

[0001] This invention belongs to the field of mining equipment technology, and more specifically, relates to an intelligent maintenance device for steel wire ropes used in mining. Background Technology

[0002] Wire rope, a flexible rope composed of multiple strands of fine steel wire twisted together, is widely used due to its high strength, wear resistance, and corrosion resistance. Especially in mining operations, wire rope is frequently used for hoisting operations, playing a crucial role. However, the unique characteristics of the mining environment, such as high humidity and the presence of large amounts of mineral powder and dust, pose special challenges to the use and maintenance of wire rope.

[0003] To reduce friction and structural wear during operation, lubricating oil is often applied to wire ropes. However, in the mining environment, the lubricating oil on the surface of the wire rope easily comes into contact with and adheres to mineral powder and dust. This not only increases the accumulation of dirt on the surface of the wire rope but also exacerbates the wear between the multiple strands of fine steel wire inside the wire rope, thus seriously affecting the service life of the wire rope.

[0004] Given the above, regular professional maintenance of wire ropes is particularly important. Currently, a common method for wire rope maintenance is to wipe the surface of the wire rope with a soft brush or cloth dampened with a suitable cleaning agent to remove dirt. However, this method reveals the following main problems in practice:

[0005] ① During the wiping process, the wire rope is subjected to radial force because it needs to lift heavy objects, causing the gaps between the multiple strands of fine steel wire inside the wire rope to narrow. This physical condition makes it difficult to completely remove the old oil remaining between the strands during wiping, affecting the maintenance effect.

[0006] ② If you try to unscrew the wire rope to thoroughly clean the old oil, this operation will severely damage the structural strength of the wire rope, causing it to fail to meet the safety standards for continued use, making it difficult to put it back into service.

[0007] ③ Furthermore, because cleaning agents need to dissolve old oil, they often contain irritating chemicals and have an unpleasant odor. This not only affects the workers' experience but may also have potential toxic side effects on their health. Summary of the Invention

[0008] To address the shortcomings of existing technologies, the present invention aims to provide an intelligent maintenance device for steel wire ropes used in mining.

[0009] To achieve the aforementioned objectives, the technical solution adopted by this invention includes:

[0010] An oil washing container is provided for holding a steel wire rope. The oil washing container is equipped with a flushing component for spraying hot gasoline or gasoline vapor onto the steel wire rope.

[0011] A maintenance container for holding new oil for soaking the wire rope after it has been cleaned with gasoline.

[0012] Common types of gasoline are as follows:

[0013] Alkanes, such as methane, ethane, propane, and butane, have boiling points of 0–60°C.

[0014] Olefins, such as ethylene and propylene, have boiling points of 60–200°C;

[0015] Aromatic hydrocarbons, such as benzene, toluene, and xylene, have boiling points of 100–150°C.

[0016] Cycloalkanes, such as cyclopentane and cyclohexane, have boiling points of 30–90°C.

[0017] In this invention, hot gasoline or gasoline vapor can be sprayed onto the wire rope. The temperature of the hot gasoline is lower than the boiling point of gasoline, and the temperature of the gasoline vapor is greater than 1.1 times the boiling point temperature.

[0018] In this invention, commercially available blended gasoline can also be used.

[0019] Preferably, in this invention, hot gasoline is used to spray onto the wire rope. The boiling point of the gasoline is >80°C and the temperature of the gasoline is 60°C, such as commercially available 120-octane gasoline.

[0020] Preferably, in this invention, gasoline vapor is used to spray onto the wire rope. The boiling point of the gasoline is <120°C and the temperature of the gasoline is 160°C, such as commercially available 92-octane gasoline.

[0021] In this invention, when the flushing component sprays gasoline or gasoline vapor onto the wire rope, it can dissolve and wash away the old oil on the wire rope. At the same time, the hot gasoline or gasoline vapor has a higher temperature, which improves the dissolving ability of the gasoline or gasoline vapor to the old oil, thus improving the effect of washing away the old oil on the wire rope.

[0022] In this invention, gasoline is sprayed onto the wire rope, and the gasoline can impact the wire rope, which helps to wash away the old oil in the gaps between the wires.

[0023] In this invention, the steel wire rope expands when heated, and the gaps between the steel wires become larger, which is beneficial for the old oil in the gaps between the steel wire ropes to be washed away.

[0024] In this invention, gasoline has a low boiling point and can evaporate away from the wire rope, which helps to reduce gasoline residue on the wire rope.

[0025] In this invention, after the old oil on the wire rope is cleaned, it is placed in new oil. The new oil can penetrate the gaps between the strands of the wire rope, thereby achieving the maintenance of the wire rope.

[0026] Preferably, it also includes a gas-liquid separation container, and the bottom of the washing oil container is provided with a hot waste liquid outlet, and the gas-liquid separation container is connected to the hot waste liquid outlet.

[0027] Preferably, the bottom of the maintenance container is provided with a hot waste liquid flow channel.

[0028] The hot waste liquid outlet, the hot waste liquid flow channel, and the gas-liquid separation container are connected in sequence, or the hot waste liquid flow channel and the gas-liquid separation container are connected to the hot waste liquid outlet in a uniform manner.

[0029] In this invention, the hot gasoline and hot old oil discharged from the washing oil container enter the hot waste liquid flow channel, which can heat the new oil, thereby increasing the temperature of the new oil, improving its fluidity and wetting ability, and thus improving the effect of the new oil wetting the wire rope.

[0030] Preferably, the gas-liquid separation container has a heating component, and the temperature inside the gas-liquid separation container is higher than the boiling point of gasoline but lower than the boiling point of used oil.

[0031] In this invention, gasoline evaporates upon heating in a gas-liquid separation container, allowing it to separate from used oil, thereby enabling the recovery of gasoline and the collection of used oil.

[0032] Preferably, the gas separated by the gas-liquid separation container is sprayed onto the wire rope through the flushing component.

[0033] In this invention, gasoline is separated from old oil in a gas-liquid separation container and then reused to clean steel wire ropes, thereby enabling the recycling of gasoline.

[0034] Preferably, it also includes a cleaning frame, with the wire rope wound around the cleaning frame, and the cleaning frame is detachably connected to both the washing oil container and the maintenance container.

[0035] In this invention, the cleaning frame, the oil washing container, and the maintenance container can all be detachably connected, making it easy to move the wire rope and the cleaning frame together after the old oil has been washed off into the maintenance container. This helps to reduce the number of disassembly and assembly operations during the wire rope maintenance process, thereby reducing the difficulty of using the intelligent maintenance device for mining wire ropes and improving the convenience of wire rope maintenance.

[0036] Preferably, the cleaning frame includes two parallel rotating rollers, both of which are wound together by a steel wire rope, the steel wire rope being wound around the two rotating rollers along the axis of the rotating rollers.

[0037] Preferably, the projections of two adjacent steel wire ropes located between the two rotating rollers on a plane perpendicular to the axis of the rotating rollers intersect each other, and the projections of the steel wire ropes on the plane perpendicular to the axis of the rotating rollers form a "V" shape; the flushing component sprays hot gasoline or gasoline vapor toward the space between the two rotating rollers.

[0038] In this invention, the steel wire rope is wound in the above-mentioned manner, resulting in the maximum number of steel wire ropes between the two rotating rollers. This allows the flushing component to flush a greater number of steel wire ropes, which is beneficial for improving the cleaning efficiency of the steel wire rope in cleaning old oil.

[0039] In this invention, when one of the rotating rollers rotates, the other rotating roller rotates under the transmission action of the wire rope, which is conducive to the change of the position of the wire rope on the rotating roller, transporting different areas of the wire rope to the flushing component for rinsing the old oil on the wire rope, which is conducive to the thorough removal of the old oil on the wire rope.

[0040] Preferably, both the washing oil container and the maintenance container are provided with a driving component, which is used to drive one of the rotating rollers to rotate.

[0041] In this invention, the rotating roller is driven by a driving component, which allows the wire rope to be bent multiple times, thereby changing the spacing between the strands of the wire rope. This is beneficial for improving the washing effect of old oil and the wetting effect of new oil.

[0042] Preferably, the maintenance container includes a maintenance cover, and the cleaning rack is detachably connected to the maintenance cover.

[0043] In this invention, the cleaning rack located on the maintenance container is installed on the maintenance cover, so that when immersing or removing the wire rope in new oil, it is not necessary to drain the new oil before operation, which facilitates the use of the intelligent maintenance device for mining wire ropes.

[0044] Preferably, the maintenance container is equipped with a vibration component.

[0045] In this invention, the vibration component transmits vibration to the new oil through the side wall of the maintenance container, which promotes the flow of the new oil, enhances its penetration ability, and facilitates the penetration of the new oil into the interstrand gaps of the wire rope.

[0046] Preferably, the washing oil container is equipped with a temperature sensor, and a control panel is provided on the outside of the washing oil container. The temperature sensor is electrically connected to the control panel, and the rinsing component includes a flow control valve. The control panel controls the flow rate of the rinsing component through the flow control valve.

[0047] In this invention, a temperature sensor collects temperature data inside the washing container and transmits it to the control panel. The controller can intelligently control the flow rate of the rinsing components through a flow control valve based on the collected temperature data, thereby maintaining a balanced temperature inside the washing container.

[0048] Compared with the prior art, the advantages of the present invention include:

[0049] (1) The present invention provides an intelligent maintenance device for steel wire rope used in mining, which has a simple structure, does not require complex equipment or harsh operating conditions, and is easy to maintain;

[0050] (2) The present invention provides an intelligent maintenance device for steel wire ropes used in mining, which removes old oil, mineral powder and dust from the steel wire rope by washing it with hot gasoline or gasoline vapor and soaking it with new oil, thereby achieving the maintenance of the steel wire rope.

[0051] (3) The present invention provides an intelligent maintenance device for steel wire ropes used in mining. It removes old oil from the steel wire rope and wets it with new oil by washing it with hot gasoline or gasoline vapor. Compared with the prior art, it can remove old oil from the gaps between the steel wires. It has a good effect on removing old oil, does not require wiping or contact with cleaning agents, has a good effect on maintaining the steel wire rope, and is easy to operate. Attached Figure Description

[0052] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0053] Figure 1 This is an overall schematic diagram of an intelligent maintenance device for mining wire ropes according to the present invention;

[0054] Figure 2 This is a schematic diagram of the structure of the oil washing container in this invention;

[0055] Figure 3 This is a schematic diagram of the structure of the maintenance container in this invention;

[0056] Figure 4 This is a schematic diagram of the connection structure between the wire rope and the cleaning frame in this invention;

[0057] Figure 5 This is a schematic diagram of the gas-liquid separation container in this invention;

[0058] Figure 6 This is a cross-sectional view of the connection structure between the wire rope and the rotating roller in this invention.

[0059] Figure label:

[0060] 1. Washing oil container; 11. Drive motor; 12. Washing rack; 13. Rotating roller; 14. Nozzle; 2. Maintenance container; 21. Maintenance cover; 22. Drive motor; 23. Connecting valve; 24. Ultrasonic generator; 25. Ultrasonic transducer; 26. Hot waste liquid flow pipe; 27. New oil inlet pipe; 28. New oil outlet pipe; 3. Gas-liquid separation container; 31. Steam recovery pipe; 32. Used oil recovery pipe; 4. Control panel; 41. Temperature sensor. Detailed Implementation

[0061] In view of the shortcomings of the prior art, the inventors of this invention, through long-term research and extensive practice, have proposed the technical solution of this invention. The technical solution, its implementation process, and principles will be further explained below with reference to the accompanying drawings and specific implementation examples in the embodiments of this application.

[0062] It should be noted that the embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. The described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, the present invention covers any substitutions, modifications, equivalent methods and solutions made on the spirit, principles and scope of the present invention as defined by the claims. Other embodiments obtained by those skilled in the art without creative effort are all within the scope of protection of the present invention.

[0063] In the description of this application, the terms "first," "second," "third," and similar words do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms "a" or "one," and similar words, do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising" or "including," and similar words, mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including," and their equivalents, but do not exclude other elements or objects. The terms "connected" or "linked," and similar words, are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect.

[0064] In the description of this application, the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the accompanying drawings. They are used solely for the convenience of describing this application and for simplification, and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, when using positional terms such as "both sides," "outer side," and "upper and lower," it should be understood that they are used only for ease of understanding and description, taking into account that the structure may be oriented to other positions.

[0065] In the description of this application, unless otherwise expressly specified and limited, the technical or scientific terms used shall have the ordinary meaning understood by a person with ordinary skills in the art to which this application pertains. Terms such as “installation,” “connection,” and “joining” shall be interpreted broadly, for example, as fixed connection, detachable connection, mating connection, or integral connection. For a person skilled in the art, the specific meaning of the above terms in this application may be understood according to the specific circumstances.

[0066] The present invention aims to introduce and explain the structural composition of an intelligent maintenance device for mining wire ropes and the cooperation relationship between the various components. Unless otherwise specified, the dimensions, materials, and manufacturing processes of the various components in the intelligent maintenance device for mining wire ropes in the present invention can be selected according to specific circumstances, and no special limitations or explanations are made here.

[0067] Furthermore, to provide the public with a better understanding of the present invention, certain specific details are described in detail in the following description of the invention. However, those skilled in the art can fully understand the invention even without these detailed descriptions.

[0068] Example 1

[0069] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 An intelligent maintenance device for steel wire ropes used in mining includes an oil washing container 1.

[0070] Specifically, the oil washing container 1 has an oil washing space, a sealed door on the oil washing container 1, and a hot waste liquid discharge port at the bottom of the oil washing container 1, which is connected to the oil washing space.

[0071] The specific location of the sealing door is as follows Figure 2On the same side as the washing oil container 1 marked in the figure, there are three hinges for connecting to the sealing door. The sealing door is rotatably connected to the washing oil container 1 through the hinges.

[0072] In this embodiment, the intelligent maintenance device for steel wire ropes used in mining also includes a cleaning frame 12, which is detachably connected to the washing oil container 1, and the steel wire rope is wound on the cleaning frame 12.

[0073] Please see Figure 2 , Figure 4 and Figure 6 The cleaning frame 12 includes two parallel rotating rollers 13, which are wound together by a steel wire rope. The steel wire rope is wound around the two rotating rollers 13 along the axial direction of the rotating rollers 13.

[0074] Specifically, the cleaning rack 12 includes two vertical mounting brackets, both located within the oil washing space and above the hot waste liquid discharge port. Both mounting brackets are bolted to the inner wall of the oil washing container 1. In other embodiments, the two mounting brackets can also be connected to the inner wall of the oil washing container 1 via a plug-in connection.

[0075] Specifically, for any one rotating roller 13, both ends of the rotating roller 13 are connected to a mounting frame via bearings; both rotating rollers 13 are arranged laterally and are parallel to each other.

[0076] More preferably, the projections of two adjacent steel wire ropes located between the two rotating rollers 13 on a plane perpendicular to the axis of the rotating rollers 13 intersect each other, and the projections of the steel wire ropes on a plane perpendicular to the axis of the rotating rollers 13 form a figure-eight shape.

[0077] Please see Figure 4 and Figure 6 The wire rope is wound around two rotating rollers 13 in a figure-eight pattern, and the wire rope forms a cross direction between the two rotating rollers 13. Furthermore, the direction of the wire rope is from one mounting frame to another mounting frame.

[0078] Specifically, both ends of the wire rope are provided with sufficient length to be wound around a rotating roller 13. In this embodiment, both ends of the wire rope are wound around the rotating roller 13 located above.

[0079] Preferably, the washing oil container 1 is provided with a driving component, which is used to drive one of the rotating rollers 13 to rotate.

[0080] In this embodiment, the driving component is specifically a drive motor 11. The drive motor 11 is installed on the outer wall of the washing oil container 1. The drive shaft of the drive motor 11 passes through the outer wall of the washing oil container 1 and extends into the washing oil space. It is fixedly connected to the rotating roller 13 above by bolts. The drive shaft is coaxial with the rotating roller 13.

[0081] In this embodiment, the washing oil container 1 is equipped with a flushing component, which is used to spray hot gasoline or gasoline vapor onto the wire rope.

[0082] The specific rinsing components include several nozzles 14, which are all fixedly installed in the oil washing space and all facing between the two drive rollers. The nozzles 14 are evenly distributed along the axial direction of the drive rollers.

[0083] Specifically, the washing oil container 1 is equipped with an oil delivery pipe, and several nozzles 14 are connected to the oil delivery pipe. By injecting hot gasoline or gasoline vapor into the oil delivery pipe, gasoline can be sprayed onto the wire rope.

[0084] Specifically, in this embodiment, gasoline is heated and then injected into the fuel line via an injection pump. By adjusting parameters such as the pressure and flow rate of the injection pump, the impact force and flow rate of the gasoline on the wire rope can be controlled.

[0085] Please see Figure 1 , Figure 2 and Figure 3 A smart maintenance device for steel wire ropes used in mining includes a maintenance container 2.

[0086] Specifically, the maintenance container 2 has a maintenance space for holding new oil. The maintenance container 2 includes a maintenance cover 21 and a cleaning rack 12 is detachably connected to the maintenance cover 21.

[0087] Specifically, after the old oil cleaning is completed, the bolts of the cleaning rack 12 can be removed and then the cleaning rack 12 can be fixed to the maintenance cover 21 with bolts.

[0088] In this embodiment, the driving component includes a drive motor 22, and a drive bevel gear is fixedly connected to the drive end of the drive motor 22. A driven bevel gear is fixedly connected to one end of one of the drive rollers that extends to the outside of the cleaning rack 12. The drive bevel gear and the driven bevel gear mesh with each other. The drive motor 22 drives the drive bevel gear to rotate, so that the driven bevel gear drives the drive roller to rotate.

[0089] Specifically, a new oil inlet pipe 27 and a new oil outlet pipe 28 are fixedly connected to one side of the maintenance container 2. Both the new oil inlet pipe 27 and the new oil outlet pipe 28 are connected to the interior of the maintenance space. New oil can be introduced into the maintenance space through the new oil inlet pipe 27 and can be discharged into the maintenance space through the new oil outlet pipe 28. The new oil inlet pipe 27 and the new oil outlet pipe 28 are respectively connected to the inlet and outlet of the circulation pump. An oil storage tank can be added between the new oil outlet pipe 28 and the circulation pump. The new oil is pumped into the oil storage tank through the new oil outlet pipe 28 by the circulation pump, which can empty the new oil in the maintenance container 2. When needed, new oil can be drawn out through the oil storage tank and introduced into the maintenance container 2 through the new oil inlet pipe 27. Solenoid valves are fixedly connected to both the new oil inlet pipe 27 and the new oil outlet pipe 28 to control the movement of the new oil.

[0090] Please see Figure 1 The maintenance container 2 is equipped with a vibration component, which includes an ultrasonic generator 24 and an ultrasonic transducer 25. The ultrasonic generator 24 and the ultrasonic transducer 25 are electrically connected and are fixedly connected to the side wall of the maintenance container 2. The ultrasonic transducer 25 converts the sound wave energy emitted by the ultrasonic generator 24 into mechanical kinetic energy, causing the new oil inside the maintenance space to vibrate, thereby enhancing the penetration ability of the new oil into the wire rope.

[0091] Preferably, the bottom of the maintenance container 2 is provided with a hot waste liquid flow channel, and a hot waste liquid flow pipe 26 is fixedly connected inside the hot waste liquid flow channel. One end of the hot waste liquid flow pipe 26 is connected to the inside of the hot waste liquid outlet of the washing oil container 1. It is used to collect the hot gasoline after use in the washing oil container 1 and the old oil washed off from the wire rope. The heat is transferred to the inside of the maintenance container 2 through the hot waste liquid flow channel to increase the temperature of the new oil, which is conducive to the new oil immersing into the gap between the strands of the wire rope.

[0092] Specifically, the maintenance container 2 is provided with a hot waste liquid inlet and a hot waste liquid outlet. The hot waste liquid inlet and the hot waste liquid outlet are respectively connected to the two ends of the hot waste liquid flow channel. A connecting valve 23 is fixedly connected inside the hot waste liquid inlet and the hot waste liquid outlet. The connecting valve 23 is connected to the inside of the hot waste liquid flow pipe 26 and can control the flow of hot waste liquid through the connecting valve 23.

[0093] Please see Figure 1 and Figure 5 An intelligent maintenance device for steel wire ropes used in mining includes a gas-liquid separation container 3.

[0094] Preferably, the gas-liquid separation container 3 has a separation space for separating gasoline and used oil. The bottom of the washing oil container 1 is provided with a hot waste liquid outlet. The gas-liquid separation container 3 is connected to the hot waste liquid outlet. The hot waste liquid outlet, the hot waste liquid flow channel, and the gas-liquid separation container 3 are connected in sequence. Alternatively, the hot waste liquid flow channel and the gas-liquid separation container 3 are connected to the hot waste liquid outlet. Preferably, the hot waste liquid outlet, the hot waste liquid flow channel, and the gas-liquid separation container 3 are connected in sequence.

[0095] Specifically, the gas-liquid separation container 3 has a heating component. The temperature inside the gas-liquid separation container 3 is higher than the boiling point of gasoline but lower than the boiling point of used oil. The hot waste liquid flow pipe 26 is connected to the interior of the separation space. The heating component includes a fuel tank heater fixedly connected inside the gas-liquid separation container 3. Heat is generated by energizing the electric heating element inside the fuel tank heater, heating the interior of the gas-liquid separation container 3 to 100°C, so that the gasoline is heated into a vapor state, while the boiling point of the used oil is higher than that of the gasoline, and the used oil remains in a liquid state.

[0096] Specifically, a vapor recovery pipe 31 and a used oil recovery pipe 32 are fixedly connected inside the gas-liquid separation container 3. The vapor recovery pipe 31 is installed above the used oil recovery pipe 32. After the hot waste liquid enters the gas-liquid separation container 3, it will be heated and separated into gasoline vapor and used oil liquid. The gasoline vapor will be output through the vapor recovery pipe 31, and the used oil liquid will be output through the used oil recovery pipe 32. Both the vapor recovery pipe 31 and the used oil recovery pipe 32 are fixedly connected with check valves to control the movement of gasoline vapor and used oil liquid.

[0097] Preferably, the gas separated by the gas-liquid separator 3 is sprayed onto the wire rope through the flushing component. The end of the vapor recovery pipe 31 away from the gas-liquid separator 3 is connected to a recovery tank. The recovery tank has an output end, and an output pump is fixedly connected inside the output end. An inlet pipe is fixedly connected to the output end of the output pump. When the washing oil container 1 washes off the old oil from the wire rope, the recovered gasoline vapor can be transported to the nozzle 14 through the inlet pipe by the output pump and sprayed out, so that the gasoline can be recycled.

[0098] Preferably, the washing oil container 1 is equipped with a temperature sensor 41, and a control panel 4 is provided on the outside of the washing oil container 1. The temperature sensor 41 is electrically connected to the control panel 4. The flushing component includes a flow control valve. The control panel 4 controls the flow rate of the flushing component through the flow control valve. The flow control valve is connected to the inside of the oil delivery pipe.

[0099] In this embodiment, the control screen 4 is a terminal device that integrates control, display and transmission. Through screen display and touch operation, it can connect to the temperature sensor 41 and obtain the temperature data inside the washing oil container 1 through the temperature sensor 41. According to the temperature requirements inside the washing oil container 1, it can control the flow rate inside the oil delivery pipe through the flow control valve to maintain the temperature balance inside the washing oil container 1, thereby achieving the purpose of intelligent temperature control.

[0100] In this embodiment, the specific maintenance steps for the wire rope are as follows:

[0101] S1. First, manually wind the wire rope around the rotating roller 13, then open the sealed door of the washing oil container 1, fix the cleaning frame 12 inside the washing oil container 1 with bolts, fix the drive shaft to the rotating roller 13 at the corresponding position with bolts, and then close the sealed door.

[0102] S2. Start the injection pump to deliver hot gasoline or gasoline vapor into the fuel line, and then spray hot gasoline or gasoline vapor from the nozzle 14 to the wire rope, so that the old oil on the wire rope is washed off. The gasoline or gasoline vapor mixes with the old oil to form hot waste liquid. At the same time, the drive motor 11 drives the rotating roller 13 to rotate, so that one of the rotating rollers 13 is transmitted to the other rotating roller 13 through the wire rope. This facilitates the change of the position of the wire rope on the rotating roller 13, and transports different areas of the wire rope to the flushing component for washing off the old oil on the wire rope, which is conducive to the thorough washing off of the old oil on the wire rope.

[0103] S3. Hot waste liquid flows into hot waste liquid flow pipe 26 and transfers heat to the inside of maintenance container 2 through hot waste liquid flow channel to increase the temperature of new oil. Then it enters gas-liquid separation container 3, where gasoline vapor and old oil liquid are separated and recycled separately.

[0104] S4. After the old oil is washed off the wire rope, stop the spray pump and drive motor 11, then open the sealing door, remove the bolts on the cleaning frame 12 and drive shaft, take out the cleaning frame 12, and then fix the cleaning frame 12 to the maintenance cover 21 with bolts, and the end of the transmission roller with the driven bevel gear meshes with the driving bevel gear. Then put the cleaning frame 12 into the new oil in the maintenance container 2, so that the maintenance cover 21 covers the top of the maintenance container 2, and then start the transmission motor 22 to drive the driving bevel gear to rotate, so that the driven bevel gear is driven, thereby rotating the transmission roller and moving the wire rope.

[0105] S5. Then start the ultrasonic generator 24 and ultrasonic transducer 25. The ultrasonic transducer 25 converts the ultrasonic waves emitted by the ultrasonic generator 24 into mechanical kinetic energy, causing the new oil inside the maintenance space to vibrate and penetrate the wire rope, thus completing the maintenance.

[0106] It should be understood that the above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. It should not be considered that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. An intelligent maintenance device for mining wire ropes, characterized in that, include: The washing oil container (1) is used to hold the wire rope. The washing oil container (1) is provided with a flushing component, which is used to spray hot gasoline or gasoline vapor onto the wire rope. Maintenance container (2), the maintenance container (2) is used to hold new oil, the new oil is used to wet the wire rope after it has been cleaned with gasoline; It also includes a cleaning frame (12), the steel wire rope is wound on the cleaning frame (12), and the cleaning frame (12) is detachably connected to the washing oil container (1) and the maintenance container (2); The cleaning rack (12) includes two parallel rotating rollers (13), which are wound together by a steel wire rope. The steel wire rope is wound around the two rotating rollers (13) along the axial direction of the rotating rollers (13). The projections of two adjacent steel wire ropes located between the two rotating rollers (13) on a plane perpendicular to the axis of the rotating rollers (13) intersect each other, and the projections of the steel wire ropes on a plane perpendicular to the axis of the rotating rollers (13) form a figure-eight shape; the flushing component sprays hot gasoline or gasoline vapor between the two rotating rollers (13); Both the washing oil container (1) and the maintenance container (2) are provided with a driving component. The driving component is used to drive one of the rotating rollers (13) to rotate.

2. The intelligent maintenance device for mining wire ropes according to claim 1, characterized in that: It also includes a gas-liquid separation container (3), and the bottom of the washing oil container (1) is provided with a hot waste liquid outlet. The gas-liquid separation container (3) is connected to the hot waste liquid outlet.

3. The intelligent maintenance device for mining wire ropes according to claim 2, characterized in that: The bottom of the maintenance container (2) is provided with a hot waste liquid flow channel; The hot waste liquid outlet, the hot waste liquid flow channel, and the gas-liquid separation container (3) are connected in sequence, or the hot waste liquid flow channel and the gas-liquid separation container (3) are connected to the hot waste liquid outlet in a uniform manner.

4. The intelligent maintenance device for mining wire ropes according to claim 2, characterized in that: The gas-liquid separation container (3) has a heating component, and the temperature inside the gas-liquid separation container (3) is higher than the boiling point of gasoline and lower than the boiling point of used oil. And / or, the gas separated by the gas-liquid separation container (3) is sprayed onto the wire rope through the flushing component.

5. The intelligent maintenance device for mining wire ropes according to claim 1, characterized in that: The maintenance container (2) includes a maintenance cover (21), and the cleaning rack (12) is detachably connected to the maintenance cover (21).

6. The intelligent maintenance device for mining wire ropes according to claim 1, characterized in that: The maintenance container (2) is equipped with a vibration component; And / or, the washing oil container (1) is provided with a temperature sensor (41), and the outside of the washing oil container (1) is provided with a control panel (4). The temperature sensor (41) is electrically connected to the control panel (4). The rinsing component includes a flow control valve, and the control panel (4) controls the flow rate of the rinsing component through the flow control valve.

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