Full-automatic processing machine tool for angle steel production

By designing a fully automatic angle steel processing machine tool, using components such as feeding platform, warehouse platform, traction device, slide rail, sliding device, angle cutting device, robot and palletizing area, the problem of low intelligence of existing angle steel processing machine tools is solved, and the automatic processing and palletizing of angle steel is realized, and the processing efficiency and intelligence are improved.

CN119794594APending Publication Date: 2025-04-11ANHUI HONGYUAN IRON TOWER
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Patent Information

Application Number
CN202411753990.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing angle steel processing machine tools are less intelligent, and many steps require the operator to assist in operation, which is less practical.

Method used

A fully automatic processing machine tool is designed, including a feeding platform, a warehouse platform, a traction device, a slide rail, a sliding device, an angle cutting device, a robot and a palletizing area. Through the coordinated work of these components, the automatic lifting, depalletizing, processing and palletizing of angle steel is realized.

Benefits of technology

The automation of angle steel processing has been realized, the labor intensity of operators has been reduced, and the intelligence and practicality of processing machine tools has been improved.

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Patent Text Reader

Abstract

The invention provides a full-automatic processing machine tool for angle steel production. The full-automatic processing machine tool comprises a material receiving platform; the stereoscopic warehouse platform is arranged on one side of the material receiving platform. According to the full-automatic machining machine tool for angle steel production, through mutual cooperation of a laser cutting machine, a vertical warehouse platform, a traction device, a sliding rail, a sliding device, a corner cutting device, a robot and a stacking area, a whole bundle of materials are hoisted to a material receiving platform according to requirements, the materials enter a vertical warehouse, and a system conducts production according to a production order; the unstacking unit automatically unstacks under the visual guidance of D, and the machine tool starts to machine; the products flow into a rear-section semi-finished product logistics roller way, and posture overturning is achieved through an overturning machine; turnover of products is achieved through the rotary material transferring device, and the products are sequentially subjected to the processes of steel seal stamping, corner cutting and inspection; the device is simple in structure and high in practicability, the automatic operation mode is convenient, fast and simple, the labor intensity of operators is relieved, and the intelligence of a machining machine tool is improved.
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Description

Technical Field

[0001] The invention relates to the field of angle steel production, and in particular to a fully automatic processing machine tool for angle steel production. Background Art

[0002] Angle steel, as a common steel, plays an important role in many fields such as construction, machinery manufacturing, and bridge construction. The shape of angle steel is right angle, and the two sides are perpendicular to each other to form an "L" shape. It is usually made of carbon structural steel or low-alloy high-strength structural steel, with good strength and rigidity. From the specification point of view, angle steel has a variety of sizes and thicknesses to choose from to meet different usage requirements. Smaller angle steels are often used for light structures and decorative purposes, while larger angle steels with larger specifications and thicknesses are suitable for buildings and mechanical structures that bear larger loads. In the field of construction, angle steel is an important material for building frame structures. It can be used as a connector for beams and columns to enhance the stability of the structure; it can also be used to build scaffolding to provide safety for construction. In machinery manufacturing, angle steel is often used to make machine frames, bases and other components to provide stable support for equipment. Angle steel has many advantages. First, it has high strength and can withstand greater pressure and tension. Secondly, it has good processing performance and is easy to cut, weld and drill, which is convenient for customized processing according to specific needs. Moreover, the price of angle steel is relatively economical and has a high cost performance.

[0003] Angle steel, with its unique shape and performance characteristics, has become one of the indispensable materials in modern industry and construction. Whether in the construction of high-rise buildings or in the manufacture of precision machinery, angle steel can be seen, silently contributing to the stability and safety of various structures.

[0004] Angle steel is a commonly used building material. The cross-sectional shape of angle steel is mainly right-angled, which refers to a long strip of steel with two sides perpendicular to each other. It is mainly used in the construction of metal components, factory buildings, and transmission line towers or communication towers. During use, it is required to have good weldability, plastic deformation performance and certain mechanical strength. The existing angle steel processing machine tools are less intelligent, and more steps require the assistance of operators, which makes them less practical.

[0005] Therefore, it is necessary to provide a fully automatic processing machine tool for angle steel production to solve the above technical problems. Summary of the invention

[0006] The invention provides a fully automatic processing machine tool for angle steel production, which solves the problems of low intelligence of existing angle steel processing machine tools, requiring auxiliary operation of operators for many steps and poor practicality.

[0007] In order to solve the above technical problems, the present invention provides a fully automatic processing machine tool for angle steel production, comprising: a material receiving platform; A vertical warehouse platform, the vertical warehouse platform is arranged on one side of the material receiving platform, a traction device is arranged in the middle of the surface of the vertical warehouse platform, a logistics roller is arranged on one side of the outer surface of the vertical warehouse platform, and a cutting device is fixedly installed on one side of the surface of the logistics roller; Slide rails, two of which are respectively arranged on both sides of the outer surface of the vertical warehouse platform, a sliding device is slidably installed on the surface of the slide rails, and a flipping device is arranged on the surface of the sliding device.

[0008] Preferably, a robot is provided on one side of the logistics roller surface, and a palletizing area is provided on the other side of the logistics roller surface.

[0009] Preferably, the robot includes a mounting frame, a supporting seat, a rotating column and an extension arm, a rotating device is provided on the surface of the extension arm, a mounting plate is fixedly connected to one side of the rotating device, and suction devices are provided on both sides of the bottom of the mounting plate.

[0010] Preferably, the support seat is fixedly mounted on the top of the mounting frame, the rotating column is rotatably mounted on the top of the support seat, and the extension arm is fixedly connected to one side of the rotating column.

[0011] Preferably, the extension arm includes a mounting block, a movable slot, a first reciprocating screw and a first servo motor, the mounting block is fixedly connected to one side of the rotating column, the movable slot is opened in the middle of the surface of the mounting block, the first reciprocating screw is rotatably installed inside the movable slot, and the first servo motor is fixedly installed on the other side of the outer surface of the mounting block.

[0012] Preferably, the rotating device includes a rotating disk, a threaded block and a second servo motor, the second servo motor is fixedly mounted on the surface of the mounting block, the threaded block is threadedly engaged with the outer surface of the first reciprocating screw, and the rotating disk is fixedly connected to the end of the output shaft of the second servo motor.

[0013] Preferably, the output shaft of the second servo motor passes through the threaded block and is fixedly connected to the inside of the rotating disk.

[0014] Preferably, the suction device comprises a suction electromagnetic box and a suction cup, the suction electromagnetic box is fixedly mounted on the surface of the mounting plate, and the suction cup is arranged on the surface of the suction electromagnetic box.

[0015] Preferably, fixing plates are fixedly installed on both sides of the surface of the mounting plate, a third servo motor is fixedly installed on the surface of one of the fixing plates, the output shaft of the third servo motor is fixedly connected to the second reciprocating screw, and fixing plates are fixedly installed on the other two sides of the surface of the mounting plate, and a limiting rod is fixedly connected between the two fixing plates.

[0016] Preferably, a connecting plate is fixedly installed on one side of the outer surface of the suction electromagnetic box, a threaded plate is fixedly installed on one side of the connecting plate, and a limiting slide plate is fixedly installed on the other side of the connecting plate.

[0017] Compared with the related art, the fully automatic processing machine tool for angle steel production provided by the present invention has the following beneficial effects: The present invention provides a fully automatic processing machine tool for angle steel production. Through the cooperation of a laser cutting machine, a vertical warehouse platform, a traction device, a slide rail, a sliding device, a corner cutting device, a robot and a stacking area, a whole bundle of materials is hoisted onto a material receiving platform as required, and the materials enter the vertical warehouse, and the system produces according to the production order; the depalletizing unit automatically depalletizes under the guidance of 3D vision, and the machine tool starts processing; the product flows into the semi-finished product logistics roller of the rear section, and the posture is flipped by the turning machine; the turnover of the product is realized by the rotating material transfer device, and the product goes through the processes of steel stamping, corner cutting and inspection according to this; and finally flows to the stacking station. The device has a simple structure, strong practicality, and a convenient and simple automatic operation mode, which reduces the labor intensity of the operating workers and improves the intelligence of the processing machine tool.

[0018] The present invention provides a fully automatic processing machine tool for angle steel production. The output shaft of the third servo motor is controlled by an external power supply to rotate to drive the second reciprocating screw rod to rotate. The second reciprocating screw rod rotates the threaded plates on both sides of the threaded meshing outer surface. The two threaded plates are adjusted to drive the connecting plate and the two suction electromagnetic boxes to approach or move away from each other. The spacing between the suction cups can be adjusted during stacking to adapt to the suction of angle steels of different sizes, thereby improving the practicality and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic structural diagram of a first embodiment of a fully automatic processing machine tool for angle steel production provided by the present invention; Figure 2 for Figure 1 The schematic diagram of the robot structure shown; Figure 3 for Figure 2 An enlarged schematic diagram of point A is shown; Figure 4 A schematic structural diagram of a second embodiment of a fully automatic processing machine tool for angle steel production provided by the present invention; Figure 5 for Figure 4 An enlarged schematic diagram of point B is shown.

[0020] Numbers in the figure: 1. material receiving platform, 2. vertical warehouse platform, 3. traction device, 4. slide rail, 5. sliding device, 6. flipping device, 7. corner cutting device, 8. robot, 9. stacking area, 10. mounting frame, 11. support seat, 12. rotating column, 13. extension arm, 131. mounting block, 132. moving groove, 133. first reciprocating screw rod, 134. first servo motor, 14. rotating device, 141. rotating disk, 142. threaded block, 143. second servo motor, 15. mounting plate, 16. suction device, 161. suction electromagnetic box, 162. suction cup, 17. fixed plate, 18. third servo motor, 19. second reciprocating screw rod, 20. connecting plate, 21. threaded plate, 22. limiting slide plate, 23. fixed plate, 24. limiting rod, 25. logistics roller. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes. Example 1

[0022] Please refer to Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A schematic structural diagram of a first embodiment of a fully automatic processing machine tool for angle steel production provided by the present invention; Figure 2 for Figure 1 The schematic diagram of the robot structure shown; Figure 3 for Figure 2 The enlarged schematic diagram of point A is shown. A fully automatic processing machine tool for angle steel production comprises: a material receiving platform 1; A vertical warehouse platform 2, the vertical warehouse platform 2 is arranged on one side of the material receiving platform 1, a traction device 3 is arranged in the middle of the surface of the vertical warehouse platform 2, a logistics roller 25 is arranged on one side of the outer surface of the vertical warehouse platform 2, and a cutting device 7 is fixedly installed on one side of the surface of the logistics roller 25; The two slide rails 4 are respectively arranged on both sides of the outer surface of the vertical storage platform 2, and a sliding device 5 is slidably installed on the surface of the slide rail 4, and a flipping device 6 is arranged on the surface of the sliding device 5.

[0023] A robot 8 is disposed on one side of the surface of the logistics roller conveyor 25 , and a palletizing area 9 is disposed on the other side of the surface of the logistics roller conveyor 25 .

[0024] The robot 8 includes a mounting frame 10, a support seat 11, a rotating column 12 and an extension arm 13. A rotating device 14 is provided on the surface of the extension arm 13. A mounting plate 15 is fixedly connected to one side of the rotating device 14. Suction devices 16 are provided on both sides of the bottom of the mounting plate 15.

[0025] The support base 11 is fixedly installed on the top of the mounting frame 10 , the rotating column 12 is rotatably installed on the top of the support base 11 , and the extension arm 13 is fixedly connected to one side of the rotating column 12 .

[0026] The extension arm 13 includes a mounting block 131, a movable slot 132, a first reciprocating screw rod 133 and a first servo motor 134. The mounting block 131 is fixedly connected to one side of the rotating column 12, the movable slot 132 is opened in the middle of the surface of the mounting block 131, the first reciprocating screw rod 133 is rotatably installed inside the movable slot 132, and the first servo motor 134 is fixedly installed on the other side of the outer surface of the mounting block 131.

[0027] The rotating device 14 includes a rotating disk 141, a threaded block 142 and a second servo motor 143. The second servo motor 143 is fixedly mounted on the surface of the mounting block 131. The threaded block 142 is threadedly engaged with the outer surface of the first reciprocating screw rod 133. The rotating disk 141 is fixedly connected to the end of the output shaft of the second servo motor 143.

[0028] The output shaft of the second servo motor 143 passes through the threaded block 142 and is fixedly connected to the inside of the rotating disk 141 .

[0029] The suction device 16 includes a suction electromagnetic box 161 and a suction cup 162 . The suction electromagnetic box 161 is fixedly mounted on the surface of the mounting plate 15 , and the suction cup 162 is disposed on the surface of the suction electromagnetic box 161 .

[0030] A 3D vision guide is installed next to the vertical warehouse, and the system produces according to production orders; the depalletizing unit automatically depalletizes under the guidance of 3D vision.

[0031] Workers use a crane to place a whole bundle of products on the receiving platform; the placement of products is regulated by limit baffles at the unloading point; the start button is pressed to automatically enter the warehouse and allocate storage space; the storage system automatically takes materials from the shelves and places them on the depalletizing platform according to production needs; the incoming materials are identified and judged based on 3D vision, and the truss robot is guided to depalletize; regardless of the front or back situation, it can be well identified, and the product can be reliably placed on the feed roller with the help of the flip module to realize loading.

[0032] After each work platform completes the operation, the product passes through the rotating module to move its position again; it reaches the corner cutting module and the inspection module respectively; the robot drives the plasma cutting machine to achieve corner cutting; the product is inspected based on the visual system; and finally the product flows to the palletizing station.

[0033] At the palletizing station, truss robots are arranged in multiple groups to grab and palletize products. The system can palletize products in sections according to length based on data flow. After a certain number or weight is palletized, workers are reminded to move the products away.

[0034] The working principle of the fully automatic processing machine tool for angle steel production provided by the present invention is as follows: During operation, a whole bundle of materials is first hoisted onto the receiving platform as required, the materials enter the vertical warehouse, and the system produces according to the production order; the depalletizing unit automatically depalletizes under the guidance of 3D vision, and the machine tool begins processing; the products flow into the semi-finished product logistics roller conveyor at the rear stage, and the posture is flipped by the turning machine; the product turnover is achieved through the rotating material transfer device, and the products go through the processes of steel stamping, corner cutting, and inspection; and finally flow to the palletizing station.

[0035] Compared with the related art, the fully automatic processing machine tool for angle steel production provided by the present invention has the following beneficial effects: The present invention provides a fully automatic processing machine tool for angle steel production. Through the cooperation of a laser cutting machine, a vertical warehouse platform 2, a traction device 3, a slide rail 4, a sliding device 5, a corner cutting device 7, a robot 8 and a stacking area 9, a whole bundle of materials is hoisted onto a material receiving platform as required, and the materials enter the vertical warehouse, and the system produces according to the production order; the depalletizing unit automatically depalletizes under the guidance of 3D vision, and the machine tool starts processing; the product flows into the semi-finished product logistics roller of the rear section, and the posture is flipped by a turning machine; the turnover of the product is realized by a rotating material transfer device, and the product goes through the processes of steel stamping, corner cutting and inspection in this way; and finally flows to the stacking station. The device has a simple structure, strong practicality, and a convenient and simple automatic operation mode, which reduces the labor intensity of the operating workers and improves the intelligence of the processing machine tool. Example 2

[0036] Please refer to Figure 4 and Figure 5 Based on the fully automatic processing machine tool for angle steel production provided in the first embodiment of the present application, the second embodiment of the present application proposes another fully automatic processing machine tool for angle steel production. The second embodiment is only a preferred method of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0037] Specifically, the second embodiment of the present application provides a fully automatic processing machine tool for angle steel production, which is different in that, in a fully automatic processing machine tool for angle steel production, fixed plates 17 are fixedly installed on both sides of the surface of the mounting plate 15, and a third servo motor 18 is fixedly installed on the surface of one of the fixed plates 17, and the output shaft of the third servo motor 18 is fixedly connected to a second reciprocating screw rod 19, and fixed plates 23 are fixedly installed on the other two sides of the surface of the mounting plate 15, and a limiting rod 24 is fixedly connected between the two fixed plates 23.

[0038] A connecting plate 20 is fixedly mounted on one side of the outer surface of the suction electromagnetic box 161 , a threaded plate 21 is fixedly mounted on one side of the connecting plate 20 , and a limiting slide plate 22 is fixedly mounted on the other side of the connecting plate 20 .

[0039] The working principle of the fully automatic processing machine tool for angle steel production provided by the present invention is as follows: During operation, first, the output shaft of the third servo motor 18 is controlled by an external power supply to rotate, driving the second reciprocating screw 19 to rotate. The second reciprocating screw 19 rotates the threaded plates 21 on both sides of the threaded engagement outer surface, and adjusts the two threaded plates 21 to move away from or closer to each other, while driving the connecting plate 20 and the two suction electromagnetic boxes 161 to move closer to or away from each other. The spacing between the suction cups 162 can be adjusted during stacking.

[0040] Compared with the related art, the fully automatic processing machine tool for angle steel production provided by the present invention has the following beneficial effects: The present invention provides a fully automatic processing machine tool for angle steel production. The output shaft of the third servo motor 18 is controlled by an external power supply to rotate, thereby driving the second reciprocating screw 19 to rotate. The second reciprocating screw 19 rotates the threaded plates 21 on both sides of the outer surface of the threaded engagement. The two threaded plates 21 are adjusted to drive the connecting plate 20 and the two suction electromagnetic boxes 161 to move closer to or away from each other. The spacing between the suction cups 162 can be adjusted during stacking, thereby adapting to the suction of angle steels of different sizes, thereby improving the practicality and flexibility of the device.

[0041] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic processing machine tool for angle steel production, characterized in that: include: Material receiving platform; A vertical warehouse platform, the vertical warehouse platform is arranged on one side of the material receiving platform, a traction device is arranged in the middle of the surface of the vertical warehouse platform, a logistics roller is arranged on one side of the outer surface of the vertical warehouse platform, and a cutting device is fixedly installed on one side of the surface of the logistics roller; Slide rails, two of which are respectively arranged on both sides of the outer surface of the vertical warehouse platform, a sliding device is slidably installed on the surface of the slide rails, and a flipping device is arranged on the surface of the sliding device.

2. The fully automatic processing machine tool for angle steel production according to claim 1 is characterized in that: A robot is arranged on one side of the logistics roller surface, and a palletizing area is arranged on the other side of the logistics roller surface.

3. The fully automatic processing machine tool for angle steel production according to claim 2 is characterized in that: The robot comprises a mounting frame, a supporting seat, a rotating column and an extension arm. A rotating device is arranged on the surface of the extension arm. A mounting plate is fixedly connected to one side of the rotating device. Suction devices are arranged on both sides of the bottom of the mounting plate.

4. The fully automatic processing machine tool for angle steel production according to claim 3 is characterized in that: The support seat is fixedly installed on the top of the mounting frame, the rotating column is rotatably installed on the top of the support seat, and the extension arm is fixedly connected to one side of the rotating column.

5. The fully automatic processing machine tool for angle steel production according to claim 3 is characterized in that: The extension arm includes a mounting block, a movable slot, a first reciprocating screw and a first servo motor. The mounting block is fixedly connected to one side of the rotating column, the movable slot is opened in the middle of the surface of the mounting block, the first reciprocating screw is rotatably installed inside the movable slot, and the first servo motor is fixedly installed on the other side of the outer surface of the mounting block.

6. The fully automatic processing machine tool for angle steel production according to claim 3 is characterized in that: The rotating device includes a rotating disk, a threaded block and a second servo motor, the second servo motor is fixedly mounted on the surface of the mounting block, the threaded block is threadedly engaged with the outer surface of the first reciprocating screw, and the rotating disk is fixedly connected to the end of the output shaft of the second servo motor.

7. The fully automatic processing machine tool for angle steel production according to claim 6 is characterized in that: The output shaft of the second servo motor passes through the threaded block and is fixedly connected to the inside of the rotating disk.

8. The fully automatic processing machine tool for angle steel production according to claim 3 is characterized in that: The suction device comprises a suction electromagnetic box and a suction cup. The suction electromagnetic box is fixedly mounted on the surface of the mounting plate, and the suction cup is arranged on the surface of the suction electromagnetic box.

9. The fully automatic processing machine tool for angle steel production according to claim 8 is characterized in that: Fixed plates are fixedly installed on both sides of the surface of the mounting plate, a third servo motor is fixedly installed on the surface of one of the fixed plates, the output shaft of the third servo motor is fixedly connected to the second reciprocating screw rod, and fixed plates are fixedly installed on the other two sides of the surface of the mounting plate, and a limiting rod is fixedly connected between the two fixed plates.

10. The fully automatic processing machine tool for angle steel production according to claim 9, characterized in that: A connecting plate is fixedly installed on one side of the outer surface of the suction electromagnetic box, a threaded plate is fixedly installed on one side of the connecting plate, and a limiting slide plate is fixedly installed on the other side of the connecting plate.