Production process of special-shaped pipe for purifying high-purity quartz sand

By using extrusion cutting unit and shift cutting unit technology in the production of special-shaped quartz tubes, the problem of production stagnation during the cutting process is solved, and efficient production of special-shaped quartz tubes is achieved.

CN119797735APending Publication Date: 2025-04-11LIANYUNGANG HONGYANG QUARTZ PROD
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Patent Information

Application Number
CN202510289001.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing special-shaped quartz tubes need to stop feeding and discharge during the cutting process, resulting in stagnation of production and affecting efficiency.

Method used

The extrusion cutting unit and the displacement cutting unit are adopted to achieve continuous extrusion and cutting of special-shaped quartz tubes through the synergy of hydraulic push rods and cutting motors, ensuring the stable cutting position and avoiding production stagnation.

Benefits of technology

The efficiency of special-shaped quartz tube production is improved, the normal production status of special-shaped tubes is ensured during the cutting process, and the stagnation time caused by cutting operation is reduced in production.

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Abstract

The invention relates to the technical field of special-shaped quartz tube preparation, and discloses a production process of a special-shaped tube for purifying high-purity quartz sand, which comprises the following steps: feeding, cutting off the fed material and cutting. When cutting operation needs to be carried out, a feeding pipe is closed, a hydraulic push rod drives a pressing plate to move downwards, then residual raw materials are pressed, the purpose of continuous extrusion is achieved, special-shaped quartz tubes are continuously extruded, at the moment, a bottom cutting motor moves downwards, the cutting position synchronously moves downwards, and the cutting efficiency is improved. A sliding rod on the side wall moves into a transposition sliding groove along a slope, at the moment, a cutting motor integrally moves towards the center, a cutting piece moves to a cutting position, cutting operation is facilitated, when the sliding rod moves along the transposition sliding groove, the cutting motor can rotate at the moment, and then a circle of cutting operation is completed; by means of the mode, in the production process of the special-shaped pipe, accurate cutting can be achieved, normal use of the special-shaped pipe is not affected, and production efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of special-shaped quartz tube preparation, and in particular relates to a special-shaped tube production process for purifying high-purity quartz sand. Background Art

[0002] As a downstream product of high-purity quartz sand, quartz tubes play an important role in the photovoltaic and semiconductor industries and are widely used in new light sources, semiconductor materials and device production, new technology fields, and various high-temperature operating windows. In these fields, quartz tubes of ordinary purity and shape cannot meet existing needs, so high-purity special-shaped quartz tubes are important.

[0003] However, in the preparation of existing special-shaped quartz tubes, it is found that when the special-shaped tube needs to be cut, the feeding and discharging need to be stopped to ensure that the cutting position does not change. However, in this process, the production of the special-shaped tube is in a stagnant state, affecting the production efficiency.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: A production process of a special-shaped tube for purifying high-purity quartz sand comprises the following steps: Step 1: Feeding, inputting the purified fused quartz sand into the feed pipe, and inputting the fused quartz sand into the extrusion shaping unit to complete the plastic production process of the special-shaped tube; Step 2: Cut off the feed, close the feed pipe and start the extrusion cutting unit. The extrusion cutting unit presses downward to drive the residual raw materials inside to be continuously extruded and discharged, and the cutting device moves synchronously. The cutting position of the cutting device will not move, ensuring that the special-shaped tube is in production during the cutting process, thereby improving production efficiency. Step 3: Cutting: the extrusion cutting unit drives the displacement cutting unit to move, inserts the cutting blade into the special-shaped tube, and the cutter rotates in a circle to complete the cutting operation of the special-shaped tube; The extrusion shaping unit comprises a feed barrel, a shaping cover and a plastic core, a feed pipe is installed on the side wall of the feed barrel, a valve is installed on the feed pipe, the feed barrel and the shaping cover are connected to each other, an inner cavity is provided inside the shaping cover, and a plastic core is installed in the inner cavity, a groove is provided on the side wall of the plastic core, and a corresponding plastic groove is provided on the inner cavity side wall corresponding to the groove; The extrusion cutting unit comprises a hydraulic push rod and a cutting motor, a pressure plate is installed at the output end of the hydraulic push rod, and the pressure plate slides in the inner cavity of the feed barrel, a synchronous bracket is installed on the side wall of the pressure plate, a first guide ring is slidably installed at the end of the synchronous bracket, the cutting motor housing is slidably connected to the bottom of the first guide ring, a cutting blade is installed at the end of the cutting motor, and a sliding rod is installed on the cutting motor housing; The shift cutting unit includes a positioning ring, a combined slide groove is opened inside the positioning ring, and the combined slide groove is composed of four pairs of transposition slide grooves, a feed slide groove, a reset slide groove and a baffle. Each pair of the transposition slide grooves is spiral, and the depth of the feed slide groove and the reset slide groove is greater than the depth of the transposition slide groove. A slope is provided at the connection between the feed slide groove and the transposition slide groove, and the baffle is rotatably installed at the end of the reset slide groove, and the baffle is in an inclined state. The combined slide groove and the slide rod are slidably connected.

[0006] As a preferred embodiment of the present invention, a first fixed block is fixedly installed on the side wall of the feed barrel, a first mounting plate is installed on the back of the first fixed block, a second fixed block is installed on the side wall of the shaping cover, a second mounting plate is installed on the second fixed block, and a back plate is connected to the second mounting plate and the first mounting plate.

[0007] As a preferred embodiment of the present invention, a base is installed at the bottom of the back panel, a pedestal is installed at the bottom of the base, and an anti-slip pad is installed at the bottom of the base. A guide port is opened on the base, and the guide port and the shaping cover outlet are vertically corresponding.

[0008] As a preferred embodiment of the present invention, a cover plate is screwed on the shaping cover, and the cover plate and the feed pipe are connected to each other, and a support frame is installed at the bottom of the cover plate, the bottom of the support frame and the surface of the plastic core are connected to each other, and a guide column is installed on the plastic core, the guide column and the feed barrel outlet are vertically corresponding, the guide column is conical, and a notch is opened at the bottom of the plastic core.

[0009] As a preferred embodiment of the present invention, a side panel is installed on the top of the back panel, a reinforcing rib is installed on the bottom of the side panel, the reinforcing rib is triangular, the other side of the reinforcing rib is connected to the back panel, and the bottom of the side panel is connected to the hydraulic push rod housing.

[0010] As a preferred embodiment of the present invention, a slide rail is installed on the first guide ring, and the slide rail is an annular slide rail, and the slide rail is slidably connected to the end of the synchronous bracket, a slide plate is installed at the bottom of the first guide ring, and a second guide ring is installed at the end of the slide plate, and the second guide ring is slidably connected to the cutting motor.

[0011] As a preferred embodiment of the present invention, a fixed seat is installed on the cutting motor, a guide rod is installed on the fixed seat, the guide rod movably passes through the slide, a return spring is sleeved on the guide rod, one end of the return spring is clamped on the fixed seat, and the other end of the return spring is clamped on the slide.

[0012] As a preferred embodiment of the present invention, a synchronous shaft is installed at the output end of the cutting motor, the end of the synchronous shaft and the cutting blade are connected to each other, a positioning seat is installed on the side wall of the cutting motor, a sliding rod is rotatably installed on the positioning seat, and the end of the sliding rod is chamfered.

[0013] As a preferred embodiment of the present invention, a through hole is opened inside the positioning ring, the cutting motor is placed on the side wall of the through hole, the through hole and the outlet of the shaping cover are vertically corresponding, and a vertical rod is installed on the side wall of the positioning ring.

[0014] As a preferred embodiment of the present invention, a clamping shaft is installed on the baffle plate, and the clamping shaft is rotatably installed on the side wall of the feed chute. A torsion spring is sleeved on the clamping shaft, one end of the torsion spring is clamped on the side wall of the feed chute, and the other end of the torsion spring is clamped on the baffle plate. The length of the baffle plate is greater than the width of the reset chute, and the reset chute is in a vertical state.

[0015] Compared with the prior art, the present invention has the following beneficial effects: By providing an extrusion shaping unit, high-purity molten quartz sand is injected into the feed barrel through the feed pipe. At this time, the quartz sand can flow into the shaping cover through the feed barrel. At this time, the raw material can move through the gap between the shaping cover and the plastic core, so as to obtain the desired special-shaped tube shape, and the types of the shaping cover and the plastic core can be replaced as needed in the later stage to achieve the purpose of preparing quartz tubes of different shapes.

[0016] By providing an extrusion cutting unit and a shift cutting unit, when a cutting operation is required, the operator needs to close the feed pipe and start the hydraulic push rod. At this time, the hydraulic push rod can drive the pressing plate to move downward, thereby pressing the remaining raw materials, achieving the purpose of continuous extrusion, and continuously extruding the special-shaped quartz tube. When the pressing plate moves downward, the first guide ring at the bottom drives the cutting motor to move downward, so that the cutting position of the special-shaped quartz tube moves downward synchronously, ensuring that the length of the special-shaped quartz tube required to be cut does not change. During the downward movement of the cutting motor, the sliding bar of the side wall moves along the slope to the transposition chute. At this time, the cutting motor moves toward the center as a whole, so that the cutting blade can move toward the center until it contacts the special-shaped tube, which is convenient for cutting. When the sliding bar moves along the transposition chute, the cutting motor can rotate at this time, and then move around the special-shaped tube, thereby completing a circle of cutting operations. Through the above method, it can be achieved that in the production process of special-shaped tubes, accurate cutting can be achieved without affecting the normal use of special-shaped tubes, thereby improving production efficiency.

[0017] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In the attached picture: Figure 1 It is a three-dimensional structural schematic diagram of a special-shaped tube production process for purifying high-purity quartz sand; Figure 2 This is a schematic diagram of the front structure of a special-shaped tube production process for purifying high-purity quartz sand; Figure 3 This is a schematic diagram of the structure of an extrusion shaping unit in a production process of a special-shaped tube for purifying high-purity quartz sand; Figure 4 It is a partial cross-sectional view of a production process of a special-shaped tube for purifying high-purity quartz sand; Figure 5 A production process of special-shaped tubes for purifying high-purity quartz sand Figure 4 Enlarged view of the middle shaping hood; Figure 6 This is a schematic diagram of the extrusion and cutting unit structure of a special-shaped tube production process for purifying high-purity quartz sand; Figure 7 A production process of special-shaped tubes for purifying high-purity quartz sand Figure 6 Enlarged view of point A in the middle; Figure 8 It is a cross-sectional view of a positioning ring of a production process of a special-shaped tube for purifying high-purity quartz sand; Fig. 9 A production process of special-shaped tubes for purifying high-purity quartz sand Figure 8 Enlarged view of point B in the middle.

[0019] In the figure: 100, extrusion shaping unit; 101, feed barrel; 1011, feed pipe; 1012, valve; 1013, first fixed block; 1014, first mounting plate; 102, shaping cover; 1021, cover plate; 1022, second fixed block; 1023, second mounting plate; 1024, inner cavity; 103, plastic core; 1031, guide column; 1032, support frame; 1033, groove; 1034, notch; 104, back plate; 1041, base; 1042, pedestal; 1043, guide port; 200, extrusion cutting unit; 201, hydraulic push rod; 2011, side plate; 2012, reinforcing rib; 2013, pressing plate; 202, synchronous bracket; 203, first guide ring; 2031, slide rail; 2032, slide plate; 2033, second guide ring; 204, cutting motor; 2041, synchronous shaft; 2042, cutting disc; 205, fixing seat; 2051, guide rod; 2052, reset spring; 206, positioning seat; 2061, slide rod; 300, shift cutting unit; 301, positioning ring; 3011, vertical rod; 3012, through hole; 302, combined slide; 3021, transposition slide; 3022, feed slide; 3023, ramp; 3024, reset slide; 303, baffle; 3031, clamping shaft; 3032, torsion spring. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0021] Embodiment 1:

[0022] like Figures 1 to 9 As shown, a production process of a special-shaped tube for purifying high-purity quartz sand includes the following steps: Step 1: feeding, inputting purified molten quartz sand into the feed pipe, and inputting the molten quartz sand into the extrusion shaping unit 100 to complete the plastic production process of the special-shaped tube; Step 2: Cut off the feed, close the feed pipe and start the extrusion cutting unit 200. The extrusion cutting unit 200 presses downward to drive the residual raw materials inside to be continuously extruded and discharged, and the cutting device moves synchronously. The cutting position of the cutting device does not move, ensuring that the special-shaped tube is in the production state during the cutting process, thereby improving the production efficiency; Step 3: Cutting: the extrusion cutting unit 200 drives the displacement cutting unit 300 to move, inserts the cutting blade into the special-shaped tube, and the cutting blade rotates in a circle to complete the cutting operation of the special-shaped tube; The extrusion shaping unit 100 includes a feed barrel 101, a shaping cover 102 and a plastic core 103. A feed pipe 1011 is installed on the side wall of the feed barrel 101, and a valve 1012 is installed on the feed pipe 1011. The feed barrel 101 and the shaping cover 102 are connected to each other. An inner cavity 1024 is opened inside the shaping cover 102, and a plastic core 103 is installed in the inner cavity 1024. A groove 1033 is opened on the side wall of the plastic core 103, and a corresponding plastic groove is opened on the side wall of the inner cavity 1024 corresponding to the groove 1033; high-purity molten quartz sand is injected into the feed barrel through the feed pipe, and the quartz sand can flow into the shaping cover through the feed barrel. At this time, the raw material can move through the gap between the shaping cover and the plastic core, so that the desired shape of the special-shaped tube can be obtained, and the types of the shaping cover and the plastic core can be replaced as needed in the later stage to achieve the purpose of preparing quartz tubes of different shapes.

[0023] The extrusion cutting unit 200 includes a hydraulic push rod 201 and a cutting motor 204. A pressing plate 2013 is installed at the output end of the hydraulic push rod 201, and the pressing plate 2013 slides in the inner cavity of the feed barrel 101. A synchronous bracket 202 is installed on the side wall of the pressing plate 2013. A first guide ring 203 is slidably installed at the end of the synchronous bracket 202. The housing of the cutting motor 204 is slidably connected to the bottom of the first guide ring 203. A cutting blade 2042 is installed at the end of the cutting motor 204. A sliding rod 2061 is installed on the housing of the cutting motor 204. When a cutting operation is required, the operator It is necessary to close the feed pipe and start the hydraulic push rod. At this time, the hydraulic push rod can drive the pressure plate to move downward, and then press the remaining raw material, so as to achieve the purpose of continuous extrusion, continuously extrude the special-shaped quartz tube, and the thickness of the raw material discharged from the feed barrel per unit time is the same as the increased length of the special-shaped quartz tube, ensuring that the two can move downward synchronously, and when the pressure plate moves downward, the first guide ring at the bottom drives the cutting motor to move downward, so that the cutting position of the special-shaped quartz tube moves downward synchronously, ensuring that the length of the special-shaped quartz tube required to be cut does not change.

[0024] The shift cutting unit 300 includes a positioning ring 301, and a combined slide groove 302 is opened inside the positioning ring 301. The combined slide groove 302 consists of four pairs of transposition slide grooves 3021, a feed slide groove 3022, a reset slide groove 3024 and a baffle 303. Each pair of transposition slide grooves 3021 is spiral, and the depth of the feed slide groove 3022 and the reset slide groove 3024 is greater than the depth of the transposition slide groove 3021. A slope 3023 is provided at the connection between the feed slide groove 3022 and the transposition slide groove 3021, and the baffle 303 is rotatably installed at the end of the reset slide groove 3024, and the baffle 303 is in an inclined state, and the combined slide groove 302 and the slide rod 2061 are slidably connected. When the cutting motor moves downward, the sliding rod of the side wall moves along the slope into the transposition chute. At this time, the cutting motor moves toward the center as a whole, so that the cutting blade can move toward the center until it contacts the special-shaped tube, which is convenient for cutting. When the sliding rod moves along the transposition chute, the cutting motor can rotate and move around the special-shaped tube to complete a circle of cutting. In this way, the special-shaped tube can be accurately cut during the production process without affecting the normal use of the special-shaped tube, thereby improving production efficiency.

[0025] like Figures 1 to 9 As shown, in a specific embodiment, a first fixing block 1013 is fixedly installed on the side wall of the feed barrel 101, a first mounting plate 1014 is installed on the back of the first fixing block 1013, a second fixing block 1022 is installed on the side wall of the shaping cover 102, a second mounting plate 1023 is installed on the second fixing block 1022, and a back plate 104 is connected to the second mounting plate 1023 and the first mounting plate 1014. The first mounting plate 1014 and the second mounting plate 1023 fix the feed barrel 101 and the shaping cover 102, a base 1041 is installed at the bottom of the back plate 104, a base 1042 is installed at the bottom of the base 1041, and an anti-skid pad is installed at the bottom of the base 1042, the base 1042 ensures the stability of the device, a guide port 1043 is opened on the base 1041, the guide port 1043 and the outlet of the shaping cover 102 are vertically corresponding, and the guide port 1043 can assist the quartz tube to move downward.

[0026] like Figures 1 to 9 As shown, further, a cover plate 1021 is screwed on the plastic cover 102, and the cover plate 1021 and the feed tube 1011 are connected to each other. The cover plate 1021 is convenient for later disassembly and maintenance, and a support frame 1032 is installed at the bottom of the cover plate 1021. The bottom of the support frame 1032 and the surface of the plastic core 103 are connected to each other, and a guide column 1031 is installed on the plastic core 103. The guide column 1031 and the outlet of the feed barrel 101 are vertically corresponding. The guide column 1031 mainly guides the raw material. The guide column 1031 is conical, and a notch 1034 is opened at the bottom of the plastic core 103. The notch 1034 can reduce the weight of the equipment.

[0027] Embodiment 2:

[0028] The difference between the above embodiment and this embodiment is that: Figures 1 to 9 As shown, a side plate 2011 is installed on the top of the back plate 104, and a reinforcing rib 2012 is installed on the bottom of the side plate 2011. The reinforcing rib 2012 is triangular, and the other side of the reinforcing rib 2012 is connected to the back plate 104, and the bottom of the side plate 2011 is connected to the housing of the hydraulic push rod 201. The side plate 2011 fixes the hydraulic push rod 201, and the reinforcing rib 2012 can improve the structural strength of the equipment.

[0029] like Figures 1 to 9 As shown, in a specific embodiment, a slide rail 2031 is installed on the first guide ring 203, and the slide rail 2031 is an annular slide rail, and the slide rail 2031 and the end of the synchronous bracket 202 are slidingly connected, a slide plate 2032 is installed at the bottom of the first guide ring 203, and a second guide ring 2033 is installed at the end of the slide plate 2032, the second guide ring 2033 and the cutting motor 204 are slidingly connected, the synchronous bracket 202 can slide on the slide rail 2031, and the rotation of the second guide ring 2033 and the cutting motor 204 can synchronously drive the first guide ring 203 to rotate.

[0030] like Figures 1 to 9 As shown, further, a fixing seat 205 is installed on the cutting motor 204, a guide rod 2051 is installed on the fixing seat 205, the guide rod 2051 movably penetrates the slide plate 2032, a return spring 2052 is sleeved on the guide rod 2051, one end of the return spring 2052 is clamped on the fixing seat 205, and the other end of the return spring 2052 is clamped on the slide plate 2032. During the movement of the cutting motor 204, the position of the fixing seat 205 on the cutting motor 204 changes, the guide rod 2051 slides in the slide plate 2032, and the return spring 2052 is squeezed, and the return spring 2052 is used to facilitate the subsequent return operation.

[0031] Embodiment 3:

[0032] The difference between the above embodiment and this embodiment is that: Figures 1 to 9 As shown, a synchronous shaft 2041 is installed at the output end of the cutting motor 204, and the end of the synchronous shaft 2041 is connected to the cutting blade 2042. A positioning seat 206 is installed on the side wall of the cutting motor 204, and a slide bar 2061 is rotatably installed on the positioning seat 206, and the end of the slide bar 2061 is chamfered. When the cutting motor 204 is started, the synchronous shaft 2041 is driven to rotate, and the synchronous shaft 2041 drives the cutting blade 2042 to rotate at a high speed, thereby achieving the purpose of cutting.

[0033] like Figures 1 to 9As shown, in a specific embodiment, a through hole 3012 is provided inside the positioning ring 301, and the cutting motor 204 is placed on the side wall of the through hole 3012. The through hole 3012 corresponds vertically to the outlet of the shaping cover 102, and a vertical rod 3011 is installed on the side wall of the positioning ring 301. A clamping shaft 3031 is installed on the baffle 303, and the clamping shaft 3031 is rotatably installed on the side wall of the feed chute 3022. A torsion spring 3032 is sleeved on the clamping shaft 3031, and one end of the torsion spring 3032 is clamped on the side wall of the feed chute 3022, and the other end of the torsion spring 3032 is clamped on the baffle 303. The length of the baffle 303 is greater than the width of the reset chute 3024, and the reset chute 3024 is in a vertical state. When the hydraulic push rod 201 is reset upward in the later stage, the slide bar 2061 slides upward along the reset slide groove 3024, which can push the baffle 303 to rotate. When the slide bar 2061 moves to above the baffle 303, the baffle 303 is reset by the torsion spring 3032, and the inclined baffle 303 facilitates the subsequent movement of the slide bar 2061 into the feed slide groove 3022.

[0034] The implementation principle of a special-shaped tube production process for purifying high-purity quartz sand in this embodiment is as follows: When it is necessary to produce special-shaped tubes normally, the operator can inject purified molten quartz sand into the feed tube 1011 through the injection structure, wherein the injection structure is a prior art, so it is not shown in the figure again. The molten quartz sand can eventually fill the entire feed tube 101 chamber, and finally fall into the inner cavity 1024 of the shaping cover 102. Through the guiding effect of the shaping cover 102 and the plastic core 103, the molten quartz sand can only flow out from the gap between the shaping cover 102 and the plastic core 103, and then a tubular quartz tube can be obtained. Moreover, through the cooperation of the groove and the plastic groove, the tubular quartz tube can obtain different contours, and then special-shaped quartz tubes can be produced. The produced quartz tube can continue to slide down with the extrusion operation. When the specified length is reached, the cutting operation is completed by the extrusion cutting unit 200 and the shift cutting unit 300.

[0035] When the cutting operation is required, the operator first needs to close the feed pipe 1011 through the valve 1012, and when closing, the operator needs to start the hydraulic push rod 201, and the hydraulic push rod 201 drives the pressure plate 2013 to move downward, and the pressure plate 2013 can press the raw material inside the feed barrel 101, so that the raw material can move downward along the outlet of the shaping cover 102, and at this time, it is necessary to control the thickness of the raw material discharged from the feed barrel per unit time and the increased length of the special-shaped quartz tube to be the same, to ensure that the pressure plate and the quartz tube move downward synchronously.

[0036] During the downward movement of the pressure plate 2013, the synchronous bracket 202 on the side wall drives the first guide ring 203 and the second guide ring 2033 to move downward, and the cutting motor 204 at the bottom of the second guide ring 2033 moves downward synchronously, ensuring that the cutting blade 2042 at the end of the cutting motor 204 moves synchronously with the quartz tube to ensure that the cutting position does not change, and the cutting motor 204 starts to drive the cutting blade 2042 to rotate.

[0037] During the downward movement of the cutting motor 204, the slide bar 2061 on the side wall of the cutting motor 204 slides inside the combined slide groove 302. The slide bar 2061 first slides in the feed slide groove 3022, and finally moves along the slope 3023 to the initial end of the transposition slide groove 3021. In this process, due to the depth of the combined slide groove 302, the slide bar 2061 moves outward as a whole, driving the cutting blade 2042 to move into the extruded quartz tube, thereby achieving the purpose of cutting.

[0038] During the movement of the cutting motor 204, the position of the fixing seat 205 on the cutting motor 204 changes, and the guide rod 2051 slides in the slide plate 2032 to squeeze the reset spring 2052, thereby facilitating the subsequent reset operation through the reset spring 2052.

[0039] Then the slide bar 2061 slides along the transposition slot 3021, and the spiral shape drives the slide bar 2061 to rotate around the transposition slot 3021 as a whole, and finally drives the cutting motor 204 to rotate, so that the cutting blade 2042 rotates on the quartz tube, achieving the purpose of circular cutting.

[0040] Finally, the slide bar 2061 can move to the reset slot 3024. At this time, the position of the cutting blade 2042 is reset by the reset spring 2052, so that the cutting blade 2042 and the quartz tube are separated. When the hydraulic push rod 201 is reset in the later stage, the slide bar 2061 slides upward along the reset slot 3024, which can push the baffle 303 to rotate. When the slide bar 2061 moves to the top of the baffle 303, the baffle 303 is reset by the torsion spring 3032, and the inclined baffle 303 facilitates the subsequent movement of the slide bar 2061 to the feed slot 3022.

Claims

1. A production process of special-shaped tubes for purifying high-purity quartz sand, characterized in that: The following steps are involved: Step 1: feeding, inputting purified fused quartz sand into the feed pipe, and inputting the fused quartz sand into the extrusion shaping unit (100), completing the plastic production process of the special-shaped tube; Step 2: Cut off the feed, close the feed pipe and start the extrusion cutting unit (200), the extrusion cutting unit (200) is pressed downward to drive the residual raw materials inside to be continuously extruded and discharged, and the cutting device moves synchronously, and the cutting position of the cutting device does not move, so as to ensure that the special-shaped tube is in the production state during the cutting process, thereby improving the production efficiency; Step 3: cutting, the extrusion cutting unit (200) drives the displacement cutting unit (300) to move, inserts the cutting blade into the special-shaped tube, and the cutting blade rotates in a circle to complete the cutting operation of the special-shaped tube; The extrusion shaping unit (100) comprises a feed barrel (101), a shaping cover (102) and a plastic core (103); a feed pipe (1011) is installed on the side wall of the feed barrel (101); a valve (1012) is installed on the feed pipe (1011); the feed barrel (101) and the shaping cover (102) are connected to each other; an inner cavity (1024) is provided inside the shaping cover (102); a plastic core (103) is installed in the inner cavity (1024); a groove (1033) is provided on the side wall of the plastic core (103); and a corresponding plastic groove is provided on the side wall of the inner cavity (1024) corresponding to the groove (1033); The extrusion cutting unit (200) comprises a hydraulic push rod (201) and a cutting motor (204); a pressure plate (2013) is installed at the output end of the hydraulic push rod (201), and the pressure plate (2013) slides in the inner cavity of the feed barrel (101); a synchronous bracket (202) is installed on the side wall of the pressure plate (2013); a first guide ring (203) is slidably installed at the end of the synchronous bracket (202); the housing of the cutting motor (204) and the bottom of the first guide ring (203) are slidably connected; a cutting blade (2042) is installed at the end of the cutting motor (204); and a sliding rod (2061) is installed on the housing of the cutting motor (204); The shift cutting unit (300) comprises a positioning ring (301), a combined slide groove (302) is provided inside the positioning ring (301), the combined slide groove (302) is composed of four pairs of transposition slide grooves (3021), a feed slide groove (3022), a reset slide groove (3024) and a baffle (303), each pair of the transposition slide grooves (3021) is spiral, and the depth of the feed slide groove (3022) and the reset slide groove (3024) is greater than the depth of the transposition slide groove (3021), and a slope (3023) is provided at the connection between the feed slide groove (3022) and the transposition slide groove (3021), and the baffle (303) is rotatably mounted at the end of the reset slide groove (3024), and the baffle (303) is in an inclined state, and the combined slide groove (302) and the slide rod (2061) are slidably connected.

2. The production process of a special-shaped tube for purifying high-purity quartz sand according to claim 1, characterized in that: A first fixing block (1013) is fixedly mounted on the side wall of the feed barrel (101), a first mounting plate (1014) is mounted on the back of the first fixing block (1013), a second fixing block (1022) is mounted on the side wall of the shaping cover (102), a second mounting plate (1023) is mounted on the second fixing block (1022), and a back plate (104) is connected to both the second mounting plate (1023) and the first mounting plate (1014).

3. The production process of a special-shaped tube for purifying high-purity quartz sand according to claim 2, characterized in that: A base (1041) is installed at the bottom of the back plate (104), a pedestal (1042) is installed at the bottom of the base (1041), and an anti-slip pad is installed at the bottom of the pedestal (1042). A guide opening (1043) is opened on the base (1041), and the guide opening (1043) and the outlet of the shaping cover (102) are vertically corresponding.

4. The production process of a special-shaped tube for purifying high-purity quartz sand according to claim 1, characterized in that: A cover plate (1021) is screwed onto the shaping cover (102), and the cover plate (1021) and the feed pipe (1011) are connected to each other. A support frame (1032) is installed at the bottom of the cover plate (1021), and the bottom of the support frame (1032) and the surface of the plastic core (103) are connected to each other. A guide column (1031) is installed on the plastic core (103), and the guide column (1031) and the outlet of the feed barrel (101) are vertically corresponding. The guide column (1031) is conical, and a notch (1034) is opened at the bottom of the plastic core (103).

5. The production process of a special-shaped tube for purifying high-purity quartz sand according to claim 3, characterized in that: A side plate (2011) is installed on the top of the back plate (104), a reinforcing rib (2012) is installed on the bottom of the side plate (2011), the reinforcing rib (2012) is triangular, the other side of the reinforcing rib (2012) is connected to the back plate (104), and the bottom of the side plate (2011) is connected to the outer shell of the hydraulic push rod (201).

6. The production process of a special-shaped tube for purifying high-purity quartz sand according to claim 1, characterized in that: A slide rail (2031) is installed on the first guide ring (203), and the slide rail (2031) is an annular slide rail, and the slide rail (2031) is slidably connected to the end of the synchronous bracket (202), a slide plate (2032) is installed at the bottom of the first guide ring (203), and a second guide ring (2033) is installed at the end of the slide plate (2032), and the second guide ring (2033) is slidably connected to the cutting motor (204).

7. The process for producing a special-shaped tube for purifying high-purity quartz sand according to claim 6, characterized in that: A fixing seat (205) is mounted on the cutting motor (204), a guide rod (2051) is mounted on the fixing seat (205), the guide rod (2051) movably passes through the slide plate (2032), a return spring (2052) is sleeved on the guide rod (2051), one end of the return spring (2052) is clamped on the fixing seat (205), and the other end of the return spring (2052) is clamped on the slide plate (2032).

8. The process for producing a special-shaped tube for purifying high-purity quartz sand according to claim 1, characterized in that: A synchronous shaft (2041) is installed at the output end of the cutting motor (204), the end of the synchronous shaft (2041) and the cutting blade (2042) are connected to each other, a positioning seat (206) is installed on the side wall of the cutting motor (204), a sliding rod (2061) is rotatably installed on the positioning seat (206), and the end of the sliding rod (2061) is chamfered.

9. The production process of a special-shaped tube for purifying high-purity quartz sand according to claim 1, characterized in that: A through hole (3012) is provided inside the positioning ring (301), the cutting motor (204) is arranged on the side wall of the through hole (3012), the through hole (3012) and the outlet of the shaping cover (102) correspond vertically, and a vertical rod (3011) is installed on the side wall of the positioning ring (301).

10. The process for producing a special-shaped tube for purifying high-purity quartz sand according to claim 1, characterized in that: A clamping shaft (3031) is mounted on the baffle plate (303), and the clamping shaft (3031) is rotatably mounted on the side wall of the feed chute (3022). A torsion spring (3032) is sleeved on the clamping shaft (3031), and one end of the torsion spring (3032) is clamped on the side wall of the feed chute (3022), and the other end of the torsion spring (3032) is clamped on the baffle plate (303). The length of the baffle plate (303) is greater than the width of the reset chute (3024), and the reset chute (3024) is in a vertical state.

Citation Information

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