Wear-resistant composite board detection device

Abstract

The invention relates to the technical field of wear-resistant composite board detection, in particular to a wear-resistant composite board detection device which comprises a base, a detection table is fixedly connected to the top of the base, symmetrical supporting plates are vertically and fixedly connected to the two sides of the top of the detection table, a transverse plate is fixedly connected between the tops of the supporting plates, and a moving groove is formed in the bottom of the transverse plate. A moving block is in sliding fit in the moving groove, a driving assembly for driving the moving block to horizontally move left and right is arranged in the moving groove, and a detection assembly is arranged at the bottom of the moving block.

Description

Technical Field

[0001] The invention relates to the field of wear-resistant composite plate detection, and in particular to a wear-resistant composite plate detection device. Background Art

[0002] Wear-resistant composite plates are widely used in many industrial fields due to their excellent wear resistance and mechanical strength, such as mining machinery, construction, transportation, etc. However, as one of the important indicators to measure the performance of wear-resistant composite plates, accurate measurement of hardness is crucial to ensure product quality. When testing the hardness of plates, impact testing is usually used. However, this testing method has a short force action time and poor testing effect. Moreover, when the plate is unqualified, the debris splashed after the plate is damaged will also cause harm to the test personnel, which is less safe. Summary of the invention

[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a wear-resistant composite plate detection device, which has the advantages of solving the problems raised in the above background technology.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A wear-resistant composite plate detection device comprises a base, a detection platform is fixedly connected to the top of the base, symmetrical support plates are vertically fixedly connected to the two sides of the top of the detection platform, a cross plate is fixedly connected between the tops of the support plates, a moving groove is provided at the bottom of the cross plate, a moving block is slidably matched in the moving groove, a driving component for driving the moving block to move horizontally left and right is provided in the moving groove, a detection component is provided at the bottom of the moving block, and the detection component comprises a cylinder seat arranged at the bottom of the moving block, a lifting cylinder is fixedly connected to the bottom of the cylinder seat, a lifting plate is fixedly connected to the bottom of the output end of the lifting cylinder, and a mounting plate is fixedly connected to the bottom of the lifting plate A plate, a mounting groove is provided at the bottom of the mounting plate, symmetrical clamping cylinders are provided on both sides of the mounting groove, clamping blocks are fixedly connected to the adjacent sides of the output ends of the clamping cylinders, the clamping blocks are slidably matched with the mounting grooves, clamping grooves are provided on the adjacent sides of the clamping blocks, a hardness tester probe is provided between the clamping grooves, the bottom of the hardness tester probe extends to the outside of the mounting groove, a pressure sensor is connected to the bottom of the extended end of the hardness tester probe, a controller connected to the hardness tester probe and the pressure sensor is provided on the outer wall of the support plate, a display connected to the controller is also provided on the outer wall of the support plate, and a limit assembly is also provided on the upper surface of the detection table between the support plates.

[0005] By adopting the above technical solution, during operation, the operator places the plate to be tested on the surface of the testing table, and completes the limit fixing operation by cooperating with the limit assembly according to the plate of different size requirements. Then the operator turns on the driving assembly according to the operation requirements, and drives the moving block and the detection assembly at the bottom of the moving block to move horizontally left and right to above the plate detection area. At this time, the operator simultaneously turns on the clamping cylinders on both sides of the mounting groove at the bottom of the mounting plate according to the operation requirements, and cooperates with the output end to drive the clamping blocks on the adjacent side to move toward each other, until the clamping groove on the adjacent side of the clamping block completes the clamping installation operation of the hardness probe. Then, The operator turns on the lifting cylinder and cooperates with the lifting plate to move the mounting plate and the hardness tester probe at the bottom of the mounting plate downward to contact and press down on the surface of the plate. During the downward pressing process of the hardness tester probe, the pressure signal is transmitted to the display through the controller through the cooperation of the pressure sensor. When the downward pressure of the hardness tester probe reaches the rated value set by the pressure sensor, the downward pressing action is stopped. At this time, the hardness value detected by the hardness tester probe is transmitted to the display through the controller for the operator to judge. After completing the detection of one area, the operator can repeat the above actions to re-detect other areas to obtain more accurate data.

[0006] Further arrangement: the limit assembly includes a limit groove arranged on the upper surface of the detection platform, symmetrical fixed seats are provided on both sides of the limit groove, and positive and negative screw rods are rotatably connected between the fixed seats, one end of the positive and negative screw rods is connected to a servo motor through a coupling, and the outer sides of the positive and negative screw rods are matched with a first limit block and a second limit block, and the tops of the first limit block and the second limit block both extend to the outside of the limit groove.

[0007] By adopting the above technical solution, during the inspection operation, the operator places the plate between the first limit block and the second limit block on the upper surface of the inspection table according to the operation requirements. At this time, the operator turns on the servo motor to drive the positive and negative screws to rotate. At this time, the first limit block and the second limit block on the positive and negative screws cooperate with the limit grooves to move toward each other until the first limit block and the second limit block are close to both sides of the plate to complete the clamping and fixing operation.

[0008] Further configuration: the driving assembly includes connecting seats arranged on both sides of the movable groove, a driving screw is rotatably connected between the connecting seats, one end of the driving screw is connected to a driving motor through a coupling, and the movable block is matched and connected to the outer side of the driving screw.

[0009] By adopting the above technical solution, during operation, the operator turns on the drive motor according to the operation requirements to drive the drive screw to rotate. At this time, the moving block on the drive screw and other components at the bottom of the moving block cooperate with the moving groove to move horizontally left and right, so that the operator can cooperate to perform multiple inspections on different areas of the plate to obtain more accurate data.

[0010] It is further configured that: an arc-shaped baffle is provided at the bottom of one adjacent side of the support plate, and a buffer plate is provided at one adjacent side of the arc-shaped baffle.

[0011] By adopting the above technical solution, during the inspection operation, the arc-shaped baffle can be set to protect the inspection personnel and prevent the inspection personnel from being hurt by the flying debris during the inspection process.

[0012] Further configuration: universal wheels are arranged around the bottom of the base.

[0013] By adopting the above technical solution and setting the universal wheels, it is convenient for the operator to move the entire equipment flexibly and conveniently.

[0014] In summary, the present invention has the following beneficial effects: When the present invention is operated, the operator places the plate to be tested on the upper surface of the testing table. According to the plate with different size requirements, the limiting and fixing operation is completed by cooperating with the limiting assembly. Then, the operator starts the driving assembly according to the operation requirements, drives the moving block and the detection assembly at the bottom of the moving block to move horizontally to the top of the plate detection area. At this time, the operator synchronously starts the clamping cylinders on both sides of the mounting groove at the bottom of the mounting plate according to the operation requirements, and drives the clamping blocks on the adjacent side to move toward each other in cooperation with the output end, until the clamping groove on the adjacent side of the clamping block completes the clamping and installation operation of the hardness probe. Then, the operator starts the lifting cylinder, cooperates with the lifting plate to move the mounting plate and the hardness tester probe at the bottom of the mounting plate downward to contact and press down the plate surface. In the process of pressing down the hardness tester probe, the pressure signal is transmitted to the display through the controller through the cooperation of the pressure sensor. When the pressure of the hardness tester probe pressing down reaches the rated value set by the pressure sensor, the pressing action is stopped. At this time, the hardness value detected by the hardness tester probe is transmitted to the display through the controller for the operator to judge. After completing the detection of one area, the operator can repeat the above actions to re-detect other areas to obtain more accurate data. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application, but do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a front view of the present invention; Figure 2 It is a main structural schematic diagram of the present invention.

[0016] In the figure, 1, base; 2, test table; 3, support plate; 4, cross plate; 5, moving groove; 6, moving block; 7, driving assembly; 8, testing assembly; 9, cylinder seat; 10, lifting cylinder; 11, lifting plate; 12, mounting plate; 13, mounting groove; 14, clamping cylinder; 15, clamping block; 16, clamping groove; 17, hardness tester probe; 18, pressure sensor; 19, controller; 20, display; 21, limit assembly; 22, limit groove; 23, fixed seat; 24, positive and negative threaded screw; 25, servo motor; 26, first limit block; 27, second limit block; 28, connecting seat; 29, driving screw; 30, driving motor; 31, arc baffle; 32, buffer plate; 33, universal wheel. DETAILED DESCRIPTION

[0017] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figure 1 To Attachment Figure 2 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.

[0018] Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

[0019] Embodiment 1: A wear-resistant composite plate detection device, such as Figure 1 , 2 As shown, it includes a base 1, a detection platform 2 is fixedly connected to the top of the base 1, symmetrical support plates 3 are vertically fixedly connected to both sides of the top of the detection platform 2, a cross plate 4 is fixedly connected between the tops of the support plates 3, a moving groove 5 is opened at the bottom of the cross plate 4, a moving block 6 is slidably matched in the moving groove 5, a driving component 7 for driving the moving block 6 to move horizontally left and right is arranged in the moving groove 5, the driving component 7 includes connecting seats 28 arranged on both sides of the moving groove 5, a driving screw 29 is rotatably connected between the connecting seats 28, one end of the driving screw 29 is connected to a driving motor 30 through a coupling, the moving block 6 is matched and connected to the outer side of the driving screw 29, and a detection component 8 is arranged at the bottom of the moving block 6; The detection component 8 includes a cylinder seat 9 arranged at the bottom of the moving block 6, a lifting cylinder 10 is fixedly connected to the bottom of the cylinder seat 9, a lifting plate 11 is fixedly connected to the bottom of the output end of the lifting cylinder 10, a mounting plate 12 is fixedly connected to the bottom of the lifting plate 11, a mounting groove 13 is provided at the bottom of the mounting plate 12, symmetrical clamping cylinders 14 are provided on both sides of the mounting groove 13, clamping blocks 15 are fixedly connected to the adjacent sides of the output end of the clamping cylinder 14, the clamping blocks 15 are slidably matched with the mounting groove 13, clamping grooves 16 are provided on the adjacent sides of the clamping blocks, hardness tester probes 17 are provided between the clamping grooves 16, the bottom of the hardness tester probe 17 extends to the outside of the mounting groove 13, and the bottom of the extended end of the hardness tester probe 17 is connected to a pressure sensor 18, the outer wall of the support plate 3 is provided with a controller 19 connected to the hardness tester probe 17 and the pressure sensor 18, and the outer wall of the support plate 3 is also provided with a display 20 connected to the controller 19.

[0020] like Figure 2 As shown, a limit assembly 21 is also provided between the support plates 3 on the upper surface of the testing platform 2. The limit assembly 21 includes a limit groove 22 provided on the upper surface of the testing platform 2. Symmetrical fixing seats 23 are provided on both sides of the limit groove 22. A forward and reverse screw rod 24 is rotatably connected between the fixing seats 23. One end of the forward and reverse screw rod 24 is connected to a servo motor 25 through a coupling. A first limit block 26 and a second limit block 27 are matched and connected to the outer side of the forward and reverse screw rod 24. The tops of the first limit block 26 and the second limit block 27 both extend to the outer side of the limit groove 22.

[0021] like Figure 1 As shown, an arc-shaped baffle 31 is provided at the bottom of each adjacent side of the support plate 3 , and a buffer plate 32 is provided at each adjacent side of the arc-shaped baffle 31 .

[0022] like Figure 1 As shown, universal wheels 33 are provided around the bottom of the base 1 .

[0023] In the embodiment of the present invention, during operation, the operator places the plate between the first limit block 26 and the second limit block 27 on the upper surface of the testing table 2 according to the operation requirements. At this time, the operator turns on the servo motor 25 to drive the positive and negative screws 24 to rotate. At this time, the first limit block 26 and the second limit block 27 on the positive and negative screws 24 cooperate with the limit groove 22 to move toward each other until the first limit block 26 and the second limit are close to both sides of the plate to complete the clamping and fixing operation. Then the operator turns on the drive motor 30 according to the operation requirements to drive the drive screw 29 to rotate. At this time, the moving block 6 on the drive screw 29 and other components at the bottom of the moving block 6 cooperate with the moving groove 5 to move horizontally to the top of the plate detection area. At this time, the operator synchronously turns on the clamping cylinders 14 on both sides of the mounting groove 13 at the bottom of the mounting plate 12 according to the operation requirements, and cooperates with the output end to drive the clamping block 15 on the adjacent side to move toward each other until the clamping groove 16 on the adjacent side of the clamping block 15 completes the clamping and installation operation of the hardness probe. Next, the operator turns on the lifting cylinder 10, and cooperates with the lifting plate 11 to move the mounting plate 12 and the hardness tester probe 17 at the bottom of the mounting plate 12 downward to contact and press down on the surface of the plate. During the downward pressing process of the hardness tester probe 17, the pressure signal is transmitted to the display 20 through the controller 19 through the cooperation of the pressure sensor 18. When the downward pressure of the hardness tester probe 17 reaches the rated value set by the pressure sensor 18, the downward pressing action is stopped. At this time, the hardness value detected by the hardness tester probe 17 is transmitted to the display 20 through the controller 19 for the operator to make a judgment. After completing the detection of one area, the operator can repeat the above actions to re-detect other areas to obtain more accurate data.

[0024] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this; for technical personnel in the technical field to which the present invention belongs and related technical fields, based on the technical solution of the present invention, the expansion and replacement of operating methods and data should all fall within the protection scope of the present invention.

Claims

1. A wear-resistant composite plate detection device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a detection platform (2), and symmetrical support plates (3) are vertically fixedly connected to both sides of the top of the detection platform (2). A transverse plate (4) is fixedly connected between the tops of the support plates (3), and a moving groove (5) is provided at the bottom of the transverse plate (4). A moving block (6) is slidably matched in the moving groove (5), and a driving component (7) for driving the moving block (6) to move horizontally left and right is provided in the moving groove (5). A detection component (8) is provided at the bottom of the moving block (6), and the detection component (8) includes a cylinder seat (9) arranged at the bottom of the moving block (6), a lifting cylinder (10) is fixedly connected to the bottom of the cylinder seat (9), and a lifting plate (11) is fixedly connected to the bottom of the output end of the lifting cylinder (10), and a mounting plate (12) is fixedly connected to the bottom of the lifting plate (11), and a mounting plate (12) is provided at the bottom of the mounting plate (12). A groove (13) is provided on both sides of the mounting groove (13), and symmetrical clamping cylinders (14) are provided on both sides of the output end of the clamping cylinder (14), and a clamping block (15) is fixedly connected to each other on one side adjacent to the output end of the clamping cylinder (14), and the clamping block (15) is slidably matched with the mounting groove (13), and a clamping groove (16) is provided on each side adjacent to the clamping block, and a hardness tester probe (17) is provided between the clamping grooves (16), and the bottom of the hardness tester probe (17) extends to the outside of the mounting groove (13), and a pressure sensor (18) is connected to the bottom of the extended end of the hardness tester probe (17), and a controller (19) connected to the hardness tester probe (17) and the pressure sensor (18) is provided on the outer wall of the support plate (3), and a display (20) connected to the controller (19) is also provided on the outer wall of the support plate (3), and a limit assembly (21) is also provided on the upper surface of the detection table (2) between the support plates (3).

2. A wear-resistant composite plate detection device according to claim 1, characterized in that: The limit assembly (21) comprises a limit groove (22) arranged on the upper surface of the detection platform (2), symmetrical fixing seats (23) are arranged on both sides of the limit groove (22), a positive and negative threaded rod (24) is rotatably connected between the fixing seats (23), one end of the positive and negative threaded rod (24) is connected to a servo motor (25) through a coupling, and a first limit block (26) and a second limit block (27) are matched and connected to the outer side of the positive and negative threaded rod (24), and the tops of the first limit block (26) and the second limit block (27) both extend to the outer side of the limit groove (22).

3. A wear-resistant composite plate detection device according to claim 1, characterized in that: The driving assembly (7) comprises connecting seats (28) arranged on both sides of the moving groove (5), a driving screw (29) is rotatably connected between the connecting seats (28), one end of the driving screw (29) is connected to a driving motor (30) via a coupling, and the moving block (6) is matched and connected to the outside of the driving screw (29).

4. A wear-resistant composite plate detection device according to claim 1, characterized in that: An arc-shaped baffle plate (31) is provided at the bottom of each adjacent side of the support plate (3), and a buffer plate (32) is provided at each adjacent side of the arc-shaped baffle plate (31).

5. The wear-resistant composite plate detection device according to claim 1, characterized in that: Universal wheels (33) are provided around the bottom of the base (1).

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