A stamping and integral forming device and process for the transverse and longitudinal beams of a battery tray
By designing the integrated stamping forming device of battery tray cross-horizontal beam, the combination of the slide plate and the long rod allows the lower mold to move to the edge of the support frame, solving the problem of mold wear caused by the offset position of the blank, and improving the safety and efficiency of operation.
Patent Information
- Application Number
- CN202510308068.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-17
AI Technical Summary
The existing battery tray die extrusion device needs to place the blank on the top of the mold seat before stamping. Improper operation can easily lead to the position of the blank, causing wear or damage to the mold.
A battery tray cross-horizontal beam stamping integrated molding device is designed. Through the cooperation of the slide plate and the long rod, the lower mold can be moved to the edge of the support frame, so that the operator does not need to cross the support frame when placing the blank, reducing the risk of improper operation.
It effectively avoids the blank from deviating from the predetermined position during stamping, reduces wear and damage of the mold, and improves the safety and efficiency of operation.
Smart Images

Figure CN119794164B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery tray processing, and specifically to a device and process for integrally forming the transverse and longitudinal beams of a battery tray by stamping. Background Art
[0002] A battery tray is a device for storing and transporting batteries, usually made of plastic or metal materials, which can safely accommodate batteries and facilitate stacking and handling.
[0003] The patent with the patent publication number CN117415209B relates to an extrusion device for a battery tray mold. In view of the fact that in existing mold extrusion or stamping equipment, there is no buffer and overload protection function, which leads to relatively large wear of the entire equipment and shortened service lives of various components, an extrusion device for a battery tray mold is provided, including an operating table. A vertical plate is provided at the upper end of the operating table, a mold base is provided below the vertical plate, and a plurality of mold plates distributed on the outer periphery are provided at the upper end of the mold base. A mold cavity is formed inside the plurality of mold plates; an extrusion device is provided at the upper end of the vertical plate. The extrusion device includes a rotatable circular cam. The extrusion device further includes an extrusion seat. When the circular cam rotates, a structure can be formed in which the extrusion seat moves downward intermittently and then the mold plates move inward together; an overload buffer device is further provided at the lower end of the circular cam; during the extrusion of the battery tray mold, it buffers the mold to provide overload protection, reduce the wear of the equipment, and improve the service life.
[0004] In the above patent, it has the function of buffering during the extrusion of the battery tray mold. By providing an overload buffer device at the lower end of the circular cam, the integrity of the equipment is effectively protected, and at the same time, the wear of the equipment is reduced, thereby improving the service life of the equipment. However, before stamping, the blank needs to be placed on the top of the mold base. Due to limited space during placement, if the operator operates improperly, the position of the blank will shift, resulting in improper collision or contact between the mold and the blank during the stamping process, thereby causing damage or wear to the mold and affecting the life and stability of the mold. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a device and process for integrally forming the transverse and longitudinal beams of a battery tray by stamping, which solves the problems raised in the above background art.
[0006] To achieve the above object, the present invention is realized through the following technical solutions: A stamping integrated forming device for the transverse and longitudinal beams of a battery tray, comprising a workbench, on the surface of which a control console is fixedly installed, on the top of the workbench a support frame is fixedly installed, a driving device is fixedly penetrated through the top of the support frame, an output end of the driving device is fixedly installed with a stamping plate, a top die is fixedly installed at the bottom of the stamping plate, and a control module of the control console is electrically connected to an output module of the driving device. Among them, the placing device includes a carrying plate, a sliding plate, a bottom die, a long rod, a first spring, two cylindrical blocks, a grip rod and a T-shaped block. Pull the grip rod to move away from the support frame, the movement of the grip rod drives the long rod to move away from the support frame, and the movement of the long rod drives the sliding plate to move away from the support frame. The carrying plate is fixedly installed on the surface of the support frame, the sliding plate is slidably installed on the top of the carrying plate, the bottom die is fixedly installed on the top of the sliding plate, the long rod slidably penetrates through the inner and outer walls of the sliding plate, a first spring is arranged between the long rod and the sliding plate, the long rod squeezes the first spring during movement, and the deformed first spring exerts a thrust on the sliding plate under the action of its own elasticity. The two cylindrical blocks are fixedly installed on the circumferential surface of the long rod, the grip rod is fixedly installed at one end of the long rod away from the sliding plate, the T-shaped block slidably penetrates through the top of the carrying plate, a chute is opened on one side of the carrying plate away from the sliding plate, and the grip rod contacts the inner wall of the chute.
[0007] According to the above technical solution, a hole groove is opened on the top of the sliding plate, the circumferential surface of the cylindrical block contacts the inner wall of the hole groove, the movement of the long rod drives the sliding plate to move away from the support frame, and the movement of the sliding plate drives the cylindrical block to move away from the support frame. The cylindrical block is guided by the hole groove during movement.
[0008] According to the above technical solution, a first inclined surface is opened on the surface of the T-shaped block close to the grip rod, the circumferential surface of the grip rod contacts the first inclined surface of the T-shaped block during movement, the grip rod exerts a thrust on the first inclined surface during movement, the T-shaped block moves upward under the influence of the thrust, and the T-shaped block contacts the top of the carrying plate.
[0009] According to the above technical solution, the stabilizing device includes a hollow cylinder, a telescopic rod, a second spring, a plurality of contact plates, a rectangular plate, a guiding strip, a U-shaped plate and an elastic sheet. The movement of the guiding strip drives the rectangular plate to move away from the hollow cylinder, and the movement of the rectangular plate drives the telescopic rod to move away from the second spring. The hollow cylinder is fixedly installed on one side of the support frame close to the loading plate. The telescopic rod slidably penetrates through one end of the hollow cylinder close to the lower die. A second spring is arranged between the telescopic rod and the hollow cylinder. A plurality of the contact plates are fixedly installed on the circumferential surface of the telescopic rod. The rectangular plate is fixedly installed at one end of the telescopic rod away from the hollow cylinder. The guiding strip is fixedly installed at the bottom of the rectangular plate. The U-shaped plate slidably penetrates through one side of the rectangular plate away from the telescopic rod. An elastic sheet is arranged between the U-shaped plate and the rectangular plate. An inclined surface two is formed on one side of the guiding strip close to the cylindrical block. When the cylindrical block moves towards the sliding plate, it contacts the inclined surface two of the guiding strip, and when the cylindrical block moves, it applies pressure to the inclined surface two. Under the action of the pressure, the guiding strip moves away from the hollow cylinder.
[0010] According to the above technical solution, a channel is formed on the surface of the hollow cylinder. The contact plate contacts the inner wall of the channel. The movement of the telescopic rod drives the contact plate to move away from the hollow cylinder. When the contact plate moves, it is guided by the channel to move stably.
[0011] According to the above technical solution, an elastic convex block is fixedly installed on one side of the U-shaped plate away from the rectangular plate. The elastic convex blocks are equidistantly distributed on the side of the U-shaped plate close to the lower die. The deformed elastic sheet applies a reaction force to the U-shaped plate under the action of its own elasticity. Under the action of the reaction force, the elastic convex blocks apply clamping forces to both sides of the blank.
[0012] According to the above technical solution, the protection device includes a liquid storage pipe, a nozzle, a hollow pipe, a convex rod, a third spring, a linkage plate and a water pipe. When the contact plate moves towards the lower die, it contacts the linkage plate. When the contact plate moves, it applies a thrust to the linkage plate. Affected by the thrust, the linkage plate moves towards the hollow pipe. The liquid storage pipe is fixedly installed on one side of the support frame close to the hollow cylinder. A docking port is formed on the circumferential surface of the liquid storage pipe. The nozzle is fixedly penetrated through one end of the liquid storage pipe close to the lower die. The hollow pipe is fixedly installed on the inner wall of the liquid storage pipe close to the nozzle. The convex rod is slidably installed inside the liquid storage pipe. A third spring is arranged between the convex rod and the liquid storage pipe. When the convex rod moves, it stretches the third spring, and the third spring deforms under the stretching. The linkage plate is fixedly installed on the circumferential surface of the convex rod. The water pipe is fixedly installed at the docking port. A demolding agent is arranged inside the liquid storage pipe. A sealing gasket is arranged inside the hollow pipe. A rectangular groove is formed on one side of the liquid storage pipe close to the hollow cylinder. The linkage plate contacts the inner wall of the rectangular groove.
[0013] According to the above technical solution, the circumferential surface of the convex rod far from the hollow tube contacts the rectangular groove, and the end of the convex rod far from the third spring is adapted to the hollow tube. The end of the convex rod far from the third spring contacts the inner wall of the hollow tube during the movement, so that the connection between the hollow tube and the liquid storage tube is blocked by the convex rod.
[0014] A forming process of a stamping integrated forming device for the transverse and longitudinal beams of a battery tray includes:
[0015] Step 1: Move the sliding plate in the direction away from the support frame. The movement of the sliding plate drives the lower die to move in the direction away from the support frame. After the lower die moves to a predetermined position, place the blank on the top of the lower die.
[0016] Step 2: Move the sliding plate in the direction of the support frame. The movement of the sliding plate drives the lower die to move in the direction of the support frame. The movement of the lower die drives the blank to move in the direction of the support frame. The sliding plate contacts the inner wall of the support frame and stops moving during the movement.
[0017] Step 3: Start the driving device through the console. The output end of the driving device moves to drive the stamping plate to move downward. The movement of the stamping plate drives the upper die to move downward. The upper die stamps the blank during the movement.
[0018] Step 4: After stamping, pull the grip rod in the direction away from the support frame. The grip rod drives the long rod to move. The movement of the long rod drives the sliding plate to move. The movement of the sliding plate drives the lower die to move. The movement of the lower die drives the stamped blank to move. When the sliding plate moves to the edge of the support frame, remove the blank.
[0019] The present invention provides a stamping integrated forming device for the transverse and longitudinal beams of a battery tray. It has the following beneficial effects:
[0020] (1) For this stamping integrated forming device for the transverse and longitudinal beams of a battery tray, the movement of the sliding plate drives the movement of the lower die. After the lower die moves to a predetermined position, place the blank on the top of the lower die. By moving the lower die to the edge of the support frame, it enables the operator not to need to cross the support frame to reach the central position of the stamping plate when placing the blank, thus reducing unsafe actions caused by inconvenient movements. The first spring exerts a thrust on the sliding plate, and the sliding plate is in close contact with the support frame under the action of the thrust. By achieving the close contact between the sliding plate and the support frame, it is avoided that the blank deviates from the predetermined position during stamping, resulting in wear or damage to the die during the stamping process.
[0021] (2) In this stamping and integral forming device for the cross and longitudinal beams of the battery tray, the elastic piece exerts a reaction force on the U-shaped plate. Under the action of this reaction force, the U-shaped plate exerts a clamping force on both sides of the blank. By applying the clamping force on both sides of the blank, it is possible to prevent the blank from shifting due to accidental collisions, eliminating the need for the operator to stop the machine for repositioning. The pressure applied by the cylindrical block gradually decreases, causing the deformed second spring to recover under its own elasticity. When the slide plate is withdrawn, the U-shaped plate can automatically release the clamping force on the blank, reducing the manual operations of the operator, thus alleviating the burden on the operator and improving work efficiency.
[0022] (3) In this stamping and integral forming device for the cross and longitudinal beams of the battery tray, the convex rod contacts the inner wall of the hollow tube during movement. By contacting the inner wall of the hollow tube, the amount of mold release agent to be sprayed this time is separated in advance, preventing waste of resources caused by excessive spraying. When the pressure reaches the threshold value, the mold release agent pushes open the sealing gasket and sprays out from the nozzle. By continuously squeezing the mold release agent inside the hollow tube with the convex rod, sufficient kinetic energy is provided for the mold release agent to spray towards the space between the blank and the lower mold, helping to improve the accuracy of spraying and facilitating the operator's demolding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic front view of the overall structure of the present invention;
[0024] Figure 2 is a schematic semi-sectional view of the overall structure of the present invention;
[0025] Figure 3 is a schematic rear view of the overall structure of the present invention;
[0026] Figure 4 is a schematic view of the internal structure of the placing device of the present invention;
[0027] Figure 5 is the present invention Figure 4 magnified schematic view of part A in;
[0028] Figure 6 is a schematic view of the internal structure of the stabilizing device of the present invention;
[0029] Figure 7 is the present invention Figure 6 magnified schematic view of part B in;
[0030] Figure 8 is a schematic view of the internal structure of the protection device of the present invention.
[0031] In the figure: 1, workbench; 2, console; 3, support frame; 4, driving device; 5, stamping plate; 6, upper die; 7, carrier plate; 8, slide plate; 9, lower die; 10, long rod; 11, first spring; 12, cylindrical block; 13, grip rod; 14, T-shaped block; 151, hollow cylinder; 152, telescopic rod; 153, second spring; 154, contact plate; 155, rectangular plate; 156, guiding strip; 157, portal plate; 158, elastic sheet; 161, liquid storage pipe; 162, nozzle; 163, hollow pipe; 164, convex rod; 165, third spring; 166, linkage plate; 167, water pipe. Detailed implementation mode
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Please refer to Figures 1-8 , an embodiment of the present invention is: a battery tray cross-longitudinal beam stamping and integrally forming device, including a workbench 1, a console 2 is fixedly installed on the surface of the workbench 1, a support frame 3 is fixedly installed on the top of the workbench 1, a driving device 4 is fixedly penetrated through the top of the support frame 3, an output end of the driving device 4 is fixedly installed with a stamping plate 5, a bottom of the stamping plate 5 is fixedly installed with an upper die 6, a control module of the console 2 is electrically connected to an output module of the driving device 4, and a placing device is further included; wherein, the placing device includes a carrier plate 7, a slide plate 8, a lower die 9, a long rod 10, a first spring 11, two cylindrical blocks 12, a grip rod 13 and a T-shaped block 14, the carrier plate 7 is fixedly installed on the surface of the support frame 3, the slide plate 8 is slidably installed on the top of the carrier plate 7, the lower die 9 is fixedly installed on the top of the slide plate 8, the long rod 10 is slidably penetrated through the inner and outer walls of the slide plate 8, a first spring 11 is arranged between the long rod 10 and the slide plate 8, the two cylindrical blocks 12 are fixedly installed on the circumferential surface of the long rod 10, the grip rod 13 is fixedly installed at an end of the long rod 10 away from the slide plate 8, the T-shaped block 14 is slidably penetrated through the top of the carrier plate 7, a chute is opened on a side of the carrier plate 7 away from the slide plate 8, the grip rod 13 is in contact with an inner wall of the chute, by pulling the grip rod 13, the lower die 9 is moved to the edge of the support frame 3, so that when an operator places a blank, the hand does not need to reach the center position of the stamping plate 5, which helps to improve the safety during operation.
[0034] A hole groove is opened on the top of the slide plate 8, and the circumferential surface of the cylindrical block 12 is in contact with the inner wall of the hole groove. By applying a thrust to the slide plate 8, it is avoided that the operator's improper operation causes poor contact between the lower die 9 and the support frame 3, resulting in inaccurate blank position.
[0035] One side of the T-shaped block 14 close to the grip 13 is provided with a first inclined surface. The T-shaped block 14 contacts the top of the carrier plate 7. By providing the first inclined surface on the T-shaped block 14, when the grip 13 contacts the first inclined surface, it can drive the T-shaped block 14 to move upward automatically, which helps to improve the stability of the operation.
[0036] During the operation of this embodiment, when performing stamping work, the grip 13 is pulled to move away from the support frame 3. The movement of the grip 13 drives the long rod 10 to move away from the support frame 3. The movement of the long rod 10 drives the slide plate 8 to move away from the support frame 3. The movement of the slide plate 8 drives the lower die 9 to move away from the support frame 3. After the lower die 9 moves to a predetermined position, the blank is placed on the top of the lower die 9. Then the grip 13 is pushed towards the support frame 3. The movement of the grip 13 drives the long rod 10 to move towards the support frame 3. The movement of the long rod 10 drives the slide plate 8 to move towards the support frame 3. The movement of the slide plate 8 drives the lower die 9 to move towards the support frame 3. The movement of the lower die 9 drives the blank to move towards the support frame 3. During the movement of the slide plate 8, it contacts the inner wall of the support frame 3, so that the slide plate 8 is blocked by the support frame 3 and stops moving. By pulling the grip 13, the lower die 9 is moved to the edge of the support frame 3, so that the operator does not need to cross the support frame 3 to reach the central position of the stamping plate 5 when placing the blank. Then the grip 13 is continuously pushed towards the slide plate 8. The movement of the grip 13 drives the long rod 10 to move towards the slide plate 8. During the movement of the long rod 10, the first spring 11 is compressed. The compressed first spring 11 exerts a thrust on the slide plate 8 under the action of its own elasticity. The slide plate 8 is in close contact with the support frame 3 under the action of the thrust. When the long rod 10 moves, it drives the cylindrical block 12 to move towards the slide plate 8. At the same time, the circumferential surface of the grip 13 contacts the first inclined surface of the T-shaped block 14 during the movement. The movement of the grip 13 exerts a thrust on the first inclined surface. Affected by the thrust, the T-shaped block 14 moves upward. The surface of the T-shaped block 14 in contact with the top of the carrier plate 7 separates during the movement. The surface of the grip 13 in contact with the first inclined surface separates during the continuous movement. The thrust received by the first inclined surface gradually disappears, so that the T-shaped block 14 moves downward under the action of its own gravity and contacts the top of the carrier plate 7. At the same time, the side of the T-shaped block 14 away from the first inclined surface contacts the circumferential surface of the grip 13. The T-shaped block 14 limits the movement of the grip 13, so that the restoration of the deformed first spring 11 is restricted. By applying a thrust to the slide plate 8, it is avoided that the improper operation of the operator causes the poor contact between the lower die 9 and the support frame 3 and has an adverse effect on the stamping accuracy.
[0037] Please refer to Figures 1-8, on the basis of the above embodiments, in another embodiment of the present invention, a stabilizing device and a protective device are further included; the stabilizing device includes a hollow cylinder 151, a telescopic rod 152, a second spring 153, a plurality of contact plates 154, a rectangular plate 155, a guiding strip 156, a portal plate 157 and a spring piece 158. The hollow cylinder 151 is fixedly installed on the side of the support frame 3 close to the loading plate 7. The telescopic rod 152 slidably penetrates through one end of the hollow cylinder 151 close to the lower die 9. A second spring 153 is arranged between the telescopic rod 152 and the hollow cylinder 151. A plurality of contact plates 154 are fixedly installed on the circumferential surface of the telescopic rod 152. The rectangular plate 155 is fixedly installed at one end of the telescopic rod 152 away from the hollow cylinder 151. The guiding strip 156 is fixedly installed at the bottom of the rectangular plate 155. The portal plate 157 slidably penetrates through the side of the rectangular plate 155 away from the telescopic rod 152. A spring piece 158 is arranged between the portal plate 157 and the rectangular plate 155. An inclined surface two is formed on the side of the guiding strip 156 close to the cylindrical block 12. When the slide plate 8 is pulled out, the portal plate 157 automatically releases the clamping force applied to the blank, effectively reducing the burden on the operator.
[0038] A channel is formed on the surface of the hollow cylinder 151. The contact plate 154 contacts the inner wall of the channel. By contacting the inner wall of the channel through the contact plate 154, the contact plate 154 is guided and restricted by the channel when moving and will not shift.
[0039] An elastic convex block is fixedly installed on the side of the portal plate 157 away from the rectangular plate 155. The elastic convex blocks are equidistantly distributed on the side of the portal plate 157 close to the lower die 9. By applying a clamping force to both sides of the blank, it is avoided that the lower die 9 moves and drives the blank to move and accidentally collide and shift. The operator needs to stop the machine for repositioning to ensure the accuracy of stamping.
[0040] The protection device includes a liquid storage pipe 161, a nozzle 162, a hollow pipe 163, a convex rod 164, a third spring 165, a linkage plate 166 and a water pipe 167. The liquid storage pipe 161 is fixedly installed on one side of the support frame 3 close to the hollow cylinder 151. An interface is provided on the circumferential surface of the liquid storage pipe 161. The nozzle 162 is fixedly penetrated through one end of the liquid storage pipe 161 close to the lower die 9. The hollow pipe 163 is fixedly installed on the inner wall of the liquid storage pipe 161 close to the nozzle 162. The convex rod 164 is slidably installed inside the liquid storage pipe 161. A third spring 165 is arranged between the convex rod 164 and the liquid storage pipe 161. The linkage plate 166 is fixedly installed on the circumferential surface of the convex rod 164. The water pipe 167 is fixedly installed at the interface. A release agent is provided inside the liquid storage pipe 161. A sealing gasket is provided inside the hollow pipe 163. A rectangular groove is provided on one side of the liquid storage pipe 161 close to the hollow cylinder 151. The linkage plate 166 is in contact with the inner wall of the rectangular groove. By continuously squeezing the release agent inside the hollow pipe 163 through the convex rod 164, it is ensured that the release agent has sufficient kinetic energy to spray towards the blank and the lower die 9, thereby reducing the friction generated when the blank is demoulded.
[0041] The circumferential surface of the convex rod 164 far from the hollow pipe 163 is in contact with the rectangular groove. One end of the convex rod 164 far from the third spring 165 is adapted to the hollow pipe 163. By contacting the inner wall of the hollow pipe 163 through the convex rod 164, the dosage to be sprayed this time is separated in advance, effectively improving the spraying accuracy.
[0042] During the operation of this embodiment, when the cylindrical block 12 moves towards the sliding plate 8, it contacts the second inclined surface of the guiding strip 156. When the cylindrical block 12 moves, it exerts a pressure on the second inclined surface. Under the action of the pressure, the guiding strip 156 moves away from the hollow cylinder 151. The movement of the guiding strip 156 drives the rectangular plate 155 to move away from the hollow cylinder 151. The movement of the rectangular plate 155 drives the telescopic rod 152 to move away from the second spring 153. The movement of the telescopic rod 152 drives the contact plate 154 to move away from the hollow cylinder 151. At the same time, the telescopic rod 152 stretches the second spring 153 during the movement, and the second spring 153 deforms under the stretching force. At the same time, the movement of the rectangular plate 155 drives the portal plate 157 to move towards the lower die 9. The elastic protrusion of the portal plate 157 contacts the side of the blank during the movement. The portal plate 157 stops moving under the blocking force exerted by the blank. The rectangular plate 155 continues to move and squeezes the elastic sheet 158. The elastic sheet 158 deforms under the squeezing force. The deformed elastic sheet 158 exerts a reaction force on the portal plate 157 under the action of its own elasticity. The portal plate 157 exerts a clamping force on both sides of the blank under the action of the reaction force. By exerting a clamping force on both sides of the blank, it is avoided that when the lower die 9 moves and drives the blank to move, the blank is accidentally collided and shifted, and the operator needs to stop the machine for repositioning. After the stamping is completed, when the cylindrical block 12 moves away from the support frame 3, it separates from the second inclined surface. At the same time, the pressure exerted by the cylindrical block 12 on the second inclined surface gradually decreases, so that the deformed second spring 153 recovers under the action of its own elasticity. The recovery of the second spring 153 drives the telescopic rod 152 to move towards the hollow cylinder 151. The movement of the telescopic rod 152 drives the rectangular plate 155 to move towards the hollow cylinder 151. The movement of the rectangular plate 155 drives the portal plate 157 to move towards the hollow cylinder 151. The clamping force exerted by the elastic protrusion of the portal plate 157 on the blank gradually decreases during the movement. At the same time, the deformed elastic sheet 158 recovers under the action of its own elasticity. By pulling out the sliding plate 8, the portal plate 157 automatically releases the clamping force exerted on the blank, effectively reducing the burden on the operator and improving work efficiency;
[0043] When the contact plate 154 moves downward in the direction of the lower die 9 and contacts the linkage plate 166, the movement of the contact plate 154 exerts a thrust on the linkage plate 166. Affected by the thrust, the linkage plate 166 moves in the direction of the hollow tube 163. The movement of the linkage plate 166 drives the convex rod 164 to move in the direction of the hollow tube 163. During the movement of the convex rod 164, the third spring 165 is stretched. The third spring 165 deforms under the stretching force. At the same time, the end of the convex rod 164 away from the third spring 165 contacts the inner wall of the hollow tube 163 during the movement, so that the connection between the hollow tube 163 and the liquid storage tube 161 is blocked by the convex rod 164. By the contact between the convex rod 164 and the inner wall of the hollow tube 163, the dosage to be sprayed this time is separated in advance, effectively improving the spraying accuracy. The movement of the convex rod 164 squeezes the release agent inside the hollow tube 163. The squeezed release agent moves in the direction away from the convex rod 164. When the release agent moves, it contacts the sealing gasket, so that the release agent exerts a pressure on the sealing gasket. When the pressure does not reach the predetermined threshold of the sealing gasket, the release agent is blocked by the sealing gasket when moving in the direction of the nozzle 162. The convex rod 164 continues to move and squeeze the release agent, so that the pressure exerted by the release agent on the sealing gasket gradually increases. When the pressure reaches the threshold, the release agent pushes open the sealing gasket and enters the nozzle 162. The release agent inside the nozzle 162 is sprayed onto the connection between the blank and the lower die 9. By continuously squeezing the release agent inside the hollow tube 163 with the convex rod 164, it is ensured that the release agent has sufficient kinetic energy to be sprayed between the blank and the lower die 9.
[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery tray horizontal and vertical beam punching integrated forming device, including a workbench, characterized in that: A control console is fixedly installed on the surface of the workbench, a support frame is fixedly installed on the top of the workbench, a driving device is fixedly penetrated on the top of the support frame, a stamping plate is fixedly installed on the output end of the driving device, an upper mold is fixedly installed on the bottom of the stamping plate, a control module of the control console is electrically connected to the output module of the driving device, and also includes a placing device, a stabilizing device and a protective device; The placing device comprises a carrying plate, a slide plate, a lower mold, a long rod, a No. 1 spring, two cylindrical blocks, a gripping rod and a T-shaped block, wherein the carrying plate is fixedly mounted on the surface of the support frame, the slide plate is slidably mounted on the top of the carrying plate, the lower mold is fixedly mounted on the top of the slide plate, the long rod slides through the inner and outer walls of the slide plate, a No. 1 spring is arranged between the long rod and the slide plate, the two cylindrical blocks are fixedly mounted on the circumferential surface of the long rod, the gripping rod is fixedly mounted on one end of the long rod away from the slide plate, the T-shaped block slides through the top of the carrying plate, a sliding groove is arranged on the side of the carrying plate away from the slide plate, and the gripping rod contacts the inner wall of the sliding groove; A hole groove is formed on the top of the slide plate, and the circumferential surface of the cylindrical block contacts the inner wall of the hole groove; A slope 1 is provided on one side of the T-shaped block close to the gripping rod, and the T-shaped block contacts the top of the carrying plate; The stabilizing device comprises a hollow cylinder, a telescopic rod, a No. 2 spring, a plurality of contact plates, a rectangular plate, a guide strip, a gate-shaped plate and a spring sheet. The hollow cylinder is fixedly mounted on a side of the support frame close to the mounting plate. The telescopic rod slides through an end of the hollow cylinder close to the lower mold. A No. 2 spring is arranged between the telescopic rod and the hollow cylinder. A plurality of contact plates are fixedly mounted on the circumferential surface of the telescopic rod. The rectangular plate is fixedly mounted on an end of the telescopic rod away from the hollow cylinder. The guide strip is fixedly mounted on the bottom of the rectangular plate. The gate-shaped plate slides through a side of the rectangular plate away from the telescopic rod. A spring sheet is arranged between the gate-shaped plate and the rectangular plate. A second inclined surface is provided on a side of the guide strip close to the cylindrical block. A groove is formed on the surface of the hollow cylinder, and the contact plate is in contact with the inner wall of the groove.
2. A battery tray horizontal and vertical beam punching integrated forming device according to claim 1, characterized in that: The side of the gate-shaped plate away from the rectangular plate is fixedly mounted with elastic protrusions, and the elastic protrusions are evenly distributed on the side of the gate-shaped plate close to the lower mold.
3. The battery tray transverse and longitudinal beam punching integrated forming device according to claim 2, characterized in that: The protective device includes a liquid storage tube, a nozzle, a hollow tube, a convex rod, a No. 3 spring, a linkage plate and a water pipe. The liquid storage tube is fixedly installed on a side of the support frame close to the hollow cylinder, and a docking port is provided on the circumferential surface of the liquid storage tube. The nozzle is fixedly penetrated through one end of the liquid storage tube close to the lower mold, and the hollow tube is fixedly installed on the inner wall of the liquid storage tube close to the nozzle. The convex rod is slidably installed inside the liquid storage tube, and a No. 3 spring is arranged between the convex rod and the liquid storage tube. The linkage plate is fixedly installed on the circumferential surface of the convex rod, and the water pipe is fixedly installed at the docking port. A release agent is arranged inside the liquid storage tube, and a sealing gasket is arranged inside the hollow tube. A rectangular groove is provided on one side of the liquid storage tube close to the hollow cylinder, and the linkage plate contacts the inner wall of the rectangular groove.
4. The battery tray transverse and longitudinal beam punching integrated forming device according to claim 3, characterized in that: The circumferential surface of the convex rod away from the hollow tube contacts the rectangular groove, and one end of the convex rod away from the No. 3 spring is matched with the hollow tube.
5. The forming process of the battery tray horizontal and vertical beam punching integrated forming device according to claim 4, characterized in that: include: Step 1: Move the slide plate in a direction away from the support frame, and the movement of the slide plate drives the lower mold to move in a direction away from the support frame. After the lower mold moves to a predetermined position, place the blank on the top of the lower mold; Step 2: The sliding plate moves toward the support frame, the sliding plate drives the lower mold to move toward the support frame, the lower mold drives the blank to move toward the support frame, and the sliding plate contacts the inner wall of the support frame and stops moving during the movement; Step 3: Start the driving device through the control panel. The output end of the driving device moves to drive the stamping plate to move downward. The stamping plate moves to drive the upper die to move downward. The upper die stamps the blank during the movement. Step 4: After stamping is completed, pull the grip rod to move away from the support frame. The grip rod drives the long rod to move, the long rod moves to drive the slide plate to move, the slide plate moves to drive the lower mold to move, and the lower mold moves to drive the stamped blank to move. When the slide plate moves to the edge of the support frame, remove the blank.
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