Waste steel production, supply, sales and consumption integrated management and control method and supply chain service system

Abstract

The invention relates to a waste steel production, supply, sales and consumption integrated management and control method and a supply chain service system, and belongs to the field of waste steel management and control and supply chain service. According to the method, a steel scrap production main base, an auxiliary base and a satellite base are arranged in a steel scrap production area in a hierarchical manner, and a steel scrap consumption operation center and a network steel mill are arranged in a steel scrap consumption area in a hierarchical manner, so that a multi-level steel scrap industry chain demand management and control framework integrating steel scrap production, supply, sales and consumption is constructed. The system comprises a waste steel production base manufacturing subsystem, a network steel mill manufacturing subsystem, a transaction subsystem, a logistics subsystem, a fund subsystem and a digital asset subsystem, and provides data and informatization services of businesses such as purchasing, selling, processing, logistics, information and finance for upstream and downstream enterprises of a waste steel industrial chain. Precise supply and demand matching, intelligent production and low-cost operation are achieved, the overall operation cost of an industrial chain is reduced, and the waste steel industry is promoted to develop towards the industrialization, standardization, intensification, integration and branding directions.

Description

Technical Field

[0001] The present invention belongs to the field of scrap steel control and supply chain services, and relates to an integrated control method for scrap steel production, supply, sales and consumption and a supply chain service system. Background Art

[0002] The current scrap steel industry chain still faces many challenges:

[0003] Low profits in upstream industries: Steel companies have an absolutely strong position in scrap steel pricing, resulting in uneven profit distribution in upstream industries of the scrap steel industry chain.

[0004] Chaotic market competition: There is a lack of corresponding entry standards or policies in the scrap steel recycling sector. The participating enterprises are uneven, the incidence of irregular operations is high, competition is mainly based on price wars, and a feasible and effective business model has not yet been established.

[0005] The supply and demand of the entire industry chain is in a tight balance: Steel mills have an increasing demand for high-quality scrap steel resources, but due to factors such as the large number of small and medium-sized processing bases, meager or inverted processing profits, and low output of processing companies, high-quality scrap steel resources are becoming even tighter.

[0006] Information islands are obvious: each link in the scrap steel industry chain is still in a relatively independent state, and there are major obstacles to information synchronization, resulting in waste of resources and occupation of funds.

[0007] In order to solve the above problems and achieve cost reduction, efficiency improvement and economical production in the scrap steel industry chain, there is an urgent need for an integrated management and control method and supply chain service system for scrap steel production, supply, sales and consumption to promote the industrialization, standardization, intensification, integration and branding of the scrap steel industry. Summary of the invention

[0008] In view of this, the object of the present invention is to provide an integrated management and control method for production, supply, sales and consumption of scrap steel and a supply chain service system.

[0009] In order to achieve the above object, the present invention provides the following technical solutions:

[0010] An integrated management and control method for production, supply, sales and consumption of scrap steel, comprising:

[0011] 1) In the scrap steel producing areas, the main scrap steel production base, the auxiliary scrap steel production base, and the scrap steel production satellite base are arranged in a hierarchical manner, including:

[0012] The scrap steel satellite base is responsible for scrap steel recycling and rough processing;

[0013] The scrap steel production auxiliary base is responsible for scrap steel recycling, processing and distribution, mainly serving enterprises with local scrap steel demand;

[0014] The main scrap steel production base is responsible for scrap steel recycling, processing, and distribution, and the remaining scrap steel products are transported to the main base for external distribution;

[0015] 2) Layout scrap steel operation centers and scrap steel network steel mills in scrap steel consumption areas in a hierarchical manner, including:

[0016] The network steel mills that consume scrap steel are long and short process steel mills or foundries;

[0017] The scrap steel operation center is responsible for the precise supply and coordinated production of scrap steel raw materials among auxiliary bases.

[0018] Furthermore, the main scrap steel production base is located in the central city where scrap steel is produced, has cutting-edge production capabilities, and can meet local scrap steel demand and then supply the remaining scrap steel products to other places.

[0019] Furthermore, the auxiliary scrap steel production base is mainly located in non-central cities close to large scrap steel production areas, mainly serving the local supply and demand matching of scrap steel.

[0020] Furthermore, the scrap steel satellite base is a small and scattered scrap steel recycling enterprise or an individual scrap steel recycler, which has a stronger reach to social scrap steel and provides procurement, sales and simple sorting services for scrap steel.

[0021] Furthermore, the scrap steel consuming network steel mills are long and short process steel mills and foundry enterprises deployed by steel enterprises.

[0022] Furthermore, the scrap steel operation center is a unified command and operation headquarters for multiple steel mills and casting and rolling enterprises under a unified group or organizational structure.

[0023] A scrap steel supply chain service system, comprising:

[0024] The manufacturing subsystem of the scrap steel production base is used to realize the production control of the scrap steel production base;

[0025] Network steel plant manufacturing subsystem, used to realize production control of network steel plants;

[0026] The trading subsystem is used to realize scrap steel transaction matching, transaction settlement, and international procurement functions;

[0027] Logistics subsystem, used to realize logistics service matching and real-time supervision functions;

[0028] Funding subsystem, used to implement supply chain financial services and tax services;

[0029] Digital asset subsystem, used to provide industry data and industry research services;

[0030] The network steel plant manufacturing subsystem formulates production plans based on steel market information, scrap steel price information, and production index information, and uploads demand information to the transaction subsystem;

[0031] The manufacturing subsystem of the scrap steel production base processes and distributes scrap steel according to the demand information on the trading subsystem and its own production capacity, and uploads the supply information to the trading subsystem;

[0032] The transaction subsystem matches and settles transactions based on supply and demand information, and sends order information to the logistics subsystem;

[0033] The logistics subsystem matches logistics services and transports goods based on order information, and sends transportation status information to the transaction subsystem;

[0034] The funding subsystem provides supply chain financial services based on transaction information and logistics information.

[0035] The beneficial effects of the present invention are as follows: the present invention links up all parties involved in the scrap steel industry chain in a hierarchical and regional layout, constructs a management and control framework for scrap steel from procurement, sales, processing, consumption and other links, as well as a corresponding supply chain service system, to achieve precise matching of scrap steel demand and consumption in each link, intelligent, low-cost and high-efficiency production of recycling, processing and consumption, and low-cost operation with multiple service entities, continuously reducing the overall operating cost of the scrap steel industry chain, improving the overall benefits, and continuously promoting the overall industrialization, standardization, intensiveness, integration and branding of the scrap steel industry as a whole. The concentration of the industry will continue to increase.

[0036] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

[0038] Figure 1 It is the framework for the integrated management and control method of scrap steel production, supply, sales and consumption;

[0039] Figure 2 Provide system architecture for scrap steel supply chain services;

[0040] Figure 3 It is the framework of the integrated management and control method for scrap steel production, supply, sales and consumption and the synergy effect of the scrap steel supply chain service system. DETAILED DESCRIPTION

[0041] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.

[0042] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0043] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0044] See also Figure 1 , the embodiment of the present invention includes:

[0045] The invention discloses an integrated management and control method for production, supply, sales and consumption of scrap steel, including a multi-level scrap steel industry chain demand management and control framework jointly constructed by steel enterprises setting up a main scrap steel production base, an auxiliary scrap steel production base, a scrap steel production satellite base, a scrap steel consumption operation center and a scrap steel consumption network steel plant, which is used to analyze the scrap steel demand and the economic efficiency of scrap steel production from the scrap steel consumption end and the supply end, control the procurement, processing and logistics costs of scrap steel from the middle end, and control the manufacturing cost of steel from the manufacturing end, so as to realize cost reduction, efficiency improvement and economical production of the entire scrap steel industry chain. The multi-level scrap steel industry chain demand management and control framework is market supply and demand-oriented, based on the differentiated positioning of scrap steel producing areas and consumption areas, in line with the idea of ​​hierarchical layout, connecting with major large-scale steel mills across the country, connecting points into surfaces, and building a networked layout system that integrates scrap steel recycling, processing, trading, warehousing, distribution, after-sales and other businesses; the main scrap steel production base should be located in a central city close to scrap steel production, with a scrap steel base and logistics and transportation conditions with cutting-edge production levels, which can meet local scrap steel demand and then supply the remaining scrap steel products to other places; the scrap steel production auxiliary base is mainly located in non-central cities close to scrap steel production areas, mainly serving the local supply and demand matching of scrap steel; the scrap steel production satellite base is a small and scattered scrap steel recycling enterprise or an individual scrap steel recycler, which has a stronger reach for social scrap steel and provides procurement, sales and simple scrap steel sorting services. The scrap steel consuming network steel mills are long and short process steel mills and foundry enterprises deployed by steel enterprises, which are the main enterprises consuming scrap steel; the scrap steel consuming operation center is the unified command and operation headquarters of multiple steel mills and casting and rolling enterprises under a unified group or organizational structure.

[0046] The scrap steel base with cutting-edge production level should have a certain scale of plant area, storage capacity, reasonable geographical layout, hardened ground in the production operation area, and convenient transportation location; in addition, it should have professional processing technology, be able to use professional scrap steel processing equipment to process scrap steel professionally, meet the needs of steel mills and foundries, and distribute scrap steel according to quality and quantity; it is also necessary to ensure the quantity and quality of scrap steel products and have a certain supply capacity; the steel enterprises include group enterprises that take the lead in building an integrated management and control method for scrap steel production, supply, sales, and consumption, as well as related steel groups, long- and short-process steel mills, and foundries that have been absorbed and joined; the command and operation headquarters can unify the command and dispatch of the production and logistics, customer relations, sales plans, process management, key performance indicators, etc. of subordinate steel mills and foundries.

[0047] See also Figure 2 , the embodiment of the present invention includes:

[0048] A scrap steel supply chain service system, including a scrap steel production base manufacturing subsystem, a network steel plant manufacturing subsystem, a transaction subsystem, a logistics subsystem, a capital subsystem, and a digital asset subsystem, is used to provide data and information services for procurement, sales, processing, logistics, information, finance and other businesses for upstream and downstream enterprises in the scrap steel industry chain, realize the sharing and construction of data and information, and absorb entities at all levels of the scrap steel industry chain to join the system, effectively absorb and integrate resources, and continuously expand the service scope of the industry chain; the scrap steel production base manufacturing subsystem can realize the integration of scrap steel base data, and provide a full range of scrap steel procurement, sales, processing enterprises from the bottom up. It is a comprehensive application system that can collect layer-control data to analyze, optimize and make management decisions; the network steel mill manufacturing subsystem can realize the informatization and intelligent control of internal production planning, equipment problems, process adjustments, personnel deployment, tools and tooling of scrap steel consuming enterprises such as steel mills and foundries based on information technology; the trading subsystem can realize the trading matchmaking, transaction settlement and international procurement functions of scrap steel; the logistics subsystem can realize the matching of logistics services and real-time supervision of the entire logistics process; the capital subsystem can realize supply chain financial services; the digital asset subsystem can provide industry data services and industry research services.

[0049] The transaction matching function includes the display of demand information in the procurement hall, the display of spot scrap steel supply information, the display of processing base information, and intelligent matching recommendations between supply and demand parties; the logistics service matching function includes logistics resource recommendations, quick vehicle search, logistics resource display, logistics transactions, logistics settlement and dynamic display of logistics information; the supply chain financial services include accounts receivable financing, procurement financing, in-transit financing, inventory financing, leasing financing and other functions.

[0050] See also Figure 3 The above-mentioned integrated management and control method for scrap steel production, supply, sales and consumption and supply chain service system can realize the following working process:

[0051] The integrated control method of scrap steel production, supply, sales and consumption classifies and layers the demand control of scrap steel in the regional and industrial chain structure, and builds a precise transmission and control logic architecture of supply and demand. The supply chain service system guarantees the demand and resource interaction between the upstream, midstream and downstream links and entities of the scrap steel industry chain from the perspective of information technology, so as to reduce the overall operation cost, production cost and inventory cost of the industry chain. The network steel plant manufacturing subsystem integrates steel market information, scrap steel price information, production index information, etc., and conducts internal intelligent coordination and scheduling of production plans, personnel deployment, equipment problems, working time adjustment, process adjustment, quality inspection release, tools and tooling information within the network steel plant base. Subsequently, each network steel plant base will synchronize and summarize the relevant information to the operation center. The operation center combines the goals of cost optimization and benefit maximization to coordinate the allocation of process management, customer management, sales planning system, production and logistics system scheduling, key performance indicators, etc. within the base, and uploads related procurement and other needs to the corresponding module of the supply chain service system. After collecting system and market demand data, each scrap steel production base processes, sorts and packages scrap steel in combination with production and procurement conditions, and uploads supply information to the supply chain service system. The main scrap steel production base can upload scrap steel procurement and supply conditions. On the one hand, the internally controlled satellite bases and auxiliary bases receive relevant procurement and processing task requirements, and on the other hand, they provide supply requirements for scrap steel consuming enterprises such as steel mills and foundries. The main entities of scrap steel production, processing and consumption collect supply and demand information and upload it to the supply chain service system. In the transaction subsystem, the demand information of scrap steel is displayed in the procurement hall, such as picture examples, quotations, categories, numbers, quantities, addresses and other information. Scrap steel suppliers can browse the demand information and log in to their accounts to respond to the demand in the display information area. In the spot exhibition hall of the transaction subsystem, scrap steel suppliers can also display and exhibit spot scrap steel information, such as pictures, quotations, categories, grades, quantities, places of origin, storage places, etc., and can also promote it through spot live broadcasts. In the transaction subsystem, processing enterprises can display information such as the address, scale, scrap steel processing capacity, processing categories, processing equipment, and scrap steel recycling prices for bulk cargo to understand prices, and scrap steel processing demanders can browse and respond to demand information. Based on supply, demand and processing information, the system can make intelligent matching recommendations for both parties, support format transactions, offer transactions and other settlement methods for trade transactions reached by the system, and can achieve third-party settlement to ensure the security of funds and the privacy of depositors, and query and display the status of orders that have reached transactions. In addition, the subsystem can also provide cross-border transaction negotiations and cross-border settlement services. After the scrap steel transaction is reached, the system can recommend customer transportation resources based on the content of the transaction order. Logistics demanders can quickly find vehicles on the logistics subsystem by inputting information such as the starting and ending points, cargo types, and tonnage into the system. The logistics subsystem also provides logistics resource display, logistics resource transaction, logistics settlement, dynamic display of logistics information, and access and supervision functions for logistics enterprises / subjects.For entities that need to issue tax invoices after completing transactions, and entities that need financing loans during the process, supply chain finance and invoicing services can be carried out with the corresponding entities in the capital subsystem according to actual needs. For entities that need industry data, such as scrap steel prices, logistics prices, domestic and foreign scrap steel reserves, production, inventory, import and export data, and scrap steel industry research, they can communicate and connect with relevant service entities in the digital asset subsystem. Ultimately, the supply chain service system can realize internal coordination of multiple bases for scrap steel production and consumption, inter-base systems, and business coordination of upstream and downstream supply chains.

[0052] Specific scenario: A group builds an integrated management and control method and supply chain service system for scrap steel production, supply, sales and consumption.

[0053] 1. Layout of scrap steel production base:

[0054] Main Base: Establish a modern scrap steel processing base in Shanghai with an annual output of 1 million tons of scrap steel, equipped with advanced scrap steel processing equipment and complete warehousing and logistics facilities.

[0055] Auxiliary bases: A scrap steel processing base with an annual output of 500,000 tons of scrap steel will be established in Nanjing, Jiangsu and Hangzhou, Zhejiang, respectively, mainly responsible for the recycling, processing and distribution of local scrap steel.

[0056] Satellite base: Establish multiple scrap steel recycling stations in cities around Shanghai, responsible for the recycling and preliminary sorting of scrap steel.

[0057] 2. Scrap steel consumption network steel mills:

[0058] Long-process steel mills: The group owns several long-process steel mills, which consume about 5 million tons of scrap steel annually.

[0059] Mini-process steel mills: The group owns two mini-process steel mills, which consume about 1 million tons of scrap steel annually.

[0060] Foundry: The group owns several foundries, which consume about 500,000 tons of scrap steel annually.

[0061] 3. Scrap steel operation center:

[0062] A scrap steel operation center at the group level will be established to coordinate the scrap steel demand and procurement plans of its steel mills and foundries, and to carry out unified scheduling and allocation.

[0063] 4. Scrap steel supply chain service system:

[0064] Scrap steel production base manufacturing subsystem: realizes the production planning, inventory management, quality monitoring and other functions of each scrap steel base.

[0065] Network steel plant manufacturing subsystem: realizes the production planning, equipment management, material requirement planning and other functions of each steel plant and foundry enterprise.

[0066] Trading subsystem: realizes the matching, settlement, logistics tracking and other functions of scrap steel transactions.

[0067] Logistics subsystem: realizes functions such as integration of logistics resources, formulation of transportation plans, and tracking of transportation status.

[0068] Funding subsystem: Provides supply chain financial services, such as accounts receivable financing, inventory financing, etc.

[0069] Digital asset subsystem: provides scrap steel industry data, market analysis, price forecasting and other services.

[0070] 5. Operation process:

[0071] Steel mills and foundries

[0072] Production planning, publishing scrap steel demand information on the trading subsystem.

[0073] The scrap steel base formulates a production plan and processes scrap steel based on the demand information on the trading subsystem and its own production capacity.

[0074] The scrap steel base will upload the processed scrap steel information to the trading subsystem and conduct transaction matching.

[0075] After the transaction is completed, the logistics subsystem will match logistics services and transport according to the order information.

[0076] The funding subsystem provides supply chain financial services, such as accounts receivable financing for scrap steel bases and inventory financing for steel mills.

[0077] The digital asset subsystem provides scrap steel industry data and market analysis to help companies and individuals understand industry trends.

[0078] Through this embodiment, the steel group has achieved integrated management of production, supply, sales and consumption of the scrap steel industry chain, improved the efficiency of scrap steel utilization, reduced production costs, and enhanced the market competitiveness of the enterprise. Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not limited thereto. Although the present invention is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be covered by the scope of the claims of the present invention.

Claims

1. An integrated management and control method for production, supply, sales and consumption of scrap steel, characterized by: include: 1) In the scrap steel producing areas, the main scrap steel production base, the auxiliary scrap steel production base, and the scrap steel production satellite base are arranged in a hierarchical manner, including: The scrap steel satellite base is responsible for scrap steel recycling and rough processing; The scrap steel production auxiliary base is responsible for scrap steel recycling, processing and distribution, mainly serving enterprises with local scrap steel demand; The main scrap steel production base is responsible for scrap steel recycling, processing, and distribution, and the remaining scrap steel products are transported to the main base for external distribution; 2) Layout scrap steel operation centers and scrap steel network steel mills in scrap steel consumption areas in a hierarchical manner, including: The network steel mills that consume scrap steel are long and short process steel mills or foundries; The scrap steel operation center is responsible for the precise supply and coordinated production of scrap steel raw materials among auxiliary bases.

2. The integrated management and control method for production, supply, sales and consumption of scrap steel according to claim 1, characterized in that: The main scrap steel production base is located in the central city where scrap steel is produced. It has cutting-edge production capabilities and can meet local scrap steel demand and then supply the remaining scrap steel products to other places.

3. The integrated management and control method for production, supply, sales and consumption of scrap steel according to claim 1 is characterized in that: The scrap steel production auxiliary base is mainly located in non-central cities close to large scrap steel production areas, and mainly serves the local supply and demand matching of scrap steel.

4. The integrated management and control method for production, supply, sales and consumption of scrap steel according to claim 1 is characterized in that: The scrap steel satellite base is a small and scattered scrap steel recycling enterprise or an individual scrap steel recycler, which has a stronger reach to social scrap steel and provides procurement, sales and simple scrap steel sorting services.

5. The integrated management and control method for production, supply, sales and consumption of scrap steel according to claim 1 is characterized in that: The scrap steel consuming network steel mills are long and short process steel mills and foundry enterprises deployed by steel enterprises.

6. The integrated management and control method for production, supply, sales and consumption of scrap steel according to claim 1, characterized in that: The scrap steel operation center is a unified command and operation headquarters for multiple steel mills and casting and rolling enterprises under a unified group or organizational structure.

7. A scrap steel supply chain service system, characterized by: include: The manufacturing subsystem of the scrap steel production base is used to realize the production control of the scrap steel production base; Network steel plant manufacturing subsystem, used to realize production control of network steel plants; The trading subsystem is used to realize scrap steel transaction matching, transaction settlement, and international procurement functions; Logistics subsystem, used to realize logistics service matching and real-time supervision functions; Funding subsystem, used to implement supply chain financial services and tax services; Digital asset subsystem, used to provide industry data and industry research services; The network steel plant manufacturing subsystem formulates production plans based on steel market information, scrap steel price information, and production index information, and uploads demand information to the transaction subsystem; The manufacturing subsystem of the scrap steel production base processes and distributes scrap steel according to the demand information on the trading subsystem and its own production capacity, and uploads the supply information to the trading subsystem; The transaction subsystem matches and settles transactions based on supply and demand information, and sends order information to the logistics subsystem; The logistics subsystem matches logistics services and transports goods based on order information, and sends transportation status information to the transaction subsystem; The funding subsystem provides supply chain financial services based on transaction information and logistics information.

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