Automatic film pasting device for four side faces of storage battery
By designing the automatic film sticking device on the four sides of the battery, using the linear drive device and the pushing module to automate the film bonding, the problems of uneven film layer bonding and low production efficiency caused by manual operation in the prior art are solved, and an efficient and uniform battery coating process is achieved.
Patent Information
- Application Number
- CN202510243024.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-03-03
AI Technical Summary
The existing battery coating process mainly relies on manual or semi-manual operations, resulting in uneven film bonding, prone to bubbles or wrinkles, low production efficiency and poor consistency, making it difficult to meet the needs of large-scale production.
An automated film sticking device on four sides of the battery is designed, and the linear drive device is used to drive the battery to move, and the film moves and is attached to the three sides of the battery. The first pushing component and the second pushing component are responsible for attaching the free end of the film and the slit free end on the remaining side of the battery to realize the coating operation around the battery.
The surrounding coating operation of the battery without manual participation is achieved, efficiency and coating quality is improved, the film layer is not well-balanced and bubbles or wrinkles are avoided, and the needs of large-scale production are met.
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Figure CN119796586A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery packaging, and in particular to an automatic film pasting device for four sides of a battery. Background Art
[0002] The main purpose of the film around the battery is to ensure the safety of the battery during transportation, storage and use through insulation protection. The film usually uses a single-sided sticky insulating material (such as PET blue film), which can effectively prevent scratches on the battery surface, leakage and electrolyte contamination. In addition, the film can also play a role in waterproofing and dustproofing, reducing the impact of the external environment on battery performance, and at the same time meet the requirements for creepage distance during battery cell assembly (that is, the conductor edge spacing must match the voltage level to avoid insulation failure due to excessive voltage). This process can also avoid potential risks such as deformation of the battery shell and abnormal opening of the explosion-proof valve, ensure the integrity of the appearance and clear QR code identification, and provide convenience for subsequent inspection and maintenance.
[0003] Battery film operations are generally carried out manually or semi-manually, usually requiring the single-sided sticky insulating film to be stretched manually and adhered to the battery surface, covering the bottom and sides in a U-shaped or four-sided wrapping manner, and using rollers or guide ramps to complete the folding process to avoid wrinkles. Finally, the excess film layer is cut off and the appearance integrity and insulation performance are checked. This method is prone to uneven film lamination, bubbles or wrinkles during operation, and has low production efficiency and poor consistency, making it difficult to meet the needs of large-scale production. Summary of the invention
[0004] The main purpose of the present invention is to provide an automatic film laminating device for the four sides of a battery. The linear drive device can drive the battery to move through a displacement component, and use the movement of the battery to drive the film to move, so that the film is located on three sides of the battery, and the first pushing component and the second pushing component can fit the initial free end of the film and the free end after cutting on the remaining side of the battery to achieve film laminating operations around the battery without manual participation, thereby improving efficiency.
[0005] To achieve the above object, the technical solution adopted by the present invention is: An automatic film-sticking device for the four sides of a battery comprises a first plate body and a second plate body arranged opposite to each other, wherein the first plate body and the second plate body are provided with guide grooves, and a first pushing component and a second pushing component are fixed on both sides of the second plate body, and the first pushing component and the second pushing component are provided with a laminating component for attaching the film to the side wall of the battery, and also include a pulling component for pulling the film, a linear drive device is provided above the first plate body and the second plate body, and a displacement component for driving the battery to move is provided at the driving end of the linear drive device.
[0006] Furthermore, the pulling assembly includes a first cylinder and a second cylinder, a clamping cylinder is fixed on the output shaft of the first cylinder, clamping plates for clamping the film are fixed on two clamping ends of the clamping cylinder, and the output shaft of the second cylinder is connected to the first cylinder to drive the first cylinder to move horizontally.
[0007] Furthermore, a gap is left between the first plate body and the second plate body, and the clamping cylinder is located in the gap.
[0008] Furthermore, the first pushing assembly and the second pushing assembly both include a third cylinder, a push plate is fixed on the output shaft of the third cylinder, and a cutter is installed on the push plate of the second pushing assembly.
[0009] Furthermore, the fitting assembly includes a fixed plate fixed to one side of the push plate, at least two groups of positioning rods are slidably inserted on the fixed plate, a pressure plate is fixed to one end of the positioning rod, and a spring is provided between the pressure plate and the fixed plate.
[0010] Furthermore, the displacement assembly includes a fourth cylinder fixed on the driving end of the linear drive device, and the bottom output shaft of the fourth cylinder is connected to an L-shaped plate.
[0011] Furthermore, a rotating cylinder is fixed on the L-shaped plate, and the rotating end of the rotating cylinder is connected to two rotating rods, and the distance between the two rotating rods is greater than the width of the battery.
[0012] Furthermore, it also includes a material unwinding component for unwinding the film roll.
[0013] Furthermore, the discharge assembly includes a supporting plate, a servo motor is installed on the top of the supporting plate, the output shaft on the top of the servo motor passes through the supporting plate and is connected to a turntable, a positioning shaft is fixed at the center position of the top of the turntable, and a first shaft and a second shaft are also arranged on the top of the supporting plate.
[0014] Furthermore, a baffle is installed on one side of the top of the first plate body, and a pushing mechanism is installed on the side of the top of the first plate body opposite to the baffle, the pushing mechanism includes a fifth cylinder, and a pushing plate is fixed to an output shaft on one side of the fifth cylinder.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The linear drive device of the present invention can drive the battery to move through the displacement component, and use the movement of the battery to drive the film to move, so that the film is located on three sides of the battery, and the first pushing component and the second pushing component can fit the initial free end of the film and the free end after cutting to the remaining side of the battery to achieve the coating operation around the battery without manual participation, thereby improving efficiency and coating quality.
[0016] The pulling assembly of the present invention can clamp the free end of the film and unfold the film out of the gap, so that the film is located on three side surfaces of the battery during the movement of the battery.
[0017] The first cylinder of the present invention can drive the clamping cylinder to perform lifting operations, so that the clamping cylinder and the clamping plate can pass through the bottom of the first plate body when clamping the free end of the slit film, and then rise and reset, avoiding interference with other structures when the pulling component is displaced.
[0018] After the pressing plate of the present invention contacts the side of the battery, the pressing plate can make the film on the side of the battery close to the side of the battery, so that the film fits flat and avoids bubbles or wrinkles. As the push plate continues to move, the spring will be forced to retract, thereby allowing the pressing plate to continue to move while fitting one side of the battery. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram from a first perspective of an automatic film-sticking device for four sides of a battery according to the present invention.
[0020] Figure 2 This is a schematic diagram from a second viewing angle of a device for automatically laminating the four sides of a battery according to the present invention.
[0021] Figure 3 The present invention is a schematic diagram of the structure of a pulling component of an automatic film laminating device for four sides of a battery.
[0022] Figure 4 This is a schematic structural diagram of a second pushing component of an automatic film laminating device for four sides of a battery according to the present invention.
[0023] Figure 5 The present invention is a schematic diagram of the structure of the laminating components of an automatic film laminating device for four sides of a battery.
[0024] Figure 6 The present invention is a schematic diagram of the connection between a displacement assembly and a linear drive device of an automatic film laminating device for four sides of a battery.
[0025] Figure 7 The present invention is a schematic diagram of the structure of a discharge assembly of an automatic film laminating device for four sides of a battery.
[0026] Figure 8 This is a schematic diagram of a first working condition of a battery coating of an automatic film laminating device for four sides of a battery according to the present invention.
[0027] Fig. 9 This is a schematic diagram of the second working condition of the battery coating of the automatic film pasting device on the four sides of the battery according to the present invention.
[0028] In the figure: 1, first plate; 2, second plate; 3, pulling assembly; 301, second cylinder; 302, first cylinder; 303, clamping cylinder; 304, clamping plate; 4, pushing mechanism; 401, fifth cylinder; 402, pushing plate; 5, unloading assembly; 501, first shaft; 502, second shaft; 503, positioning shaft; 504, servo motor; 505, bearing plate; 506, turntable; 6, positioning Shifting assembly; 602, fourth cylinder; 603, L-shaped plate; 605, rotating cylinder; 606, rotating rod; 7, first pushing assembly; 8, second pushing assembly; 801, third cylinder; 802, pushing plate; 9, fitting assembly; 901, fixing plate; 902, positioning rod; 903, spring; 904, pressing plate; 10, guide groove; 11, gap; 12, cutter; 13, linear drive device; 14, baffle. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0030] like Figure 1-7 As shown, an automatic film-sticking device for four sides of a battery comprises a first plate body 1 and a second plate body 2 arranged opposite to each other, the first plate body 1 and the second plate body 2 are located at the same height, guide grooves 10 are provided on the first plate body 1 and the second plate body 2, the guide grooves 10 of the first plate body 1 and the second plate body 2 match, so that the battery can be moved from the first plate body 1 to the second plate body 2 through the guide grooves 10, a first pushing component 7 and a second pushing component 8 are fixed on both sides of the second plate body 2, a fitting component 9 for attaching the film to the side wall of the battery is arranged on the first pushing component 7 and the second pushing component 8, and also comprises a pulling component 3 for pulling the film, a linear driving device 13 is arranged above the first plate body 1 and the second plate body 2, and a displacement component 6 for driving the battery to move is arranged at the driving end of the linear driving device 13.
[0031] In this embodiment, a feeding assembly 5 for unwinding the film roll is also included. The feeding assembly 5 can unwind the film roll, and the pulling assembly 3 can pull the free end of the film roll, so that the unwound film can be located on the path where the battery moves. When the battery is placed in the guide groove 10 on the first plate 1, the linear drive device 13 can drive the displacement assembly 6 to move, so that the battery moves on the second plate 2. In the first step, as shown in FIG. Figure 3 As shown, during this process, the battery will contact the unfolded film, and as the battery moves, the film can cover the three sides of the battery, and the length of the film on the opposite sides of the battery is greater than the length of the battery. In this state, the first pushing component 7 works, and the pulling component 3 no longer clamps the film, so that the first pushing component 7 fits the free end of the film to the remaining end of the battery. In the second step, as shown in FIG. Fig. 9 As shown, the pulling component 3 returns to the discharge component 5 again, and the pulling component 3 clamps the middle part of the unfolded film again. At this time, the second pushing component 8 cuts off the film between the battery and the pulling component 3, and fits the free end of the cut film to the side of the battery to complete the battery coating operation, and then the pulling component 3 pulls the clamped free end of the film back to the side of the first pushing component 7 to wait for subsequent coating operations.
[0032] Among them, Figure 1 As shown, the pulling assembly 3 includes a first cylinder 302 and a second cylinder 301, a clamping cylinder 303 is fixed on the output shaft of the first cylinder 302, and clamping plates 304 for clamping the film are fixed on the two clamping ends of the clamping cylinder 303, the output shaft of the second cylinder 301 is connected to the first cylinder 302 to drive the first cylinder 302 to move horizontally, a gap 11 is left between the first plate body 1 and the second plate body 2, and the clamping cylinder 303 is located in the gap 11, therefore, the first cylinder 302 can drive the clamping cylinder 303 to do lifting operations, so that the clamping cylinder 303 and the clamping plate 304 pass through the bottom of the first plate body 1 when pulling the film in the second step, and then rise and reset to realize the pulling operation of the film.
[0033] Among them, Figure 1 , Figure 3 and Figure 4 As shown, the first pushing assembly 7 and the second pushing assembly 8 are arranged opposite to each other, and are both located at the top of the first plate body 1 and close to the gap 11. The first pushing assembly 7 and the second pushing assembly 8 both include a third cylinder 801, and a push plate 802 is fixed on the output shaft of the third cylinder 801. The third cylinder 801 can drive the push plate 802 to move, so that the push plate 802 is used to adhere the film to the side of the battery, and the push plate 802 of the second pushing assembly 8 is equipped with a cutter 12. Therefore, when the push plate 802 of the second pushing assembly 8 moves, it can cut the film so that the cut film is adhered to the side of the battery.
[0034] Among them, Figure 3 and Figure 4 As shown, the laminating component 9 includes a fixing plate 901 fixed to one side of the push plate 802, and at least two groups of positioning rods 902 are slidably inserted on the fixing plate 901. A pressing plate 904 is fixed to one end of the positioning rod 902, and a spring 903 is provided and connected between the pressing plate 904 and the fixing plate 901. Under normal conditions, the spring 903 is in an initial state, and in the process of the push plate 802 moving to laminate the film onto the battery, the pressing plate 904 will contact the side of the battery. As the push plate 802 continues to move, the spring 903 will be forced to retract, thereby enabling the pressing plate 904 to continue to move while laminating one side of the battery. When the push plate 802 is reset, the pressing plate 904 is also reset under the action of the spring 903. The battery is located in the guide groove 10 and is limited by the guide groove 10 , so when the pressing plate 904 pushes the battery, the battery will not move laterally.
[0035] like Figure 5 As shown, the displacement assembly 6 includes a fourth cylinder 602 fixed on the driving end of the linear drive device 13. The linear drive device 13 is a linear motor. The bottom output shaft of the fourth cylinder 602 is connected to an L-shaped plate 603. The fourth cylinder 602 can drive the L-shaped plate 603 to descend, so that the vertical part of the L-shaped plate 603 contacts the end of the battery, and then when the linear drive device 13 drives the displacement assembly 6 to move, the battery will also move.
[0036] A rotating cylinder 605 is fixed on the L-shaped plate 603, and the rotating end of the rotating cylinder 605 is connected to two rotating rods 606. The distance between the two rotating rods 606 is greater than the width of the battery. Under normal circumstances, the two rotating rods 606 are in a horizontal state. When the L-shaped plate 603 drives the battery to move, Figure 8 As shown, the rotating cylinder 605 will drive the two rotating rods 606 to rotate and become vertical. At this time, the two rotating rods 606 will be located on both sides of the battery end respectively. Therefore, during the movement of the battery, the rotating rod 606 will contact the film, so that the film will not contact the battery during the movement of the battery. Furthermore, during the movement of the battery, the film can continue to be transmitted under force, ensuring that the length of the film transmission meets the requirements of the battery coating.
[0037] Among them, Figure 7 As shown, the discharge component 5 includes a carrier plate 505, a servo motor 504 is installed on the top of the carrier plate 505, the output shaft on the top of the servo motor 504 passes through the carrier plate 505 and is connected to a turntable 506, a positioning shaft 503 is fixed at the center position of the top of the turntable 506, and a first shaft 501 and a second shaft 502 are also provided on the top of the carrier plate 505. The film roll is sleeved on the positioning shaft 503, so that it is located on the top of the turntable 506, and its free end is limited by the second shaft 502 and the first shaft 501, and is finally pulled and clamped by the pulling component 3, so that the film is unfolded to above the gap 11. When the battery moves in the guide groove 10, the end of the battery will contact the unfolded film. As the battery continues to move, the servo motor 504 will drive the turntable 506 and the rotating shaft to rotate, thereby further unfolding the film, so that the unfolded length of the film follows the displacement length of the battery, so as to ensure that after the battery stops displacing, the unfolded film length can cover all around the battery.
[0038] like Figure 1As shown, a baffle 14 is installed on one side of the top of the first plate body 1, and a pushing mechanism 4 is installed on the side of the top of the first plate body 1 opposite to the baffle 14. The pushing mechanism 4 includes a fifth cylinder 401, and a pushing plate 402 is fixed to an output shaft on one side of the fifth cylinder 401. The baffle 14 is located on one side of the guide groove 10. When the battery is placed in the guide groove 10 on the first plate body 1, the fifth cylinder 401 drives the pushing plate 402 to move, so that the pushing plate 402 contacts the battery. After the battery is subjected to force, a certain displacement will occur, so that one side of the battery contacts the baffle 14. The baffle 14 is used as a positioning reference to ensure that the initial position of the battery meets the requirements.
[0039] Working principle, first, the film roll is placed on the positioning shaft 503 so that it is located on the top of the turntable 506, and its free end is limited by the second shaft 502 and the first shaft 501, and finally pulled and clamped by the pulling component 3, so that the film is unfolded to the top of the gap 11, and next, the linear drive device 13 works to drive the L-shaped plate 603 to move to one side of the battery. At this time, the fourth cylinder 602 drives the L-shaped plate 603 to descend, so that the vertical part of the L-shaped plate 603 contacts the end of the battery, and then when the linear drive device 13 drives the displacement component 6 to move, the battery will also move, and when the L-shaped plate 603 drives the battery to move, the rotating cylinder 605 will drive the two rotating rods 606 to rotate and become vertical. At this time, the two rotating rods 606 will be located on both sides of the battery respectively. Therefore, during the movement of the battery, the rotating rod 606 will contact the film , so that the film does not contact the battery during the movement of the battery, and then the film can continue to be transmitted during the movement of the battery, ensuring that the length of the film transmission meets the requirements of the battery coating, so that the film is located on three sides of the battery. In the next step, when the battery moves to the second plate 2, the first pushing component 7 works, and the pulling component 3 no longer clamps the film, so that the first pushing component 7 presses the free end of the film on the remaining side of the battery, and then the pulling component 3 returns to the discharge component 5 again, and the pulling component 3 clamps the middle part of the unfolded film again. At this time, the second pushing component 8 cuts off the film between the battery and the pulling component 3, and fits the free end of the cut film to the side of the battery to complete the battery coating operation, and then the pulling component 3 clamps the free end of the film and returns to one side of the first pushing component 7, waiting for subsequent coating operations.
[0040] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic film laminating device for four sides of a battery, comprising a first plate (1) and a second plate (2) arranged opposite to each other, wherein the first plate (1) and the second plate (2) are provided with guide grooves (10), and characterized in that: A first pushing assembly (7) and a second pushing assembly (8) are fixed to both sides of the second plate body (2); the first pushing assembly (7) and the second pushing assembly (8) are provided with a laminating assembly (9) for attaching the film to the side wall of the battery, and also include a pulling assembly (3) for pulling the film; a linear drive device (13) is provided above the first plate body (1) and the second plate body (2); a driving end of the linear drive device (13) is provided with a displacement assembly (6) for driving the battery to move.
2. The automatic film pasting device for four sides of a battery according to claim 1, characterized in that: The pulling assembly (3) comprises a first cylinder (302) and a second cylinder (301); a clamping cylinder (303) is fixed on the output shaft of the first cylinder (302); clamping plates (304) for clamping the film are fixed on two clamping ends of the clamping cylinder (303); and the output shaft of the second cylinder (301) is connected to the first cylinder (302) to drive the first cylinder (302) to move horizontally.
3. The automatic film pasting device for four sides of a battery according to claim 2 is characterized in that: A gap (11) is left between the first plate body (1) and the second plate body (2), and the clamping cylinder (303) is located in the gap (11).
4. The automatic film pasting device for four sides of a battery according to claim 1 is characterized in that: The first pushing assembly (7) and the second pushing assembly (8) both comprise a third cylinder (801), a push plate (802) being fixed on an output shaft of the third cylinder (801), and a cutter (12) being mounted on the push plate (802) of the second pushing assembly (8).
5. The automatic film pasting device for four sides of a battery according to claim 4 is characterized in that: The fitting assembly (9) comprises a fixed plate (901) fixed to one side of the push plate (802), at least two groups of positioning rods (902) are slidably inserted on the fixed plate (901), a pressing plate (904) is fixed to one end of the positioning rod (902), and a spring (903) is provided between the pressing plate (904) and the fixed plate (901) for connection.
6. The automatic film pasting device for four sides of a battery according to claim 1 is characterized in that: The displacement assembly (6) comprises a fourth cylinder (602) fixed on the driving end of the linear drive device (13), and the bottom output shaft of the fourth cylinder (602) is connected to an L-shaped plate (603).
7. The automatic film pasting device for four sides of a battery according to claim 6 is characterized in that: A rotating cylinder (605) is fixed on the L-shaped plate (603), and the rotating end of the rotating cylinder (605) is connected to two rotating rods (606), and the distance between the two rotating rods (606) is greater than the width of the battery.
8. The automatic film pasting device for four sides of a battery according to claim 7, characterized in that: It also includes a material unwinding component (5) for unwinding the film roll.
9. The automatic film pasting device for four sides of a battery according to claim 7, characterized in that: The material discharging assembly (5) comprises a supporting plate (505), a servo motor (504) is mounted on the top of the supporting plate (505), an output shaft on the top of the servo motor (504) passes through the supporting plate (505) and is connected to a rotating disk (506), a positioning shaft (503) is fixed at the center of the top of the rotating disk (506), and a first shaft body (501) and a second shaft body (502) are also arranged on the top of the supporting plate (505).
10. The automatic film pasting device for four sides of a battery according to claim 1, characterized in that: A baffle plate (14) is installed on one side of the top of the first plate body (1), and a pushing mechanism (4) is installed on the side of the top of the first plate body (1) opposite to the baffle plate (14), wherein the pushing mechanism (4) comprises a fifth cylinder (401), and a pushing plate (402) is fixed to an output shaft on one side of the fifth cylinder (401).
Citation Information
Patent Citations
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