Ballastless track fine adjustment frame and use method
By designing a ballless track precision adjustment frame, the combination of clamping columns, reels, connecting ropes and dials is used to achieve accurate positioning and measurement of the rail bearing table, the problems of increasing errors and impact on construction progress in the existing technology are solved, and construction accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202411875512.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ballastless track fine-tuning frame is prone to increase errors during use, which affects the construction progress, and requires the dismantling of completed track fasteners for installation.
A ballless track fine adjustment frame is designed, and the precise positioning and measurement of the rail bearing table is achieved through the combination of clamping columns, reels, connecting ropes and leverage blocks, avoiding the removal of completed track fasteners.
It effectively reduces errors, improves construction accuracy, reduces construction time, and avoids the impact of construction progress caused by increased errors.
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Abstract
Description
Technical Field
[0001] The invention belongs to the field of ballastless track equipment, in particular to a ballastless track fine-tuning frame and a use method thereof. Background Art
[0002] Ballastless track is a track structure that uses an integral foundation such as concrete and asphalt mixture to replace the granular gravel roadbed. Ballastless track has the advantages of good smoothness, good stability, long service life and good durability. The track bearing platform is a directly cast reinforced concrete structure with rigid characteristics. The rails on the track bearing platform are directly connected to the bridge beam body through fasteners. Compared with the track plate, the track bearing platform can be approximately regarded as a mass block.
[0003] The ballastless track bearing platform fine-tuning frame is an auxiliary tool used to accurately adjust the position and posture of the bearing platform. During the ballastless track laying process, the position and posture accuracy of the bearing platform has an important impact on the smoothness of the track and the running stability of the train. The fine-tuning frame is required to ensure that the installation accuracy of the bearing platform meets the design requirements.
[0004] However, the above technologies often have the following defects: the currently used ballastless track fine-tuning frame generally requires the removal of the completed track fasteners, and then the fine-tuning frame is installed in the threaded holes of the fasteners before the track platform can be measured and fine-tuned. However, the removal of the track fasteners is very prone to deviations during the installation process, which in turn leads to increased errors and affects the construction progress.
[0005] To this end, the present invention provides a ballastless track fine-tuning frame and a use method thereof. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: a ballastless track fine-tuning frame described in the present invention comprises a rail support platform and a frame body, the frame body is located above the rail support platform, a prism seat is fixedly connected to the surface of the frame body, a group of slide grooves are provided on the surface of the frame body, a clamping column is slidably connected to the slide groove by a spring, an anti-slip pad is bonded to the surface of the clamping column, a cavity is provided in the frame body, a reel is rotatably connected in the cavity, one end of the reel passes through the cavity and is fixedly connected to a knob, a connecting rope is fixedly connected to the surface of the reel, and the other end of the connecting rope is fixedly connected to the surface of the clamping column, an empty groove is provided on the surface of the frame body, a shift block is slidably connected in the empty groove, the shift block is "L"-shaped, a spring sheet is fixedly connected to one side of the shift block, and the other end of the spring sheet is a free end, a gear is fixedly sleeved on the surface of the reel, and an oblique angle is provided on the short arm end of the shift block; When working, place the frame body above the rail support platform, then press the frame body downward, clamp the two clamping columns above the rail support platform respectively, and then turn the knob counterclockwise to make the knob drive the shaft to rotate, and the reel will reel up the connecting rope, and at the same time, the reel will drive the two clamping columns to move in the direction of approaching each other, and at the same time, the spring will be squeezed to generate elastic force, and the gear will be driven to rotate while the reel is rotating. At the same time, the gear will shift the shift block, so that the shift block slides in the empty slot in the direction away from the gear. The two clamping columns can be positioned to avoid shaking through the design of the bevel on the surface of the shift block. At this time, the measuring prism is installed on the surface of the prism seat, and the measuring device is used for measurement. When disassembly is required, the shift block is directly rotated in the direction away from the gear. The spring reset drives the clamping column to reset, so that the frame body can be removed. Through the clamping column, the reel, the connecting rope and the shift block, the removal of the completed track fasteners can be avoided, and the rail support platform can be measured and fine-tuned, which effectively reduces the error.
[0008] Preferably, the clamping column is provided with a sliding cavity, in which a scraper is slidably connected via an elastic member; during operation, since the rail support platform is generally installed outdoors, impurities such as sand and gravel are easily adhered to the surface. At this time, the scraper can be used to clean the surface to avoid unbalanced clamping.
[0009] Preferably, the scraper is divided into a handle and a blade head, and the blade head is magnetically connected to the handle through a magnetic block; when working, the blade head and handle installed by magnetic attraction can be quickly replaced, and the bottom end of the clamping column is rotatably connected to an extrusion block through a torsion spring, and the extrusion block is made of elastic material, and a lever is fixedly connected to the surface of the extrusion block, and a groove is provided on the surface of the blade head; when working, when the clamping column is installed to the extreme position of the support rail platform, the extrusion block will be forced to rotate, and at this time the extrusion block will squeeze the blade head, so that the blade is retracted into the sliding cavity, and the blade is retracted in advance to avoid damage to the blade when the two clamping columns are clamped. The extrusion block made of elastic material can squeeze the support rail platform after the frame body is installed in place, so as to further improve the clamping effect of the clamping column.
[0010] Preferably, one end of the knife handle away from the knife head is fixedly connected with a sliding rod, and the other end of the sliding rod passes through the sliding cavity and is fixedly connected with a limiting block. The surface of the clamping column is provided with a groove, and the limiting block is located in the groove. A limiting groove 1 is provided on the surface of the knife handle, and the side wall of the sliding cavity is slidably connected with a clamping block through a spring, and the surface of the clamping block is provided with an arc angle; during operation, after the knife head is retracted into the sliding cavity, the clamping block will be driven by the spring to snap into the limiting groove to limit the knife head. At this time, when the clamping column is removed, the knife head will not rub against the support rail platform, thereby increasing the service life of the knife head. At the same time, after the knife head is retracted, the knife head is prevented from scratching the staff. When it needs to be used, the limiting block is pressed so that the limiting block drives the sliding rod to push the knife head out.
[0011] Preferably, an elastic rope is fixedly connected to the surface of the blocking block, and the other end of the elastic rope is fixedly connected to the extrusion block, and a limiting groove 2 is provided on the surface of the knife handle, and the depth of the limiting groove 2 is greater than that of the limiting groove 1; during operation, after the cutter head is pushed out, the blocking block will be stuck in the limiting groove 2 for fixed limit, to prevent the cutter head from shaking back and forth when the clamping column is stuck on the surface of the support rail platform, and when the extrusion block rotates, the elastic rope is stretched so that the elastic rope drives the blocking block to disengage from the limiting groove 2, and the elastic member is an elastic block 1, which is hollow, and is fixedly connected to the knife handle, and a plurality of air pipes are connected to the surface of the elastic block 1, and the other end of the air pipe is in an open state and is located on the surface of the cutter head; during operation, when the cutter head retracts into the sliding cavity, the cutter handle will be driven to squeeze the elastic block 1, so that the gas in the elastic block 1 is blown toward the cutter head through the air pipe, thereby cleaning the impurities adhering to the surface of the cutter head.
[0012] Preferably, a method for using a ballastless track fine-tuning frame adopts the following technical solution, wherein the frame body includes a mounting frame and a support frame, and a support frame is installed between two groups of the mounting frames, and an adjustment component for adjusting the distance of clamping columns is installed on the side of the support frame through bolts, and a rotating positioning block is installed above the support frame, and a lifting component is connected to the bottom of the support frame. When the position of an object detected by the clamping column changes, the lifting component rotates the support frame of the specimen body, and the support frame drives the position of the clamping column on the mounting frame to turn.
[0013] Preferably, the adjustment assembly includes an adjustment chamber, an adjustment plate and a connecting contact head, and the adjustment chamber is connected to the side away from the mounting frame, and a connecting contact head is installed at the edge of the adjustment plate, and a sliding connection structure is formed between the adjustment chamber and the adjustment plate through a slide groove, and the lifting assembly includes an electric turntable, a connecting ring and an electric telescopic rod, and a connecting ring is installed below the electric turntable, and an electric telescopic rod is installed below the connecting ring.
[0014] Preferably, a cross bar is fixedly connected to the surface of the clamping column, a connecting plate is fixedly connected to the surface of the cross bar, a top plate is fixedly connected to the other end of the connecting plate, the top plate is arc-shaped, an inner cavity is opened in the clamping column, the cross bar is "U"-shaped, and the two short arm ends of the sliding rod pass through the inner cavity, and are slidably connected in the inner cavity by a spring; during operation, when the frame body is installed on the surface of the rail support platform, the frame body can be longitudinally centered by the top plate, so as to further improve the measurement efficiency, and when the frame body is pressed downward, the rail support platform squeezes the top plate, so that the top plate moves upward, and at the same time stretches the spring to generate tension, and when the frame body is removed, the top plate is reset.
[0015] Preferably, an elastic block 2 is fixedly connected in the inner cavity, a push plate is slidably connected in the inner cavity, the short arm end surface of the cross bar is fixedly connected to the push plate, the elastic block 2 is hollow, and a plurality of air outlet holes are opened on the surface of the clamping column, and the air outlet holes are connected with the elastic block 2; when working, when the top plate moves upward, it will drive the push plate to squeeze the elastic block 2 in the inner cavity, and the gas is squeezed by the elastic block 2, and the gas is blown to the anti-slip pad and both sides of the rail platform through the air outlet holes, thereby improving the cleaning effect of the cutter head.
[0016] Preferably, the air outlet and the air pipe are both provided with elastic membranes, and the surface of the elastic membranes are provided with elastic shrinkage holes; during operation, the air outlet and the elastic membranes in the air pipe can effectively prevent the entry of impurities and foreign objects, avoid blockage, and at the same time increase the pressure of the gas when it is ejected, further improving the cleaning effect.
[0017] A method for using a ballastless track fine-tuning frame, the method using the above-mentioned ballastless track fine-tuning frame, comprises the following steps: S1: Place the frame body on the rail support platform, press the frame body downward, clamp the two clamping columns on the rail support platform, and then turn the knob counterclockwise to reel in the connecting rope, position the two clamping columns, and then install the measuring prism on the surface of the prism seat and measure with the measuring device; S2: When the clamping column is installed to the extreme position of the rail support platform, the extrusion block will be forced to rotate and squeeze the cutter head, causing the cutter head to retract into the sliding cavity and shrink the blade in advance. At the same time, the elastic material extrusion block will be stuck in the gap between the rail support platform and the clamping column, and generate expansion force to continuously squeeze the rail support platform; S3: When the frame body is pressed downward, the rail support platform squeezes the top plate, causing the top plate to move upward, and at the same time stretches the spring to generate tension. When the top plate moves upward, it drives the push plate to squeeze the elastic block 2 in the inner cavity, so that the gas in the elastic block 2 is blown to the anti-slip pad and both sides of the rail support platform through the air outlet.
[0018] S4: When the measuring object of the frame body needs to be modified, the electric telescopic rod in the lifting assembly lifts the frame body and makes the clamping column set on the frame body leave the track. Then the electric turntable turns and changes the position of the clamping column on the original basis. The base of the rail support platform is re-detected and the distance between the bases is detected through the clamping column.
[0019] The beneficial effects of the present invention are as follows: 1. The present invention discloses a ballastless track fine-tuning frame and a method for using the frame. The frame body is placed above the track support platform, the frame body is pressed downward, two clamping columns are respectively clamped above the track support platform, and the knob is turned counterclockwise to reel in the connecting rope, the two clamping columns are positioned, and then the measuring prism is installed on the surface of the prism seat, and the measurement is carried out in conjunction with the measuring device. By using the clamping columns in conjunction with the reel, the connecting rope and the shifting block, the removal of the completed track fasteners can be avoided, and the track support platform can be measured and fine-tuned, which effectively reduces the error.
[0020] 2. The present invention describes a ballastless track fine-tuning frame and a method of use. When the frame body is pressed downward, the rail support platform squeezes the top plate, causing the top plate to move upward, and at the same time stretches the spring to generate tension. When the top plate moves upward, it drives the push plate to squeeze the elastic block 2 in the inner cavity, so that the gas in the elastic block 2 is blown toward the anti-slip pad and both sides of the rail support platform through the air outlet, thereby improving the cleaning effect of the cutter head.
[0021] 3. Therefore, while the track support platform is being inspected using the frame body, the track position of the track support platform is inspected after the track is laid. After the inspection is completed, without changing the placement of the frame body, the lifting assembly is used to turn the column so that the clamping column is separated from the track of the track support platform, and the position between the two sets of clamping columns is extended by the adjusting assembly, and the base of the track support platform is inspected. After the inspection is completed, it can be reset and the track of the track support platform can be re-inspected. At this time, the position of the frame body will not change, so as to avoid affecting the accuracy of the construction and reduce the number of times the frame body structure is re-erected. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 It is a stereoscopic diagram of the frame body in the present invention; Figure 2 It is a partial cross-sectional schematic diagram of the frame body in the present invention; Figure 3 The present invention Figure 2 Schematic diagram of the structure at A in the middle; Figure 4 The present invention Figure 2 Schematic diagram of the structure at B in the middle; Figure 5 It is a schematic diagram of the column clamping structure in the present invention; Figure 6 The present invention Figure 5 Schematic diagram of the structure at C in the middle; Figure 7 The present invention Figure 6 Schematic diagram of the structure at D in the middle; Figure 8It is a schematic diagram of the top sheet structure of the present invention; Fig. 9 The present invention Figure 8 Schematic diagram of the structure at E in the middle; Fig.10 It is a schematic flow chart of a method for using a ballastless track fine-tuning frame according to the present invention; Fig.11 is a schematic structural diagram of an adjustment component of a ballastless track fine adjustment frame according to the present invention, Fig.12 It is a structural schematic diagram of a lifting assembly of a ballastless track fine-tuning frame of the present invention.
[0024] In the figure: 1, rail support; 2, standard frame body; 201, mounting frame; 202, support frame; 3, dial block; 4, prism seat; 5, knob; 6, clamping column; 7, anti-skid pad; 8, connecting rope; 9, slide groove; 10, empty groove; 11, spring piece; 13, gear; 14, reel; 15, cavity; 17, elastic block 1; 18, slide cavity; 19, air pipe; 20, scraper; 21, squeeze block; 22, cutter head; 23, slide rod; 24, handle; 25, groove; 26, limit block; 27, Elastic rope; 28, card block; 29, limit slot one; 30, limit slot two; 31, lever; 32, notch; 33, cross bar; 34, connecting plate; 35, top plate; 37, push plate; 38, inner cavity; 39, air outlet; 40, elastic block two; 41, rotating positioning block; 42, contact rod; 43, adjustment component; 4301, adjustment chamber; 44, adjustment plate; 45, connecting contact head; 46, lifting component; 47, electric turntable; 48, connecting ring; 49, electric telescopic rod. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0026] Embodiment 1: Figures 1 to 7As shown, a ballastless track fine-tuning frame according to an embodiment of the present invention comprises a rail support platform 1 and a frame body 2. The frame body 2 is located above the rail support platform 1. A prism seat 4 is fixedly connected to the surface of the frame body 2. A group of slide grooves 9 are provided on the surface of the frame body 2. A clamping column 6 is slidably connected to the slide groove 9 through a spring. An anti-slip pad 7 is bonded to the surface of the clamping column 6. A cavity 15 is provided in the frame body 2. A reel 14 is rotatably connected to the cavity 15. One end of the reel 14 passes through the cavity 15 and is fixedly connected to a knob 5. A connecting rope 8 is fixedly connected to the surface of the reel 14. The other end of the connecting rope 8 is fixedly connected to the surface of the clamping column 6. An empty groove 10 is provided on the surface of the frame body 2. A shift block 3 is slidably connected to the empty groove 10. The shift block 3 is "L"-shaped. A spring sheet 11 is fixedly connected to one side of the shift block 3. The other end of the spring sheet 11 is a free end. A gear 13 is fixedly sleeved on the surface of the reel 14. An angle is provided on the short arm end of the shift block 3. During operation, the frame body 2 is placed on the rail support platform 1, and then the frame body 2 is pressed downward, the two clamping columns 6 are clamped on the rail support platform 1 respectively, and then the knob 5 is turned counterclockwise, so that the knob 5 drives the rotating shaft to rotate, and at the same time, the reel 14 will reel up the connecting rope 8, and at the same time, the two clamping columns 6 are driven to move towards each other through the reeling of the connecting rope 8, and at the same time, the spring will be squeezed to generate elastic force, and when the reel 14 rotates, the gear 13 will also be driven to rotate, and at the same time, the gear 13 will shift the shifting block 3, so that the shifting block 3 is in the empty slot 10, in the direction away from the gear 13 By sliding, the bevel design of the surface of the shift block 3 can prevent the gear 13 from rotating in the opposite direction, and the two clamping columns 6 can be positioned to avoid shaking. At this time, the measuring prism is installed on the surface of the prism seat 4, and the measurement is carried out in conjunction with the measuring device. When disassembly is required, the shift block 3 is directly shifted away from the gear 13, and the spring reset drives the clamping column 6 to reset, so that the frame body 2 can be removed. By cooperating with the clamping column 6 with the reel 14, the connecting rope 8 and the shift block 3, the rail fasteners that have been constructed do not need to be removed, and the rail support platform 1 can be measured and fine-tuned, which effectively reduces the error.
[0027] The clamping column 6 is provided with a sliding cavity 18, in which a scraper 20 is slidably connected via an elastic member. During operation, since the rail support platform 1 is generally installed outdoors, impurities such as sand and gravel are easily adhered to the surface. At this time, the scraper 20 can be used to clean the surface to avoid unbalanced clamping.
[0028] The scraper 20 is divided into a handle 24 and a cutter head 22, and the cutter head 22 is magnetically connected to the handle 24 via a magnetic block; during operation, the cutter head 22 and the handle 24 are magnetically mounted, so that the cutter head 22 can be quickly replaced.
[0029] The bottom end of the clamping column 6 is rotatably connected to an extrusion block 21 through a torsion spring. The extrusion block 21 is made of elastic material. A lever 31 is fixedly connected to the surface of the extrusion block 21, and a groove 32 is provided on the surface of the cutter head 22. During operation, when the clamping column 6 is installed to the extreme position of the rail support platform 1, the extrusion block 21 will be forced to rotate. At this time, the extrusion block 21 will squeeze the cutter head 22, causing the cutter head 22 to retract into the sliding cavity 18, shrinking the blade in advance to avoid damage to the blade when the two clamping columns 6 are clamped. The extrusion block 21 made of elastic material can squeeze the rail support platform 1 after the frame body 2 is installed in place, thereby further improving the clamping effect of the clamping column 6.
[0030] The end of the knife handle 24 away from the knife head 22 is fixedly connected to the slide bar 23, and the other end of the slide bar 23 passes through the slide cavity 18 and is fixedly connected to the limit block 26. A groove 25 is provided on the surface of the clamping column 6, and the limit block 26 is located in the groove 25. A limit groove 29 is provided on the surface of the knife handle 24, and a clamping block 28 is slidably connected to the side wall of the slide cavity 18 through a spring, and an arc angle is provided on the surface of the clamping block 28; when working, after the knife head 22 is retracted into the slide cavity 18, the clamping block 28 will be driven by the spring to be stuck in the limit groove 29 to limit the knife head 22. At this time, when the clamping column 6 is removed, the knife head 22 will not rub against the support rail platform 1, thereby improving the service life of the knife head 22. At the same time, after the knife head 22 is retracted, it is prevented from scratching the staff. When it is needed, the limit block 26 is pressed so that the limit block 26 drives the slide bar 23 to push the knife head 22 out.
[0031] An elastic rope 27 is fixedly connected to the surface of the clamping block 28, and the other end of the elastic rope 27 is fixedly connected to the extrusion block 21. A limiting groove 230 is provided on the surface of the knife handle 24, and the depth of the limiting groove 230 is greater than the limiting groove 1 29. During operation, after the cutter head 22 is pushed out, the clamping block 28 will be stuck in the limiting groove 230 for fixed limiting, so as to prevent the cutter head 22 from shaking back and forth when the clamping column 6 is stuck on the surface of the rail support platform 1. When the extrusion block 21 rotates, the elastic rope 27 is stretched, so that the elastic rope 27 drives the clamping block 28 to disengage from the limiting groove 230.
[0032] The elastic member is an elastic block 17, which is hollow, and is fixedly connected to the handle 24. A plurality of air pipes 19 are connected to the surface of the elastic block 17, and the other end of the air pipe 19 is in an open state and is located on the surface of the cutter head 22. When working, when the cutter head 22 retracts into the sliding cavity 18, the handle 24 is driven to squeeze the elastic block 17, so that the gas in the elastic block 17 is blown toward the cutter head 22 through the air pipe 19, and the impurities adhering to the surface of the cutter head 22 are cleaned. The surface of the clamping column 6 is fixedly connected to a cross bar 33, and the surface of the cross bar 33 is fixedly connected to a connecting plate 34. The connecting plate 34 The other end is fixedly connected with a top plate 35, which is in an arc shape. An inner cavity 38 is opened in the clamping column 6. The cross bar 33 is in a "U" shape, and the two short arm ends of the sliding rod 23 pass through the inner cavity 38, and are slidably connected in the inner cavity 38 by a spring; during operation, when the frame body 2 is installed on the surface of the support rail platform 1, the frame body 2 can be longitudinally centered by the top plate 35, so as to further improve the measurement efficiency. When the frame body 2 is pressed downward, the support rail platform 1 squeezes the top plate 35, so that the top plate 35 moves upward, and at the same time, the spring is stretched to generate tension. When the frame body 2 is removed, the top plate 35 is reset.
[0033] An elastic block 2 40 is fixedly connected in the inner cavity 38, and a push plate 37 is slidably connected in the inner cavity 38. The short arm end surface of the cross bar 33 is fixedly connected to the push plate 37. The elastic block 2 40 is hollow, and a plurality of air outlet holes 39 are opened on the surface of the clamping column 6, and the air outlet holes 39 are connected with the elastic block 2 40. When working, when the top plate 35 moves upward, it will drive the push plate 37 to squeeze the elastic block 2 40 in the inner cavity 38. The gas is squeezed by the elastic block 2 40, and the gas is blown to the anti-slip pad 7 and both sides of the rail support platform 1 through the air outlet holes 39, thereby improving the cleaning effect of the cutter head 22.
[0034] The air outlet 39 and the air pipe 19 are both provided with elastic membranes, and the surfaces of the elastic membranes are provided with elastic shrinkage holes. During operation, the air outlet 39 and the elastic membranes in the air pipe 19 can effectively prevent the entry of foreign matters and impurities, thus avoiding blockage. At the same time, the pressure of the gas during ejection can be increased, further improving the cleaning effect.
[0035] Embodiment 2: Figures 8 to 9As shown, compared with Example 1, another implementation of the present invention is: the frame body 2 includes a mounting frame 201 and a support frame 202, and the support frame 202 is installed between the two sets of mounting frames 201, and the side of the support frame 202 is installed with an adjustment component 43 for adjusting the distance of the clamping column 6 by bolts, and a rotating positioning block 41 is installed above the support frame 202, and a lifting component 46 is connected to the bottom of the support frame 202. When the position of the object detected by the clamping column 6 changes, the lifting component 46 rotates the support frame 202 of the specimen body 2, and the support frame 202 drives the position of the clamping column 6 on the mounting frame 210 to turn. Among them, the structure possessed by the rail support platform 1, when being placed, the placement of its own base and the track still needs to be detected multiple times to confirm whether the placement of the rail support platform 1 meets the construction standards, and during the placement During track construction, the construction itself will still have an impact on the position of the base of the track support platform 1, which will cause the position of the base to shift during the construction of the track. Therefore, while the track support platform 1 is being inspected using the frame body 2, the track position of the track support platform 1 is inspected after the track is laid. After the inspection is completed, without changing the placement of the frame body 2, the lifting component 46 is used to turn, and the clamping column 6 is separated from the track of the track support platform 2, and the position between the two groups of clamping columns 6 is extended by the adjustment component 43, and the base of the track support platform 1 is inspected. After the inspection is completed, it can be reset and the track of the track support platform 1 can be re-inspected. At this time, the position of the frame body 2 will not change, so as to avoid affecting the accuracy of the construction and reduce the number of times the frame body structure is re-erected.
[0036] The adjusting assembly 43 includes an adjusting chamber 4301, an adjusting plate 44 and a connecting contact head 45, and the adjusting chamber 4301 is connected to the adjusting plate 44 at one side away from the mounting frame 201, and the connecting contact head 45 is installed at the edge of the adjusting plate 44, and the adjusting chamber 4301 and the adjusting plate 44 form a sliding connection structure through a slide groove, and the lifting assembly 46 includes an electric turntable 47, a connecting collar 48 and an electric telescopic rod 49, and the connecting collar 48 is installed below the electric turntable 47, and the electric telescopic rod 49 is installed below the connecting collar 48. 9, wherein the adjusting plate 44 in the adjusting assembly 43 is driven by an internal motor, and the output shaft of the motor is meshed with the teeth of the adjusting plate 44 through the gear, and drives the adjusting plate 44 to move, and the mounting frame 201 and the supporting frame 202 provided at one end of the clamping column 6 to be extended are in a snap-fitting structure, so that when extending, the clamping column is not affected by the supporting frame 202, and the height of the frame body 2 can be lifted by the electric telescopic rod 49, and the position of the clamping column 6 of the frame body 2 can be changed by the electric rotating disk 47.
[0037] like Fig.10As shown, a method for using a ballastless track fine-tuning frame, the method adopts the above-mentioned ballastless track fine-tuning frame, and includes the following steps: S1: Place the frame body 2 on the rail support platform 1, press the frame body 2 downward, clamp the two clamping columns 6 on the rail support platform 1 respectively, and then turn the knob 5 counterclockwise to reel the connecting rope 8, position the two clamping columns 6, and then install the measuring prism on the surface of the prism seat 4, and measure with the measuring device; S2: When the clamping column 6 is installed to the extreme position of the rail support platform 1, the squeezing block 21 will be forced to rotate and squeeze the cutter head 22, so that the cutter head 22 is retracted into the sliding cavity 18, and the blade is retracted in advance. At the same time, the squeezing block 21 made of elastic material will be stuck in the gap between the rail support platform 1 and the clamping column 6, and generate expansion force to continuously squeeze the rail support platform 1; S3: When the frame body 2 is pressed downward, the rail support platform 1 squeezes the top sheet 35, causing the top sheet 35 to move upward, and at the same time, the spring is stretched to generate tension. When the top sheet 35 moves upward, the push plate 37 is driven to squeeze the elastic block 2 40 in the inner cavity 38, so that the gas in the elastic block 2 40 is blown toward the anti-slip pad 7 and both sides of the rail support platform 1 through the air outlet 39; S4: When the measuring object of the frame body 2 needs to be modified, the electric telescopic rod 49 in the lifting assembly 46 lifts the frame body 2 and makes the clamping column 6 set on the frame body 2 leave the track. Then the electric turntable 47 turns and changes the position of the clamping column 6 on the original basis. The base of the rail support platform 1 is re-detected and the distance between the bases is detected through the clamping column 6.
[0038] Working principle: Place the frame body 2 on the rail support platform 1, then press the frame body 2 downward, clamp the two clamping columns 6 on the rail support platform 1 respectively, and then turn the knob 5 counterclockwise to make the knob 5 drive the rotating shaft to rotate, and at the same time the reel 14 will reel up the connecting rope 8, and at the same time the reeling of the connecting rope 8 will drive the two clamping columns 6 to move towards each other, and at the same time the spring will be squeezed to generate elastic force, and when the reel 14 rotates, the gear 13 will also be driven to rotate, and at the same time the gear 13 will shift the shifting block 3, so that the shifting block 3 is in the empty slot 10 and moves away from the gear 13, the two clamping columns 6 can be positioned by the design of the bevel on the surface of the shift block 3 to avoid shaking. At this time, the measuring prism is installed on the surface of the prism seat 4, and the measurement is carried out in conjunction with the measuring device. When disassembly is required, the shift block 3 is directly rotated in the direction away from the gear 13, and the spring reset drives the clamping column 6 to reset, so that the frame body 2 can be removed. The clamping column 6 cooperates with the reel 14, the connecting rope 8 and the shift block 3 to avoid removing the completed track fasteners, so that the rail support platform 1 can be measured and fine-tuned, which effectively reduces the error; Since the rail support platform 1 is generally installed outdoors, impurities such as sand and gravel are easily adhered to the surface. At this time, the scraper 20 can be used to clean the surface to avoid the situation of unbalanced clamping. The cutter head 22 and the handle 24 installed by magnetic attraction can quickly replace the cutter head 22. When the clamping column 6 is installed to the extreme position of the rail support platform 1, the squeeze block 21 will be forced to rotate. At this time, the squeeze block 21 will squeeze the cutter head 22, so that the cutter head 22 is retracted into the sliding cavity 18, and the blade is retracted in advance to avoid damage to the blade when the two clamping columns 6 are clamped. The squeeze block 21 made of elastic material can squeeze the rail support platform 1 after the frame body 2 is installed in place, thereby further improving the clamping effect of the clamping column 6. After the cutter head 22 is retracted into the slide cavity 18, the clamping block 28 will be driven by the spring to fit into the limit groove 29 to limit the cutter head 22. At this time, when the clamping column 6 is removed, the cutter head 22 will not rub against the support rail platform 1, thereby increasing the service life of the cutter head 22. At the same time, after the cutter head 22 is retracted, it is prevented from scratching the staff. When it is needed, the limit block 26 is pressed so that the limit block 26 drives the slide rod 23 to push the cutter head 22 out. After the cutter head 22 is pushed out, the clamping block 28 is pressed into the limit groove 29 to limit the cutter head 22. 8 will be stuck in the limiting groove 2 30 for fixed limiting, so as to prevent the cutter head 22 from shaking back and forth when the clamping column 6 is stuck on the surface of the rail support platform 1. When the squeezing block 21 rotates, the elastic rope 27 is stretched, so that the elastic rope 27 drives the clamping block 28 to leave the limiting groove 2 30. When the cutter head 22 retracts into the sliding cavity 18, the knife handle 24 is driven to squeeze the elastic block 17, so that the gas in the elastic block 17 is blown to the cutter head 22 through the air pipe 19, and the impurities adhering to the surface of the cutter head 22 are cleaned; When the frame body 2 is installed on the surface of the rail support platform 1, the frame body 2 can be longitudinally centered by the top plate 35, so as to further improve the measurement efficiency. When the frame body 2 is pressed downward, the rail support platform 1 squeezes the top plate 35, so that the top plate 35 moves upward, and at the same time, the spring is stretched to generate tension. When the frame body 2 is removed, the top plate 35 is reset. When the top plate 35 moves upward, it drives the push plate 37 to squeeze the elastic block 2 40 in the inner cavity 38. The gas is squeezed by the elastic block 2 40 and blows toward the anti-slip pad 7 and both sides of the rail support platform 1 through the air outlet 39, so as to improve the cleaning effect of the cutter head 22.
[0039] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0040] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0041] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A ballastless track fine-tuning frame, characterized in that: The invention comprises a rail support platform (1) and a frame body (2), wherein the frame body (2) is located above the rail support platform (1), a prism seat (4) is fixedly connected to the surface of the frame body (2), a group of slide grooves (9) are provided on the surface of the frame body (2), a clamping column (6) is slidably connected to the slide grooves (9) via springs, an anti-slip pad (7) is bonded to the surface of the clamping column (6), a cavity (15) is provided in the frame body (2), a reel (14) is rotatably connected to the cavity (15), one end of the reel (14) passes through the cavity (15) and is fixedly connected to the reel. A knob (5) is connected, a connecting rope (8) is fixedly connected to the surface of the reel (14), the other end of the connecting rope (8) is fixedly connected to the surface of the clamping column (6), a hollow groove (10) is provided on the surface of the frame body (2), a shift block (3) is slidably connected in the hollow groove (10), the shift block (3) is "L" shaped, one side of the shift block (3) is fixedly connected to a spring sheet (11), the other end of the spring sheet (11) is a free end, a gear (13) is fixedly sleeved on the surface of the reel (14), and a bevel is provided at the short arm end of the shift block (3).
2. The ballastless track fine-tuning frame according to claim 1, characterized in that: The clamping column (6) is provided with a sliding cavity (18), and a scraper (20) is slidably connected in the sliding cavity (18) via an elastic member.
3. The ballastless track fine-tuning frame according to claim 2, characterized in that: The scraper (20) is divided into a handle (24) and a blade head (22), and the blade head (22) is magnetically connected to the handle (24) via a magnetic block. The bottom end of the clamping column (6) is rotatably connected to a squeeze block (21) via a torsion spring. The squeeze block (21) is made of elastic material. A lever (31) is fixedly connected to the surface of the squeeze block (21). A notch (32) is provided on the surface of the blade head (22).
4. The ballastless track fine-tuning frame according to claim 4, characterized in that: One end of the knife handle (24) away from the knife head (22) is fixedly connected to a slide rod (23), and the other end of the slide rod (23) passes through the slide cavity (18) and is fixedly connected to a limit block (26). A groove (25) is provided on the surface of the clamping column (6), and the limit block (26) is located in the groove (25). A limit groove (29) is provided on the surface of the knife handle (24). A clamping block (28) is slidably connected to the side wall of the slide cavity (18) via a spring, and a circular arc angle is provided on the surface of the clamping block (28).
5. The ballastless track fine-tuning frame according to claim 5, characterized in that: An elastic rope (27) is fixedly connected to the surface of the clamping block (28), and the other end of the elastic rope (27) is fixedly connected to the extrusion block (21). A second limiting groove (30) is provided on the surface of the knife handle (24), and the depth of the second limiting groove (30) is greater than that of the first limiting groove (29).
6. The ballastless track fine-tuning frame according to claim 6, characterized in that: The elastic member is an elastic block (17) which is hollow. The elastic block (17) is fixedly connected to the knife handle (24). A plurality of air pipes (19) are connected through the surface of the elastic block (17). The other end of the air pipe (19) is in an open state and is located on the surface of the knife head (22).
7. The ballastless track fine-tuning frame according to claim 7, characterized in that: The surface of the clamping column (6) is fixedly connected to a cross bar (33), the surface of the cross bar (33) is fixedly connected to a connecting plate (34), the other end of the connecting plate (34) is fixedly connected to a top plate (35), the top plate (35) is in an arc shape, an inner cavity (38) is provided in the clamping column (6), the cross bar (33) is in a "U" shape, and the two short arm ends of the sliding rod (23) pass through the inner cavity (38) and are slidably connected in the inner cavity (38) by a spring, and the inner cavity (38) is provided with a plurality of inner cavities (38). 8) is fixedly connected with an elastic block 2 (40), a push plate (37) is slidably connected with the inner cavity (38), the short arm end surface of the cross bar (33) is fixedly connected with the push plate (37), the elastic block 2 (40) is hollow, a plurality of air outlet holes (39) are opened on the surface of the clamping column (6), the air outlet holes (39) are connected with the elastic block 2 (40), the air outlet holes (39) and the air pipe (19) are both provided with elastic membranes, and the elastic membrane surfaces are both provided with elastic shrinkage holes.
8. A method for using a ballastless track fine-tuning frame, characterized in that: A ballastless track fine-tuning frame comprising any one of claims 1 to 7, wherein the frame body comprises a mounting frame (201) and a support frame (202), and a support frame (202) is installed between two groups of the mounting frames (201), and an adjustment component (43) for adjusting the distance of a clamping column (6) is installed on the side of the support frame (202) by bolts, and a rotating positioning block (41) is installed above the support frame (202), and a lifting component (46) is connected to the bottom of the support frame (202), when the position of the object detected by the clamping column (6) changes, the lifting component (46) rotates the support frame (202) of the specimen body (2), and the support frame (202) drives the position of the clamping column (6) on the mounting frame (210) to turn.
9. The auxiliary method of the auxiliary fixture of the die grinder workshop according to claim 8, characterized in that: The adjustment component (43) includes an adjustment chamber (4301), an adjustment plate (44) and a connection contact head (45), and the adjustment chamber (4301) is connected to the adjustment plate (44) on a side away from the mounting frame (201), and the connection contact head (45) is installed at the edge of the adjustment plate (44), and a sliding connection structure is formed between the adjustment chamber (4301) and the adjustment plate (44) via a slide groove, and the lifting component (46) includes an electric turntable (47), a connection ring (48) and an electric telescopic rod (49), and the connection ring (48) is installed below the electric turntable (47), and the electric telescopic rod (49) is installed below the connection ring (48).
10. A method for using a ballastless track fine-tuning frame, the method being applicable to the ballastless track fine-tuning frame according to claim 9, characterized in that: The method comprises the following steps: S1: Place the frame body (2) on the rail support platform (1), press the frame body (2) downward, clamp the two clamping columns (6) on the rail support platform (1) respectively, and then turn the knob (5) counterclockwise to reel in the connecting rope (8), position the two clamping columns (6), and then install the measuring prism on the surface of the prism seat (4), and perform measurement with the measuring device; S2: When the clamping column (6) is installed to the extreme position of the rail support platform (1), the extrusion block (21) is subjected to force to rotate and squeeze the cutter head (22), so that the cutter head (22) is retracted into the sliding cavity (18), and the blade is retracted in advance. At the same time, the extrusion block (21) made of elastic material is stuck in the gap between the rail support platform (1) and the clamping column (6), and generates expansion force to continuously squeeze the rail support platform (1); S3: When the frame body (2) is pressed downward, the rail support platform (1) squeezes the top sheet (35), causing the top sheet (35) to move upward, and at the same time, the spring is stretched to generate a pulling force. When the top sheet (35) moves upward, the push plate (37) is driven to squeeze the elastic block 2 (40) in the inner cavity (38), so that the gas in the elastic block 2 (40) is blown toward the anti-slip pad (7) and the two sides of the rail support platform (1) through the air outlet (39); S4: When the measuring object of the frame body (2) needs to be modified, the electric telescopic rod (49) in the lifting assembly (46) lifts the frame body (2) and causes the clamping column (6) provided on the frame body (2) to be separated from the track. Then the electric turntable (47) turns and changes the position of the clamping column (6) on the original basis. The base of the rail support platform (1) is re-detected and the distance between the bases is detected through the clamping column (6).