Scratch testing device for deep-texture scratch-resistant decorative plate
By designing a scratch-resistant decorative panel with automated switching function, the problem of single testing methods and poor detection results in the prior art is solved, and comprehensive inspection and efficient testing of the scratch-resistant ability of the decorative panel is achieved.
Patent Information
- Application Number
- CN202510062077.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing decorative panel scratch testing device cannot conduct comprehensive scratch testing and inspection, and the test method is single, so it cannot effectively detect the scratch resistance of the decorative panel.
A deep-textured scratch-resistant decorative panel scratch testing device is designed, including a main body device, a scratch device and a detection device. The main device drives the large gear system through a motor, driving the scratch device and detection device to switch back and forth to realize automated testing. The scratch device performs regular and irregular scratch testing through steel brushes and scratches, and the detection device uses a camera and a detection head to detect scratch depth.
The regular and irregular scratch test of decorative panels is realized, and the test and detection can be automatically alternately performed, which improves the continuity and automation of the test, and significantly improves the detection effect.
Smart Images

Figure CN119804200A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of scratch testing, and in particular to a scratch testing device for a deep-textured scratch-resistant decorative board. Background Art
[0002] Decorative panels are panels used to fit or cover required locations to beautify and protect them. Deep-textured scratch-resistant decorative panels are decorative materials with special surface treatments. They are usually used for the decoration of indoor walls, ceilings, furniture, etc. They have excellent wear resistance, scratch resistance, and unique texture effects. They not only provide a beautiful appearance, but also maintain a good condition for a long time in daily use to avoid scratches and wear. Conventional panels are flat in design. The decorative panel scratch test device in the prior art only performs scratch operations and does not detect the scratch status. At the same time, the scratch test method is single, and comprehensive scratch testing and detection cannot be performed. Summary of the invention
[0003] In view of the above technical problems, the technical solution adopted by the present invention is: a scratch test device for a deep texture scratch-resistant decorative plate, comprising a main device, the main device comprising a main frame, the main device is provided with a scratch device and a detection device, the scratch device comprises a test frame, the test frame is slidably mounted on the main frame, the scratch device is used to perform a scratch test on the deep texture scratch-resistant decorative plate, the detection device comprises a detection frame, the detection frame is fixedly mounted on the test frame, the detection frame is slidably mounted on the main frame, the detection device is used to detect the scratch condition of the deep texture scratch-resistant decorative plate, and the main device is used to switch the scratch device and the detection device; The main device comprises a placing frame fixedly mounted on the main frame, a decorative plate is placed in the placing frame, a large gear and an inner belt gear are rotatably mounted on the main frame, and an outer belt gear is fixedly mounted on the inner belt gear; The scratch device comprises a front test frame and a rear test frame fixedly mounted on the test frame, a test shaft is rotatably mounted on the front test frame, a steel brush is fixedly mounted on the test shaft, a right slide is slidably mounted on the test frame, and a right inner spring is arranged between the right slide and the test frame; The detection device comprises a camera fixedly mounted on the detection frame and a front detection frame, a left sliding frame is slidably mounted on the detection frame, and a left inner spring is arranged between the left sliding frame and the detection frame.
[0004] Furthermore, the main device also includes a motor fixedly mounted on the main frame, a motor gear is fixedly mounted on the motor shaft of the motor, the motor gear is meshed with the large gear, a main shaft is rotatably mounted on the main frame, a main shaft gear and a docking gear are fixedly mounted on the main shaft, the main shaft gear is meshed with the large gear, two pulleys are rotatably mounted on the main frame, a transmission belt is wrapped around the pulley and the outer belt gear, and a toggle plate is fixedly mounted on the pulley.
[0005] Furthermore, two triangular blocks are slidably mounted on the main frame, and a lower spring is arranged between the triangular blocks and the main frame.
[0006] The decorative panel to be tested is placed in the placement rack. The rotation of the motor drives the motor gear to rotate, thereby driving the large gear to rotate, thereby driving the main shaft gear, the main shaft and the docking gear to rotate.
[0007] Furthermore, the scratch device also includes a right docking shaft rotatably mounted on the test frame, a right docking gear and a right gear are fixedly mounted on the right docking shaft, a right upper gear is rotatably mounted on the test frame, the right gear is meshed with the right upper gear, a right lower shaft is rotatably mounted on the test frame, a right lower gear and a side bevel gear are fixedly mounted on the right lower shaft, a right transmission belt is wrapped around the lower right gear and the upper right gear, an upper bevel gear is fixedly mounted on the test shaft, and the upper bevel gear is meshed with the side bevel gear.
[0008] Furthermore, an inner docking gear is rotatably mounted on the right slide, an outer docking gear is fixedly mounted on the inner docking gear, and a right triangular block is fixedly mounted on the test frame. When the right docking gear meshes with the large gear, the outer docking gear meshes with the inner belt gear, and the inner docking gear meshes with the docking gear.
[0009] Furthermore, a plurality of raised wheels are rotatably mounted on the rear test frame, the raised wheels are fixedly mounted on the lower right shaft, a plurality of sliders are slidably mounted on the rear test frame, a scratching head and an arc block are fixedly mounted on the slider, the arc block cooperates with the raised wheels, and a scratching head spring is arranged between the slider and the rear test frame.
[0010] When the right docking gear is meshed with the large gear, the outer docking gear is meshed with the inner belt gear, the inner docking gear is meshed with the docking gear, and the right inner spring is in a compressed state. At this time, the steel brush and the scratching head are located on the decorative panel, and the right triangular block is located on the right side of the left triangular block. The rotation of the large gear drives the right docking gear, the right docking shaft and the right gear to rotate, thereby driving the upper right gear to rotate, and the right transmission belt drives the lower right gear, the lower right shaft, the side bevel gear and the raised wheel to rotate. The rotation of the raised wheel drives the arc block, the slider and the scratching head to slide back and forth, and the scratching head spring is continuously compressed and released, and the surface of the decorative panel is tested by regular scratching through the scratching head. At the same time, the side bevel gear drives the upper bevel gear, the test shaft and the steel brush to rotate, and the surface of the decorative panel is tested by irregular scratching through the steel brush.
[0011] The rotation of the docking gear drives the inner docking gear and the outer docking gear to rotate, thereby driving the inner and outer belt gears to rotate clockwise, thereby driving the transmission belt and the toggle plate to move clockwise. When the toggle plate contacts the left triangular block, the left triangular block is pushed from the right side of the right triangular block to the left side of the right lower spring. The detection frame pushes the test frame to slide outward along the main frame, and the right docking gear is disengaged from the large gear. The compressed right inner spring rebounds first. At this time, the inner docking gear is still meshed with the docking gear, and the outer docking gear is still meshed with the inner belt gear. When the inner gear is meshed with the docking gear After the engagement begins, the inner belt gear and the outer intermediate gear begin to engage. At this time, the inner docking gear disengages from the docking gear, the outer docking gear disengages from the inner belt gear, and the left docking gear begins to engage with the large gear. At this time, the camera and the front detection frame arrive above the decorative panel. At the same time, due to the existence of the internal gear, the outer intermediate gear begins to drive the inner belt gear and the outer belt gear to rotate counterclockwise, and drives the transmission belt and the toggle plate to move counterclockwise. When the toggle plate contacts the right triangle block, the test frame begins to push the detection frame to slide outward along the main frame, and the steel brush and the scratching head will be located on the decorative panel again, and the cycle will be repeated.
[0012] Furthermore, the detection device also includes a left docking shaft rotatably mounted on the detection frame, a left docking gear and a left gear are fixedly mounted on the left docking shaft, an upper left gear is rotatably mounted on the detection frame, the upper left gear is meshed with the left gear, a lower left shaft is rotatably mounted on the detection frame, a lower left gear and a cam are fixedly mounted on the lower left shaft, and a left transmission belt is wrapped around the lower left gear and the upper left gear.
[0013] Furthermore, a left triangular block is fixedly installed on the detection frame, an internal gear is rotatably installed on the left slide, an external transfer gear is rotatably installed on the left slide, an internal transfer gear is fixedly installed on the external transfer gear, the internal transfer gear is meshed with the internal gear, and when the left docking gear is meshed with the large gear, the docking gear is meshed with the internal gear, and the external transfer gear is meshed with the inner belt gear.
[0014] Furthermore, a descending frame is slidably mounted on the front detection frame, a descending spring is arranged between the descending frame and the front detection frame, a detection plate is fixedly mounted on the descending frame, a plurality of detection heads are slidably mounted in the detection plate, a detection spring is arranged between the detection head and the detection plate, and the descending frame cooperates with a cam.
[0015] When the left docking gear is meshed with the large gear, the docking gear is meshed with the internal gear, and the outer transfer gear is meshed with the inner belt gear. The rotation of the large gear drives the left docking gear, the left docking shaft and the left gear to rotate, and drives the upper left gear to rotate. The left transmission belt drives the lower left gear, the lower left shaft and the cam to rotate. The rotation of the cam drives the descending frame to rise and fall continuously, and the descending spring is continuously compressed and released. The descending frame drives the detection plate to descend, and the detection head contacts the surface of the decorative plate, and the detection spring will have a certain amount of compression. According to the different compression degrees of the detection springs at different positions, the degree of wear is judged, and the surface of the large gear is photographed by a camera to record the degree of scratches, so as to obtain the scratches of the decorative plate for regular sliding and irregular sliding respectively, and then the decorative plate is taken out and the next decorative plate is put in.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The testing device provided in the present invention can perform regular and irregular sliding on the decorative panel to test the scratch resistance of the decorative panel respectively, and observe the depth of regular scratches through a camera, and detect the depth of irregular scratches through a plurality of detection heads, so that the detection effect is good; (2) The main device provided in the present invention can drive the scratching device and the detection device to switch back and forth, so that the test and detection of the decorative panel can be automatically performed alternately, with a high degree of automation and good continuity; (3) The testing device provided in the present invention creates regular scratches by the continuous back and forth movement of the scratching head, and creates irregular scratches by a rotating steel brush, so that the scratch test effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 The main device structure of the present invention is shown in FIG. Figure 1 .
[0019] Figure 3 The main device structure of the present invention is shown in FIG. Figure 2 .
[0020] Figure 4 The structure of the scratching device of the present invention is shown in FIG. Figure 1 .
[0021] Figure 5 The structure of the scratching device of the present invention is shown in FIG. Figure 2 .
[0022] Figure 6 The structure of the scratching device of the present invention is shown in FIG. Figure 3 .
[0023] Figure 7 The structure of the scratching device of the present invention is shown in FIG. Figure 4 .
[0024] Figure 8 The structure of the detection device of the present invention is shown in FIG. Figure 1 .
[0025] Fig. 9 The structure of the detection device of the present invention is shown in FIG. Figure 2 .
[0026] Fig.10 The structure of the detection device of the present invention is shown in FIG. Figure 3 .
[0027] Fig.11 The structure of the detection device of the present invention is shown in FIG. Figure 4 .
[0028] Figure numbers: 101-main frame; 102-motor; 103-motor gear; 104-placing frame; 105-decorative plate; 106-large gear; 107-spindle; 108-spindle gear; 109-inner belt gear; 110-outer belt gear; 111-transmission belt; 112-pulley; 113-switching plate; 114-triangle block; 115-lower spring; 116-docking gear; 201-test frame; 202-right docking shaft; 203-right docking gear; 204-right gear; 205-upper right gear; 206-right transmission belt; 207-lower right shaft; 208-front test frame; 209-side bevel gear; 210-test shaft; 211-upper bevel gear; 212-steel brush; 213-inner docking gear; 214-outer docking gear; 215-right slide; 216-right triangular block; 217-right inner spring; 218-convex wheel; 219-rear test frame; 220-slider; 221-arc block; 222-scratching head; 223-scratching head spring; 224-right lower gear; 301-detection frame; 302-left docking shaft; 303-left docking gear; 304-left gear; 305-upper left gear; 306-left transmission belt; 307-lower left shaft; 308-lower left gear; 309-cam; 310-front detection frame; 311-descending frame; 312-descending spring; 313-detection plate; 314-detection head; 315-detection spring; 316-left triangular block; 317-internal gear; 318-internal transfer gear; 319-external transfer gear; 320-left inner spring; 321-left slide; 322-camera. DETAILED DESCRIPTION
[0029] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0030] Example: Reference Figure 1-Figure 11A scratch test device for a deep texture scratch-resistant decorative plate comprises a main device, the main device comprises a main frame 101, a scratch device and a detection device are arranged on the main device, the scratch device comprises a test frame 201, the test frame 201 is slidably mounted on the main frame 101, the scratch device is used to perform a scratch test on the deep texture scratch-resistant decorative plate, the detection device comprises a detection frame 301, the detection frame 301 is fixedly mounted on the test frame 201, the detection frame 301 is slidably mounted on the main frame 101, the detection device is used to detect scratches on the deep texture scratch-resistant decorative plate, and the main device is used to switch the scratch device and the detection device; The main device includes a placement frame 104 fixedly mounted on the main frame 101, a decorative plate 105 is placed in the placement frame 104, a large gear 106 and an inner belt gear 109 are rotatably mounted on the main frame 101, and an outer belt gear 110 is fixedly mounted on the inner belt gear 109; The scratch device includes a front test frame 208 and a rear test frame 219 fixedly mounted on the test frame 201, a test shaft 210 is rotatably mounted on the front test frame 208, a steel brush 212 is fixedly mounted on the test shaft 210, a right slide 215 is slidably mounted on the test frame 201, and a right inner spring 217 is arranged between the right slide 215 and the test frame 201; The detection device includes a camera 322 and a front detection frame 310 fixedly mounted on the detection frame 301 . A left slide 321 is slidably mounted on the detection frame 301 . A left inner spring 320 is provided between the left slide 321 and the detection frame 301 .
[0031] like Figure 2 , Figure 3 As shown, the main device also includes a motor 102 fixedly mounted on the main frame 101, a motor gear 103 is fixedly mounted on the motor shaft of the motor 102, the motor gear 103 is meshed with the large gear 106, a main shaft 107 is rotatably mounted on the main frame 101, a main shaft gear 108 and a docking gear 116 are fixedly mounted on the main shaft 107, the main shaft gear 108 is meshed with the large gear 106, two pulleys 112 are rotatably mounted on the main frame 101, a transmission belt 111 is wrapped around the pulley 112 and the outer belt gear 110, and a toggle plate 113 is fixedly mounted on the pulley 112.
[0032] like Figure 2 , Figure 3 As shown, two triangular blocks 114 are slidably mounted on the main frame 101 , and a lower spring 115 is provided between the triangular block 114 and the main frame 101 .
[0033] The decorative panel 105 to be tested is placed in the placement rack 104 , and the motor 102 rotates to drive the motor gear 103 to rotate, thereby driving the large gear 106 to rotate, thereby driving the main shaft gear 108 , the main shaft 107 and the docking gear 116 to rotate.
[0034] like Figure 4-Figure 7 As shown, the scratch device also includes a right docking shaft 202 rotatably mounted on the test frame 201, a right docking gear 203 and a right gear 204 are fixedly mounted on the right docking shaft 202, a right upper gear 205 is rotatably mounted on the test frame 201, the right gear 204 is meshed with the right upper gear 205, a right lower shaft 207 is rotatably mounted on the test frame 201, a right lower gear 224 and a side bevel gear 209 are fixedly mounted on the right lower shaft 207, a right transmission belt 206 is wound around the lower right gear 224 and the upper right gear 205, an upper bevel gear 211 is fixedly mounted on the test shaft 210, and the upper bevel gear 211 is meshed with the side bevel gear 209.
[0035] like Figure 4-Figure 7 As shown, an inner docking gear 213 is rotatably mounted on the right slide 215, an outer docking gear 214 is fixedly mounted on the inner docking gear 213, and a right triangular block 216 is fixedly mounted on the test frame 201. When the right docking gear 203 meshes with the large gear 106, the outer docking gear 214 meshes with the inner belt gear 109, and the inner docking gear 213 meshes with the docking gear 116.
[0036] like Figure 4-Figure 7 As shown, a plurality of raised wheels 218 are rotatably mounted on the rear test frame 219, and the raised wheels 218 are fixedly mounted on the lower right shaft 207. A plurality of sliders 220 are slidably mounted on the rear test frame 219, and a scratching head 222 and an arc block 221 are fixedly mounted on the slider 220, and the arc block 221 cooperates with the raised wheel 218, and a scratching head spring 223 is arranged between the slider 220 and the rear test frame 219.
[0037] When the right docking gear 203 is meshed with the large gear 106, the outer docking gear 214 is meshed with the inner belt gear 109, the inner docking gear 213 is meshed with the docking gear 116, and the right inner spring 217 is in a compressed state. At this time, the steel brush 212 and the scratching head 222 are located on the decorative plate 105, and the right triangular block 216 is located on the right side of the left triangular block 114. The rotation of the large gear 106 drives the right docking gear 203, the right docking shaft 202 and the right gear 204 to rotate, thereby driving the upper right gear 205 to rotate, and through the right transmission The driving belt 206 drives the lower right gear 224, the lower right shaft 207, the side bevel gear 209 and the raised wheel 218 to rotate. The raised wheel 218 rotates to drive the arc block 221, the slider 220 and the scratching head 222 to slide back and forth. The scratching head spring 223 is continuously compressed and released, and the surface of the decorative panel 105 is tested by regular scratching through the scratching head 222. At the same time, the side bevel gear 209 drives the upper bevel gear 211, the test shaft 210 and the steel brush 212 to rotate, and the surface of the decorative panel 105 is tested by irregular scratching through the steel brush 212.
[0038] The rotation of the docking gear 116 drives the inner docking gear 213 and the outer docking gear 214 to rotate, thereby driving the inner belt gear 109 and the outer belt gear 110 to rotate clockwise, thereby driving the transmission belt 111 and the toggle plate 113 to move clockwise. When the toggle plate 113 contacts the left triangular block 316, the left triangular block 316 is pushed from the right side of the right triangular block 114 to the left side of the right lower spring 115. The detection frame 301 pushes the test frame 201 to slide outward along the main frame 101, and the right docking gear 203 disengages from the large gear 106. The compressed right inner spring 217 rebounds first. At this time, the inner docking gear 213 is still meshed with the docking gear 116, and the outer docking gear 214 is still meshed with the inner belt gear 109. When the inner gear 317 starts to mesh with the docking gear 116 After meshing, the inner gear 109 begins to mesh with the outer transfer gear 319, at which time the inner docking gear 213 disengages from the docking gear 116, the outer docking gear 214 disengages from the inner gear 109, and the left docking gear 303 begins to mesh with the large gear 106. At this time, the camera 322 and the front detection frame 310 arrive above the decorative plate 105. At the same time, due to the existence of the internal gear 317, the outer transfer gear 319 begins to drive the inner gear 109 and the outer gear 110 to rotate counterclockwise, and drives the transmission belt 111 and the toggle plate 113 to move counterclockwise. When the toggle plate 113 contacts the right triangle block 216, the test frame 201 begins to push the detection frame 301 to slide outward along the main frame 101, and the steel brush 212 and the scratching head 222 will be located on the decorative plate 105 again, and the cycle will be repeated.
[0039] like Figure 8-Figure 11 As shown, the detection device also includes a left docking shaft 302 rotatably mounted on the detection frame 301, a left docking gear 303 and a left gear 304 are fixedly mounted on the left docking shaft 302, an upper left gear 305 is rotatably mounted on the detection frame 301, the upper left gear 305 is meshed with the left gear 304, a lower left shaft 307 is rotatably mounted on the detection frame 301, a lower left gear 308 and a cam 309 are fixedly mounted on the lower left shaft 307, and a left transmission belt 306 is wound around the lower left gear 308 and the upper left gear 305.
[0040] like Figure 8-Figure 11 As shown, a left triangular block 316 is fixedly mounted on the detection frame 301, an internal gear 317 is rotatably mounted on the left slide 321, an external transfer gear 319 is rotatably mounted on the left slide 321, an internal transfer gear 318 is fixedly mounted on the external transfer gear 319, the internal transfer gear 318 is meshed with the internal gear 317, when the left docking gear 303 is meshed with the large gear 106, the docking gear 116 is meshed with the internal gear 317, and the external transfer gear 319 is meshed with the internal belt gear 109.
[0041] like Figure 8-Figure 11As shown, a descending frame 311 is slidably installed on the front detection frame 310, a descending spring 312 is arranged between the descending frame 311 and the front detection frame 310, a detection plate 313 is fixedly installed on the descending frame 311, a plurality of detection heads 314 are slidably installed in the detection plate 313, a detection spring 315 is arranged between the detection head 314 and the detection plate 313, and the descending frame 311 cooperates with the cam 309.
[0042] When the left docking gear 303 is meshed with the large gear 106, the docking gear 116 is meshed with the internal gear 317, and the outer transfer gear 319 is meshed with the inner belt gear 109. The large gear 106 rotates to drive the left docking gear 303, the left docking shaft 302 and the left gear 304 to rotate, and the upper left gear 305 is driven to rotate. The left lower gear 308, the lower left shaft 307 and the cam 309 are driven to rotate through the left transmission belt 306. The rotation of the cam 309 drives the descending frame 311 to rise and fall continuously, and the descending spring 312 is continuously compressed. The detection plate 313 is compressed and released, and the descending frame 311 drives the detection plate 313 to descend. The detection head 314 contacts the surface of the decorative plate 105, and the detection spring 315 has a certain amount of compression. The degree of wear is judged according to the different compression degrees of the detection spring 315 at different positions, and the surface of the large gear 106 is photographed by the camera 322 to record the degree of scratches, thereby obtaining the scratch conditions of the decorative plate 105 for regular sliding and irregular sliding respectively, and then the decorative plate 105 is taken out and the next decorative plate 105 is put in.
[0043] The working principle of the scratch test device for deep textured scratch-resistant decorative panels disclosed in the present invention is as follows: the decorative panel 105 to be tested is placed in the placement rack 104, and the motor 102 rotates to drive the motor gear 103 to rotate, thereby driving the large gear 106 to rotate, thereby driving the main shaft gear 108, the main shaft 107 and the docking gear 116 to rotate. When the right docking gear 203 is meshed with the large gear 106, the outer docking gear 214 is meshed with the inner belt gear 109, the inner docking gear 213 is meshed with the docking gear 116, and the right inner spring 217 is in a compressed state. At this time, the steel brush 212 and the scratching head 222 are located on the decorative panel 105, and the right triangular block 216 is located on the right side of the left triangular block 114. The large gear 106 rotates to drive the right docking gear 203, the right docking shaft 202 and the right gear 204 to rotate, thereby driving the upper right gear 205 to rotate, and through the right transmission The driving belt 206 drives the lower right gear 224, the lower right shaft 207, the side bevel gear 209 and the raised wheel 218 to rotate. The raised wheel 218 rotates to drive the arc block 221, the slider 220 and the scratching head 222 to slide back and forth. The scratching head spring 223 is continuously compressed and released, and the surface of the decorative panel 105 is tested by regular scratching through the scratching head 222. At the same time, the side bevel gear 209 drives the upper bevel gear 211, the test shaft 210 and the steel brush 212 to rotate, and the surface of the decorative panel 105 is tested by irregular scratching through the steel brush 212.The rotation of the docking gear 116 drives the inner docking gear 213 and the outer docking gear 214 to rotate, thereby driving the inner belt gear 109 and the outer belt gear 110 to rotate clockwise, thereby driving the transmission belt 111 and the toggle plate 113 to move clockwise. When the toggle plate 113 contacts the left triangular block 316, the left triangular block 316 is pushed from the right side of the right triangular block 114 to the left side of the right lower spring 115. The detection frame 301 pushes the test frame 201 to slide outward along the main frame 101, and the right docking gear 203 is disengaged from the large gear 106. The right inner spring 217 in the compressed state rebounds first. At this time, the inner docking gear 213 is still meshed with the docking gear 116, and the outer docking gear 214 is still meshed with the inner belt gear 109. When the inner gear 317 starts to mesh with the docking gear 116, the inner belt gear 109 starts to mesh with the outer transfer gear 319. At this time, the inner docking gear 213 is disengaged from the docking gear 116, and the outer docking gear 214 is disengaged from the inner belt gear 109. The left docking gear 303 starts to mesh with the large gear 106. At this time, the camera 322 and the front detection When the frame 310 reaches the top of the decorative plate 105, when the left docking gear 303 is meshed with the large gear 106, the docking gear 116 is meshed with the internal gear 317, and the outer transfer gear 319 is meshed with the inner belt gear 109, the large gear 106 rotates to drive the left docking gear 303, the left docking shaft 302 and the left gear 304 to rotate, and the upper left gear 305 is driven to rotate, and the lower left gear 308, the lower left shaft 307 and the cam 309 are driven to rotate through the left transmission belt 306. The rotation of the cam 309 drives the descending frame 311 to rise and fall continuously, and the descending spring 311 is continuously lifted and lowered. The spring 312 is continuously compressed and released, the descending frame 311 drives the detection plate 313 to descend, the detection head 314 contacts the surface of the decorative plate 105, and the detection spring 315 will have a certain amount of compression. According to the different compression degrees of the detection spring 315 at different positions, the degree of wear is judged, and the surface of the large gear 106 is photographed by the camera 322 to record the degree of scratches, so as to obtain the scratches of the decorative plate 105 for regular sliding and irregular sliding respectively, and then the decorative plate 105 is taken out and the next decorative plate 105 is put in. At the same time, due to the existence of the internal gear 317, the external transfer gear 319 starts to drive the inner belt gear 109 and the outer belt gear 110 to rotate counterclockwise, and the transmission belt 111 and the toggle plate 113 move counterclockwise. When the toggle plate 113 contacts the right triangle block 216, the test frame 201 starts to push the detection frame 301 to slide outward along the main frame 101, and the steel brush 212 and the scratching head 222 will be located on the decorative plate 105 again, and the cycle is repeated.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A deep texture scratch resistant decorative board scratch test device, comprising a main device, characterized in that: The main device comprises a main frame (101), a scratch device and a detection device are arranged on the main device, the scratch device comprises a test frame (201), the test frame (201) is slidably mounted on the main frame (101), the scratch device is used to perform a scratch test on a deep-textured scratch-resistant decorative plate, the detection device comprises a detection frame (301), the detection frame (301) is fixedly mounted on the test frame (201), the detection frame (301) is slidably mounted on the main frame (101), the detection device is used to detect scratches on the deep-textured scratch-resistant decorative plate, and the main device is used to switch between the scratch device and the detection device; The main device comprises a placement frame (104) fixedly mounted on the main frame (101), a decorative plate (105) being placed inside the placement frame (104), a large gear (106) and an inner belt gear (109) being rotatably mounted on the main frame (101), and an outer belt gear (110) being fixedly mounted on the inner belt gear (109); The scratch device comprises a front test frame (208) and a rear test frame (219) fixedly mounted on the test frame (201); a test shaft (210) is rotatably mounted on the front test frame (208); a steel brush (212) is fixedly mounted on the test shaft (210); a right slide frame (215) is slidably mounted on the test frame (201); and a right inner spring (217) is provided between the right slide frame (215) and the test frame (201); The detection device comprises a camera (322) fixedly mounted on a detection frame (301) and a front detection frame (310); a left sliding frame (321) is slidably mounted on the detection frame (301); and a left inner spring (320) is provided between the left sliding frame (321) and the detection frame (301).
2. A deep texture scratch resistant decorative board scratch testing device according to claim 1, characterized in that: The main device further comprises a motor (102) fixedly mounted on the main frame (101); a motor gear (103) is fixedly mounted on the motor shaft of the motor (102); the motor gear (103) is meshed with a large gear (106); a main shaft (107) is rotatably mounted on the main frame (101); a main shaft gear (108) and a docking gear (116) are fixedly mounted on the main shaft (107); the main shaft gear (108) is meshed with the large gear (106); two pulleys (112) are rotatably mounted on the main frame (101); a transmission belt (111) is wound around the pulleys (112) and the outer belt gear (110); and a toggle plate (113) is fixedly mounted on the pulley (112).
3. The deep texture scratch resistant decorative board scratch testing device according to claim 1, characterized in that: Two triangular blocks (114) are slidably mounted on the main frame (101), and a lower spring (115) is provided between the triangular block (114) and the main frame (101).
4. The deep texture scratch resistant decorative board scratch testing device according to claim 2, characterized in that: The scratching device further comprises a right docking shaft (202) rotatably mounted on the test frame (201), a right docking gear (203) and a right gear (204) being fixedly mounted on the right docking shaft (202), a right upper gear (205) being rotatably mounted on the test frame (201), the right gear (204) meshing with the right upper gear (205), a right lower shaft (207) being rotatably mounted on the test frame (201), a right lower gear (224) and a side bevel gear (209) being fixedly mounted on the right lower shaft (207), a right transmission belt (206) being wound around the outer sides of the right lower gear (224) and the right upper gear (205), and an upper bevel gear (211) being fixedly mounted on the test shaft (210), the upper bevel gear (211) meshing with the side bevel gear (209).
5. The deep texture scratch resistant decorative board scratch testing device according to claim 4, characterized in that: An inner docking gear (213) is rotatably mounted on the right slide (215), an outer docking gear (214) is fixedly mounted on the inner docking gear (213), and a right triangular block (216) is fixedly mounted on the test frame (201); when the right docking gear (203) meshes with the large gear (106), the outer docking gear (214) meshes with the inner belt gear (109), and the inner docking gear (213) meshes with the docking gear (116).
6. The deep texture scratch resistant decorative board scratch testing device according to claim 4, characterized in that: A plurality of raised wheels (218) are rotatably mounted on the rear test frame (219), the raised wheels (218) are fixedly mounted on the right lower shaft (207), a plurality of sliders (220) are slidably mounted on the rear test frame (219), a scratching head (222) and an arc block (221) are fixedly mounted on the slider (220), the arc block (221) cooperates with the raised wheels (218), and a scratching head spring (223) is provided between the slider (220) and the rear test frame (219).
7. The deep texture scratch resistant decorative board scratch testing device according to claim 2, characterized in that: The detection device further comprises a left docking shaft (302) rotatably mounted on the detection frame (301), a left docking gear (303) and a left gear (304) being fixedly mounted on the left docking shaft (302), an upper left gear (305) being rotatably mounted on the detection frame (301), the upper left gear (305) being meshed with the left gear (304), a lower left shaft (307) being rotatably mounted on the detection frame (301), a lower left gear (308) and a cam (309) being fixedly mounted on the lower left shaft (307), and a left transmission belt (306) being wound around the lower left gear (308) and the upper left gear (305).
8. The deep texture scratch resistant decorative board scratch testing device according to claim 7, characterized in that: A left triangular block (316) is fixedly mounted on the detection frame (301), an internal gear (317) is rotatably mounted on the left slide (321), an external transfer gear (319) is rotatably mounted on the left slide (321), an internal transfer gear (318) is fixedly mounted on the external transfer gear (319), the internal transfer gear (318) meshes with the internal gear (317), and when the left docking gear (303) meshes with the large gear (106), the docking gear (116) meshes with the internal gear (317), and the external transfer gear (319) meshes with the internal belt gear (109).
9. The deep texture scratch resistant decorative board scratch testing device according to claim 7, characterized in that: A descending frame (311) is slidably mounted on the front detection frame (310), a descending spring (312) is provided between the descending frame (311) and the front detection frame (310), a detection plate (313) is fixedly mounted on the descending frame (311), a plurality of detection heads (314) are slidably mounted in the detection plate (313), a detection spring (315) is provided between the detection heads (314) and the detection plate (313), and the descending frame (311) cooperates with the cam (309).
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