Dust-free color master batch production device and process thereof
By setting up an iron filing removal device in the masterbatch production device, the problem of production quality reduction caused by the iron filing is solved, and high-quality masterbatch production and use safety is achieved.
Patent Information
- Application Number
- CN202411843712.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-14
- Publication Date
- 2025-04-11
AI Technical Summary
During the production process of masterbatch, the presence of iron filings leads to a decrease in production quality and affects the use of finished products.
A masterbatch dust-free production device is designed, including a crushing device, a batching device, an extrusion device, a pelletizing device, a crystal drying device, a dust removal device, a first iron removal device and a second iron removal device. By setting up an iron filing removal device during the crushing and granulation process, the iron filings are adsorbed to ensure that the masterbatch does not appear in the production process.
It effectively improves the production quality of masterbatch, ensures the safety of the use of finished products, and plays a protective role in extrusion devices, etc., making it more safe and stable.
Smart Images

Figure CN119795414A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of masterbatch production, and in particular relates to a dust-free production device for masterbatch and a process thereof. Background Art
[0002] Masterbatch is a plastic colorant made of a high proportion of pigments or additives and thermoplastic resins, which are well dispersed. The selected resin has good wetting and dispersing effects on the colorant and has good compatibility with the colored material. However, masterbatch is often mixed with some iron filings, which are mainly caused by the wear of the cutters in the crushing device and the pelletizing device. The presence of iron filings reduces the production quality of masterbatch and easily affects the subsequent use of the finished masterbatch. Summary of the invention
[0003] In order to solve the deficiencies in the prior art, the present invention provides a dust-free production device for masterbatch and a process thereof.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A dust-free production device for masterbatch, comprising a crushing device, a batching device, an extruding device, a pelletizing device, a crystallization drying device, a dust removal device, a first iron chip removal device and a second iron chip removal device, wherein the crushing device, the batching device, the extruding device, the pelletizing device, the crystallization drying device and the dust removal device are arranged in sequence, the first iron chip removal device is arranged between the crushing device and the batching device, and the second iron chip removal device is arranged between the crystallization drying device and the dust removal device;
[0006] The first iron chip removal device includes a first hopper, a second hopper and a first dust removal mechanism, the first hopper is connected to the crushing device, the second hopper is connected to the batching device, the first dust removal mechanism is arranged between the first hopper and the second hopper, the first dust removal mechanism includes a plurality of first adsorption tubes, a plurality of first hopper holes are provided at the lower end of the first hopper, the first hopper holes correspond one-to-one to the upper ends of the first adsorption tubes, a plurality of second hopper holes are provided at the upper end of the second hopper, the second hopper holes correspond one-to-one to the lower ends of the first adsorption tubes, and a plurality of first electromagnets are sleeved on the first adsorption tubes.
[0007] Further, the first iron chip removal device includes a first collecting mechanism, which is arranged in the first hopper, and the first collecting mechanism includes a first collecting plate, which is arranged at the upper end of the second hopper through a bearing, and the first collecting plate is provided with a plurality of first through holes, and the first through holes correspond one-to-one with the second hopper holes, and a plurality of first collecting cavities are provided in the middle of the first collecting plate, and a plurality of second through holes are provided at the upper end of the first collecting plate, and the second through holes are connected with the first collecting cavities, and the second through holes correspond one-to-one with the second hopper holes.
[0008] Further, the first iron chip removal device includes a first discharge mechanism, which is arranged on the right side of the second hopper, and includes a first collecting box and a first vacuum pump. A first discharge pipe is provided at one end of the first collecting tray, and the first discharge pipe is connected to the first collecting chamber. A first limiting hole is provided at the right end of the second hopper, and the first discharge pipe matches the first limiting hole. The first discharge pipe is connected to one end of the first collecting box, and the other end of the first collecting box is connected to the first vacuum pump.
[0009] Further, the first iron chip removal device includes a first positioning mechanism, the first positioning mechanism is arranged at the right end of the second hopper, the first positioning mechanism includes a first mounting block and a second mounting block, the first mounting block is correspondingly arranged at the rear end of the first limiting hole, a first mounting groove is arranged at the front end of the first mounting block, a first spring is arranged in the first mounting groove, one end of the first spring is connected to the bottom of the first mounting groove, and the other end of the first spring is connected to the first discharge pipe, the second mounting block is correspondingly arranged at the front end of the first limiting hole, a second mounting groove is arranged at the rear end of the second mounting block, and a first plug is arranged at the front end of the first discharge pipe. The first plug column matches the second mounting groove, a first spring sheet is provided at the front end of the first plug column, first limiting grooves are provided at both ends of the second mounting groove, the first spring sheet corresponds to the first limiting groove one by one, a first guide hole is provided at the front end of the second mounting block, a first pressing rod is provided in the first guide hole, the first pressing rod matches the first spring sheet, a first pressing cap is provided at the end of the first pressing rod away from the second mounting block, a first limiting ring and a second limiting ring are provided on the first pressing rod, the first limiting ring corresponds to between the first spring sheet and the second mounting block, and the second limiting ring corresponds to between the second mounting block and the first pressing cap.
[0010] Further, the first iron chip removal device includes a first stirring mechanism, which is arranged in the first hopper, and the first stirring mechanism includes a first support frame, a first drive motor, a first rotating shaft and a first rotating block, the first support frame is arranged at the upper end of the first hopper, the first drive motor is arranged at the upper end of the first support frame, the first rotating shaft is arranged at the lower end of the first drive motor, the first rotating block is arranged at the lower end of the first hopper through a bearing, the upper end of the first rotating block is provided with a first conical connecting portion, the upper end of the first conical connecting portion is connected to the first rotating shaft, and a plurality of first stirring plates are provided on the first rotating disk.
[0011] Further, the second iron chip removal device includes a first screening mechanism and a second collecting mechanism, the first screening mechanism includes a first frame, a first screen and a first vibration motor, a plurality of first guide rods are provided at the lower end of the first screen, a plurality of second guide holes are provided at the upper end of the first frame, the first guide rods correspond to the second guide holes one by one, a second spring is sleeved on the first guide rod, the second spring corresponds to between the first frame and the first screen, and the first vibration motor is arranged at the lower end of the first screen;
[0012] The second collecting mechanism is arranged above the first screen, and the second collecting mechanism includes a second support frame, a first permanent magnet and a first baffle. The second support frame is arranged above the first frame, the first permanent magnet is arranged at the lower end of the second support frame, the first permanent magnet corresponds to the first screen, and the first baffle is arranged at the lower end of the first permanent magnet.
[0013] Further, the second iron chip removal device includes a second collecting mechanism, which includes a second driving motor, a third driving motor, a first cloth roller, a second cloth roller and a second collecting box, the first cloth roller is arranged at the left end of the second support frame, the second cloth roller is arranged at the right end of the second support frame, one end of the first cloth blocking is connected to the first cloth roller, and the other end of the first cloth blocking is connected to the second cloth roller, the second driving motor is arranged at the left end of the second support frame, a first sprocket is provided on the second driving motor, a second sprocket is provided on the first cloth roller, the first sprocket and the second sprocket are connected by a first chain, the third driving motor is arranged at the right end of the second support frame, a third sprocket is provided on the third driving motor, a third sprocket is provided on the second cloth roller, the third sprocket and the fourth sprocket are connected by a second chain, the second collecting box is arranged at the right lower end of the first permanent magnet, a first collecting port is provided at the upper end of the second collecting box, a first guide plate is provided at the left end of the first collecting port, a first pressing plate is provided at the right end of the first collecting port, a second discharge pipe is provided at the right end of the second collecting box, and the second discharge pipe is connected to the first collecting box.
[0014] A dust-free production process for masterbatch comprises the following steps:
[0015] Step S1: weighing a masterbatch according to parts by weight, crushing it through a crushing device, passing the crushed masterbatch through a first iron chip removal device to absorb iron chips, and then sending it to a batching device, and at the same time, weighing a colorant and an auxiliary agent according to parts by weight, and mixing and batching them through a batching device;
[0016] Step S2: putting the mixed ingredients obtained in step S1 into an extruder, performing an extrusion operation to form a masterbatch strip, cutting the masterbatch strip into masterbatches by a pelletizing device, and then entering a crystallization drying device for drying;
[0017] Step S3: The masterbatch obtained in step S2 is placed in a second iron chip removal device. After the second iron chip removal device absorbs the iron chips, the masterbatch is sent to a dust removal device to remove the surface dust of the masterbatch.
[0018] The present invention discloses a dust-free production device for masterbatches and a process thereof. Compared with the prior art, the beneficial effect lies in that a first iron chip removal device is arranged between the pulverizing device and the batching device, and a second iron chip removal device is arranged between the crystallization drying device and the dust removal device, that is, it is ensured that the iron chips generated in the pulverizing device are adsorbed by the first iron chip removal device, and the iron chips generated in the pelletizing device are adsorbed by the second iron chip removal device, thereby ensuring that no iron chips will appear in the production process of the masterbatch, which can effectively improve the production quality of the masterbatch, ensure the subsequent use of the masterbatch, and can play a certain protective role on the extrusion device, etc., and is safer and more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural frame of a preferred embodiment provided by the present invention.
[0020] Figure 2 It is a structural schematic diagram of the first iron chip removal device of the preferred embodiment provided by the present invention.
[0021] Figure 3 It is a schematic structural diagram of the first collecting tray of the preferred embodiment provided by the present invention.
[0022] Figure 4 It is a structural schematic diagram of the first positioning mechanism of the preferred embodiment provided by the present invention.
[0023] Figure 5 It is a structural schematic diagram of a part A of a preferred embodiment provided by the present invention.
[0024] Figure 6 It is a schematic structural diagram of a second iron chip removal device according to a preferred embodiment of the present invention.
[0025] Figure 7 It is a structural schematic diagram of part B of a preferred embodiment provided by the present invention.
[0026] The reference numerals include: 100, first iron chip removal device; 110, first hopper; 111, first support frame; 112, first drive motor; 113, first rotating shaft; 114, first rotating disk; 115, first conical connecting portion; 116, first stirring blade; 117, first hopper hole; 120, second hopper; 121, first limiting hole; 122, second hopper hole; 130, first adsorption tube; 131, first electromagnet; 140 , first collecting plate; 141, first through hole; 142, second through hole; 143, first discharge pipe; 144, first plug column; 145, first spring; 146, first collecting chamber; 150, first mounting block; 151, first mounting groove; 152, first spring; 160, second mounting block; 161, second mounting groove; 162, first limiting groove; 163, first guide hole; 170, first pressing rod; 171, first limiting ring; 1 72, second limit ring; 173, first pressing cap; 200, second iron chip removal device; 210, first frame; 211, second guide hole; 220, second support frame; 230, first screen; 231, first guide rod; 232, second spring; 240, first vibration motor; 250, first permanent magnet; 260, first cloth stop; 261, first cloth roller; 262, second cloth roller; 270, second drive motor; 271, first A sprocket; 272, a second sprocket; 273, a first chain; 280, a third drive motor; 281, a third sprocket; 282, a fourth sprocket; 283, a second chain; 290, a second collecting box; 291, a guide plate; 292, a first pressure plate; 293, a second discharge pipe; 310, a crushing device; 320, a batching device; 330, an extrusion device; 340, a pelletizing device; 350, a crystallization and drying device; 360, a dust removal device. DETAILED DESCRIPTION
[0027] The present invention discloses a dust-free production device for masterbatch and a process thereof. The specific implementation manner of the present invention is further described below in conjunction with a preferred embodiment.
[0028] See attached figure Figure 1-7 , Figure 1 It is a structural frame of a preferred embodiment provided by the present invention, Figure 2 1 is a schematic structural diagram of a first iron chip removal device 100 according to a preferred embodiment of the present invention. Figure 3 is a schematic structural diagram of a first collecting tray 140 of a preferred embodiment provided by the present invention, Figure 4 is a structural schematic diagram of a first positioning mechanism of a preferred embodiment provided by the present invention, Figure 5 is a structural schematic diagram of a part A of a preferred embodiment provided by the present invention, Figure 6 2 is a schematic structural diagram of a second iron chip removal device 200 according to a preferred embodiment of the present invention. Figure 7It is a structural schematic diagram of part B of a preferred embodiment provided by the present invention.
[0029] Preferred embodiments.
[0030] The present embodiment provides a dust-free production device for masterbatch, including a crushing device 310, a batching device 320, an extruder 330, a pelletizer 340, a crystallization drying device 350, a dust removal device 360, a first iron chip removal device 100 and a second iron chip removal device 200, wherein the crushing device 310, the batching device 320, the extruder 330, the pelletizer 340, the crystallization drying device 350 and the dust removal device 360 are arranged in sequence, wherein the first iron chip removal device 100 is arranged between the crushing device 310 and the batching device 320, and the second iron chip removal device 200 is arranged between the crystallization drying device 350 and the dust removal device 360;
[0031] The first iron chip removal device 100 includes a first hopper 110, a second hopper 120 and a first dust removal mechanism, the first hopper 110 is connected to the crushing device 310, the second hopper 120 is connected to the batching device 320, the first dust removal mechanism is arranged between the first hopper 110 and the second hopper 120, the first dust removal mechanism includes a plurality of first adsorption tubes 130, the lower end of the first hopper 110 is provided with a plurality of first hopper holes 117, the first hopper holes 117 correspond one-to-one with the upper ends of the first adsorption tubes 130, the upper end of the second hopper 120 is provided with a plurality of second hopper holes 122, the second hopper holes 122 correspond one-to-one with the lower ends of the first adsorption tubes 130, and the first adsorption tubes 130 are sleeved with a plurality of first electromagnets 131.
[0032] Further, the first iron chip removal device 100 includes a first collecting mechanism, which is arranged in the first hopper 110, and the first collecting mechanism includes a first collecting plate 140, which is arranged at the upper end of the second hopper 120 through a bearing, and the first collecting plate 140 is provided with a plurality of first through holes 141, and the first through holes 141 correspond one-to-one with the second hopper holes 122, and the middle part of the first collecting plate 140 is provided with a plurality of first collecting cavities 146, and the upper end of the first collecting plate 140 is provided with a plurality of second through holes 142, and the second through holes 142 are connected with the first collecting cavities 146, and the second through holes 142 correspond one-to-one with the second hopper holes 122.
[0033] Furthermore, the first iron chip removal device 100 includes a first discharge mechanism, which is arranged on the right side of the second hopper 120. The first discharge mechanism includes a first collecting box and a first vacuum pump. A first discharge pipe 143 is provided at one end of the first collecting tray 140, and the first discharge pipe 143 is connected to the first collecting chamber 146. A first limiting hole 121 is provided at the right end of the second hopper 120, and the first discharge pipe 143 matches the first limiting hole 121. The first discharge pipe 143 is connected to one end of the first collecting box, and the other end of the first collecting box is connected to the first vacuum pump.
[0034] Further, the first chip removal device 100 includes a first positioning mechanism, which is arranged at the right end of the second hopper 120. The first positioning mechanism includes a first mounting block 150 and a second mounting block 160. The first mounting block 150 is correspondingly arranged at the rear end of the first limiting hole 121. A first mounting groove 151 is provided at the front end of the first mounting block 150. A first spring 152 is provided in the first mounting groove 151. One end of the first spring 152 is connected to the bottom of the first mounting groove 151. The other end of the first spring 152 is connected to the first discharge pipe 143. The second mounting block 160 is correspondingly arranged at the front end of the first limiting hole 121. A second mounting groove 161 is provided at the rear end of the second mounting block 160. A first plug post 144 is provided at the front end of the first discharge pipe 143. Matching the second mounting groove 161, a first spring piece 145 is provided at the front end of the first plug column 144, and first limiting grooves 162 are provided at both ends of the second mounting groove 161. The first spring piece 145 corresponds to the first limiting groove 162 one by one. A first guide hole 163 is provided at the front end of the second mounting block 160, and a first pressing rod 170 is provided in the first guide hole 163. The first pressing rod 170 matches the first spring piece 145, and a first pressing cap 173 is provided at the end of the first pressing rod 170 away from the second mounting block 160. A first limiting ring 171 and a second limiting ring 172 are provided on the first pressing rod 170. The first limiting ring 171 corresponds to between the first spring piece 145 and the second mounting block 160, and the second limiting ring 172 corresponds to between the second mounting block 160 and the first pressing cap 173.
[0035] Furthermore, the first iron chip removal device 100 includes a first stirring mechanism, which is arranged in the first hopper 110. The first stirring mechanism includes a first support frame 111, a first drive motor 112, a first rotating shaft 113 and a first rotating block. The first support frame 111 is arranged at the upper end of the first hopper 110, the first drive motor 112 is arranged at the upper end of the first support frame 111, the first rotating shaft 113 is arranged at the lower end of the first drive motor 112, the first rotating block is arranged at the lower end of the first hopper 110 through a bearing, the upper end of the first rotating block is provided with a first conical connecting portion 115, the upper end of the first conical connecting portion 115 is connected to the first rotating shaft 113, and the first rotating disk 114 is provided with a plurality of first stirring blades 116.
[0036] Further, the second iron chip removal device 200 includes a first screening mechanism and a second collecting mechanism, the first screening mechanism includes a first frame 210, a first screen 230 and a first vibration motor 240, a plurality of first guide rods 231 are provided at the lower end of the first screen 230, a plurality of second guide holes 211 are provided at the upper end of the first frame 210, the first guide rods 231 correspond to the second guide holes 211 one by one, a second spring 232 is sleeved on the first guide rod 231, the second spring 232 corresponds to between the first frame 210 and the first screen 230, and the first vibration motor 240 is arranged at the lower end of the first screen 230;
[0037] The second collecting mechanism is arranged above the first screen 230, and the second collecting mechanism includes a second support frame 220, a first permanent magnet and a first blocking cloth 260. The second support frame 220 is arranged above the first frame 210, the first permanent magnet is arranged at the lower end of the second support frame 220, the first permanent magnet 250 corresponds to the first screen 230, and the first blocking cloth 260 is arranged at the lower end of the first permanent magnet 250.
[0038] Further, the second iron chip removal device 200 includes a second collecting mechanism, and the second collecting mechanism includes a second driving motor 270, a third driving motor 280, a first cloth roller 261, a second cloth roller 262, and a second collecting box 290, the first cloth roller 261 is arranged at the left end of the second support frame 220, the second cloth roller 262 is arranged at the right end of the second support frame 220, one end of the first cloth stop 260 is connected to the first cloth roller 261, and the other end of the first cloth stop 260 is connected to the second cloth roller 262, the second driving motor 270 is arranged at the left end of the second support frame 220, the second driving motor 270 is provided with a first sprocket 271, the first cloth roller 261 is provided with a second sprocket 272, the first chain The wheel 271 and the second sprocket 272 are connected by a first chain 273, the third drive motor 280 is arranged at the right end of the second support frame 220, the third drive motor 280 is provided with a third sprocket 281, the second cloth roller 262 is provided with a third sprocket 281, the third sprocket 281 and the fourth sprocket 282 are connected by a second chain 283, the second collecting box 290 is arranged at the lower right end of the first permanent magnet 250, the upper end of the second collecting box 290 is provided with a first collecting port, the left end of the first collecting port is provided with a first guide plate, the right end of the first collecting port is provided with a first pressing plate 292, the right end of the second collecting box 290 is provided with a second discharge pipe 293, and the second discharge pipe 293 is connected to the first collecting box.
[0039] A dust-free production process for masterbatch comprises the following steps:
[0040] Step S1: weighing the masterbatch according to parts by weight, crushing it through the crushing device 310, passing the crushed masterbatch through the first iron chip removal device 100 to absorb iron chips, and then sending it to the batching device 320. At the same time, weighing the colorant and the auxiliary agent according to parts by weight, and mixing and batching them through the batching device 320;
[0041] Step S2: putting the mixed ingredients obtained in step S1 into the extrusion device 330, performing an extrusion operation to form a masterbatch strip, cutting the masterbatch strip into masterbatch by the pelletizing device 340, and then entering the crystallization drying device 350 for drying;
[0042] Step S3: The masterbatch obtained in step S2 is placed in the second iron chip removal device 200. After the second iron chip removal device 200 absorbs the iron chips, the masterbatch is sent to the dust removal device 360 to remove the surface dust of the masterbatch.
[0043] Working principle: The crushing device 310, the batching device 320, the extrusion device 330, the pelletizing device 340, the crystallization drying device 350, and the dust removal device 360 of the present application are all devices used for conventional masterbatches, and the conventional ones in the prior art can be used. After the crushing device 310 crushes the masterbatch, there may be iron filings in the powder, so the iron filings are first removed by the first iron filing removal device 100. The crushed powder is poured into the first hopper 110, and the first driving motor 112 drives the first rotating shaft 113 to rotate, that is, drives the first rotating disk 114 to rotate, so that the first stirring blade 116 stirs the powder to prevent the masterbatch powder from getting stuck and not falling from the first adsorption tube 130 to the second hopper 120. When the masterbatch powder falls, the first electromagnet 131 is energized to adsorb the iron filings in the masterbatch powder. The masterbatch powder processed by the first iron chip removal device 100 is mixed with colorants and additives and enters the batching device 320 for batching, and then is sent to the extrusion device 330 for extrusion molding to obtain masterbatch strips. The pelletizing device 340 pelletizes the masterbatch strips into masterbatches, and then enters the crystallization drying device 350 for drying. The masterbatch is then placed in the second iron chip removal device 200, and the iron chips are adsorbed by the second iron chip removal device 200. That is, the masterbatch is placed on the first screen 230, and the first vibration motor 240 is operated to make the masterbatch continuously vibrate and move to the right, and the first permanent magnet 250 adsorbs the vibrated iron chips in the masterbatch until the masterbatch is completely processed. The masterbatch is placed in the dust removal device 360 for dust removal and then packaged.
[0044] Finally, the first collecting plate 140 is rotated so that the second hopper hole 122 is aligned with the first through hole 141 and the second through hole 142, and then the first electromagnet 131 is controlled to be powered off, so that the iron filings adsorbed on the first adsorption tube 130 fall off and enter the first collecting chamber 146 through the second through hole 142. At the same time, the first cloth roller 261 and the second cloth roller 262 are driven to rotate by the second driving motor 270 and the third driving motor 280, that is, the first cloth 260 is rolled up to the right, and the iron filings on the first cloth 260 enter the second collecting box 290 through the pressure and friction between the first cloth 260 and the first pressing plate 292. Then, the first vacuum pump is started, and negative pressure is formed in the first collecting box, so that the iron filings in the first collecting chamber 146 and the second collecting box 290 are adsorbed into the first collecting box.
[0045] In addition, under normal circumstances, the first discharge pipe 143 is pulled by the first spring 152 to the front end of the first mounting block 150, that is, the second hopper hole 122 is aligned with the first through hole 141, ensuring that the masterbatch powder enters the second hopper 120 from the first hopper 110. When the first discharge pipe 143 is rotated, the first plug post 144 is inserted into the second mounting groove 161, and the first spring sheet 145 is extended to the first limiting groove 162 at both ends by its own elastic force, playing the role of limiting the first plug post 144. In addition, by pressing the first pressing rod 170, the first spring sheet 145 can be pressed against the first plug post 144, so that the first spring sheet 145 can be moved out of the second mounting groove 161. Among them, the first limiting ring 171 and the second limiting ring 172 can limit the movement of the first pressing rod 170 and ensure that the first pressing rod 170 will not fall out of the first guide hole 163.
[0046] Similarly, under normal circumstances, the first cloth roller 261 wraps around excess first cloth 260. When processing iron filings on the first cloth 260, the first cloth 260 is wrapped around the first cloth roller 261. After the processing is completed, the excess first cloth 260 is wrapped around the first cloth roller 261, thereby eliminating the need to replace the first cloth 260 and allowing it to be used repeatedly.
[0047] It is worth mentioning that the technical features of the crushing device 310, the batching device 320, the extrusion device 330, the pelletizing device 340, the crystallization and drying device 350, the dust removal device 360 involved in the patent application of the present invention should be regarded as the prior art. The specific structure, working principle and possible control method and spatial arrangement method of these technical features can be selected according to the conventional selection in the field, and should not be regarded as the inventive point of the patent of the present invention. The patent of the present invention will not be further elaborated.
[0048] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust-free production device for masterbatch, characterized in that: The invention comprises a crushing device (310), a batching device (320), an extruding device (330), a pelletizing device (340), a crystallization drying device (350), a dust removal device (360), a first iron chip removal device (100) and a second iron chip removal device (200), wherein the crushing device (310), the batching device (320), the extruding device (330), the pelletizing device (340), the crystallization drying device (350) and the dust removal device (360) are arranged in sequence, wherein the first iron chip removal device (100) is arranged between the crushing device (310) and the batching device (320), and the second iron chip removal device (200) is arranged between the crystallization drying device (350) and the dust removal device (360); The first iron chip removal device (100) includes a first hopper (110), a second hopper (120) and a first dust removal mechanism, wherein the first hopper (110) is connected to the crushing device (310), and the second hopper (120) is connected to the batching device (320). The first dust removal mechanism is arranged between the first hopper (110) and the second hopper (120). The first dust removal mechanism includes a plurality of first adsorption tubes (130). The lower end of the first hopper (110) is provided with a plurality of first hopper holes (117), and the first hopper holes (117) correspond one-to-one to the upper ends of the first adsorption tubes (130). The upper end of the second hopper (120) is provided with a plurality of second hopper holes (122), and the second hopper holes (122) correspond one-to-one to the lower ends of the first adsorption tubes (130). The first adsorption tubes (130) are sleeved with a plurality of first electromagnets (131).
2. The dust-free production device for masterbatch according to claim 1 is characterized in that: The first iron chip removal device (100) includes a first collecting mechanism, which is arranged in the first hopper (110). The first collecting mechanism includes a first collecting plate (140), which is arranged at the upper end of the second hopper (120) through a bearing. The first collecting plate (140) is provided with a plurality of first through holes (141), and the first through holes (141) correspond one-to-one with the second hopper holes (122). The middle part of the first collecting plate (140) is provided with a plurality of first collecting cavities (146), and the upper end of the first collecting plate (140) is provided with a plurality of second through holes (142), and the second through holes (142) are connected to the first collecting cavities (146), and the second through holes (142) correspond one-to-one with the second hopper holes (122).
3. The dust-free production device for masterbatch according to claim 2 is characterized in that: The first iron chip removal device (100) includes a first discharge mechanism, which is arranged on the right side of the second hopper (120). The first discharge mechanism includes a first collecting box and a first vacuum pump. A first discharge pipe (143) is provided at one end of the first collecting plate (140), and the first discharge pipe (143) is connected to the first collecting chamber (146). A first limiting hole (121) is provided at the right end of the second hopper (120), and the first discharge pipe (143) matches the first limiting hole (121). The first discharge pipe (143) is connected to one end of the first collecting box, and the other end of the first collecting box is connected to the first vacuum pump.
4. The dust-free production device for masterbatch according to claim 3 is characterized in that: The first chip removing device (100) comprises a first positioning mechanism, which is arranged at the right end of the second hopper (120). The first positioning mechanism comprises a first mounting block (150) and a second mounting block (160). The first mounting block (150) is arranged correspondingly at the rear end of the first limiting hole (121). A first mounting groove (151) is arranged at the front end of the first mounting block (150). A first spring (152) is arranged in the first mounting groove (151). One end of the first spring (152) is connected to the bottom of the first mounting groove (151). The other end of the first spring (152) is connected to the first discharge pipe (143). The second mounting block (160) is arranged correspondingly at the front end of the first limiting hole (121). A second mounting groove (161) is arranged at the rear end of the second mounting block (160). A first plug post (144) is arranged at the front end of the first discharge pipe (143). The first plug post (144) is connected to the second mounting groove (161). The first mounting block (160) is provided with a first spring sheet (145) at the front end of the first plug column (144), first limiting grooves (162) are provided at both ends of the second mounting groove (161), the first spring sheet (145) corresponds to the first limiting groove (162) one by one, the first mounting block (160) is provided with a first guide hole (163) at the front end, a first pressing rod (170) is provided in the first guide hole (163), the first pressing rod (170) and the first spring sheet (145) are connected to each other. 5), a first pressing cap (173) is provided at one end of the first pressing rod (170) away from the second mounting block (160), a first limiting ring (171) and a second limiting ring (172) are provided on the first pressing rod (170), the first limiting ring (171) corresponds to between the first spring sheet (145) and the second mounting block (160), and the second limiting ring (172) corresponds to between the second mounting block (160) and the first pressing cap (173).
5. The dust-free production device for masterbatch according to claim 4 is characterized in that: The first iron chip removal device (100) comprises a first stirring mechanism, which is arranged in the first hopper (110). The first stirring mechanism comprises a first support frame (111), a first drive motor (112), a first rotating shaft (113) and a first rotating block. The first support frame (111) is arranged at the upper end of the first hopper (110), the first drive motor (112) is arranged at the upper end of the first support frame (111), the first rotating shaft (113) is arranged at the lower end of the first drive motor (112), the first rotating block is arranged at the lower end of the first hopper (110) through a bearing, the upper end of the first rotating block is provided with a first conical connecting portion (115), the upper end of the first conical connecting portion (115) is connected to the first rotating shaft (113), and the first rotating disk (114) is provided with a plurality of first stirring blades (116).
6. The dust-free production device for masterbatch according to claim 5 is characterized in that: The second iron chip removing device (200) comprises a first screening mechanism and a second collecting mechanism, the first screening mechanism comprises a first frame (210), a first screen (230) and a first vibration motor (240), a plurality of first guide rods (231) are provided at the lower end of the first screen (230), a plurality of second guide holes (211) are provided at the upper end of the first frame (210), the first guide rods (231) correspond to the second guide holes (211) one by one, a second spring (232) is sleeved on the first guide rod (231), the second spring (232) corresponds to between the first frame (210) and the first screen (230), and the first vibration motor (240) is arranged at the lower end of the first screen (230); The second collecting mechanism is arranged above the first sieve (230), and comprises a second support frame (220), a first permanent magnet and a first blocking cloth (260); the second support frame (220) is arranged above the first frame (210), the first permanent magnet is arranged at the lower end of the second support frame (220), the first permanent magnet (250) corresponds to the first sieve (230), and the first blocking cloth (260) is arranged at the lower end of the first permanent magnet (250).
7. The dust-free production device for masterbatch according to claim 6 is characterized in that: The second iron chip removal device (200) comprises a second collecting mechanism, which comprises a second driving motor (270), a third driving motor (280), a first cloth roller (261), a second cloth roller (262) and a second collecting box (290), wherein the first cloth roller (261) is arranged at the left end of the second support frame (220), and the second cloth roller (262) is arranged at the right end of the second support frame (220), one end of the first cloth blocking cloth (260) is connected to the first cloth roller (261), and the other end of the first cloth blocking cloth (260) is connected to the second cloth roller (262), the second driving motor (270) is arranged at the left end of the second support frame (220), the second driving motor (270) is provided with a first sprocket (271), the first cloth roller (261) is provided with a second sprocket (272), the first sprocket ( The first cloth roller (262) is provided with a third sprocket (281); the second cloth roller (262) is provided with a third sprocket (281); the third sprocket (281) and the fourth sprocket (282) are connected by a second chain (283); the second collecting box (290) is provided at the lower right end of the first permanent magnet (250); the upper end of the second collecting box (290) is provided with a first collecting port; the left end of the first collecting port is provided with a first guide plate; the right end of the first collecting port is provided with a first pressing plate (292); the right end of the second collecting box (290) is provided with a second discharge pipe (293); the second discharge pipe (293) is connected to the first collecting box.
8. A dust-free production process for masterbatch, implemented according to the dust-free production device for masterbatch according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step S1: weighing a masterbatch according to parts by weight, crushing it through a crushing device (310), passing the crushed masterbatch through a first iron chip removal device (100) to absorb iron chips, and then sending it to a batching device (320); at the same time, weighing a colorant and an auxiliary agent according to parts by weight, and mixing and batching them through the batching device (320); Step S2: putting the mixed ingredients obtained in step S1 into an extrusion device (330) to perform an extrusion operation to form a masterbatch strip, cutting the masterbatch strip into masterbatches through a pelletizing device (340), and then entering a crystallization drying device (350) for drying; Step S3: The masterbatch obtained in step S2 is placed in a second iron chip removal device (200). After the second iron chip removal device (200) adsorbs the iron chips, the masterbatch is sent to a dust removal device (360) to remove dust on the surface of the masterbatch.