Battery tray transverse and longitudinal beam stamping integrated forming device and process

By designing the integrated stamping forming device of battery tray cross-horizontal beams, the precise movement and positioning of the lower mold is achieved by using the cooperation of the slider and the long rod, the problem of mold damage caused by blank position deviation in the prior art is solved, and operational safety and working efficiency are improved.

CN119794164AActive Publication Date: 2025-04-11WUXI YUANLONG METAL PROD CO LTD
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Patent Information

Application Number
CN202510308068.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-11
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

The existing battery tray die extrusion device needs to place the blank on the top of the mold seat before stamping. Improper operation can easily lead to the position of the blank, causing damage or wear of the mold, affecting the life and stability of the mold.

Method used

A battery tray cross-horizontal beam stamping integrated molding device is designed. Through the cooperation of the slide plate and the long rod, the precise movement and positioning of the lower mold is achieved, avoiding the operator from crossing the support frame to reach the central position of the stamping plate, thereby reducing the possibility of improper operation.

Benefits of technology

Through the close contact between the slide plate and the support frame, ensure that the lower mold is in the correct position during stamping, avoid blank deviation, reduce mold wear, and improve operational safety and working efficiency.

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Abstract

The invention discloses a battery tray transverse beam and longitudinal beam stamping integrated forming device and process, and relates to the technical field of battery tray machining, the battery tray transverse beam and longitudinal beam stamping integrated forming device comprises a workbench, a control table is fixedly installed on the surface of the workbench, a supporting frame is fixedly installed at the top of the workbench, and a driving device fixedly penetrates through the top of the supporting frame; a stamping plate is fixedly mounted at the output end of the driving device, an upper die is fixedly mounted at the bottom of the stamping plate, a control module of the console is electrically connected with an output module of the driving device, and the placing device comprises a carrying plate, a sliding plate, a lower die, a long rod, a first spring, two cylindrical blocks, a holding rod and a T-shaped block. The sliding plate is in close contact with the supporting frame, so that the blank is prevented from deviating from the preset position in the stamping process, and the die is prevented from being abraded or damaged in the stamping process.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery tray processing, and in particular to a device and process for punching and integrally forming horizontal and longitudinal beams of a battery tray. Background Art

[0002] A battery tray is a device used to store and transport batteries, usually made of plastic or metal materials, which can safely contain the batteries and facilitate stacking and handling.

[0003] Patent announcement number CN117415209B relates to an extrusion device for a battery tray mold. In view of the fact that the existing mold extrusion or stamping equipment does not have buffering and overload protection functions, which causes greater wear of the entire equipment and shortens the service life of each component, an extrusion device for a battery tray mold is provided, including an operating table, a vertical plate is provided at the upper end of the operating table, a mold seat is provided at the lower side of the vertical plate, and a plurality of mold plates distributed on the periphery are provided at the upper end of the mold seat, and a mold cavity is formed on the inner side of the plurality of mold plates; an extrusion device is provided at the upper end of the vertical plate, the extrusion device includes a rotatable circular cam, and the extrusion device also includes an extrusion seat, and when the circular cam rotates, a structure can be formed in which the mold plate closes inward after the extrusion seat intermittently moves downward; an overload buffer device is also provided at the lower end of the circular cam; during the extrusion process of the battery tray mold, it is buffered to play an overload protection role, reduce the wear of the equipment and increase the service life.

[0004] The above patent has the function of buffering the battery tray mold during extrusion. By arranging an overload buffer device at the lower end of the circular cam, the integrity of the equipment is effectively protected, and the wear of the equipment is reduced, thereby increasing the service life of the equipment. However, before stamping, the blank needs to be placed on the top of the mold seat. Due to the limited position during placement, improper operation by the operator may cause the position of the blank to shift, resulting in the mold colliding with the blank or improper contact with the blank during the stamping process, thereby causing damage or wear to the mold, affecting the life and stability of the mold. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a battery tray transverse and longitudinal beam stamping integrated forming device and process, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a device for stamping and forming the horizontal and longitudinal beams of a battery tray, comprising a workbench, a control panel is fixedly installed on the surface of the workbench, a support frame is fixedly installed on the top of the workbench, a driving device is fixedly passed through the top of the support frame, a stamping plate is fixedly installed on the output end of the driving device, an upper mold is fixedly installed on the bottom of the stamping plate, a control module of the control panel is electrically connected to the output module of the driving device, wherein the placing device comprises a mounting plate, a slide plate, a lower mold, a long rod, a No. 1 spring, two cylindrical blocks, a grip rod and a T-shaped block, the grip rod is pulled to move in a direction away from the support frame, and the movement of the grip rod drives the long rod to move in a direction away from the support frame, and the long The movement of the rod drives the skateboard to move in the direction away from the supporting frame, the carrying plate is fixedly installed on the surface of the supporting frame, the skateboard is slidably installed on the top of the carrying plate, the lower mold is fixedly installed on the top of the skateboard, the long rod slides through the inner and outer walls of the skateboard, a No. 1 spring is arranged between the long rod and the skateboard, the long rod squeezes the No. 1 spring during the movement, the No. 1 spring is deformed due to the squeezing, and the deformed No. 1 spring applies thrust to the skateboard under the action of its own elasticity, the two cylindrical blocks are fixedly installed on the circumferential surface of the long rod, the gripping rod is fixedly installed on one end of the long rod away from the skateboard, the T-shaped block slides through the top of the carrying plate, a sliding groove is provided on the side of the carrying plate away from the skateboard, and the gripping rod contacts the inner wall of the sliding groove.

[0007] According to the above technical solution, a hole groove is opened on the top of the skateboard, and the circumferential surface of the cylindrical block contacts the inner wall of the hole groove. The movement of the long rod drives the skateboard to move away from the support frame, and the movement of the skateboard drives the cylindrical block to move away from the support frame. The cylindrical block is guided by the hole groove during the movement.

[0008] According to the above technical solution, a slope 1 is provided on one side of the T-shaped block close to the grip rod, and the circumferential surface of the grip rod contacts the slope 1 of the T-shaped block during movement. The movement of the grip rod applies a thrust to the slope 1, and the T-shaped block moves upward under the influence of the thrust, and the T-shaped block contacts the top of the mounting plate.

[0009] According to the above technical scheme, the stabilizing device includes a hollow cylinder, a telescopic rod, a No. 2 spring, a plurality of contact plates, a rectangular plate, a guide strip, a door-shaped plate and a spring sheet, the guide strip moves to drive the rectangular plate to move in a direction away from the hollow cylinder, and the rectangular plate moves to drive the telescopic rod to move in a direction away from the No. 2 spring, the hollow cylinder is fixedly mounted on a side of the support frame close to the mounting plate, the telescopic rod slides through an end of the hollow cylinder close to the lower mold, a No. 2 spring is arranged between the telescopic rod and the hollow cylinder, a plurality of contact plates are fixedly mounted on the circumferential surface of the telescopic rod, the rectangular plate is fixedly mounted on an end of the telescopic rod away from the hollow cylinder, the guide strip is fixedly mounted on the bottom of the rectangular plate, the door-shaped plate slides through a side of the rectangular plate away from the telescopic rod, a spring sheet is arranged between the door-shaped plate and the rectangular plate, a side of the guide strip close to the cylindrical block is provided with a second inclined surface, the cylindrical block contacts the second inclined surface of the guide strip when the cylindrical block moves in the direction of the slide board, pressure is applied to the second inclined surface when the cylindrical block moves, and the guide strip moves in a direction away from the hollow cylinder under the action of the pressure.

[0010] According to the above technical solution, a groove is opened on the surface of the hollow cylinder, the contact plate contacts the inner wall of the groove, and the movement of the telescopic rod drives the contact plate to move away from the hollow cylinder. When moving, the contact plate is guided by the groove to move stably.

[0011] According to the above technical solution, an elastic protrusion is fixedly installed on one side of the door-shaped plate away from the rectangular plate, and the elastic protrusions are evenly distributed on the side of the door-shaped plate close to the lower mold. The deformed spring sheet exerts a reaction force on the door-shaped plate under the action of its own elasticity, and the elastic protrusion exerts a clamping force on both sides of the blank under the action of the reaction force.

[0012] According to the above technical scheme, the protective device includes a liquid storage tube, a nozzle, a hollow tube, a convex rod, a No. 3 spring, a linkage plate and a water pipe. When the contact plate moves toward the lower mold direction, it contacts the linkage plate. The contact plate moves and applies a thrust to the linkage plate. The linkage plate moves toward the hollow tube direction under the influence of the thrust. The liquid storage tube is fixedly installed on a side of the support frame close to the hollow cylinder. A docking port is provided on the circumferential surface of the liquid storage tube. The nozzle is fixedly penetrated through one end of the liquid storage tube close to the lower mold. The hollow tube is fixedly installed on the inner wall of the liquid storage tube close to the nozzle. The convex rod is slidably installed inside the liquid storage tube. A No. 3 spring is provided between the convex rod and the liquid storage tube. The convex rod stretches the No. 3 spring during the movement, and the No. 3 spring is deformed by the stretching. The linkage plate is fixedly installed on the circumferential surface of the convex rod. The water pipe is fixedly installed at the docking port. A release agent is provided inside the liquid storage tube. A sealing gasket is provided inside the hollow tube. A rectangular groove is provided on one side of the liquid storage tube close to the hollow cylinder, and the linkage plate contacts the inner wall of the rectangular groove.

[0013] According to the above technical solution, the circumferential surface of the convex rod away from the hollow tube contacts the rectangular groove, the end of the convex rod away from the No. 3 spring is adapted to the hollow tube, and the end of the convex rod away from the No. 3 spring contacts the inner wall of the hollow tube during movement, so that the connection between the hollow tube and the liquid storage tube is blocked by the convex rod.

[0014] A forming process of a battery tray horizontal and longitudinal beam stamping integrated forming device, comprising: Step 1: Move the slide plate in a direction away from the support frame, and the movement of the slide plate drives the lower mold to move in a direction away from the support frame. After the lower mold moves to a predetermined position, place the blank on the top of the lower mold; Step 2: The sliding plate moves toward the support frame, the sliding plate drives the lower mold to move toward the support frame, the lower mold drives the blank to move toward the support frame, and the sliding plate contacts the inner wall of the support frame and stops moving during the movement; Step 3: Start the driving device through the control panel. The output end of the driving device moves to drive the stamping plate to move downward. The stamping plate moves to drive the upper die to move downward. The upper die stamps the blank during the movement. Step 4: After stamping is completed, pull the grip rod to move away from the support frame. The grip rod drives the long rod to move, the long rod moves to drive the slide plate to move, the slide plate moves to drive the lower mold to move, and the lower mold moves to drive the stamped blank to move. When the slide plate moves to the edge of the support frame, remove the blank.

[0015] The present invention provides a device for punching and forming a battery tray transverse and longitudinal beams. It has the following beneficial effects: (1) In the battery tray horizontal and longitudinal beam stamping integrated forming device, the movement of the slide plate drives the movement of the lower mold. After the lower mold moves to the predetermined position, the blank is placed on the top of the lower mold. By moving the lower mold to the edge of the support frame, the operator does not need to cross the support frame to reach the center of the stamping plate when placing the blank, thereby reducing unsafe actions caused by inconvenient movements. The No. 1 spring applies thrust to the slide plate, and the slide plate is in close contact with the support frame under the action of the thrust. By achieving close contact between the slide plate and the support frame, the blank is prevented from deviating from the predetermined position during stamping, causing the mold to be worn or damaged during the stamping process.

[0016] (2) In the battery tray horizontal and vertical beam stamping integrated forming device, the spring sheet applies a reaction force to the door-shaped plate, and the door-shaped plate applies a clamping force to both sides of the blank under the action of the reaction force. By applying a clamping force to both sides of the blank, the blank is prevented from being shifted by accidental collision. The operator needs to stop the machine for repositioning. The pressure applied by the cylindrical block gradually decreases, so that the deformed No. 2 spring recovers under the action of its own elasticity. When the slide plate is pulled out, the door-shaped plate can automatically release the clamping force applied to the blank, reducing the operator's manual operation, thereby reducing the operator's burden and improving work efficiency.

[0017] (3) In the integrated punching molding device for the horizontal and longitudinal beams of the battery tray, the convex rod contacts the inner wall of the hollow tube during movement. The convex rod contacts the inner wall of the hollow tube, and the amount of demoulding agent to be sprayed this time is separated in advance to avoid waste of resources caused by excessive spraying. When the pressure reaches the threshold, the demoulding agent pushes the sealing gasket away and sprays out from the nozzle. The convex rod continuously squeezes the demoulding agent inside the hollow tube, providing sufficient kinetic energy for the demoulding agent to spray between the blank and the lower mold, which helps to improve the accuracy of spraying and facilitates the operator to perform demoulding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall front structure of the present invention; Figure 2 It is a schematic diagram of the overall half-section structure of the present invention; Figure 3 It is a schematic diagram of the overall back structure of the present invention; Figure 4 This is a schematic diagram of the internal structure of the placement device of the present invention; Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle; Figure 6 This is a schematic diagram of the internal structure of the stabilizing device of the present invention; Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle; Figure 8 It is a schematic diagram of the internal structure of the protective device of the present invention.

[0019] In the figure: 1. workbench; 2. control panel; 3. support frame; 4. driving device; 5. stamping plate; 6. upper mold; 7. carrying plate; 8. slide plate; 9. lower mold; 10. long rod; 11. spring No. 1; 12. cylindrical block; 13. grip rod; 14. T-block; 151. hollow cylinder; 152. telescopic rod; 153. spring No. 2; 154. contact plate; 155. rectangular plate; 156. guide strip; 157. door-shaped plate; 158. spring; 161. liquid storage tube; 162. nozzle; 163. hollow tube; 164. convex rod; 165. spring No. 3; 166. linkage plate; 167. water pipe. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 8 , one embodiment of the present invention is: a battery tray horizontal and longitudinal beam stamping integrated forming device, including a workbench 1, a control panel 2 is fixedly installed on the surface of the workbench 1, a support frame 3 is fixedly installed on the top of the workbench 1, a driving device 4 is fixedly penetrated on the top of the support frame 3, a stamping plate 5 is fixedly installed on the output end of the driving device 4, an upper mold 6 is fixedly installed on the bottom of the stamping plate 5, a control module of the control panel 2 is electrically connected to the output module of the driving device 4, and also includes a placing device; wherein the placing device includes a carrying plate 7, a slide plate 8, a lower mold 9, a long rod 10, a No. 1 spring 11, two cylindrical blocks 12, a grip rod 13 and a T-shaped block 14, the carrying plate 7 is fixedly installed on the surface of the support frame 3 The slide plate 8 is slidably mounted on the top of the carrying plate 7, the lower mold 9 is fixedly mounted on the top of the slide plate 8, the long rod 10 slides through the inner and outer walls of the slide plate 8, a spring 11 is arranged between the long rod 10 and the slide plate 8, two cylindrical blocks 12 are fixedly mounted on the circumferential surface of the long rod 10, the gripping rod 13 is fixedly mounted on the end of the long rod 10 away from the slide plate 8, the T-shaped block 14 slides through the top of the carrying plate 7, a slide groove is provided on the side of the carrying plate 7 away from the slide plate 8, the gripping rod 13 contacts with the inner wall of the slide groove, and the lower mold 9 is moved to the edge of the support frame 3 by pulling the gripping rod 13, so that the operator does not need to reach the central position of the stamping plate 5 with his hands when placing the blank, which helps to improve the safety during operation.

[0022] A hole groove is formed on the top of the slide plate 8, and the circumferential surface of the cylindrical block 12 contacts the inner wall of the hole groove. By applying a thrust to the slide plate 8, improper operation by the operator can be avoided to prevent poor contact between the lower mold 9 and the support frame 3 and inaccurate position of the blank.

[0023] A slope 1 is provided on one side of the T-shaped block 14 close to the handle 13, and the T-shaped block 14 contacts the top of the mounting plate 7. By providing the slope 1 on the T-shaped block 14, the handle 13 can automatically move the T-shaped block 14 upward when in contact with the slope 1, which helps to improve the stability of the operation.

[0024] When the present embodiment is working, during the stamping work, the gripping rod 13 is pulled to move in the direction away from the support frame 3, the gripping rod 13 moves to drive the long rod 10 to move in the direction away from the support frame 3, the long rod 10 moves to drive the slide plate 8 to move in the direction away from the support frame 3, the slide plate 8 moves to drive the lower mold 9 to move in the direction away from the support frame 3, after the lower mold 9 moves to the predetermined position, the blank is placed on the top of the lower mold 9, the gripping rod 13 is pushed to move in the direction of the support frame 3, the gripping rod 13 moves to drive the long rod 10 to move in the direction of the support frame 3, the long rod 10 moves to drive the slide plate 8 The lower die 9 moves toward the support frame 3, and the lower die 9 moves and drives the blank toward the support frame 3. The slide plate 8 contacts the inner wall of the support frame 3 during the movement, so that the slide plate 8 is blocked by the support frame 3 and stops moving. The lower die 9 is moved to the edge of the support frame 3 by pulling the gripping rod 13, so that the operator does not need to cross the support frame 3 to reach the central position of the stamping plate 5 when placing the blank. The gripping rod 13 is continuously pushed to move toward the slide plate 8, and the gripping rod 13 moves and drives the long rod 10 to move toward the slide plate 8. The long rod 10 squeezes the No. 1 spring 11 during the movement, and the No. 1 spring 11 is squeezed and deformed. The deformed No. 1 spring 11 applies a thrust to the slide plate 8 under the action of its own elasticity. The slide plate 8 is in close contact with the support frame 3 under the action of the thrust. The long rod 10 drives the cylindrical block 12 to move in the direction of the slide plate 8 during the movement. At the same time, the circumferential surface of the gripping rod 13 contacts the inclined surface 1 of the T-shaped block 14 during the movement. The gripping rod 13 moves and applies a thrust to the inclined surface 1. The T-shaped block 14 moves upward under the influence of the thrust. The T-shaped block 14 contacts the top of the carrying plate 7 when it moves. The side in contact with the top of the mounting plate 7 is separated, and the gripping rod 13 continues to move and is separated from the side in contact with the inclined surface 1. The thrust applied to the inclined surface 1 gradually disappears, so that the T-shaped block 14 moves downward under the action of its own gravity and contacts with the top of the mounting plate 7. At the same time, the side of the T-shaped block 14 away from the inclined surface 1 contacts with the circumferential surface of the gripping rod 13. The T-shaped block 14 limits the movement of the gripping rod 13, so that the recovery of the deformed spring 11 is restricted. By applying a thrust to the slide plate 8, improper operation by the operator can be avoided to prevent the lower mold 9 from having a poor contact with the support frame 3, which would have an adverse effect on the stamping accuracy.

[0025] See also Figure 1-Figure 8On the basis of the above embodiment, another embodiment of the present invention further includes a stabilizing device and a protective device; the stabilizing device includes a hollow cylinder 151, a telescopic rod 152, a second spring 153, a plurality of contact plates 154, a rectangular plate 155, a guide bar 156, a door-shaped plate 157 and a spring 158, the hollow cylinder 151 is fixedly mounted on a side of the support frame 3 close to the mounting plate 7, the telescopic rod 152 slides through one end of the hollow cylinder 151 close to the lower mold 9, a second spring 153 is arranged between the telescopic rod 152 and the hollow cylinder 151, and a plurality of contact plates 154, a rectangular plate 155, a guide bar 156, a door-shaped plate 157 and a spring 158. 54 is fixedly mounted on the circumferential surface of the telescopic rod 152, the rectangular plate 155 is fixedly mounted on the end of the telescopic rod 152 away from the hollow cylinder 151, the guide bar 156 is fixedly mounted on the bottom of the rectangular plate 155, the door-shaped plate 157 slides through the side of the rectangular plate 155 away from the telescopic rod 152, a spring piece 158 is arranged between the door-shaped plate 157 and the rectangular plate 155, and a second inclined surface is provided on the side of the guide bar 156 close to the cylindrical block 12. When the slide plate 8 is pulled out, the door-shaped plate 157 automatically releases the clamping force applied to the blank, effectively reducing the burden on the operator.

[0026] A groove is formed on the surface of the hollow cylinder 151 , and the contact plate 154 contacts the inner wall of the groove. The contact plate 154 contacts the inner wall of the groove, so that the contact plate 154 is guided and restricted by the groove when moving and will not deviate.

[0027] Elastic protrusions are fixedly installed on one side of the door-shaped plate 157 away from the rectangular plate 155. The elastic protrusions are evenly distributed on the side of the door-shaped plate 157 close to the lower mold 9. By applying clamping force on both sides of the blank, accidental collision and deviation caused by the movement of the lower mold 9 can be avoided. The operator needs to stop the machine for repositioning to ensure the accuracy of stamping.

[0028] The protective device includes a liquid storage tube 161, a nozzle 162, a hollow tube 163, a convex rod 164, a No. 3 spring 165, a linkage plate 166 and a water pipe 167. The liquid storage tube 161 is fixedly installed on a side of the support frame 3 close to the hollow cylinder 151. The circumferential surface of the liquid storage tube 161 is provided with a docking port. The nozzle 162 is fixedly penetrated through one end of the liquid storage tube 161 close to the lower mold 9. The hollow tube 163 is fixedly installed on the inner wall of the liquid storage tube 161 close to the nozzle 162. The convex rod 164 is slidably installed inside the liquid storage tube 161. The convex rod 164 and the liquid storage tube 161 are connected. A No. 3 spring 165 is arranged in between, a linkage plate 166 is fixedly mounted on the circumferential surface of the convex rod 164, a water pipe 167 is fixedly mounted at the docking interface, a demoulding agent is arranged inside the liquid storage tube 161, a sealing gasket is arranged inside the hollow tube 163, a rectangular groove is opened on one side of the liquid storage tube 161 close to the hollow cylinder 151, the linkage plate 166 contacts with the inner wall of the rectangular groove, and the demoulding agent inside the hollow tube 163 is continuously squeezed by the convex rod 164 to ensure that the demoulding agent has sufficient kinetic energy to spray between the blank and the lower mold 9, thereby reducing the friction generated when the blank is demolded.

[0029] The circumferential surface of the convex rod 164 away from the hollow tube 163 contacts the rectangular groove, and one end of the convex rod 164 away from the No. 3 spring 165 is adapted to the hollow tube 163. Through the contact between the convex rod 164 and the inner wall of the hollow tube 163, the dose required for spraying this time is separated in advance, effectively improving the accuracy of spraying.

[0030] When the present embodiment is working, the cylindrical block 12 contacts the second inclined surface of the guide bar 156 when it moves toward the slide plate 8. The cylindrical block 12 applies pressure to the second inclined surface when it moves. The guide bar 156 moves away from the hollow cylinder 151 under the action of the pressure. The movement of the guide bar 156 drives the rectangular plate 155 to move away from the hollow cylinder 151. The movement of the rectangular plate 155 drives the telescopic rod 152 to move away from the second spring 153. The movement of the telescopic rod 152 drives the contact plate 154 to move away from the hollow cylinder 151. At the same time, the telescopic rod 152 stretches the second spring 153 during the movement, and the second spring 153 is deformed by the stretching. At the same time, the rectangular plate 155 moves to drive the gate plate 157 to move in the direction of the lower mold 9. The elastic protrusion of the gate plate 157 contacts the side of the blank during the movement. The gate plate 157 is blocked by the blank and stops moving. The rectangular plate 155 continues to move to squeeze the spring piece 158, and the spring piece 158 is squeezed and deformed. The deformed spring piece 158 exerts a reaction on the gate plate 157 under the action of its own elasticity. The gate plate 157 exerts a clamping force on both sides of the blank under the action of the reaction force. By exerting a clamping force on both sides of the blank, the blank is prevented from being accidentally collided and deviated when the lower mold 9 moves and drives the blank to move. The operator needs to stop the machine for repositioning. After the stamping is completed, the cylindrical block 12 separates from the inclined surface 2 when it moves away from the support frame 3. At the same time, the pressure exerted by the cylindrical block 12 on the inclined surface 2 gradually decreases, so that the deformed No. 2 spring 153 recovers under the action of its own elasticity. The No. 2 spring 153 recovers with The telescopic rod 152 moves toward the hollow cylinder 151, and the movement of the telescopic rod 152 drives the rectangular plate 155 to move toward the hollow cylinder 151. The movement of the rectangular plate 155 drives the gate plate 157 to move toward the hollow cylinder 151. The elastic protrusion of the gate plate 157 gradually reduces the clamping force applied to the blank during movement. At the same time, the deformed spring piece 158 recovers under the action of its own elasticity. When the slide plate 8 is pulled out, the gate plate 157 automatically releases the clamping force applied to the blank, which effectively reduces the burden on the operator and improves work efficiency. When the contact plate 154 moves toward the lower mold 9, it contacts the linkage plate 166. The movement of the contact plate 154 applies a thrust to the linkage plate 166. The linkage plate 166 is affected by the thrust and moves toward the direction of the hollow tube 163. The movement of the linkage plate 166 drives the convex rod 164 to move toward the direction of the hollow tube 163. The convex rod 164 stretches the No. 3 spring 165 during the movement. The No. 3 spring 165 is stretched and deformed. At the same time, the end of the convex rod 164 away from the No. 3 spring 165 contacts the inner wall of the hollow tube 163 during the movement, so that the connection between the hollow tube 163 and the liquid storage tube 161 is blocked by the convex rod 164. The convex rod 164 contacts the inner wall of the hollow tube 163 to separate the dose to be sprayed this time in advance, thereby effectively improving the accuracy of spraying. The convex rod 164 moves to extrude the release agent inside the hollow tube 163, and the extruded release agent moves in the direction away from the convex rod 164. The release agent contacts the sealing gasket while moving, so that the release agent applies pressure to the sealing gasket. When the pressure does not reach the predetermined threshold of the sealing gasket, the release agent moves toward the nozzle 162 and is blocked by the sealing gasket. The convex rod 164 continues to move to extrude the release agent, so that the pressure applied by the release agent to the sealing gasket gradually increases. When the pressure reaches the threshold, the release agent pushes the sealing gasket away and enters the nozzle 162. The release agent inside the nozzle 162 is sprayed toward the connection between the blank and the lower mold 9. The release agent inside the hollow tube 163 is continuously squeezed by the convex rod 164 to ensure that the release agent has sufficient kinetic energy to spray between the blank and the lower mold 9.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A battery tray horizontal and vertical beam punching and forming device, comprising a workbench (1), characterized in that: A control console (2) is fixedly mounted on the surface of the workbench (1); a support frame (3) is fixedly mounted on the top of the workbench (1); a driving device (4) is fixedly penetrated through the top of the support frame (3); a punching plate (5) is fixedly mounted on the output end of the driving device (4); an upper mold (6) is fixedly mounted on the bottom of the punching plate (5); a control module of the control console (2) is electrically connected to an output module of the driving device (4); and the control console (2) further comprises a placement device, a stabilization device and a protection device; The placement device comprises a carrying plate (7), a slide plate (8), a lower mold (9), a long rod (10), a No. 1 spring (11), two cylindrical blocks (12), a gripping rod (13) and a T-shaped block (14), wherein the carrying plate (7) is fixedly mounted on the surface of the support frame (3), the slide plate (8) is slidably mounted on the top of the carrying plate (7), the lower mold (9) is fixedly mounted on the top of the slide plate (8), the long rod (10) slidably penetrates the inner and outer walls of the slide plate (8), a No. 1 spring (11) is arranged between the long rod (10) and the slide plate (8), the two cylindrical blocks (12) are fixedly mounted on the circumferential surface of the long rod (10), the gripping rod (13) is fixedly mounted on one end of the long rod (10) away from the slide plate (8), the T-shaped block (14) slidably penetrates the top of the carrying plate (7), a sliding groove is provided on the side of the carrying plate (7) away from the slide plate (8), and the gripping rod (13) contacts the inner wall of the sliding groove.

2. The battery tray transverse and longitudinal beam punching integrated forming device according to claim 1, characterized in that: A hole groove is formed on the top of the slide plate (8), and the circumferential surface of the cylindrical block (12) contacts the inner wall of the hole groove.

3. The battery tray transverse and longitudinal beam punching integrated forming device according to claim 2, characterized in that: A sloped surface is provided on one side of the T-shaped block (14) close to the gripping rod (13), and the T-shaped block (14) is in contact with the top of the mounting plate (7).

4. The battery tray transverse and longitudinal beam punching and forming device according to claim 3, characterized in that: The stabilizing device comprises a hollow cylinder (151), a telescopic rod (152), a No. 2 spring (153), a plurality of contact plates (154), a rectangular plate (155), a guide strip (156), a door-shaped plate (157) and a spring (158). The hollow cylinder (151) is fixedly mounted on a side of the support frame (3) close to the mounting plate (7). The telescopic rod (152) slides through one end of the hollow cylinder (151) close to the lower mold (9). A No. 2 spring (153) is arranged between the telescopic rod (152) and the hollow cylinder (151). The contact plate (154) is fixedly mounted on the circumferential surface of the telescopic rod (152); the rectangular plate (155) is fixedly mounted on one end of the telescopic rod (152) away from the hollow cylinder (151); the guide strip (156) is fixedly mounted on the bottom of the rectangular plate (155); the door-shaped plate (157) slides through a side of the rectangular plate (155) away from the telescopic rod (152); a spring sheet (158) is provided between the door-shaped plate (157) and the rectangular plate (155); and a second inclined surface is provided on a side of the guide strip (156) close to the cylindrical block (12).

5. The battery tray transverse and longitudinal beam punching and forming device according to claim 4, characterized in that: A groove is provided on the surface of the hollow cylinder (151), and the contact plate (154) is in contact with the inner wall of the groove.

6. The battery tray transverse and longitudinal beam punching and forming device according to claim 5, characterized in that: Elastic protrusions are fixedly mounted on a surface of the gate-shaped plate (157) away from the rectangular plate (155), and the elastic protrusions are evenly distributed on a surface of the gate-shaped plate (157) close to the lower mold (9).

7. The battery tray transverse and longitudinal beam punching and forming device according to claim 6, characterized in that: The protective device comprises a liquid storage tube (161), a nozzle (162), a hollow tube (163), a convex rod (164), a No. 3 spring (165), a linkage plate (166) and a water pipe (167); the liquid storage tube (161) is fixedly mounted on a side of the support frame (3) close to the hollow cylinder (151); a docking port is provided on the circumferential surface of the liquid storage tube (161); the nozzle (162) is fixedly penetrated through one end of the liquid storage tube (161) close to the lower mold (9); the hollow tube (163) is fixedly mounted on the inner wall of the liquid storage tube (161) close to the nozzle (162); The convex rod (164) is slidably mounted inside the liquid storage tube (161), a No. 3 spring (165) is arranged between the convex rod (164) and the liquid storage tube (161), the linkage plate (166) is fixedly mounted on the circumferential surface of the convex rod (164), the water pipe (167) is fixedly mounted at the docking interface, a release agent is arranged inside the liquid storage tube (161), a sealing gasket is arranged inside the hollow tube (163), a rectangular groove is opened on one side of the liquid storage tube (161) close to the hollow cylinder (151), and the linkage plate (166) contacts the inner wall of the rectangular groove.

8. The battery tray transverse and longitudinal beam punching and forming device according to claim 7, characterized in that: The circumferential surface of the convex rod (164) away from the hollow tube (163) contacts the rectangular groove, and one end of the convex rod (164) away from the third spring (165) is matched with the hollow tube (163).

9. The forming process of the battery tray horizontal and vertical beam punching integrated forming device according to claim 8, characterized in that: include: Step 1: The sliding plate (8) is moved in a direction away from the support frame (3), and the movement of the sliding plate (8) drives the lower mold (9) to move in a direction away from the support frame (3). After the lower mold (9) moves to a predetermined position, the blank is placed on top of the lower mold (9); Step 2: The sliding plate (8) moves toward the support frame (3), the sliding plate (8) drives the lower mold (9) to move toward the support frame (3), the lower mold (9) drives the blank to move toward the support frame (3), and the sliding plate (8) contacts the inner wall of the support frame (3) during the movement and stops moving; Step 3: The driving device (4) is started through the control panel (2), and the output end of the driving device (4) moves to drive the stamping plate (5) to move downward, and the stamping plate (5) moves to drive the upper mold (6) to move downward, and the upper mold (6) stamps the blank during the movement; Step 4: After the stamping is completed, the gripping rod (13) is pulled to move away from the support frame (3), the gripping rod (13) drives the long rod (10) to move, the movement of the long rod (10) drives the slide plate (8) to move, the movement of the slide plate (8) drives the lower mold (9) to move, the movement of the lower mold (9) drives the stamped blank to move, and when the slide plate (8) moves to the edge of the support frame (3), the blank is removed.

Citation Information

Patent Citations

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