An assembly device for ALC lightweight partition boards and its construction method

Through the mortar conveying system driven by mobile brackets and motor, the problem of low transportation and gap filling efficiency of ALC lightweight partition panels is solved, and convenient construction and efficient connection of partition panels are achieved, reducing labor costs.

CN119801271BActive Publication Date: 2025-07-08CHIFENG HONGJI CONSTR (GRP) CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510308659.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-07-08
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

During the construction of existing ALC lightweight partition panels, manual transportation and gap filling efficiency are low, and traditional construction methods require multiple people to cooperate, which is complex in operation and high in cost, making it difficult to operate in a small site.

Method used

The partition panel is lifted through the servo motor drive winding assembly, and the mortar conveying parts and glue conveying parts driven by small motors are used to automatically fill the gaps to achieve quick connection and gap filling.

Benefits of technology

It realizes convenient transportation and rapid connection of ALC lightweight partition panels, reduces manpower demand, improves construction efficiency and gap filling integrity, simplifies construction processes, and reduces costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119801271B_ABST
    Figure CN119801271B_ABST
Patent Text Reader

Abstract

The present invention discloses an assembly device for an ALC lightweight partition board and a construction method thereof, which relates to the technical field of partition board assembly. In order to solve the problems of the trouble of manually transporting the partition board and the trouble of gap filling, through the cooperation of a moving bracket, a vertical bracket and a stable ladder, it is convenient for disassembly, transportation and operation in a small site, with low use cost, replacing manual handling and saving labor. Through the cooperation of a driving component, a mortar conveying component and a glue conveying component, rapid grouting is realized. The output plate is convenient for grouting in a deeper position, and at the same time grouting is carried out from the center to ensure the filling rate of the mortar. Moreover, the method of using electric assistance to push the mortar is more labor-saving and efficient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of partition board assembly, and particularly relates to an assembly device for ALC lightweight partition boards and a construction method thereof. Background Art

[0002] The ALC lightweight partition board, fully known as autoclaved lightweight aerated concrete partition board, is a porous concrete board mainly made of silica sand, cement, lime, etc., and is manufactured through high-temperature and high-pressure steam curing. It has various excellent properties such as light weight and high strength, heat insulation, sound insulation, fire prevention, earthquake resistance, and environmental friendliness. The ALC board has a light bulk density, with a dry bulk density ≤ 500 kg / m³, which is about 1 / 5 of that of ordinary concrete. Its compressive strength ≥ 4.0 MPa, and the single-point hanging force ≥ 1200 N, which can meet the bending and cracking resistance requirements under various use conditions.

[0003] When used as an interior wall of a building, the ALC lightweight partition board is fixed to the interior wall with special clips, and then the gaps around the wall board are filled with cement mortar to form a whole with the existing beam-column structure. During the existing caulking process, it is necessary to use a plastic piping bag to hold the mortar and fill the mortar in the gaps, but the efficiency is low and the filling rate is low; moreover, the ALC lightweight partition board is large in volume. During traditional construction, multiple people are required to cooperate for support, which is troublesome to operate, or large equipment is used for movement. The large equipment is not convenient for transportation and operation in small sites, and the structure is complex and the cost is high.

[0004] Therefore, an assembly device for ALC lightweight partition boards and a construction method thereof are needed. Summary of the Invention

[0005] In order to solve all or part of the above problems, the purpose of the present invention is to provide an assembly device for ALC lightweight partition boards and a construction method thereof, so as to solve the problems of the trouble of manually transporting the partition board and the trouble of gap filling.

[0006] To achieve the above purpose, the present invention provides the following technical solution: An assembly device for ALC lightweight partition boards, including a moving support and a vertical support installed at the upper end of the moving support. A stable ladder is installed on the vertical support, and one end of the stable ladder is connected to the moving support;

[0007] A winding component is installed at the upper end of the moving support, and a bundling component is installed at the free end of the winding component. The bundling component includes a chain and a bundling belt fixedly installed at the lower end of the chain. The upper end of the chain is connected to the free end of the winding component. A metal ring is fixedly installed at the lower end of the bundling belt, and a hook is movably arranged on the chain;

[0008] The upper end of the vertical support is equipped with a driving component, and a mortar conveying component is installed on the driving component. The mortar conveying component includes a storage shell and a second lead screw installed in the middle of the storage shell. A compression disk is threadedly arranged on the outer side of the second lead screw. The compression disk matches the storage shell. A gear is installed at the lower end of the second lead screw. The driving component includes a housing. One side inside the housing is provided with a first set of teeth, and the other side inside the housing is provided with a second set of teeth. The gear meshes with the first set of teeth or the second set of teeth. A limiting block is arranged on the outer side of the second lead screw located on the gear. One side of the storage shell is installed with an output plate.

[0009] Furthermore, the moving support includes four vertical rods. A connecting frame is installed on the four vertical rods. The four vertical rods are located at the four corners of the connecting frame. A support frame is installed at the upper end of the connecting frame. The winding component is installed on the support frame. A self-locking universal wheel is installed at the lower end of each of the four vertical rods.

[0010] Furthermore, the vertical support includes two vertical rods and a transverse frame installed on the two vertical rods. The lower end of the vertical rod is detachably connected to the corresponding vertical rod of the moving support. Square tubes are installed at the upper ends of the two vertical rods. The square tubes are connected to the vertical rods by screws.

[0011] Furthermore, the stable ladder includes two inclined rods and multiple sets of ladder frames installed on the two inclined rods. The lower ends of the two inclined rods are connected to the vertical rods of the moving support by screws. The upper ends of the two inclined rods are connected to the transverse frame by screws.

[0012] Furthermore, the winding component includes a servo motor and a winding disk installed at the driving end of the servo motor. A winding rope is wound around the winding disk. The free end of the winding rope is fixedly connected to the upper end of the chain.

[0013] Furthermore, a small motor is installed at one end of the housing. The lower end of the housing is installed at the upper end of the vertical support. A first lead screw is installed at the driving end of the small motor. The first lead screw is movably arranged at the inner lower end of the housing. A moving block is threadedly arranged on the outer side of the first lead screw. The moving block is slidably connected to the inner side of the housing. A gear is installed at the upper end of the moving block.

[0014] Furthermore, the upper end of the limiting block is fixedly connected to the storage shell. The limiting block is in a square shape and is adapted to the chute opened at the upper end of the housing.

[0015] Furthermore, a glue conveying component is installed on the mortar conveying component. The glue conveying component includes an extension shell and a first compression part and a second compression part installed inside the extension shell. The extension shell is installed on the compression disk. A glue storage column is installed inside the storage shell. The compression ends of the first compression part and the second compression part are inserted into the inside of the glue storage column. An extension part is arranged at the output end of the glue storage column. The output end of the extension part is located inside the output plate.

[0016] Further, an independent A-component storage bin and a B-component storage bin are arranged inside the glue storage column, and independent A-component conveying bins and B-component conveying bins are arranged inside the extension piece. The A-component storage bin is communicated with the A-component conveying bin, the B-component storage bin is communicated with the B-component conveying bin, a mortar conveying bin is opened inside the output plate, and the mortar conveying bin is communicated with the inside of the storage shell.

[0017] Another technical solution proposed by the present invention: Provide a construction method for an assembly device of an ALC lightweight partition board, including the following steps:

[0018] S1: Apply a small amount of binder evenly on the top surface, side surface, adjacent wall surface and ground of the partition board;

[0019] S2: Pass through the middle of the partition board with a binding band, then put a metal ring on the hook to tie the partition board tightly, and drive the winding disc to wind by a servo motor so that the winding rope pulls the chain to make the binding band lift the partition board;

[0020] S3: Lift the partition board to the position to be installed. At this time, slowly loosen the winding disc so that the bottom of the partition board touches the ground, and then manually push the partition board to correct its position;

[0021] S4: Start the small motor to drive the rotation of the first lead screw, thereby driving the movement of the moving square block, so that the moving square block drives the gear to move. When the gear meshes with the first tooth, the gear drives the entire mortar conveying component to rotate 90°, so that the output port of the output plate is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block rotates 90°, and the moving square block continues to drive the limiting block to move. When the limiting block enters the chute, the gear meshes with the second tooth, and the gear drives the second lead screw to rotate, so that the compression plate moves downward, and the compression plate compresses the mortar inside the storage shell and outputs it from the mortar conveying bin to the gap. At the same time, the extension shell drives the first compression part and the second compression part to extrude the A-component and B-component of the glue respectively from the A-component conveying bin and the B-component conveying bin. Finally, the acrylic ester structural glue and the mortar are output to the gap;

[0022] S5: Remove the binding band from the hook, and draw out the binding band from the gap between the partition board and the wall surface, and check its verticality and levelness with a straightedge and a spirit level;

[0023] S6: After the verticality and levelness are detected and adjusted, the operator climbs to the upper end of the partition board through a ladder to supplement and smooth the gap at the connection between the partition board and the wall surface.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] 1. An assembly device and its construction method for an ALC lightweight partition board proposed by the present invention. Through the cooperation of a moving bracket, a vertical bracket, and a stabilizing ladder, it is convenient for disassembly, transportation, and operation in a small site, with low usage cost. The binding belt passes through the middle of the partition board, and then the metal ring is sleeved on a suitable hook to tie the partition board tightly. Finally, the servo motor drives the winding disc to wind, so that the winding rope pulls the chain, and the binding belt hoists the partition board and makes it tend to be in a vertical state, which can clamp and fix the ALC lightweight partition board, and can conveniently flip and move the ALC lightweight partition board in the indoor space, replacing manual handling and saving labor.

[0026] 2. An assembly device and its construction method for an ALC lightweight partition board proposed by the present invention. Start the small motor to drive the rotation of the first lead screw, which in turn drives the movement of the moving square. The moving square drives the gear to mesh with the second tooth, and the gear drives the rotation of the second lead screw, causing the compression disc to move downward. The compression disc compresses the mortar inside the storage shell and outputs it from the mortar conveying bin to the gap. At the same time, the extension shell drives the first compression part and the second compression part to extrude the A component and the B component of the glue respectively from the A component conveying bin and the B component conveying bin. At this time, the A component and the B component come into contact to form an acrylate structural adhesive, which enters the gap. Finally, the output plate automatically moves and synchronously outputs the mortar and the acrylate structural adhesive. The acrylate structural adhesive has a short connection time, which is convenient for the quick connection between the partition board and the inner wall, achieving preliminary and rapid stability. At the same time, the mortar is filled to ensure the stability of the later connection between the partition board and the inner wall, realizing rapid grouting. The output plate is convenient for grouting in deeper positions and grouting from the center to ensure the filling rate of the mortar. And by using the method of electric assistance to push the mortar, it is more labor-saving and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the overall three-dimensional structure of the assembly device for the ALC lightweight partition board of the present invention Figure 1 ;

[0028] Figure 2 Schematic diagram of the overall three-dimensional structure of the assembly device for the ALC lightweight partition board of the present invention Figure 2 ;

[0029] Figure 3 Schematic diagram of the split three-dimensional structure of the moving mechanism and the winding mechanism of the assembly device for the ALC lightweight partition board of the present invention;

[0030] Figure 4 Schematic diagram of the three-dimensional structure of the binding component of the assembly device for the ALC lightweight partition board of the present invention;

[0031] Figure 5 Schematic diagram of the three-dimensional structure of the partition board in the hoisted state of the assembly device for the ALC lightweight partition board of the present invention;

[0032] Figure 6Schematic plan view of the state where the partition wall panel of the assembly device for the ALC lightweight partition wall panel of the present invention is bundled by the bundling assembly and tightened by the movable ring;

[0033] Figure 7 Schematic exploded three-dimensional structure of the caulking mechanism of the assembly device for the ALC lightweight partition wall panel of the present invention Figure 1

[0034] Figure 8 Schematic exploded three-dimensional structure of the caulking mechanism of the assembly device for the ALC lightweight partition wall panel of the present invention Figure 2 ;

[0035] Figure 9 Schematic plan view of the inner side of the housing of the assembly device for the ALC lightweight partition wall panel of the present invention;

[0036] Figure 10 Schematic sectional three-dimensional structure of the output plate, glue storage column and extension member inside the assembly device for the ALC lightweight partition wall panel of the present invention;

[0037] Figure 11 Schematic plan view of the counterclockwise rotation of the gear of the assembly device for the ALC lightweight partition wall panel of the present invention;

[0038] Figure 12 Schematic plan view of the clockwise rotation of the gear of the assembly device for the ALC lightweight partition wall panel of the present invention.

[0039] In the figure:

[0040] 1. Moving bracket; 11. Vertical rod; 12. Connecting frame; 13. Support frame; 14. Self-locking universal wheel; 2. Vertical bracket; 21. Vertical rod; 22. Horizontal frame; 23. Square tube; 24. Fixed ring; 25. Connecting rope; 26. Movable ring; 3. Stable ladder; 31. Diagonal rod; 32. Ladder frame; 4. Reel assembly; 41. Servo motor; 42. Reel; 43. Reel rope; 44. Guide wheel; 5. Bundling assembly; 51. Chain; 52. Bundling belt; 521. Metal ring; 53. Hook; 6. Driving component; 61. Housing; 611. Chute; 62. Small motor; 63. First lead screw; 64. Moving block; 65. First tooth; 66. Second tooth; 7. Mortar conveying component; 71. Storage shell; 72. Second lead screw; 73. Compression disc; 74. Gear; 75. Limit block; 76. Output plate; 761. Mortar conveying bin; 8. Glue conveying component; 81. Extension shell; 82. First compression part; 83. Second compression part; 84. Glue storage column; 841. A-component storage bin; 842. B-component storage bin; 85. Extension member; 851. A-component conveying bin; 852. B-component conveying bin. Detailed implementation manners

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] like Figure 1 - Figure 2 As shown, an assembly device for ALC lightweight partition boards includes a moving mechanism and a winding mechanism installed on the moving mechanism. The partition boards are bundled by the free end of the winding mechanism, and then the partition boards are vertically lifted by the driving end of the winding mechanism, and then the partition boards are moved to the installation position by the moving mechanism. A caulking mechanism is installed at the upper end of the moving mechanism. After the position of the partition board is determined, the caulking mechanism can automatically caulk the upper end of the partition board and the inner wall.

[0043] like Figure 1 - Figure 3 As shown, the mobile mechanism consists of a mobile bracket 1, a vertical bracket 2 and a stabilizing ladder 3, wherein the mobile bracket 1 includes four vertical poles 11, the four poles 11 are fixedly connected by two layers of connecting frames 12, and four connecting frames 12 are arranged on each layer. The four poles 11 are located at the four corners of the connecting frame 12, and the connecting frame 12 is fixedly connected to the poles 11 by screws. A support frame 13 is installed on the upper end of the connecting frame 12 located on the upper layer, and the driving end of the winding mechanism is installed on the support frame 13. A self-locking universal wheel 14 is installed at the lower end of each of the four poles 11 to facilitate the overall movement of the mobile bracket 1, and the poles 11, the connecting frame 12, the support frame 13 and the self-locking universal wheel 14 can all be disassembled, which is convenient for disassembly and transportation and flexible installation, so as to be suitable for different venues.

[0044] Furthermore, the vertical support 2 includes two vertical rods 21 and a horizontal frame 22 installed on the two vertical rods 21. The vertical rod 21 is preferably composed of a short rod at the upper end and a long rod at the lower end. The connection method can be a threaded connection, wherein the short rod at the upper end is used to adjust the overall length of the vertical rod 21, and the long rod at the lower end is used for support and connection. The horizontal frame 22 is provided with 2-3 groups. The lower end of the vertical rod 21 is detachably connected to the corresponding vertical rod 11, preferably with a threaded connection, so as to facilitate the splicing of the mobile support 1 and the vertical support 2. A square tube 23 is installed at the upper end of the two vertical rods 21, and the square tube 23 is connected to the vertical rod 21 by screws. The vertical rod 21, the horizontal frame 22 and the square tube 23 can be disassembled, which is also convenient for disassembly, transportation and flexible installation.

[0045] Further, the stabilizing ladder 3 includes two diagonal rods 31 and multiple sets of ladder frames 32 installed on the two diagonal rods 31. One set of ladder frames 32 is arranged on each of the upper and lower sides of the diagonal rods 31, which not only improves the connection stability of the diagonal rods 31, but also facilitates construction workers to perform high-position operations through the ladder frames 32, improving the diversity of use of the entire device. The lower ends of the two diagonal rods 31 are connected to the vertical rods 11 by screws, and the upper ends of the two diagonal rods 31 are connected to the transverse frame 22 by screws, facilitating the splicing of the stabilizing ladder 3 with the mobile support 1 and the vertical support 2. The mobile support 1, the vertical support 2, and the stabilizing ladder 3 can be disassembled, further facilitating disassembly, transportation, and flexible installation.

[0046] As Figure 3 - Figure 4 shown, the winding mechanism is composed of a winding assembly 4 and a bundling assembly 5. The winding assembly 4 includes a servo motor 41 and a winding disk 42 installed on the driving end of the servo motor 41. The servo motor 41 and the winding disk 42 are installed on the support frame 13 by screws. A winding rope 43 is wound around the winding disk 42. The winding rope 43 is preferably a steel wire rope. A guide wheel 44 is provided in the middle of the lower end of the square tube 23. The free end of the winding rope 43 passes through the guide wheel 44 and is fixedly connected to the bundling assembly 5;

[0047] As Figure 3 - Figure 5 shown, the bundling assembly 5 includes a chain 51 and a bundling belt 52 fixedly installed at the lower end of the chain 51. The upper end of the chain 51 is connected to the upper end of the winding rope 43. A metal ring 521 is fixedly installed at the lower end of the bundling belt 52. A hook 53 is movably arranged on the chain 51. The hook 53 can penetrate through the metal ring 521. The bundling belt 52 passes through the middle of the partition board, and then the metal ring 521 is sleeved on a suitable hook 53 to tighten the partition board. Finally, the servo motor 41 drives the winding disk 42 to wind, so that the winding rope 43 pulls the chain 51, and the bundling belt 52 hoists the partition board and makes it tend to be in a vertical state, which can clamp and fix the ALC lightweight partition board, facilitate the flipping and moving of the ALC lightweight partition board in the indoor space, replace manual handling, and save manpower.

[0048] As Figure 2 - Figure 3 and Figure 6As shown in the figure, a fixing ring 24 is installed in the middle of the horizontal frame 22. A connecting rope 25 is movably arranged on the fixing ring 24. The lower end of the connecting rope 25 is movably installed with a movable ring 26. The movable ring 26 is made of lead. When the construction worker connects the metal ring 521 at the lower end of the winding rope 43 with the hook 53 and makes the connection point located in the middle of the partition board, then pushes the movable ring 26 along the chain 51 towards the partition board, so that the movable ring 26 is sleeved outside the binding belt 52 in a figure-eight shape, and pushes the movable ring 26 forcefully, thereby making the winding rope 43 fit more tightly with the partition board. Finally, the winding rope 43 pulls the chain 51 to pass through the fixing ring 24. When the fixing ring 24 contacts the movable ring 26, the winding rope 43 is wound to the best state. At this time, the middle part of the partition board is located in the middle of the front end of the entire vertical bracket 2, so that the partition board is not easy to shake left or right or even tip over due to the offset of the partition board during the movement. At the same time, the binding belt 52 fits tightly with the partition board, so that the partition board is not easy to fall off when it is lifted, improving the stability of moving and transporting. Further, if the partition board slips from the binding belt 52, at this time, loosen the chain 51. Under the gravity of the movable ring 26, the binding belt 52 sleeved on the partition board is driven to move downward, and then pull the chain 51. At this time, the binding belt 52 is pulled upward, and under the effect of friction, the binding belt 52 can be sleeved outside the partition board again, thereby moving the partition board, avoiding the trouble of manual tying the belt after the construction worker lays down the partition board, and improving the construction speed and stability.

[0049] As Figure 1 - Figure 2 and Figure 7 - Figure 8 As shown in the figure, the caulking mechanism is composed of a driving component 6, a mortar conveying component 7 and a glue conveying component 8. Among them, the driving component 6 includes a housing 61 and a small motor 62 installed at one end of the housing 61. The lower end of the housing 61 is installed on the upper end of the square tube 23 by screws. The driving end of the small motor 62 is installed with a first lead screw 63. The first lead screw 63 is movably arranged at the lower inner side of the housing 61. A moving square block 64 is threadedly arranged on the outer side of the first lead screw 63. The moving square block 64 is slidably connected with the inner side of the housing 61. The upper end of the moving square block 64 is installed with a mortar conveying component 7;

[0050] As Figure 1 - Figure 2 and Figure 7 - Figure 9As shown, the mortar conveying component 7 includes a storage shell 71 and a second lead screw 72 installed in the middle of the storage shell 71. A compression disc 73 is threadedly arranged on the outer side of the second lead screw 72. The compression disc 73 matches the storage shell 71. A gear 74 is installed at the lower end of the second lead screw 72. The middle of the lower end of the gear 74 is rotatably connected to the moving square block 64. A first tooth 65 is arranged on one side inside the outer shell 61, and a second tooth 66 is arranged on the other side inside the outer shell 61. The gear 74 meshes with the first tooth 65 or the second tooth 66. A limiting block 75 is arranged on the outer side of the second lead screw 72 located on the gear 74. The upper end of the limiting block 75 is fixedly connected to the storage shell 71. The limiting block 75 is in a directional shape and is adapted to the chute 611 opened at the upper end of the outer shell 61. An output plate 76 is installed on one side of the storage shell 71;

[0051] As Figure 1 - Figure 2 and Figure 5 - Figure 12 As shown, the glue conveying component 8 includes an extension shell 81 and a first compression member 82 and a second compression member 83 installed inside the extension shell 81. The extension shell 81 is installed on the compression disc 73. A glue storage column 84 is installed inside the storage shell 71. The compression ends of the first compression member 82 and the second compression member 83 are inserted into the inside of the glue storage column 84. An extension member 85 is arranged at the output end of the glue storage column 84. The output end of the extension member 85 is located inside the output plate 76. Independent A-component storage bins 841 and B-component storage bins 842 are arranged inside the glue storage column 84. Independent A-component conveying bins 851 and B-component conveying bins 852 are arranged inside the extension member 85. The A-component storage bin 841 is communicated with the A-component conveying bin 851, and the B-component storage bin 842 is communicated with the B-component conveying bin 852. A mortar conveying bin 761 is opened inside the output plate 76, and the mortar conveying bin 761 is communicated with the inside of the storage shell 71.

[0052] Specifically, before using the device, adjust the vertical rod 21 so that the bottom of the output plate 76 is slightly higher than the upper surface of the placed partition board. After the position of the partition board is determined, the output end of the output plate 76 faces the gap between the partition board and the inner wall. At this time, start the small motor 62 to drive the first lead screw 63 to rotate, thereby driving the moving square 64 to move, so that the moving square 64 drives the gear 74 to move. When the gear 74 meshes with the first tooth 65, the gear 74 rotates counterclockwise, and the gear 74 drives the second lead screw 72 to rotate. There is frictional force between the threads of the second lead screw 72 and the compression disc 73, and the limiting block 75 and the sliding groove 611 are not yet adapted. At this time, the storage shell 71 rotates without resistance, so that the compression disc 73 can drive the storage shell 71 to rotate together, and the compression disc 73 does not move up and down, thereby driving the entire mortar conveying component 7 to rotate 90°, so that the output port of the output plate 76 is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block 75 rotates 90°. At this time, the moving square 64 continues to drive the limiting block 75 to move, and at the same time the limiting block 75 enters the sliding groove 611, the gear 74 meshes with the second tooth 66, and the gear 74 does not mesh with the first tooth 65. The gear 74 rotates clockwise. At this time, the gear 74 drives the second lead screw 72 to rotate, but since the limiting block 75 enters the sliding groove 611, the limiting block 75 cannot rotate, so that the storage shell 71 is restricted by the limiting block 75 and cannot rotate, resulting in the gear 74 driving the second lead screw 72 to rotate, which can make the compression disc 73 move downward. The compression disc 73 compresses the mortar inside the storage shell 71 and outputs it from the mortar conveying bin 761 to the gap. At the same time, the extension shell 81 drives the first compression member 82 and the second compression member 83 to extrude the A component and the B component of the glue respectively from the A component conveying bin 851 and the B component conveying bin 852. At this time, the A component and the B component contact to form an acrylate structural adhesive and enter the gap. Finally, the output plate 76 automatically moves and synchronously outputs the mortar and the acrylate structural adhesive. The acrylate structural adhesive has a short connection time, which is convenient for quickly connecting the partition board and the inner wall, achieving preliminary rapid stability. At the same time, the mortar is filled to ensure the stability of the later connection between the partition board and the inner wall, realizing rapid grouting. The output plate 76 is convenient for grouting in deeper positions, and grouting from the center can ensure the filling rate of the mortar. And by using the method of electric assistance to push the mortar, it is more labor-saving and efficient.

[0053] Further, the lower end of the gear 74 can be inserted into the moving square 64. After the grouting of the partition board and the upper inner wall is completed, the operator removes the mortar conveying component 7 and the glue conveying component 8, then inserts the output plate 76 into the gap between the partition board and the side inner wall or the previous partition board, and then rotates the gear 74 to fill the side gap.

[0054] As Figure 1 - Figure 12 shown, another technical solution proposed by the present invention: provide a construction method for an assembly device of an ALC lightweight partition board, including the following steps:

[0055] Step 1: Apply a small amount of adhesive evenly on the top surface, side surface, and adjacent wall surface and floor of the partition board.

[0056] Step 2: Pass the bundling band 52 through the middle of the partition board, then put the metal ring 521 on the hook 53 to tie the partition board tightly. Drive the winding disc 42 to wind by the servo motor 41 so that the winding rope 43 pulls the chain 51 to lift the partition board by the bundling band 52.

[0057] Step 2: Lift the partition board to the installation position to be installed. At this time, slowly loosen the winding disc 42 so that the bottom of the partition board touches the ground, and then manually push the partition board to correct its position.

[0058] Step 3: Start the small motor 62 to drive the lead screw 63 to rotate, thereby driving the moving square block 64 to move, so that the moving square block 64 drives the gear 74 to move. When the gear 74 meshes with the first tooth 65, the gear 74 drives the entire mortar conveying component 7 to rotate 90°, so that the outlet of the output plate 76 is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block 75 rotates 90°. The moving square block 64 continues to drive the limiting block 75 to move. When the limiting block 75 enters the chute 611, the gear 74 meshes with the second tooth 66, and the gear 74 drives the lead screw 72 to rotate, so that the compression disc 73 moves downward. The compression disc 73 compresses the mortar inside the storage shell 71 and outputs it from the mortar conveying bin 761 into the gap. At the same time, the extension shell 81 drives the first compression member 82 and the second compression member 83 to extrude the A component and the B component of the glue respectively from the A component conveying bin 851 and the B component conveying bin 852. Finally, the acrylic ester structural adhesive and the mortar are output into the gap.

[0059] Step 4: Remove the bundling band 52 from the hook 53, and draw out the bundling band 52 from the gap between the partition board and the wall surface, and check its verticality and levelness with a straightedge and a spirit level.

[0060] Step 5: After the verticality and levelness are detected and adjusted, the operator climbs to the upper end of the partition board through the ladder 32 to supplement and smooth the gap at the connection between the partition board and the wall surface.

[0061] It should be noted that in the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "length", "thickness", "inner", "outer", "axial", "radial", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0062] Furthermore, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Also, the terms "comprises", "comprising", or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements but also other elements not expressly listed, or elements that are inherent to such process, method, article, or apparatus.

[0063] As described above, the above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An assembly device for ALC lightweight partition boards, characterized in that, It includes a mobile support and a vertical support installed at the upper end of the mobile support. A stable ladder is installed on the vertical support, and one end of the stable ladder is connected to the mobile support; A winding component is installed at the upper end of the mobile support. A bundling component is installed at the free end of the winding component. The bundling component includes a chain and a bundling belt fixedly installed at the lower end of the chain. The upper end of the chain is connected to the free end of the winding component. A metal ring is fixedly installed at the lower end of the bundling belt, and a hook is movably arranged on the chain; A driving component is installed at the upper end of the vertical support. A mortar conveying component is installed on the driving component. The mortar conveying component includes a storage shell and a second lead screw installed in the middle of the storage shell. A compression disc is threadedly arranged on the outer side of the second lead screw. The compression disc matches the storage shell. A gear is installed at the lower end of the second lead screw. The driving component includes a housing. One side inside the housing is provided with a first set of teeth, and the other side inside the housing is provided with a second set of teeth. The gear meshes with the first set of teeth or the second set of teeth. A limiting block is arranged on the outer side of the second lead screw located on the gear. An output plate is installed on one side of the storage shell; A small motor is installed at one end of the housing. The lower end of the housing is installed at the upper end of the vertical support. A first lead screw is installed at the driving end of the small motor. The first lead screw is movably arranged at the lower inner side of the housing. A moving square block is threadedly arranged on the outer side of the first lead screw. The moving square block is slidably connected to the inner side of the housing. A gear is installed at the upper end of the moving square block; The upper end of the limiting block is fixedly connected to the storage shell. The limiting block is square-shaped and is adapted to the chute opened at the upper end of the housing.

2. The assembling device of an ALC lightweight partition board according to claim 1, characterized in that The mobile support includes four vertical rods. A connecting frame is installed on the four vertical rods. The four vertical rods are located at the four corners of the connecting frame. A support frame is installed at the upper end of the connecting frame. The winding component is installed on the support frame. A self-locking universal wheel is installed at the lower end of each of the four vertical rods.

3. The assembly device of an ALC lightweight partition board according to claim 2, characterized in that, The vertical support includes two vertical rods and a transverse frame installed on the two vertical rods. The lower end of the vertical rod is detachably connected to the corresponding vertical rod. A square tube is installed at the upper end of the two vertical rods. The square tube is connected to the vertical rod by screws.

4. The assembling device of an ALC lightweight partition board according to claim 3, characterized in that, The stable ladder includes two inclined rods and multiple groups of ladder frames installed on the two inclined rods. The lower ends of the two inclined rods are connected to the vertical rods by screws. The upper ends of the two inclined rods are connected to the transverse frame by screws.

5. The assembly device of an ALC lightweight partition board as described in claim 1, characterized in that, The winding component includes a servo motor and a winding disc installed at the driving end of the servo motor. A winding rope is wound on the winding disc. The free end of the winding rope is fixedly connected to the upper end of the chain.

6. The assembling device of an ALC lightweight partition board according to claim 1, characterized in that, A glue conveying component is installed on the mortar conveying component. The glue conveying component includes an extension shell and a first compression part and a second compression part installed inside the extension shell. The extension shell is installed on the compression disc. A glue storage column is installed inside the storage shell. The compression ends of the first compression part and the second compression part are inserted into the inside of the glue storage column. An extension part is arranged at the output end of the glue storage column. The output end of the extension part is located inside the output plate.

7. The assembly device of an ALC lightweight partition board according to claim 6, characterized in that, An A-component storage bin and a B-component storage bin that are independent of each other are arranged inside the glue storage column. An A-component conveying bin and a B-component conveying bin that are independent of each other are arranged inside the extension member. The A-component storage bin communicates with the A-component conveying bin, the B-component storage bin communicates with the B-component conveying bin. A mortar conveying bin is formed inside the output plate, and the mortar conveying bin communicates with the inside of the storage shell.

8. A method for using the assembly device of an ALC lightweight partition board according to any one of claims 1-7 in construction, characterized in that, The following steps are included: S1: Apply a small amount of adhesive evenly on the top surface, side surface, adjacent wall surface and ground surface of the partition board. S2: Pass the bundling belt through the middle of the partition board, then put the metal ring on the hook to tie the partition board tightly. Drive the winding disc to wind by the servo motor, so that the winding rope pulls the chain to make the bundling belt lift the partition board. S3: Lift the partition board to the position to be installed. At this time, slowly relax the winding disc so that the bottom of the partition board touches the ground, and then manually push the partition board to correct its position. S4: Start the small motor to drive the rotation of the first lead screw, thereby driving the movement of the moving square block, so that the moving square block drives the gear to move. When the gear meshes with the first tooth, the gear drives the entire mortar conveying component to rotate 90°, so that the output port of the output plate is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block rotates 90°. The moving square block continues to drive the limiting block to move. When the limiting block enters the sliding groove, the gear meshes with the second tooth, and the gear drives the rotation of the second lead screw, so that the compression disc moves downward. The compression disc compresses the mortar inside the storage shell and outputs it from the mortar conveying bin into the gap. At the same time, the extension shell drives the first compression member and the second compression member to squeeze the A-component and B-component of the glue, which are respectively extruded from the A-component conveying bin and the B-component conveying bin. Finally, the acrylic ester structural adhesive and the mortar are output into the gap. S5: Remove the bundling belt from the hook, and draw out the bundling belt from the gap between the partition board and the wall surface, and check its verticality and levelness with a straightedge and a spirit level. S6: After the verticality and levelness are detected and adjusted, the operator climbs to the upper end of the partition board through the ladder to supplement and smooth the gap at the connection between the partition board and the wall surface.

Citation Information

Patent Citations

  • Light partition board installation construction device and construction method thereof

    CN115043343A

  • BIM-based ALC light partition board rapid assembly equipment and method

    CN117627382A

  • Sound box production and assembly equipment

    CN222019929U