Automatic electrolytic copper feeding device
By designing a stabilization device on the electrolytic copper loader, including a rotating shaft, a stabilizing plate, a servo motor, a rotating plate and a torsion spring, the problem that the suction cup is difficult to stably adsorption when dealing with uneven copper plates in the traditional loader is solved, and the stable transportation and loading of the copper plate is achieved, and the use effect of the loader is improved.
Patent Information
- Application Number
- CN202411995070.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-11
AI Technical Summary
When traditional electrolytic copper loading machines deal with uneven copper plates covered with impurities, it is difficult for suction cups to absorb stably, causing the copper plates to loosen and fall during transportation, affecting the normal operation of loading and reducing the use effect of loading machines.
An electrolytic copper automatic feeding device is designed, using a suction cup and a stabilizing device with uniform surface distribution. The stabilizing device includes a rotating shaft, a stabilizing plate, a servo motor, a rotating plate and a torsion spring. Through the synergy of these components, stable clamping and transportation of the copper plate is achieved.
The device can maintain stable adsorption and transportation while the surface of the copper plate is uneven, avoid loosening and falling, and improve the use effect and functionality of the feeder.
Smart Images
Figure CN119796915A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrolytic copper, and in particular to an automatic feeding device for electrolytic copper. Background Art
[0002] The copper continuous casting production line of the power production enterprise first separates the electrolytic copper plates from the stacked electrolytic copper foils, transports them to one side of the furnace, then clamps them and places them on the turning table of the furnace. The electrolytic copper plates are then put into the furnace to melt and made into copper rod mother materials through continuous casting equipment. At this time, the corresponding loading equipment will be used.
[0003] When a traditional loader loads and slices electrolytic copper plates, it first starts the loader to move the mobile frame onto the copper plate pile, then starts the hydraulic cylinder, and the output end of the hydraulic cylinder extends until the suction cup on the loading plate contacts the surface of the top copper plate. The suction cup then adsorbs the copper plate, and then the output end of the hydraulic cylinder contracts, while moving the mobile frame to one side of the furnace. However, in actual use, it was found that some electrolytic copper plates have uneven surfaces and are adhered to many impurities. At this time, it is difficult for the suction cup to stably adsorb the copper plates, and they will loosen and fall off during transportation, affecting the normal loading of the electrolytic copper plates and reducing the use effect and practicality of the loader. Summary of the invention
[0004] The present invention is to solve the problem that some electrolytic copper plates have uneven surfaces and many impurities adhere to them. At this time, it is difficult for the suction cup to stably adsorb the copper plates, and the copper plates will become loose and fall off during transportation, which affects the normal feeding of the electrolytic copper plates and reduces the use effect and practicality of the feeding machine. An automatic feeding device for electrolytic copper is proposed.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic feeding device for electrolytic copper, comprising a feeding machine, a moving frame is arranged on the surface of the feeding machine, a hydraulic cylinder is fixedly connected to the surface of the moving frame, a feeding plate is fixedly connected to the output end of the hydraulic cylinder, a plurality of evenly distributed suction cups are fixedly connected to the surface of the feeding plate, a stabilizing device is arranged on the surface of the feeding plate, the stabilizing device comprises two rotating shafts, the two rotating shafts are respectively fixedly connected to the two sides of the surface of the feeding plate, stabilizing plates are respectively rotatably connected to the circular arc surfaces of the two rotating shafts, a servo motor is fixedly connected to the surface of the feeding plate, a rotating plate is sleeved on the circular arc surface of the output end of the hydraulic cylinder, rollers are fixedly connected to the output end of the servo motor and one side surface of the rotating plate, and a belt is arranged on the circular arc surface of the roller.
[0006] The effect achieved by the above components is that when the feeder is processing and feeding the electrolytic copper plate, the copper plate can be transported more stably, and it is not easy for the copper plate to loosen and fall during transportation due to the uneven surface of the copper plate, which further improves the use effect and functionality of the feeder.
[0007] Preferably, a reinforcement pad is fixedly connected to one side of the inner wall of the stabilizing plate, and the reinforcement pad is a rubber pad.
[0008] The effect achieved by the above components is: through the setting of the reinforcement plate, the friction force is further increased when the stabilizing plate clamps and fixes the copper plate, thereby making the copper plate more stable and improving the use effect of the stabilizing device.
[0009] Preferably, the arc surfaces of the two rotating shafts are located on both sides of the stabilizing plate and are respectively sleeved with torsion springs, and the two ends of the torsion springs are respectively fixedly connected to the surfaces of the rotating shaft and the stabilizing plate.
[0010] The effect achieved by the above components is: through the setting of the torsion spring, when the copper plate is lowered to the next platform position, the rotating plate is rotated so that the rotating plate no longer squeezes the stabilizing plate. At this time, the stabilizing plate will rotate under the torsional force of the torsion spring, thereby facilitating the lowering of the copper plate.
[0011] Preferably, a bearing is fixedly connected to the output end of the servo motor, an inner ring of the bearing is fixedly connected to the output end of the servo motor, and an outer ring of the bearing is fixedly connected to the surface of the loading plate.
[0012] The effect achieved by the above components is: through the setting of the bearing, the output end of the servo motor can be more stable and less prone to shaking during operation, thereby driving the rotation of the rotating plate more stably.
[0013] Preferably, the cross-sections of both sides of the surface of the stabilizing plate are arc-shaped, and the cross-section of the rotating plate is elliptical.
[0014] The effect achieved by the above components is: through the special cross-section setting of the stabilizing plate and the rotating plate, the rotating plate can more stably drive the stabilizing plate to clamp the copper plate on the suction cup when rotating.
[0015] Preferably, a protective device is provided on the surface of the loading plate, and the protective device includes a protective shell, and the protective shell cover is arranged on the surface of the servo motor, and a fixing plate is fixedly connected to the arc surface of the protective shell, and a fixing frame is inserted into the surface of the fixing plate, and the fixing frame is fixedly connected to the surface of the loading plate, and bolts are inserted through the surface of the fixing frame, and the bolts are threadedly connected to the surface of the fixing plate.
[0016] The effect achieved by the above components is that when the stabilizing device is in use, the servo motor is not easily contacted or collided with by other objects, causing damage to the servo motor, thereby ensuring the normal use of the stabilizing device.
[0017] Preferably, an operating block is fixedly connected to the surface of the bolt, and a plurality of anti-slip protrusions are provided on the surface of the operating block.
[0018] The effect achieved by the above components is that through the setting of the operating block, the bolts can be used more conveniently and quickly, so that the protective shell can be disassembled and assembled more conveniently, thereby improving the convenience of using the protective device.
[0019] Preferably, a washer is sleeved on the arc surface of the bolt, the washer is a metal ring, and the washer abuts against the surface of the fixing frame.
[0020] The effect achieved by the above components is: through the setting of the washers, the bolts can be installed on the fixed frame more stably, so that they are not prone to rotation loosening, thereby ensuring the stable installation of the protective shell.
[0021] In summary, the beneficial effects of the present invention are: When the feeder is processing and feeding the electrolytic copper plates, the copper plates can be transported more stably, and are not prone to loosening and falling during transportation due to uneven surfaces of the copper plates, which further improves the use effect and functionality of the feeder. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the stabilizing device of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the side three-dimensional structure; Figure 4 It is a schematic diagram of the three-dimensional structure of the protective device of the present invention.
[0023] Legend: 1. Loader; 2. Mobile frame; 3. Hydraulic cylinder; 4. Loading plate; 5. Suction cup; 6. Stabilizing device; 61. Rotating shaft; 62. Stabilizing plate; 63. Servo motor; 64. Roller; 65. Rotating plate; 66. Belt; 67. Bearing; 68. Torsion spring; 69. Reinforcement pad; 7. Protective device; 71. Protective shell; 72. Fixed plate; 73. Fixed frame; 74. Bolt; 75. Operating block; 76. Washer DETAILED DESCRIPTION
[0024] Reference Figure 1As shown, this embodiment discloses an automatic feeding device for electrolytic copper, including a feeding machine 1, a moving frame 2 is arranged on the surface of the feeding machine 1, a hydraulic cylinder 3 is fixedly connected to the surface of the moving frame 2, a feeding plate 4 is fixedly connected to the output end of the hydraulic cylinder 3, a plurality of evenly distributed suction cups 5 are fixedly connected to the surface of the feeding plate 4, a stabilizing device 6 is arranged on the surface of the feeding plate 4, and a protective device 7 is arranged on the surface of the feeding plate 4.
[0025] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that the stabilizing device 6 includes two rotating shafts 61, and the two rotating shafts 61 are respectively fixedly connected to the two sides of the surface of the loading plate 4, and the stabilizing plates 62 are rotatably connected to the circular arc surfaces of the two rotating shafts 61, and the surface of the loading plate 4 is fixedly connected to a servo motor 63, and a rotating plate 65 is sleeved on the circular arc surface of the output end of the hydraulic cylinder 3, and a roller 64 is fixedly connected to the output end of the servo motor 63 and the surface of one side of the rotating plate 65, and a belt 66 is arranged on the circular arc surface of the roller 64. When the stacked copper plates are loaded and transported in pieces by using the loading machine 1, the loading machine 1 is first started to move the mobile frame 2 onto the copper plate pile, and then the hydraulic cylinder 3 is started, and the output end of the hydraulic cylinder 3 will extend until the suction cup 5 on the loading plate 4 will contact the surface of the uppermost copper plate, and then the suction cup 5 will adsorb the copper plate, and then the output end of the hydraulic cylinder 3 will contract, and the mobile frame 2 will move at the same time. It moves to the next position, and during the operation, the servo motor 63 on the feeding plate 4 is started to rotate the output end of the servo motor 63. Because the rotating plate 65 is connected to the servo motor 63 by the roller 64 and the belt 66, while the output end of the servo motor 63 is rotating, the rotating plate 65 will rotate on the output end of the hydraulic cylinder 3 until the two sides of the rotating plate 65 are respectively in contact with the stabilizing plate 62 measured by the feeding plate 4, and the stabilizing plate 62 is continuously squeezed. At this time, the stabilizing plate 62 will rotate on the arc surface of the rotating shaft 61 fixedly connected to one side of the feeding machine 1 until the stabilizing plates 62 on both sides clamp and fix the copper plate until it is transported to the designated position. At this time, when the feeding machine 1 is processing and feeding the electrolytic copper plate, the copper plate can be transported more stably, and it is not easy to loosen and fall during transportation due to the uneven surface of the copper plate, which further improves the use effect and functionality of the feeding machine 1.
[0026] Reference Figure 1 and Figure 2 as well as Figure 3As shown, the present embodiment discloses that a reinforcement pad 69 is fixedly connected to one side of the inner wall of the stabilizing plate 62, and the reinforcement pad 69 is a rubber pad. Through the setting of the reinforcement plate, the friction force is further increased when the stabilizing plate 62 clamps and fixes the copper plate, thereby making the copper plate more stable and improving the use effect of the stabilizing device 6. The arc surfaces of the two rotating shafts 61 are located on both sides of the stabilizing plate 62, and are respectively sleeved with torsion springs 68. The two ends of the torsion spring 68 are respectively fixedly connected to the surfaces of the rotating shaft 61 and the stabilizing plate 62. Through the setting of the torsion spring 68, when the copper plate is lowered to the next platform position, the rotating plate 65 is rotated so that the rotating plate 65 no longer squeezes the stabilizing plate 62. At this time, the stabilizing plate 62 will rotate under the torsional force of the torsion spring 68, thereby facilitating the lowering of the copper plate.
[0027] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that the output end of the servo motor 63 is fixedly connected with a bearing 67, the inner ring of the bearing 67 is fixedly connected to the output end of the servo motor 63, and the outer ring of the bearing 67 is fixedly connected to the surface of the loading plate 4. Through the setting of the bearing 67, the output end of the servo motor 63 can be more stable and less prone to shaking during operation, thereby more stably driving the rotation of the rotating plate 65. The cross-sections on both sides of the surface of the stabilizing plate 62 are respectively arc-shaped, and the cross-section of the rotating plate 65 is elliptical. Through the special cross-section settings of the stabilizing plate 62 and the rotating plate 65, the rotating plate 65 can more stably drive the stabilizing plate 62 to clamp the copper plate on the suction cup 5 when rotating.
[0028] Reference Figure 1 and Figure 2 as well as Figure 4 As shown, the present embodiment discloses that the protective device 7 includes a protective shell 71, and the protective shell 71 is covered on the surface of the servo motor 63. A fixing plate 72 is fixedly connected to the arc surface of the protective shell 71, and a fixing frame 73 is inserted on the surface of the fixing plate 72. The fixing frame 73 is fixedly connected to the surface of the loading plate 4, and a bolt 74 is inserted through the surface of the fixing frame 73. The bolt 74 is threadedly connected to the surface of the fixing plate 72. When protecting the servo motor 63 of the stabilizing device 6, the protective shell 71 is first covered on the surface of the servo motor 63. At this time, the fixing plate 72 fixedly connected to the protective shell 71 will be inserted into the fixing frame 73 fixedly connected to the surface of the loading plate 4, and then the bolt 74 will pass through the surface of the fixing frame 73, and then the bolt 74 will be rotated to make the bolt 74 threadedly connected to the fixing plate 72, so that the position of the protective shell 71 is fixed. At this time, when the stabilizing device 6 is in use, the servo motor 63 is not easily contacted and collided by other objects, resulting in damage to the servo motor 63, thereby ensuring the normal use of the stabilizing device 6.
[0029] Reference Figure 1 and Figure 2 as well as Figure 4As shown, this embodiment discloses that an operating block 75 is fixedly connected to the surface of the bolt 74, and a plurality of anti-slip protrusions are provided on the surface of the operating block 75. Through the provision of the operating block 75, the bolt 74 can be used more conveniently and quickly, so that the protective shell 71 can be disassembled and assembled more conveniently, thereby improving the convenience of using the protective device 7. A washer 76 is sleeved on the arc surface of the bolt 74, and the washer 76 is a metal ring. The washer 76 abuts against the surface of the fixed frame 73. Through the provision of the washer 76, the bolt 74 can be more stably installed on the fixed frame 73, so that it is not easy to rotate and loosen, thereby ensuring the stable installation of the protective shell 71.
[0030] Working principle: When using the feeder 1 to transport the stacked copper plates in pieces, first start the feeder 1 to move the mobile frame 2 onto the copper plate pile, then start the hydraulic cylinder 3, the output end of the hydraulic cylinder 3 will extend until the suction cup 5 on the feeding plate 4 will contact the surface of the uppermost copper plate, and then the suction cup 5 will adsorb the copper plate, then the output end of the hydraulic cylinder 3 will contract, and at the same time move the mobile frame 2 to the next position, and during the operation, start the servo motor 63 on the feeding plate 4 to rotate the output end of the servo motor 63, because the rotating plate 65 is connected to the servo motor 63 through the roller 64 and the belt 66, and while the output end of the servo motor 63 is rotating, the rotating plate 65 It will rotate on the output end of the hydraulic cylinder 3 until the two sides of the rotating plate 65 are respectively in contact with the stabilizing plates 62 on the side of the feeding plate 4, and the stabilizing plates 62 are continuously squeezed. At this time, the stabilizing plates 62 will rotate on the arc surface of the rotating shaft 61 fixedly connected to one side of the feeding machine 1 until the stabilizing plates 62 on both sides clamp and fix the copper plate until it is transported to the specified position. Similarly, the above operation causes the rotating plate 65 to rotate, and the stabilizing plate 62 will rotate under the torsional force of the torsion spring 68. At this time, when the feeding machine 1 is processing and feeding the electrolytic copper plate, the copper plate can be transported more stably, and it is not easy to loosen and fall during transportation due to the uneven surface of the copper plate, which further improves the use effect and functionality of the feeding machine 1.
[0031] When protecting the servo motor 63 of the stabilizing device 6, first, the protective shell 71 is covered on the surface of the servo motor 63. At this time, the fixing plate 72 fixedly connected to the protective shell 71 will be inserted into the fixing frame 73 fixedly connected to the surface of the feeding plate 4, and then the bolt 74 is penetrated through the surface of the fixing frame 73, and then the bolt 74 is rotated to make the bolt 74 and the fixing plate 72 threadedly connected, so that the position of the protective shell 71 is fixed. At this time, when the stabilizing device 6 is in use, the servo motor 63 is not easily contacted and collided by other objects, causing damage to the servo motor 63, thereby ensuring the normal use of the stabilizing device 6.
Claims
1. An automatic feeding device for electrolytic copper, comprising a feeding machine (1), characterized in that: The surface of the loading machine (1) is provided with a moving frame (2), the surface of the moving frame (2) is fixedly connected to a hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixedly connected to a loading plate (4), the surface of the loading plate (4) is fixedly connected to a plurality of evenly distributed suction cups (5), the surface of the loading plate (4) is provided with a stabilizing device (6), the stabilizing device (6) comprises two rotating shafts (61), the two rotating shafts (61) are respectively fixedly connected to two sides of the surface of the loading plate (4), the circular arc surfaces of the two rotating shafts (61) are respectively rotatably connected to stabilizing plates (62), the surface of the loading plate (4) is fixedly connected to a servo motor (63), a rotating plate (65) is sleeved on the circular arc surface of the output end of the hydraulic cylinder (3), a roller (64) is fixedly connected to the output end of the servo motor (63) and a side surface of the rotating plate (65), and a belt (66) is provided on the circular arc surface of the roller (64).
2. The automatic electrolytic copper feeding device according to claim 1, characterized in that: A reinforcement pad (69) is fixedly connected to one side of the inner wall of the stabilizing plate (62), and the reinforcement pad (69) is a rubber pad.
3. The automatic electrolytic copper feeding device according to claim 1 is characterized in that: The arc surfaces of the two rotating shafts (61) are located on both sides of the stabilizing plate (62) and are respectively sleeved with torsion springs (68), and the two ends of the torsion springs (68) are respectively fixedly connected to the surfaces of the rotating shafts (61) and the stabilizing plate (62).
4. The automatic electrolytic copper feeding device according to claim 1, characterized in that: The output end of the servo motor (63) is fixedly connected to a bearing (67), the inner ring of the bearing (67) is fixedly connected to the output end of the servo motor (63), and the outer ring of the bearing (67) is fixedly connected to the surface of the loading plate (4).
5. The automatic electrolytic copper feeding device according to claim 1, characterized in that: The cross-sections of both sides of the surface of the stabilizing plate (62) are respectively arc-shaped, and the cross-section of the rotating plate (65) is elliptical.
6. The automatic electrolytic copper feeding device according to claim 1, characterized in that: The surface of the loading plate (4) is provided with a protective device (7), the protective device (7) comprising a protective shell (71), the protective shell (71) being provided on the surface of the servo motor (63), a fixing plate (72) being fixedly connected to the arc surface of the protective shell (71), a fixing frame (73) being inserted into the surface of the fixing plate (72), the fixing frame (73) being fixedly connected to the surface of the loading plate (4), a bolt (74) being inserted through the surface of the fixing frame (73), and the bolt (74) being threadedly connected to the surface of the fixing plate (72).
7. The automatic electrolytic copper feeding device according to claim 6, characterized in that: An operating block (75) is fixedly connected to the surface of the bolt (74), and a plurality of anti-slip protrusions are provided on the surface of the operating block (75).
8. The automatic electrolytic copper feeding device according to claim 6, characterized in that: A washer (76) is sleeved on the arc surface of the bolt (74); the washer (76) is a metal ring, and the washer (76) abuts against the surface of the fixing frame (73).