Lubrication system for a turbine engine
By designing an auxiliary lubrication system in a turbine engine and using a strain energy storage system to power the auxiliary pump, the problem of insufficient lubricant supply during wind rotation or the main lubrication system is solved, and the continuous supply of lubricant and stable operation of the system are achieved.
Patent Information
- Application Number
- CN202410506057.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-10-10
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-11
AI Technical Summary
The bearing lacks lubricant during wind rotation or when the main lubricating system is out of pressure, resulting in failure and permanent locking of the gearbox.
An auxiliary lubrication system is designed, including an auxiliary pump and a strain energy storage system. The auxiliary pump is started when the turbine engine is shut down through a strain energy storage system, using the spring-stored strain energy to power the auxiliary pump to ensure the continuous supply of lubricant.
During normal operation of the turbine engine and wind rotation, the auxiliary lubricant system can continuously supply lubricant to prevent bearing and gearbox failures and reduce system complexity.
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Figure CN119801731A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates generally to lubrication systems, for example, lubrication systems for turbine engines. Background Art
[0002] Turbine engines generally include a propeller (eg, a thruster) and a core section arranged in flow communication with each other. Some turbine engines include one or more rotating components that rotate. A lubrication system provides lubricant to one or more rotating components of a turbine engine. BRIEF DESCRIPTION OF THE DRAWINGS
[0003] The foregoing and other features and advantages will be apparent from the following more particular description of various exemplary embodiments, as illustrated in the accompanying drawings, in which like reference numerals generally indicate identical, functionally similar, or structurally similar elements.
[0004] Figure 1 is a schematic cross-sectional view of a turbine engine according to the present disclosure, taken along a longitudinal centerline axis of the turbine engine.
[0005] Figure 2 According to the present disclosure Figure 1 The details are captured from 2 Figure 1 Detailed schematic cross-sectional view of a portion of a turbine engine.
[0006] Figure 3 is a schematic cross-sectional view of a portion of a lubrication system for a turbine engine according to the present disclosure.
[0007] Figure 4A According to the present disclosure, the section line 4-4 is taken Figure 3 Schematic cross-sectional view of a lubrication system of a clutch in the disengaged position.
[0008] Figure 4B According to the present disclosure Figure 4A Schematic cross-sectional view of a clutch in the engaged position.
[0009] Figure 5A According to the present disclosure, the section line 5-5 is taken Figure 3 Schematic cross-sectional view of a lubrication system for a clutch in the engaged position.
[0010] Figure 5B According to the present disclosure Figure 5A Schematic cross-sectional view of a clutch in the disengaged position. DETAILED DESCRIPTION
[0011] Features, advantages and embodiments of the present disclosure are set forth or apparent through consideration of the following detailed description, drawings and claims.In addition, the following detailed description is exemplary and is intended to provide further explanation without limiting the scope of the present disclosure as claimed.
[0012] Various embodiments of the present disclosure are discussed in detail below. Although specific embodiments are discussed, this is for illustrative purposes only. Those skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and scope of the present disclosure.
[0013] As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another, and are not intended to indicate the position or importance of each component.
[0014] The terms "upstream" and "downstream" refer to relative directions relative to the flow of a fluid in a fluid path. For example, "upstream" refers to the direction from which the fluid is flowing, and "downstream" refers to the direction toward which the fluid is flowing.
[0015] The terms "front" and "rear" refer to relative positions within a turbine engine or vehicle, and refer to the normal operating attitude of the turbine engine or vehicle. For example, with respect to a turbine engine, front refers to a position closer to the engine inlet, while rear refers to a position closer to the engine nozzle or exhaust.
[0016] Unless otherwise indicated herein, the terms "coupled," "fixed," "attached," "connected," and the like refer to both direct coupling, fixing, attachment, or connection as well as indirect coupling, fixing, attachment, or connection through one or more intermediate components or features.
[0017] The singular forms "a," "an," and "the" include plural references unless the context clearly dictates otherwise.
[0018] As used herein, the terms "axial" and "axially" refer to directions and orientations extending substantially parallel to the centerline of the turbine engine. Additionally, the terms "radial" and "radially" refer to directions and orientations extending substantially perpendicular to the centerline of the turbine engine. Additionally, as used herein, the terms "circumferential" and "circumferentially" refer to directions and orientations extending in an arc around the centerline of the turbine engine.
[0019] As used herein, a "propeller" is a component of a turbine engine that is drivingly coupled to a core turbine engine such that rotation of the component of the core turbine engine causes the propeller to rotate and generate thrust. The propeller may include a fan or a propeller. In a turbofan engine or an open fan engine, the propeller is a fan. In a turboprop engine, the propeller is a propeller.
[0020] As used herein, "normal operation" of a turbine engine is intended to mean when the turbine engine is operating and the primary lubrication system of the turbine engine is supplying lubricant to one or more rotating components of the turbine engine. Normal operation may include a mission cycle of the turbine engine after the turbine engine is powered on, including, for example, an idle condition, a taxi condition, a takeoff condition, a cruise condition, a descent condition, or a landing condition.
[0021] As used herein, "wind turn" or "wind rotation" is a condition when the propeller and low-pressure shaft of a turbine engine continue to rotate at a low speed while the high-pressure shaft rotates slowly or even stops. Wind rotation may occur when the turbine engine is shut down, but air still flows through the propeller, such as during an engine shutdown in flight, or when the turbine engine is on the ground and the propeller rotates in windy conditions when the turbine engine is shut down. During shutdown, for example, when the aircraft is on the ground, the propeller may also rotate in either direction depending on the fixed position of the turbine engine relative to the ambient wind. Airflow entering the propeller exhaust may exit the propeller inlet in a direction opposite to the operating direction and cause the propeller to rotate in a rotational direction opposite to the intended operating rotational direction.
[0022] As used herein, "operating," "starting," or "activating" the auxiliary lubrication system includes causing lubricant to flow within the auxiliary lubrication system. For example, starting the auxiliary lubrication system includes powering an auxiliary pump to pump lubricant through the auxiliary lubrication system. Starting the strain energy storage system includes releasing strain energy stored in the strain energy storage system.
[0023] As used herein, "deactivating" the auxiliary lubrication system or an "inoperative" auxiliary lubrication system includes preventing lubricant from flowing within the auxiliary lubrication system. For example, when the auxiliary lubrication system is inoperative, the auxiliary pump is de-energized and prevented from pumping lubricant through the auxiliary lubrication system. Deactivating the strain energy storage system includes storing strain energy in the strain energy storage system.
[0024] Approximate language as used herein throughout the specification and claims is applied to modify any quantitative representation that can allow variation without causing a change in the basic function associated therewith. Therefore, values modified by terms such as "approximately", "approximately", "substantially" and "substantially" are not limited to the specified precise values. In at least some cases, approximate language can correspond to the accuracy of an instrument used to measure a value, or the accuracy of a method or machine used to construct a component or system or to manufacture a component or system. For example, approximate language can refer to within a margin of one, two, four, ten, fifteen or twenty percent in a single value, a range of values or an endpoint of a range of defined values.
[0025] The present disclosure provides a turbine engine with a lubrication system. The turbine engine includes a propeller having a propeller shaft. The turbine engine includes one or more rotating parts rotating in the turbine engine. The one or more rotating parts may include, for example, one or more shafts, one or more gears, or one or more bearings, and the one or more bearings include one or more engine bearings for one or more shafts (e.g., a low-pressure shaft or a high-pressure shaft) of the turbine engine, or one or more power gearbox bearings for a power gearbox assembly of the turbine engine. One or more power gearbox bearings allow one or more power gearbox gears of the power gearbox assembly to rotate around one or more power gearbox bearings. In one embodiment, one or more bearings are journal bearings. One or more bearings may include any type of bearing, for example, such as roller bearings, etc. The lubrication system supplies lubricant (e.g., oil) to one or more rotating parts. The lubrication system includes a storage tank in which the lubricant is stored, and a main lubrication system having a main pump and a main lubricant supply line. During normal operation of the turbine engine, the main pump pumps the lubricant from the storage tank to the one or more rotating parts through the main lubricant supply line.
[0026] Bearings, especially journal bearings, are fluid dynamic bearings that typically require a steady supply of lubricant to properly lubricate the bearings during all phases of operation of the turbine engine to prevent damage caused by sliding contact of the fluid dynamic journal bearings or even the universal gear meshing interface. After the turbine engine is shut down, the shaft of the turbine engine may experience long-term continuous rotation, such as what happens during wind power rotation. In this case, one or more rotating parts, and in particular one or more bearings, may be affected by not receiving enough lubricant to lubricate one or more rotating parts. For example, during wind power rotation, the rotation speed of the shaft may be too low to drive the main pump to pump lubricant to one or more rotating parts. In some cases, for example, during the operation of the turbine engine (e.g., in flight), the lubrication system may lose pressure (e.g., due to a failure of the main pump or other components of the main lubrication system), so that the main lubrication system cannot provide lubricant to one or more rotating parts via the main pump and the main lubricant supply line.
[0027] The severity of lubrication interruption increases when the bearing is a journal bearing, as lack of lubricant at the journal bearing can lead to journal bearing failure and subsequent gearbox failure, which can cause the low-speed shaft to permanently lock up. This failure of the journal bearing is called journal bearing seizure and occurs when there is contact between the planetary gear pin and the gear bore, resulting in a significant increase in wear and friction leading to bearing failure. If contact occurs between the journal bearing and the pin during high power operation, the two components may weld together due to the high temperatures generated by the friction.
[0028] Some turbine engines include an auxiliary lubrication system that includes an auxiliary pump to supply lubricant to one or more rotating parts to prevent damage to the rotating parts due to insufficient lubricant supply during wind rotation. Such an auxiliary pump can be drivingly coupled to a propeller shaft and requires increased complexity for driving the auxiliary pump through the propeller shaft. Further, the auxiliary pump requires increased complexity to provide lubricant during high speeds (such as during operation of the turbine engine) and during low speeds (such as during wind rotation (e.g., in flight or on the ground)). Further, the auxiliary pump requires increased complexity to provide lubricant when the propeller is wind-rotated in either direction (e.g., the propeller rotates clockwise or counterclockwise).
[0029] Therefore, the present disclosure provides an auxiliary lubrication system that supplies lubricant to one or more rotating parts during any time when the main lubrication system is unable to supply lubricant. In addition to the lubricant supplied from the main lubrication system, the auxiliary lubrication system also supplies a portion of lubricant (e.g., approximately 1% of the lubricant) during normal operation of the turbine engine. The present disclosure provides a strain energy storage system that stores strain energy during normal operation of the turbine engine. In particular, the strain energy storage system is drivingly coupled to the accessory gearbox of the turbine engine and is started when the turbine engine is shut down or otherwise rotated by wind. When the turbine engine is shut down, the strain energy storage system powers the auxiliary pump by supplying the stored strain energy to the auxiliary pump. The strain energy storage system includes a spring, such as a torsion spring, which is torsionally loaded (e.g., wound) to store strain energy during normal operation of the turbine engine. When the turbine engine is shut down or otherwise rotated by wind, the strain energy storage system releases the stored strain energy to power the auxiliary pump. For example, when the turbine engine is shut down or otherwise rotated by wind, the torsion spring is loosened to release the stored strain energy. In this way, the auxiliary pump is always running (e.g., as long as the strain energy storage system is releasing strain energy) and continuously supplies lubricant to one or more rotating components (e.g., journal bearings) during normal operation of the turbine engine and when the turbine engine is shut down and the propeller is spinning against the wind.
[0030] In some embodiments, the strain energy storage system includes a reduction gearbox that reduces the speed of the reduction gearbox output shaft relative to the input shaft of the reduction gearbox. A torsion spring is drivingly coupled to the reduction gearbox output shaft so that rotation of the reduction gearbox output shaft causes the torsion spring to rotate and wind up to store strain energy. The reduction in the rotational speed of the reduction gearbox increases the torque to the reduction gearbox output shaft so that the torque causes the torsion spring to wind up a sufficient amount of stored strain energy (e.g., strain energy by winding the torsion spring). The torsion spring is wound to a spring torque threshold, and then the clutch disengages the torsion spring so that the reduction gearbox output shaft overtakes the torsion spring, and the torsion spring is maintained at the spring torque threshold as the reduction gearbox output shaft continues to rotate. The strain energy storage system releases strain energy for a long time to adequately supply lubricant to one or more rotating components during wind-driven rotation.
[0031] Thus, the auxiliary lubrication system supplies lubricant to one or more rotating components during normal operation of the turbine engine and when the turbine engine is shut down or otherwise rotating due to wind. The strain energy storage system ensures that the auxiliary pump operates to pump lubricant to the one or more rotating components without being constrained by the direction of rotation of the propeller during wind rotation (e.g., whether the propeller is rotating clockwise or counterclockwise). The strain energy storage system also reduces the complexity of the auxiliary lubrication system by providing power to the auxiliary pump without being constrained by the rotation of the propeller shaft or other shafts of the turbine engine.
[0032] Now referring to the accompanying drawings, Figure 1 is a schematic cross-sectional view of a turbine engine 10 taken along a longitudinal centerline axis 12 of the turbine engine 10 according to an embodiment of the present disclosure. Figure 1 As shown, the turbine engine 10 defines an axial direction A (extending parallel to the longitudinal centerline axis 12 for reference) and a radial direction R perpendicular to the axial direction A. Figure 1 In the orientation of FIG. 1 , the portion of the turbine engine 10 above the longitudinal centerline axis 12 is referred to as the top portion 11, and the portion of the turbine engine 10 below the longitudinal centerline axis 12 is referred to as the bottom portion 13. Typically, the turbine engine 10 includes a propeller section 14 and a core turbine engine 16 disposed downstream of the propeller section 14.
[0033] The depicted core turbine engine 16 generally includes a casing 18 that is substantially tubular and defines an annular inlet 20. Figure 1As shown schematically, the casing 18 encloses in a serial flow relationship: a compressor section 21, which includes a supercharger or low pressure (LP) compressor 22, followed downstream by a high pressure (HP) compressor 24; a combustion section 26; a turbine section 27, which includes a high pressure (HP) turbine 28, followed downstream by a low pressure (LP) turbine 30; and an ejection exhaust nozzle section 32. A high pressure (HP) shaft 34 or spool drives the HP turbine 28 to the HP compressor 24 so that the HP turbine 28 and the HP compressor 24 rotate in unison. A low pressure (LP) shaft 36 drives the LP turbine 30 to the LP compressor 22 so that the LP turbine 30 and the LP compressor 22 rotate in unison. The HP shaft 34, the LP shaft 36, or both the HP shaft 34 and the LP shaft 36 are supported by one or more engine bearings that allow the HP shaft 34 or the LP shaft 36 to rotate, as described in further detail below. The compressor section 21, the combustion section 26, the turbine section 27, and the ejection exhaust nozzle section 32 together define a core air flow path.
[0034] for Figure 1 In the embodiment depicted in FIG. 1 , the propeller section 14 includes a propeller 38 (eg, a variable pitch propeller) having a plurality of propeller blades 40 coupled to a disk 42 in a spaced-apart manner. Figure 1 In some embodiments, the propeller 38 is a fan driven by the core turbine engine 16. In some embodiments, the propeller 38 is a propeller driven by the core turbine engine 16. The propeller blades 40 extend outwardly from the disk 42 generally in a radial direction R. Each propeller blade 40 is capable of rotating about a pitch axis P relative to the disk 42 by means of the propeller blades 40 being operably connected to an actuation member 44, and the actuation member 44 is configured to collectively and uniformly change the pitch of the propeller blades 40, as further detailed below. The propeller blades 40, disk 42, and actuation members 44 are capable of rotating together about the longitudinal centerline axis 12 via a propeller shaft 45, and the propeller shaft 45 is powered by the LP shaft 36 across a power gearbox (also referred to as a power gearbox assembly 46). The power gearbox assembly 46 is Figure 1 The power gearbox assembly 46 includes a plurality of power gearbox gears for adjusting the rotational speed of the propeller shaft 45, and thus adjusting the rotational speed of the propeller 38 relative to the LP shaft 36. The power gearbox assembly 46 also includes one or more power gearbox bearings for supporting the rotation of one or more power gearbox gears in the plurality of power gearbox gears, as described in further detail below.
[0035] Still reference Figure 1In an exemplary embodiment of the present invention, the disk 42 is covered by a propeller hub 48 that is aerodynamically shaped to facilitate airflow through the plurality of propeller blades 40. In addition, the propeller section 14 includes an annular propeller casing or nacelle 50 that circumferentially surrounds the propeller 38 and at least a portion of the core turbine engine 16. The nacelle 50 is supported relative to the core turbine engine 16 by a plurality of outlet guide vanes 52 that are circumferentially spaced about the nacelle 50 and the core turbine engine 16. In addition, a downstream section 54 of the nacelle 50 extends over an outer portion of the core turbine engine 16 to define a bypass airflow passage 56 therebetween.
[0036] During operation of the turbine engine 10, a quantity of air 58 enters the turbine engine 10 through an inlet 60 of the nacelle 50 or the propeller section 14. As the quantity of air 58 passes through the propeller blades 40, a first portion of the air (referred to as bypass air) 62 is directed or directed into the bypass airflow passage 56, and a second portion of the air (referred to as core air) 64 is directed or directed into an upstream section of the core air flow path, or more specifically, into the annular inlet 20 of the LP compressor 22. The ratio between the bypass air 62 and the core air 64 is generally referred to as the bypass ratio. The pressure of the core air 64 is then increased, generating compressed air 65, and the compressed air 65 is directed through the HP compressor 24 and into the combustion section 26, where the compressed air 65 is mixed with fuel and combusted to generate combustion gases 66.
[0037] The combustion gases 66 are directed into and expanded through the HP turbine 28, wherein a portion of the heat or kinetic energy from the combustion gases 66 is extracted via successive stages of HP turbine stator blades 68 coupled to the casing 18 and HP turbine rotor blades 70 coupled to the HP shaft 34, thereby rotating the HP shaft 34, thereby supporting the operation of the HP compressor 24. The combustion gases 66 are then directed into and expanded through the LP turbine 30. Here, a second portion of the heat or kinetic energy is extracted from the combustion gases 66 via successive stages of LP turbine stator blades 72 coupled to the casing 18 and LP turbine rotor blades 74 coupled to the LP shaft 36, thereby rotating the LP shaft 36, thereby supporting the operation of the LP compressor 22 and the rotation of the propeller 38 via the power gearbox assembly 46.
[0038] The combustion gases 66 are then directed through the jet exhaust nozzle section 32 of the core turbine engine 16 to provide propulsive thrust. At the same time, the pressure of the first portion of air 62 is significantly increased, also providing propulsive thrust, as it is directed through the bypass airflow passage 56 before being discharged from the thruster nozzle exhaust section 76 of the turbine engine 10. The HP turbine 28, the LP turbine 30, and the jet exhaust nozzle section 32 at least partially define a hot gas path 78 for directing the combustion gases 66 through the core turbine engine 16.
[0039] The controller 79 communicates with the turbine engine 10 for controlling various aspects of the turbine engine 10. For example, the controller 79 is in bidirectional communication with the turbine engine 10 for receiving signals from various sensors and control systems of the turbine engine 10, and for controlling components of the turbine engine 10, as described in further detail below. The controller 79 or components thereof may be onboard the turbine engine 10, onboard an aircraft (not shown), or may be remote from each of the turbine engine 10 and the aircraft. The controller 79 may be a full authority digital engine control (FADEC) that controls various aspects of the turbine engine 10.
[0040] The controller 79 may be a stand-alone controller or may be part of an engine controller to operate various systems of the turbine engine 10. In this embodiment, the controller 79 is a computing device having one or more processors and a memory. The one or more processors may be any suitable processing device, including but not limited to a microprocessor, a microcontroller, an integrated circuit, a logic device, a programmable logic controller (PLC), an application specific integrated circuit (ASIC), or a field programmable gate array (FPGA). The memory may include one or more computer-readable media, including but not limited to non-temporary computer-readable media, computer-readable non-volatile media (e.g., flash memory), RAM, ROM, a hard drive, a flash drive, or other memory devices.
[0041] The memory can store information that can be accessed by one or more processors, including computer-readable instructions that can be executed by one or more processors. The instructions can be any set of instructions or sequence of instructions that cause one or more processors and the controller 79 to operate when executed by one or more processors. The controller 79, and more specifically, one or more processors are programmed or configured to perform these operations, such as the operations discussed further below. In some embodiments, the instructions can be executed by one or more processors to cause one or more processors to complete any operations and functions that the controller 79 is configured for, as will be further described below. The instructions can be software written in any suitable programming language or can be implemented in hardware. Additionally or alternatively, the instructions can be executed in logically or virtually independent threads on the processor. The memory can further store data that can be accessed by one or more processors.
[0042] The techniques discussed herein refer to computer-based systems and the actions taken by computer-based systems and information sent to and from computer-based systems. It will be appreciated by those of ordinary skill in the art that the inherent flexibility of computer-based systems allows for a variety of possible configurations, combinations, and divisions of tasks and functions between and within components. For example, the processes discussed herein can be implemented using a single computing device or multiple computing devices working in combination. Databases, memory, instructions, and applications can be implemented on a single system, or can be distributed on multiple systems. Distributed components can operate sequentially or in parallel.
[0043] Figure 1 The turbine engine 10 depicted in the drawings is for example only. In other exemplary embodiments, the turbine engine 10 may have any other suitable configuration. For example, in other exemplary embodiments, the propeller 38 may be configured in any other suitable manner (e.g., as a fixed pitch propeller) and may also be supported using any other suitable propeller frame configuration. In addition, in other exemplary embodiments, any other suitable number or configuration of compressors, turbines, shafts, or combinations thereof may be provided. In other exemplary embodiments, aspects of the present disclosure may be incorporated into any other suitable turbine engine (e.g., such as a turbofan engine, a propfan engine, a turbojet engine, a turboprop engine, or a turboshaft engine).
[0044] Figure 2 According to the present disclosure Figure 1 Detailed schematic cross-sectional view of a portion of turbine engine 10 taken at Detail 2 in FIG. Figure 2As shown, the turbine engine 10 includes one or more engine bearings 37 that support the rotation of the LP shaft 36 and the propeller shaft 45. The one or more engine bearings 37 may also support the rotation of the HP shaft 34. The one or more engine bearings 37 may include any number of engine bearings 37 for supporting the rotation of the shafts of the turbine engine 10. The one or more engine bearings 37 are referred to as rotating components of the turbine engine 10 and may include any type of bearing, such as, for example, a journal bearing, a roller bearing, etc.
[0045] The power gearbox assembly 46 includes a power gearbox gear assembly 47 having a plurality of power gearbox gears 49. The plurality of power gearbox gears 49 include a first power gearbox gear 49a, one or more second power gearbox gears 49b fixed by a planet carrier 51, and a third power gearbox gear 49c. Figure 2 In the embodiment of the present invention, the first power gearbox gear 49a is a sun gear, the one or more second power gearbox gears 49b are planetary gears, and the third power gearbox gear 49c is a ring gear. The power gearbox gear assembly 47 may be an epicyclic gear assembly. When the power gearbox gear assembly 47 is an epicyclic gear assembly, the one or more second power gearbox gears 49b include a plurality of second power gearbox gears 49b (e.g., two or more second power gearbox gears 49b).
[0046] In the epicyclic gear assembly, the power gearbox gear assembly 47 can be in a star arrangement or a rotating ring gear type gear assembly (e.g., the third power gearbox gear 49c is rotating, while the planet carrier 51 is fixed and stationary). In this arrangement, the propeller 38 is driven by the third power gearbox gear 49c. For example, the third power gearbox gear 49c is coupled to the propeller shaft 45 so that the rotation of the third power gearbox gear 49c rotates the propeller shaft 45, and thus rotates the propeller 38. In this way, the third power gearbox gear 49c is the output of the power gearbox gear assembly 47. However, other suitable types of gear assemblies can be used. In a non-limiting embodiment, the power gearbox gear assembly 47 is a planetary arrangement in which the third power gearbox gear 49c remains fixed and the planet carrier 51 is allowed to rotate. In this arrangement, the propeller 38 is driven by the planet carrier 51. For example, the planet carrier 51 is coupled to the propeller shaft 45 so that the rotation of the planet carrier 51 rotates the propeller shaft 45, and thus rotates the propeller 38. In this manner, one or more second power gearbox gears 49b (e.g., via the planet carrier 51) are outputs of the power gearbox gear assembly 47. In another non-limiting embodiment, the power gearbox gear assembly 47 may be a differential gear assembly in which both the third power gearbox gear 49c and the planet carrier 51 are allowed to rotate. Although an epicyclic gear assembly is described in detail herein, the power gearbox gear assembly 47 may include any type of gear assembly, including, for example, a compound gear assembly, a multi-stage gear assembly, etc.
[0047] The plurality of power gearbox gears 49 include one or more power gearbox bearings 53 disposed therein. For example, the one or more second power gearbox gears 49b each include one or more power gearbox bearings 53 disposed therein. The one or more power gearbox bearings 53 enable the plurality of power gearbox gears 49 to rotate about the one or more power gearbox bearings 53, so that the plurality of power gearbox gears 49 rotate. The one or more power gearbox bearings 53 may include any type of bearing for a gear, such as, for example, a journal bearing, a roller bearing, etc. The plurality of power gearbox gears 49 and the one or more power gearbox bearings 53 are rotating components of the turbine engine 10. Therefore, the turbine engine 10 includes one or more rotating components 55, the one or more rotating components 55 including at least one of the one or more engine bearings 37, the plurality of power gearbox gears 49, or the one or more power gearbox bearings 53. The one or more rotating components 55 may also include the HP shaft 34 or the LP shaft 36.
[0048] The first power gearbox gear 49a is coupled to the input shaft of the turbine engine 10. For example, the first power gearbox gear 49a is coupled to the LP shaft 36 so that the rotation of the LP shaft 36 rotates the first power gearbox gear 49a. Radially outwardly of the first power gearbox gear 49a and intermeshing therewith are one or more second power gearbox gears 49b, which are coupled together and supported by the planet carrier 51. The planet carrier 51 supports and limits the one or more second power gearbox gears 49b so that each of the one or more second power gearbox gears 49b can rotate around the corresponding axis of each second power gearbox gear 49b without rotating around the periphery of the first power gearbox gear 49a. Radially outwardly of the one or more second power gearbox gears 49b and intermeshing therewith is the third power gearbox gear 49c, which is an annular ring gear. The third power gearbox gear 49c is coupled to the propeller 38 via the output shaft and rotates to drive the propeller 38 to rotate around the longitudinal centerline axis 12. For example, the propeller shaft 45 is coupled to the third power gearbox gear 49c.
[0049] Turbine engine 10 includes an accessory gearbox assembly 80. One or more accessories for turbine engine 10 or the aircraft may be coupled to accessory gearbox assembly 80 for providing power to the one or more accessories. Figure 2 As shown, the accessory gearbox assembly 80 includes an accessory gearbox housing 82 and an accessory gearbox gear assembly 83 including a plurality of accessory gearbox gears 84. The accessory gearbox gear assembly 83 is disposed in the accessory gearbox housing 82. The plurality of accessory gearbox gears 84 include a first accessory gearbox gear 84a, a second accessory gearbox gear 84b, and a third accessory gearbox gear 84c. The plurality of accessory gearbox gears 84 may include any number of gears as desired, and may include any type of gears, such as, for example, spur gears, bevel gears, compound gears, etc.
[0050] The accessory gearbox assembly 80 includes an input shaft 86 and one or more accessory gearbox output shafts 88. The input shaft 86 is coupled to one of the plurality of accessory gearbox gears 84 to rotate the plurality of accessory gearbox gears 84, as described in further detail below. Figure 2 , the input shaft 86 is coupled to the first accessory gearbox gear 84a. In this way, the rotation of the input shaft 86 causes the first accessory gearbox gear 84a to rotate. The second accessory gearbox gear 84b is meshed with the first accessory gearbox gear 84a. The third accessory gearbox gear 84c is meshed with the second accessory gearbox gear 84b.
[0051] One or more accessory gearbox output shafts 88 are coupled to at least one of the plurality of accessory gearbox gears 84 such that rotation of the plurality of accessory gearbox gears 84 causes the one or more accessory gearbox output shafts 88 to rotate. Figure 2 , the one or more accessory gearbox output shafts 88 include a first accessory gearbox output shaft 88a and a second accessory gearbox output shaft 88b. The first accessory gearbox output shaft 88a is coupled to the second accessory gearbox gear 84b, and the second accessory gearbox output shaft 88b is coupled to the third accessory gearbox gear 84c. The one or more rotating components 55 may include one or more accessory gearbox gears 84, one or more accessory gearbox bearings of the accessory gearbox, or an accessory gearbox input shaft 86, or one or more accessory gearbox output shafts 88.
[0052] The accessory gearbox assembly 80 is coupled to the HP shaft 34 via a tower shaft 90 that extends from and is rotatable with the HP shaft 34. In some embodiments, the accessory gearbox assembly 80 is coupled to the LP shaft 36. Figure 2 , the tower shaft 90 generally extends at least partially in a radial direction R from the HP shaft 34. The tower shaft 90 may extend at an acute angle relative to the longitudinal centerline axis 12, such as Figure 2 . In some embodiments, the tower shaft 90 can extend substantially perpendicular to the HP shaft 34. The tower shaft 90 can be coupled to the HP shaft 34 by a plurality of gears. The tower shaft 90 is coupled to the input shaft 86 by a tower shaft gear assembly 92 having a plurality of tower shaft gears 94. The plurality of tower shaft gears 94 can be bevel gears or the like. The plurality of tower shaft gears 94 include a first tower shaft gear 94a coupled to the tower shaft 90 and a second tower shaft gear 94b coupled to the input shaft 86. The first tower shaft gear 94a meshes with the second tower shaft gear 94b so that the rotation of the tower shaft 90 rotates the input shaft 86. In this way, the tower shaft 90 transmits mechanical energy from the HP shaft 34 to one or more accessory gearbox output shafts 88 through the accessory gearbox assembly 80, as described in further detail below. The one or more rotating components 55 can include the tower shaft 90 or a plurality of tower shaft gears 94.
[0053] The turbine engine 10 includes a lubrication system 100, which includes a main lubrication system 102, an auxiliary lubrication system 104, and a storage tank 106. The storage tank 106 ( Figure 2 Schematically shown in FIG. 1 ) is a reservoir in which lubricant is collected and stored. In some embodiments, the lubrication system 100 may include one or more tanks in which lubricant is stored. Preferably, the lubricant is oil. The lubricant may be any type of lubricant used to lubricate one or more rotating components 55 of the turbine engine 10 (e.g., a plurality of power gearbox gears 49 or one or more power gearbox bearings 53).
[0054] The main lubrication system 102 includes a main pump 108 and a main lubricant supply line 110. The main pump 108 is in fluid communication with the sump 106 and the main lubricant supply line 110. The main lubricant supply line 110 is in fluid communication with one or more rotating components 55 of the turbine engine 10. The main pump 108 pumps lubricant from the sump 106 to the one or more rotating components 55 through the main lubricant supply line 110 for supplying lubricant to the one or more rotating components 55, as described in further detail below. In some embodiments, the main pump 108 is a mechanical pump. For example, the main pump 108 is coupled to the accessory gearbox assembly 80 and is powered by the accessory gearbox assembly 80. The main pump 108 is coupled to the second accessory gearbox output shaft 88b so that the rotation of the second accessory gearbox output shaft 88b provides power for the main pump 108. In this way, the second accessory gearbox output shaft 88b is the main pump shaft of the main pump 108. In some embodiments, the primary lubrication system 102 supplies lubricant from a sump 106 to one or more rotating components 55 without a pump, such as by gravity or by centrifugal force due to rotation of the planet carrier 51 in the planetary arrangement of the power gearbox gear assembly 47 .
[0055] The reservoir 106 is in fluid communication with one or more rotating components 55 so that lubricant can be removed from the reservoir 106, for example, via a purge line (for clarity, Figure 2 106. In some embodiments, the lubrication system 100 includes a sump pump in fluid communication with the main lubrication system 102 and the auxiliary lubrication system 104. The sump pump pumps lubricant from the sump 106 to the main lubrication system 102 or the auxiliary lubrication system 104.
[0056] The auxiliary lubrication system 104 includes an auxiliary pump 120 and an auxiliary lubricant supply line 122. The auxiliary lubricant supply line 122 is in fluid communication with the sump 106 and one or more rotating components 55. Figure 2 Although depicted as being in fluid communication with the power gearbox assembly 46, the auxiliary lubricant supply line 122 may be in fluid communication with any of the one or more rotating components 55 of the turbine engine 10. Further, although the auxiliary lubricant supply line 122 is depicted as being in fluid communication with the power gearbox assembly 46, the auxiliary lubricant supply line 122 may be in fluid communication with any of the one or more rotating components 55 of the turbine engine 10. Figure 2 104, but the auxiliary lubricant supply line 122 may form a part of the main lubricant supply line 110. The auxiliary pump 120 is in fluid communication with the sump 106 and the auxiliary lubricant supply line 122. The auxiliary pump 120 is a mechanical pump that is powered by strain energy when the auxiliary lubrication system 104 is operating, as described in further detail below.
[0057] The lubrication system 100 includes a strain energy storage system 130 that stores strain energy and releases the strain energy to power the auxiliary lubrication system 104, as described in further detail below. The strain energy storage system 130 includes a spring 132 and an auxiliary pump shaft 134 that provides input power to the auxiliary pump 120. The spring 132 can be a torsion spring, a circular spring, an arc spring, or an axial spring. The spring 132 is a spring that stores strain energy by spring twisting along the spring axis of the spring 132. In this way, a torque is applied to the spring 132 to twist the spring 132, so that the spring 132 stores strain energy (in the form of rotational energy) when the spring 132 is twisted. The control spring 132 is loosened or untied to release the strain energy.
[0058] The strain energy storage system 130 includes a reduction gearbox assembly 136 and a clutch 138. The reduction gearbox assembly 136 is drivingly coupled to the accessory gearbox assembly 80 via one or more accessory gearbox output shafts 88 of the accessory gearbox assembly 80. For example, the reduction gearbox assembly 136 is drivingly coupled to a first accessory gearbox output shaft 88a of the accessory gearbox assembly 80. The reduction gearbox assembly 136 is also coupled to a reduction gearbox output shaft 137, which is drivingly coupled to the spring 132. The spring 132 is also coupled to the auxiliary pump shaft 134. In this manner, the reduction gearbox assembly 136 transfers mechanical energy from the one or more accessory gearbox output shafts 88 of the accessory gearbox assembly 80 to the reduction gearbox output shaft 137. In this manner, rotation of the one or more accessory gearbox output shafts 88 rotates the reduction gearbox output shaft 137, thereby rotating the spring 132 and the auxiliary pump shaft 134. Thus, rotation of the auxiliary pump shaft 134 provides power to the auxiliary pump 120 to pump lubricant from the sump 106 to the one or more rotating components 55. The reduction gearbox assembly 136 includes a plurality of reduction gearbox gears (not shown for clarity) such that the reduction gearbox assembly 136 reduces the rotational speed of the auxiliary pump shaft 134 (e.g., the reduction gearbox output shaft 137) from the rotational speed of one or more accessory gearbox output shafts 88 (e.g., the first accessory gearbox output shaft 88a) while also increasing the torque to the auxiliary pump shaft 134 (e.g., the reduction gearbox output shaft 137). In this manner, the rotational speed of the auxiliary pump shaft 134 is less than the rotational speed of the one or more accessory gearbox output shafts 88, respectively. The reduction gearbox assembly 136 may have a high gear ratio (e.g., 100:1) to increase the torque to the auxiliary pump shaft 134.
[0059] The clutch 138 is coupled to the reduction gearbox output shaft 137 to engage or disengage the spring 132 from the reduction gearbox output shaft 137. The clutch 138 is an overrunning sprag clutch that engages the spring 132 so that rotation of the one or more accessory gearbox output shafts 88 causes the reduction gearbox output shaft 137 to rotate the spring 132. The clutch 138 disengages the spring 132 so that the spring 132 does not continue to rotate with the rotation of the reduction gearbox output shaft 137, as described in further detail below.
[0060] In operation, the LP shaft 36 rotates as described above and rotates the first power gearbox gear 49a. The first power gearbox gear 49a, which is meshed with the one or more second power gearbox gears 49b, rotates the one or more second power gearbox gears 49b about their corresponding rotational axes. The one or more second power gearbox gears 49b rotate relative to the one or more power gearbox bearings 53 within the planet carrier 51. When the power gearbox gear assembly 47 is a star arrangement, the one or more second power gearbox gears 49b, which are meshed with the third power gearbox gear 49c, rotate the third power gearbox gear 49c about the longitudinal centerline axis 12. In such an embodiment, the planet carrier 51 remains stationary so that the one or more second power gearbox gears 49b do not rotate about the longitudinal centerline axis 12. When the power gearbox gear assembly 47 is a planetary arrangement, the third power gearbox gear 49c is stationary in the planet carrier 51, and the one or more second power gearbox gears 49b rotate about the longitudinal centerline axis 12. When the power gearbox gear assembly 47 is a differential gear assembly, both the planet carrier 51 (eg, the one or more second power gearbox gears 49b) and the third power gearbox gear 49c rotate about the longitudinal centerline axis 12. In this manner, the one or more rotating members 55 rotate.
[0061] At the same time, the HP shaft 34 rotates and rotates the tower shaft 90, thereby rotating the input shaft 86 and the plurality of accessory gearbox gears 84 of the accessory gearbox gear assembly 83. The rotation of the plurality of accessory gearbox gears 84 rotates the one or more accessory gearbox output shafts 88. In particular, the rotation of the plurality of accessory gearbox gears 84 rotates the second accessory gearbox output shaft 88b, thereby providing power to the main pump 108. In this manner, the main lubrication system 102 supplies lubricant to the one or more rotating components 55 to lubricate the one or more rotating components 55. During normal operation of the turbine engine 10, the main pump 108 pumps lubricant from the sump 106 and pumps the lubricant to the one or more rotating components 55 through the main lubricant supply line 110. The main lubrication system 102 supplies lubricant to the one or more rotating components 55. The lubricant is discharged from the one or more rotating components 55 and enters the sump 106. During normal operation of turbine engine 10, lubricant in sump 106 is returned through primary lubrication system 102 so that primary lubrication system 102 continuously supplies lubricant to one or more rotating components 55. In this manner, lubricant may be reused to lubricate one or more rotating components 55.
[0062] When the main lubrication system 102 is in operation, such as when the turbine engine 10 is operating under normal operation, the auxiliary lubrication system 104 is also in operation. However, the auxiliary lubrication system 104 supplies significantly less lubricant to one or more rotating components 55 than the main lubrication system 102. For example, the auxiliary lubrication system 104 supplies approximately 1% of lubrication compared to the lubricant supplied from the main lubrication system 102. Therefore, the auxiliary pump shaft 134 rotates at a lower speed than the second accessory gearbox output shaft 88b (e.g., the main pump shaft). In this way, the auxiliary lubrication system 104 supplies a smaller amount of lubricant to one or more rotating components 55 than the main lubrication system 102.
[0063] During normal operation of the turbine engine 10, the clutch 138 engages the spring 132 so that rotation of the reduction gearbox output shaft 137 rotates the spring 132 (e.g., mechanical energy is transferred from the reduction gearbox output shaft 137 to the spring 132). The rotation of the reduction gearbox output shaft 137 rotates the auxiliary pump shaft 134, thereby providing power to the auxiliary pump 120, so that the auxiliary pump 120 pumps lubricant from the sump 106 to one or more rotating components 55 through the auxiliary lubricant supply line 122.
[0064] At the same time, the rotation of the reduction gearbox output shaft 137 causes the spring 132 to twist and stores strain energy when the spring 132 is wound. The clutch 138 disengages the spring 132, allowing the reduction gearbox output shaft 137 to overtake the spring 132. For example, when the clutch 138 disengages the spring 132, the clutch 138 allows the reduction gearbox output shaft 137 to rotate without continuing to twist the spring 132. This configuration allows the reduction gearbox output shaft 137 to load (e.g., store strain energy) the spring 132 when the clutch 138 is engaged, and prevents the spring 132 from breaking by disengaging the spring 132 from the reduction gearbox output shaft 137. The clutch 138 disengages the spring 132 based on the spring torque of the spring 132. For example, when the spring torque of the spring 132 reaches (e.g., is equal to) a spring torque threshold, the clutch 138 disengages the spring 132. In this way, the spring 132 stores strain energy, referred to as stored strain energy.
[0065] In some cases, the main lubrication system 102 may be unable to provide lubricant to one or more rotating components 55. For example, the main lubrication system 102 may be unable to pressurize lubricant to supply lubricant to one or more rotating components 55 during wind-driven rotation when the turbine engine 10 is shut down, or during a turbine engine 10 failure or a main lubrication system 102 (e.g., main pump 108) failure in flight. In this case, the wind-driven rotation may cause the shafts of the turbine engine 10 (e.g., propeller shaft 45, HP shaft 34, and LP shaft 36) to rotate at a lower speed than during normal operation, thereby causing one or more rotating components 55 to continue to rotate. As described above, if there is not enough lubricant supplied to one or more rotating components 55, one or more rotating components 55 (e.g., multiple power gearbox gears 49 or one or more power gearbox bearings 53) may become damaged.
[0066] Thus, during this situation, the strain energy storage system 130 releases the stored strain energy to power the auxiliary pump 120 to supply lubricant to the one or more rotating components 55. In this situation, the rotational speed of the one or more accessory gearbox output shafts 88 will not be large enough to adequately power the main pump 108, or will not be sufficient to allow the auxiliary pump 120 to supply lubricant to the one or more rotating components 55. The spring 132 releases the stored strain energy to allow the auxiliary pump shaft 134 to rotate. For example, during wind-driven rotation, the rotational speed of the reduction gearbox output shaft 137 will decrease (e.g., below a rotational speed threshold), such that the force of the spring 132 (e.g., the stored strain energy) will overcome the force from the rotational speed of the reduction gearbox output shaft 137. The spring 132 will relax, thereby releasing the stored strain energy and allowing the auxiliary pump shaft 134 to rotate. In this manner, the auxiliary pump shaft 134 powers the auxiliary pump 120 so that the auxiliary pump 120 pumps lubricant from the reservoir 106 to the one or more rotating components 55 through the auxiliary lubricant supply line 122 when the turbine engine 10 is shut down or otherwise spinning under wind. The lubricant is discharged from the one or more rotating components 55 and enters the reservoir 106. When the auxiliary lubrication system 104 is operating, the lubricant in the reservoir 106 is returned through the auxiliary lubrication system 104 so that when the strain energy storage system 130 releases the stored strain energy, the auxiliary lubrication system 104 continuously supplies lubricant to the one or more rotating components 55.
[0067] Figure 3 shows that it can be used as Figure 2 The exemplary clutch 238 of the clutch 138 described above is an exemplary clutch 238. Therefore, the clutch 238 can be used in combination with the lubrication system 100 and the accessory gearbox assembly 80. Therefore, the same reference numerals will be used for the components of the lubrication system 100 and the accessory gearbox assembly 80 that are the same as or similar to the components of the lubrication system 100 described above. The above description of these components also applies to the present embodiment, and a detailed description of these components is omitted here.
[0068] The clutch 238 is a clutch assembly 238 coupled to the reduction gearbox assembly 136 using the reduction gearbox output shaft 237. The reduction gearbox output shaft 237 includes a first output shaft 239 and a second output shaft 241. The clutch assembly 238 has a first clutch 240 and a second clutch 250. The first clutch 240 selectively couples the first output shaft 239 of the reduction gearbox output shaft 237 to the second output shaft 241 of the reduction gearbox output shaft 237. The second clutch 250 selectively couples the second output shaft 241 of the reduction gearbox output shaft 237 to a static housing 254 ( Figure 5A ).
[0069] refer to Figure 4A and4B The first clutch 240 includes a plurality of washers 242, each of which is coupled to a spring 244. The spring 244 is directly or indirectly coupled to the first output shaft 239. Figure 4A and 4B In the example of FIG. 2 , the spring 244 is shown coupled to a radially outer surface 248 of the first output shaft 239. The washer 242 selectively engages a radially inner surface 246 of the second output shaft 241, as will be described below.
[0070] refer to Figure 5A and 5B , the second clutch 250 includes a plurality of sprags 252. Each sprag 252 is coupled to rotate about a pin 256. The sprags 252 are directly or indirectly coupled to a housing 254 of the second clutch 250. Figure 5A and 5B In the example of FIG. 2 , the sprag 252 is shown coupled to a radially inner surface 255 of the housing 254. The sprag 252 selectively engages a radially outer surface 258 of the second output shaft 241, as will be described below.
[0071] refer to Figure 3 , 4B and 5B, when the turbine engine 10 ( Figure 1 ) is in an operating condition (eg, the turbine engine 10 is operating according to normal expected conditions), the first output shaft 239 is in a first direction ( Figure 4B Once the first output shaft 239 rotates, the washer 242 of the first clutch 240 moves radially outward to contact the radial inner surface 246 of the second output shaft 241, as shown in FIG. Figure 4B . The contact of the washer 242 with the radial inner surface 246 couples the first output shaft 239 and the second output shaft 241 together to allow the torque of the first output shaft 239 to be transmitted to the second output shaft 241. During the rotation of the first output shaft 239 and the second output shaft 241, the sprag 252 of the second clutch 250 is disengaged so that the sprag 252 allows the second output shaft 241 to rotate relative to the housing 254. In this condition, the first output shaft 239 and the second output shaft 241 rotate together in the same direction (e.g., in Figure 4B and Figure 5B The second output shaft 241 rotates in the direction of the arrow in FIG. 1 . The rotation of the second output shaft 241 applies torque to the spring 132 and generates strain loading of the spring 132, as previously discussed. Therefore, during the loading of the spring 132, the first clutch 240 is engaged and the second clutch 250 is disengaged.
[0072] refer to Figure 3 , 4A5A, when the first output shaft 239 stops rotating, or the speed decreases to the point where the washer 242 is no longer forced radially outward to contact the second output shaft 241 (e.g., during wind-driven rotation), the washer 242 is no longer in contact with the radial inner surface 246 of the second output shaft 241. Therefore, no torque is transmitted from the first output shaft 239 to the second output shaft 241. In this condition, the spring 132 will unload the stored strain energy. In order to ensure that the stored strain energy drives the auxiliary pump 120 and does not cause rotation of the second output shaft 241, the second clutch 250 is automatically engaged to prevent the second output shaft 241 from rotating in the opposite direction (e.g., counterclockwise). That is, the friction between the sprag 252 of the second clutch 250 and the outer surface 258 of the second output shaft 241 prevents rotation in the opposite direction. When the second output shaft 241 begins to rotate in the opposite direction, the sprag 252 is caused to rotate radially in the opposite direction. However, since the major axis of the wedge block 252 is longer than the radial distance between the second output shaft 241 and the housing 254, the wedge block 252 cannot rotate, and friction is generated between the wedge block 252 and the second output shaft 142, thereby preventing the rotation of the second output shaft 241. The wedge block 252 has a pivot pin 256 to pivot about the second output shaft 241. Figure 5B The disengaged position tends to be more radially inclined. Preventing the rotation of the second output shaft 241 allows the spring 132 to unload the strain energy to drive the auxiliary pump 120. In other words, the second clutch 250 only allows torque transmission in a single direction, so that once the first output shaft 239 is disengaged from the second output shaft 241, the second clutch 250 will act as a torque reaction element of the second output shaft, while the spring 132 is relaxed to transmit torque to the auxiliary pump 120. Therefore, during the unloading of the spring 132, the first clutch 240 is disengaged and the second clutch 250 is engaged.
[0073] Figures 3 to 5B The clutch assembly 238 is exemplary, and other clutch assemblies may be employed as the clutch 138. Although shown as being downstream of the reduction gearbox assembly 136, the first clutch 240 may be located upstream of the reduction gearbox assembly 136. Although shown as being coupled to the first output shaft 239, the spring 244 may be coupled to the second output shaft 241 instead, with the washer 242 selectively engaging the first output shaft 239. Although shown as being coupled to the housing 254, the sprag 252 may be coupled to the second output shaft 241 and selectively engage the housing 254. In some examples, the second clutch 250 is a sprag clutch, an overrunning clutch, or other one-way clutch assembly.
[0074] Therefore, in the turbine engine 10 ( Figure 2 ) during normal operation and when turbine engine 10 is shut down or otherwise spinning under wind, auxiliary lubrication system 104 ( Figure 2) to one or more rotating components 55 ( Figure 2 ) supplies lubricant. Strain energy storage system 130 ( Figure 2 ) Ensure that the auxiliary pump 120 ( Figure 2 ) operates to pump lubricant to one or more rotating components 55 without being constrained by the propeller 38 ( Figure 2 ) during wind-driven rotation (e.g., whether the propeller is rotating clockwise or counterclockwise). The strain energy storage system 130 also reduces the complexity of the auxiliary lubrication system 104 by providing power to the auxiliary pump 120 without being constrained by the propeller shaft rotation or rotation of other shafts of the turbine engine 10, as compared to an auxiliary lubrication system without the benefit of the present disclosure.
[0075] Further aspects of the disclosure are provided by the subject matter of the following clauses.
[0076] A lubrication system for a turbine engine, the turbine engine comprising a propeller and one or more rotating parts. The lubrication system comprises: a reservoir, the reservoir storing lubricant therein; a main lubrication system, the main lubrication system supplying the lubricant from the reservoir to the one or more rotating parts during normal operation of the turbine engine; an auxiliary lubrication system, the auxiliary lubrication system comprising an auxiliary pump, the auxiliary pump comprising an auxiliary pump shaft; and a strain energy storage system, the strain energy storage system comprising a spring drivingly coupled to the auxiliary pump shaft, wherein the spring stores strain energy during normal operation of the turbine engine and releases the strain energy when the propeller rotates by wind force to rotate the auxiliary pump shaft to provide power for the auxiliary pump, so that the auxiliary pump pumps the lubricant from the reservoir to the one or more rotating parts.
[0077] A lubrication system according to the preceding clause, wherein the strain energy storage system comprises a clutch that engages the spring during normal operation of the turbine engine, causing the spring to rotate to store the strain energy.
[0078] A lubrication system according to any preceding clause, wherein when the spring torque of the spring increases to a spring torque threshold, the clutch disengages the spring such that the clutch overtakes the spring to prevent the spring torque from increasing above the spring torque threshold.
[0079] A lubrication system according to any preceding clause, wherein the turbine engine further comprises an accessory gearbox assembly having a plurality of accessory gearbox gears, the spring being drivingly coupled to the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears rotates the spring.
[0080] A lubrication system according to any preceding clause, wherein the turbine engine comprises a high pressure shaft and a low pressure shaft, and the plurality of accessory gearboxes are gear drivingly coupled to at least one of the high pressure shaft or the low pressure shaft.
[0081] A lubrication system according to any preceding clause, wherein the strain energy storage system comprises a reduction gearbox assembly having a reduction gearbox output shaft and drivingly coupled to the plurality of accessory gearbox gears, and the spring is drivingly coupled to the reduction gearbox output shaft such that the reduction gearbox assembly reduces the rotational speed of the reduction gearbox output shaft compared to the rotational speed of the plurality of accessory gearbox gears.
[0082] A lubrication system according to any preceding clause, wherein the auxiliary pump shaft is drivingly coupled to the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears rotates the auxiliary pump shaft.
[0083] A lubrication system according to any preceding clause, wherein during normal operation of the turbine engine, the plurality of accessory gearbox gears drive the auxiliary pump shaft, and when the propeller is wind-driven, the spring drives the auxiliary pump shaft.
[0084] A lubrication system according to any preceding clause, wherein the main lubrication system comprises a main pump which, during normal operation of the turbine engine, pumps the lubricant from the sump to the one or more rotating components.
[0085] A lubrication system according to any preceding clause, wherein the main pump is drivingly coupled to the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears provides power to the main pump.
[0086] A lubrication system as described in any preceding clause, the turbine engine comprising a power gearbox assembly having a plurality of power gearbox gears.
[0087] A lubrication system as claimed in any preceding clause, wherein the one or more rotating components are one or more power gearbox bearings of the power gearbox assembly.
[0088] A lubrication system according to any preceding clause, wherein the one or more power gearbox bearings are journal bearings.
[0089] The lubrication system of any preceding clause, the turbine engine further comprising a tower shaft coupled to at least one of the high pressure shaft or the low pressure shaft.
[0090] A lubrication system as claimed in any preceding clause, the accessory gearbox assembly further comprising an input shaft and one or more accessory gearbox output shafts.
[0091] A lubrication system as described in any preceding clause, wherein the input shaft is drivingly coupled to the tower shaft.
[0092] A lubrication system as described in any preceding clause, the input shaft being drivingly coupled to the tower shaft via a tower shaft gear assembly.
[0093] A lubrication system as described in any preceding clause, the accessory gearbox assembly having an accessory gearbox housing, the plurality of accessory gearbox gears being disposed within the accessory gearbox housing.
[0094] A lubrication system as described in any preceding clause, the plurality of accessory gearbox gears comprising a first accessory gearbox gear, a second accessory gearbox gear and a third accessory gearbox gear.
[0095] A lubrication system as described in any preceding clause, wherein the input shaft is coupled to the first accessory gearbox gear.
[0096] A lubrication system as described in any preceding clause, wherein the one or more accessory gearbox output shafts comprises a first output shaft coupled to the auxiliary pump shaft.
[0097] A lubrication system as described in any preceding clause, wherein the one or more accessory gearbox output shafts comprises a second output shaft coupled to the main pump.
[0098] A lubrication system as described in any preceding clause, wherein the first output shaft is coupled to the second accessory gearbox gear.
[0099] A lubrication system as described in any preceding clause, wherein the second output shaft is coupled to the third accessory gearbox gear.
[0100] A lubrication system as claimed in any preceding clause, the auxiliary lubrication system comprising an auxiliary lubricant supply line in fluid communication with the sump and the one or more rotating components.
[0101] A lubrication system as claimed in any preceding clause, the main lubrication system comprising a main lubricant supply line in fluid communication with the sump and the one or more rotating components.
[0102] A lubrication system according to any preceding clause, wherein the spring is a torsion spring, a circular spring, an arc spring or an axial spring.
[0103] A lubrication system according to any preceding clause, wherein the spring is a torsion spring.
[0104] A lubrication system according to any preceding clause, further comprising a clutch assembly allowing loading and unloading of the strain energy in the strain energy storage system.
[0105] A lubrication system as described in any preceding clause, wherein the clutch assembly comprises a first clutch and a second clutch.
[0106] A lubrication system as described in any preceding clause, wherein during loading of the strain energy storage system, the first clutch is engaged and the second clutch is disengaged.
[0107] A lubrication system as claimed in any preceding clause, wherein during unloading of the strain energy storage system, the first clutch is disengaged and the second clutch is engaged.
[0108] A lubrication system according to any preceding clause, wherein the first clutch selectively couples a first output shaft of the reduction gearbox output shaft to a second output shaft of the reduction gearbox output shaft.
[0109] A lubrication system according to any preceding clause, wherein in an engaged position, the first clutch allows torque transfer between the first output shaft and the second output shaft, and in a disengaged position, the first clutch does not transfer torque between the first output shaft and the second output shaft.
[0110] A lubrication system according to any preceding clause, wherein in the engaged position the second clutch does not allow rotation of the second output shaft, and in the disengaged position the second output shaft is free to rotate within the second clutch.
[0111] A lubrication system according to any preceding clause, wherein the first clutch comprises a plurality of washers, each of the washers being coupled to a spring, and wherein, when the first output shaft rotates, the washers engage the second output shaft to transfer the torque of the first output shaft to the second output shaft.
[0112] A lubrication system according to any preceding clause, wherein the second clutch comprises a plurality of sprags, and wherein when the first output shaft stops rotating, the sprags engage the second output shaft to prevent rotation thereof.
[0113] A lubrication system according to any preceding clause, wherein when the second clutch is engaged, the spring unloads the stored strain energy to drive the auxiliary pump.
[0114] A turbine engine comprising a propeller and a core turbine engine having a shaft, the propeller being drivingly coupled to the shaft. The turbine engine comprises a lubrication system as described in any preceding clause.
[0115] A method of operating a lubrication system according to any of the preceding clauses, the method comprising: supplying the lubricant to the one or more rotating components through the main lubrication system during normal operation of the turbine engine; storing strain energy in the spring during normal operation of the turbine engine; powering the auxiliary pump with the spring by releasing the strain energy from the spring when the propeller is rotated by wind power; and rotating the auxiliary pump shaft to power the auxiliary pump as the spring releases the strain energy, so that the auxiliary pump pumps the lubricant from the tank to the one or more rotating components.
[0116] A method according to the preceding clause, wherein the strain energy storage system comprises a clutch, and the method further comprises, during normal operation of the turbine engine, engaging the spring with the clutch such that the spring rotates to store the strain energy.
[0117] The method according to any preceding clause further comprises disengaging the spring from the clutch when the spring torque of the spring increases to a spring torque threshold, such that the clutch overtakes the spring to prevent the spring torque from increasing to greater than the spring torque threshold.
[0118] A method according to any preceding clause, wherein the turbine engine further comprises an accessory gearbox assembly having a plurality of accessory gearbox gears, and the method further comprises driving the spring with the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears rotates the spring.
[0119] A method according to any preceding clause, wherein the turbine engine comprises a high pressure shaft and a low pressure shaft, and the method further comprises driving the plurality of accessory gearbox gears via at least one of the high pressure shaft or the low pressure shaft.
[0120] A method according to any of the preceding clauses, wherein the strain energy storage system includes a reduction gearbox assembly having a reduction gearbox output shaft, and the method further includes: driving the reduction gearbox output shaft with the multiple accessory gearbox gears, so that rotation of the multiple accessory gearbox gears causes the reduction gearbox output shaft to rotate; driving the spring with the reduction gearbox output shaft, so that rotation of the reduction gearbox output shaft causes the spring to rotate; and reducing the rotation speed of the reduction gearbox output shaft relative to the rotation speed of the multiple accessory gearbox gears.
[0121] A method according to any preceding clause, further comprising driving the auxiliary pump shaft with the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears causes rotation of the auxiliary pump shaft.
[0122] The method of any preceding clause, further comprising driving the auxiliary pump shaft with the plurality of accessory gearbox gears during normal operation of the turbine engine, and driving the auxiliary pump shaft with the spring when the propeller is wind-driven.
[0123] A method according to any preceding clause, wherein the primary lubrication system comprises a main pump, and the method further comprises pumping the lubricant from the sump to the one or more rotating components with the main pump during normal operation of the turbine engine.
[0124] A method according to any preceding clause, further comprising driving the main pump with the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears provides power to the main pump.
[0125] A method as in any preceding clause, the lubrication system being a lubrication system as in any preceding clause.
[0126] Although the foregoing description is directed to the preferred embodiments of the present disclosure, other changes and modifications are apparent to those skilled in the art and may be made without departing from the spirit or scope of the present disclosure. In addition, the features described in conjunction with one embodiment of the present disclosure may be used in conjunction with other embodiments, even if not explicitly stated above.
Claims
1. A lubrication system for a turbine engine, the turbine engine comprising a propeller and one or more rotating parts, characterized in that: The lubrication system comprises: a reservoir storing lubricant therein; a primary lubrication system that supplies the lubricant from the reservoir to the one or more rotating components during normal operation of the turbine engine; an auxiliary lubrication system, the auxiliary lubrication system comprising an auxiliary pump, the auxiliary pump comprising an auxiliary pump shaft; and a strain energy storage system comprising a spring drivingly coupled to the auxiliary pump shaft, wherein the spring stores strain energy during normal operation of the turbine engine and releases the strain energy when the propeller wind rotates to rotate the auxiliary pump shaft to power the auxiliary pump so that the auxiliary pump pumps the lubricant from the reservoir to the one or more rotating components.
2. The lubrication system according to claim 1, characterized in that: The strain energy storage system includes a clutch that engages the spring during normal operation of the turbine engine to cause the spring to rotate to store the strain energy.
3. The lubrication system according to claim 2, characterized in that: When the spring torque of the spring increases to a spring torque threshold, the clutch disengages the spring so that the clutch overrides the spring to prevent the spring torque from increasing to be greater than the spring torque threshold.
4. The lubrication system according to claim 1, characterized in that: Wherein the turbine engine further includes an accessory gearbox assembly having a plurality of accessory gearbox gears, the spring being drivingly coupled to the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears rotates the spring.
5. The lubrication system according to claim 4, characterized in that: The turbine engine includes a high pressure shaft and a low pressure shaft, and the plurality of accessory gearboxes are gear-drivingly coupled to at least one of the high pressure shaft or the low pressure shaft.
6. The lubrication system according to claim 4, characterized in that: The strain energy storage system includes a reduction gearbox assembly having a reduction gearbox output shaft and drivingly coupled to the plurality of accessory gearbox gears, and the spring is drivingly coupled to the reduction gearbox output shaft such that the reduction gearbox assembly reduces the rotational speed of the reduction gearbox output shaft compared to the rotational speed of the plurality of accessory gearbox gears.
7. The lubrication system according to claim 4, characterized in that: Wherein the auxiliary pump shaft is drivingly coupled to the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears rotates the auxiliary pump shaft.
8. The lubrication system according to claim 7, characterized in that: wherein during normal operation of the turbine engine, the plurality of accessory gearbox gears drive the auxiliary pump shaft, and when the propeller is rotated by wind, the spring drives the auxiliary pump shaft.
9. The lubrication system according to claim 4, characterized in that: The main lubrication system includes a main pump that pumps the lubricant from the sump to the one or more rotating components during normal operation of the turbine engine.
10. The lubrication system according to claim 9, characterized in that: Wherein the main pump is drivingly coupled to the plurality of accessory gearbox gears such that rotation of the plurality of accessory gearbox gears powers the main pump.