High-flexibility control cable and production equipment thereof

Abstract

The invention belongs to the technical field of cables, and particularly relates to a high-flexibility control cable and production equipment thereof.The high-flexibility control cable comprises a base, two vertical plates are fixedly installed at the top of the base, two guide wheels which are symmetrically distributed are fixedly installed on the two sides of each vertical plate, and the same shell is fixedly installed between the two vertical plates; an air suction and exhaust assembly for removing residual water stains on the cable main body and a drying mechanism for drying the cable main body are arranged in the shell, a cooling mechanism for cooling the cable main body is arranged on the side, away from the air suction and exhaust assembly, of the drying mechanism, and a dehumidification mechanism for providing dry cold air for the cooling mechanism is arranged on the outer side of the shell. According to the cable winding device, water stains on a cable main body are scraped off firstly, then the cable main body is dried and cooled, and when the cooled cable main body is wound, the situation of deformation of the cable main body can be prevented.

Description

Technical Field

[0001] The present invention relates to the technical field of cables, and in particular to a high-flexibility control cable and production equipment thereof. Background Art

[0002] High-flexible control cables are cables with extremely high flexibility and excellent mechanical properties, suitable for occasions that require frequent bending and movement. Compared with ordinary cables, high-flexible control cables can be bent within a very small radius without being damaged, and maintain stable electrical performance during repeated bending. High-flexible control cables are widely used in automation systems, robots, sensor technology, medical equipment, measuring instruments and other fields. They can meet the requirements for high reliability, durability and flexibility of cables, ensure stable signal transmission and normal operation of equipment, and in existing cable production, an insulation layer is injected at the outer end of the copper wire.

[0003] Condensed water is usually used for cooling during the injection molding process of the insulation layer. However, after cooling, there are often water droplets on the outer surface of the cable, which makes it inconvenient to store. Therefore, a high-flexibility control cable and a production equipment thereof are proposed. Summary of the invention

[0004] In order to solve the shortcomings in the prior art, the present invention provides a high-flexibility control cable and a production device thereof.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a highly flexible control cable production equipment, including a base, two vertical plates are fixedly installed on the top of the base, two symmetrically distributed guide wheels are fixedly installed on both sides of the two vertical plates, and the same shell is fixedly installed between the two vertical plates, and the inside of the shell is provided with an exhaust assembly for removing residual water stains on the cable body and a drying mechanism for drying the cable body, a cooling mechanism for cooling the cable body is provided on the side of the drying mechanism away from the exhaust assembly, and a dehumidification mechanism for providing dry cold air to the cooling mechanism is provided on the outside of the shell.

[0006] Preferably, the shell includes a circular box, both sides of which are penetrated by a cylinder fixedly installed, an annular rubber sleeve is fixedly installed in the cylinder away from the exhaust assembly, the two cylinders respectively penetrate the corresponding vertical plates and are fixedly connected to the corresponding vertical plates, the drying mechanism includes a cylinder three coaxially arranged with the circular box, a heating pipe is fixedly installed on the inner side of the cylinder three, and a plurality of connecting rods distributed in a circular array are fixedly installed on the outer side of the cylinder three, and the ends of the plurality of connecting rods away from the cylinder three are fixedly connected to the inner wall of the circular box.

[0007] Preferably, the drying mechanism also includes an annular plate three and annular plate four rotatably installed in the circular box, the annular plate four is rotatably connected to the cylinder three, the cylinder two and spiral plate three are fixedly installed between the annular plates three and four, and the spiral plate three is fixed on the inner side of the cylinder two.

[0008] Preferably, the cooling mechanism also includes an annular plate 1 and an annular plate 2 rotatably installed in the circular box, the annular plate 2 is rotatably connected to the cylinder 3, the cylinder 1 and the spiral plate 2 are fixedly installed between the annular plate 1 and the annular plate 2, and the spiral plate 2 is fixed on the inner side of the cylinder 1.

[0009] Preferably, a driving mechanism is provided between the drying mechanism and the cooling mechanism, and the driving mechanism includes end face gear ring 2 and end face gear ring 1 respectively fixedly mounted on annular plate 2 and annular plate 4, and the end face gear ring 1 and end face gear ring 2 are meshedly connected with the same bevel gear, and the driving mechanism also includes a motor fixed on the outside of the circular box, and the output shaft of the motor rotates through the circular box and is fixedly connected to the bevel gear.

[0010] Preferably, the exhaust assembly includes a centrifugal mechanism and a scraping mechanism fixed to the side of the annular plate three away from the annular plate four, the centrifugal mechanism includes an annular ring one fixedly connected to the annular plate three, an annular ring two is provided on the side of the annular ring one away from the annular plate three, a plurality of arc-shaped blades distributed in a circular array are fixedly installed between the annular ring one and the annular ring two, and the scraping mechanism includes an annular ring three fixedly connected to the annular ring two, a plurality of spiral scrapers distributed in a circular array are fixedly installed on the side of the annular ring three away from the annular ring two.

[0011] Preferably, the dehumidification mechanism includes an annular box fixedly sleeved on the outside of a circular box, a plurality of air inlet pipes 1 distributed in a circular array are fixedly installed on an inner wall of one side of the annular box, the ends of the plurality of air inlet pipes 1 away from the annular box all extend into the circular box and are located on a side of annular plate 1 away from annular plate 2, an air inlet pipe 2 is sleeved on the outside of the air inlet pipe 1, one end of the air inlet pipe 2 is fixedly connected to the outside of the annular box, a spiral plate 1 is fixedly installed between the air inlet pipe 2 and the air inlet pipe 1, a plurality of air inlet holes connected to the plurality of air inlet pipes 2 are opened on the inner wall of the annular box on one side close to the air inlet pipe 2, a circulating dehumidifier is fixedly installed in the annular box, and the plurality of air inlet pipes 1 all penetrate the circulating dehumidifier.

[0012] Preferably, a plurality of air outlet pipes distributed in a circular array are fixedly installed through the annular box, and one end of the plurality of air outlet pipes close to the axis of the circular box extends into the circular box and is located between annular ring one and annular ring two. A plurality of inclined holes distributed in a circular array are opened on the air outlet pipe, and the plurality of air outlet pipes all penetrate the circulating dehumidification component, and the plurality of inclined holes are all located on the inner side of the circulating dehumidification component.

[0013] A high-flexibility control cable is manufactured by the above-mentioned high-flexibility control cable production equipment.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention firstly scrapes off the water stains on the cable body, then dries it, and then cools it. When the cooled cable body is rolled up, deformation can be prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a high-flexibility control cable production device proposed by the present invention; Figure 2 A schematic diagram of the partial structure of a highly flexible control cable production device proposed by the present invention; Figure 3 A partial side section of a high-flexibility control cable production device proposed by the present invention Figure 1 ; Figure 4 A partial side section of a high-flexibility control cable production device proposed by the present invention Figure 2 ; Figure 5 An exploded diagram of an exhaust assembly in a high-flexible control cable production device proposed by the present invention; Figure 6 for Figure 3 Schematic diagram of the enlarged structure of part A.

[0016] In the figure: 1, base; 2, vertical plate; 3, guide wheel; 4, shell; 41, round box; 42, cylinder; 43, annular rubber sleeve; 5, dehumidification mechanism; 51, air inlet pipe 1; 52, annular box; 53, circulating dehumidification component; 54, air inlet pipe 2; 55, spiral plate 1; 56, air inlet hole; 57, air outlet pipe; 58, inclined hole; 6, cooling mechanism; 61, annular plate 1; 62, annular plate 2; 63, cylinder 1; 64, spiral plate 2; 7, drying mechanism; 7 1. Annular plate three; 72. Annular plate four; 73. Cylinder two; 74. Spiral plate three; 75. Cylinder three; 76. Heating tube; 77. Connecting rod; 8. Driving mechanism; 81. End face gear ring one; 82. End face gear ring two; 83. Bevel gear; 84. Motor; 9. Exhaust and exhaust assembly; 91. Centrifugal mechanism; 911. Annular ring one; 912. Arc blades; 913. Annular ring two; 92. Sweeping mechanism; 921. Annular ring three; 922. Spiral scraper. DETAILED DESCRIPTION

[0017] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] Please refer to Figure 1-Figure 6 The present invention provides a technical solution: a highly flexible control cable production device, comprising a base 1, two vertical plates 2 are fixedly installed on the top of the base 1, two symmetrically distributed guide wheels 3 are fixedly installed on both sides of the two vertical plates 2, and the same shell 4 is fixedly installed between the two vertical plates 2. An exhaust assembly 9 for removing residual water stains on the cable body and a drying mechanism 7 for drying the cable body are arranged inside the shell 4. A cooling mechanism 6 for cooling the cable body is arranged on the side of the drying mechanism 7 away from the exhaust assembly 9, and a dehumidification mechanism 5 for providing dry cold air to the cooling mechanism 6 is arranged on the outside of the shell 4.

[0019] Furthermore, through the cooperation of the four guide wheels 3 , the cable body passing through the housing 4 can maintain a coaxial state with the housing 4 .

[0020] Preferably, the shell 4 includes a circular box 41, and a cylinder 42 is fixedly installed on both sides of the circular box 41. An annular rubber sleeve 43 is fixedly installed in the cylinder 42 away from the exhaust assembly 9. The two cylinders 42 respectively penetrate the corresponding vertical plates 2 and are fixedly connected to the corresponding vertical plates 2. The drying mechanism 7 includes a cylinder three 75 coaxially arranged with the circular box 41, a heating tube 76 is fixedly installed on the inner side of the cylinder three 75, and a plurality of connecting rods 77 distributed in a circular array are fixedly installed on the outer side of the cylinder three 75, and the ends of the plurality of connecting rods 77 away from the cylinder three 75 are fixedly connected to the inner wall of the circular box 41.

[0021] Furthermore, by providing an annular rubber sleeve 43 which is sleeved on the cable body passing through the corresponding cylinder 42, the cylinder 42 can be sealed to ensure that when the exhaust assembly 9 rotates, external cold air will only enter the round box 41 after being dried by the dehumidification mechanism 5.

[0022] Preferably, the drying mechanism 7 also includes an annular plate three 71 and an annular plate four 72 rotatably installed in the circular box 41, the annular plate four 72 is rotatably connected to the cylinder three 75, and the cylinder two 73 and the spiral plate three 74 are fixedly installed between the annular plate three 71 and the annular plate four 72, and the spiral plate three 74 is fixed on the inner side of the cylinder two 73.

[0023] Preferably, the cooling mechanism 6 also includes an annular plate 1 61 and an annular plate 2 62 rotatably installed in the circular box 41, the annular plate 2 62 is rotatably connected to the cylinder 3 75, and a cylinder 1 63 and a spiral plate 2 64 are fixedly installed between the annular plate 1 61 and the annular plate 2 62, and the spiral plate 2 64 is fixed on the inner side of the cylinder 1 63.

[0024] Preferably, a driving mechanism 8 is provided between the drying mechanism 7 and the cooling mechanism 6, and the driving mechanism 8 includes an end face gear ring 2 82 and an end face gear ring 1 81 respectively fixedly mounted on the annular plate 2 62 and the annular plate 4 72, and the end face gear ring 1 81 and the end face gear ring 2 82 are meshedly connected with the same bevel gear 83, and the driving mechanism 8 also includes a motor 84 fixed on the outside of the circular box 41, and the output shaft of the motor 84 rotates through the circular box 41 and is fixedly connected to the bevel gear 83.

[0025] Furthermore, the starting motor 84 drives the bevel gear 83 to rotate, and the bevel gear 83 drives the end face gear ring 1 81 and the end face gear ring 2 82 to rotate in opposite directions. The rotation of the end face gear ring 1 81 will drive the annular plate 4 72, the cylinder 2 73, the spiral plate 3 74 and the annular plate 3 71 to rotate. The rotation of the end face gear ring 2 82 will drive the annular plate 2 62, the cylinder 1 63, the spiral plate 2 64 and the annular plate 1 61 to rotate. The rotation directions of the spiral plate 3 74 and the spiral plate 2 64 are opposite. Figure 4 As shown, when the motor 84 rotates in one direction, the air can flow from right to left even if the spiral plate three 74 and the spiral plate two 64 rotate in different directions.

[0026] Preferably, the exhaust assembly 9 includes a centrifugal mechanism 91 and a scraping mechanism 92 fixed on the side of the annular plate three 71 away from the annular plate four 72, the centrifugal mechanism 91 includes an annular ring one 911 fixedly connected to the annular plate three 71, an annular ring two 913 is provided on the side of the annular ring one 911 away from the annular plate three 71, a plurality of arc-shaped blades 912 distributed in a circular array are fixedly installed between the annular ring one 911 and the annular ring two 913, the scraping mechanism 92 includes an annular ring three 921 fixedly connected to the annular ring two 913, a plurality of spiral scrapers 922 distributed in a circular array are fixedly installed on the side of the annular ring three 921 away from the annular ring two 913.

[0027] Preferably, the dehumidification mechanism 5 includes an annular box 52 fixedly sleeved on the outside of the circular box 41, and a plurality of air inlet pipes 51 distributed in a circular array are fixedly installed on the inner wall of one side of the annular box 52, and the ends of the plurality of air inlet pipes 51 away from the annular box 52 extend into the circular box 41 and are located on the side of the annular plate 1 61 away from the annular plate 2 62, and an air inlet pipe 2 54 is sleeved on the outside of the air inlet pipe 1 51, and one end of the air inlet pipe 2 54 is fixedly connected to the outside of the annular box 52, and a spiral plate 1 55 is fixedly installed between the air inlet pipe 2 54 and the air inlet pipe 1 51, and a plurality of air inlet holes 56 connected with the plurality of air inlet pipes 2 54 are opened on the inner wall of the annular box 52 on one side close to the air inlet pipe 2 54, and a circulating dehumidification component 53 is fixedly installed in the annular box 52, and the plurality of air inlet pipes 1 51 all penetrate the circulating dehumidification component 53.

[0028] Preferably, a plurality of air outlet pipes 57 distributed in a circular array are fixedly installed through the annular box 52, and one end of the plurality of air outlet pipes 57 close to the axis of the circular box 41 extends into the circular box 41 and is located between the annular ring 1 911 and the annular ring 2 913, and a plurality of inclined holes 58 distributed in a circular array are opened on the air outlet pipe 57, and the plurality of air outlet pipes 57 all penetrate the circulating dehumidification component 53, and the plurality of inclined holes 58 are all located on the inner side of the circulating dehumidification component 53.

[0029] Furthermore, the moist hot air generated after heating the cable body can heat the circulating dehumidification component 53 in contact with the outlet pipe 57 when flowing through the outlet pipe 57. After the circulating dehumidification component 53 is heated, the evaporated water on it will enter the outlet pipe 57 through the multiple inclined holes 58 and then be discharged. Afterwards, the moisture in the wet part near the center of the circulating dehumidification component 53 will continuously flow to the outlet pipe 57, ultimately ensuring that the circulating dehumidification component 53 near the center is always in a relatively dry state, and can continuously adsorb and dehumidify the cold air entering the annular box 52 from the air inlet hole 56 for a long time. In this process, the humid air entering the air inlet pipe 1 51 may be higher than the room temperature. Later, in the process of flowing into the circular box 41, the cold air flowing from the outside through the air inlet pipe 2 54 into the annular box 52 can cool down the dry air entering the circular box 41 from the air inlet pipe 1 51, and the heat dissipation area can be increased through the spiral plate 1 55.

[0030] A high-flexibility control cable is manufactured by the above-mentioned high-flexibility control cable production equipment.

[0031] In this embodiment: when in use, the cable body after cooling passes through the entire housing 4. During this process, the cable body passes through a plurality of spiral scrapers 922, annular ring three 921, annular ring two 913, annular ring one 911, annular plate three 71, spiral plate three 74, annular plate four 72, cylinder three 75, annular plate two 62, spiral plate two 64 and annular plate one 61 in sequence, and the plurality of spiral scrapers 922, annular ring two 913, spiral plate three 74 and spiral plate two 64 are all sleeved on the outside of the cable body and are tightly connected to the outside of the cable body l; Then, the motor 84 is started, and the rotation of the motor 84 will cause the exhaust assembly 9 to rotate. When the exhaust assembly 9 rotates, the multiple spiral scrapers 922 will rotate around the cable body, so that the multiple spiral scrapers 922 can scrape the outside of the cable body to remove the residual water stains on the cable body. In addition, as the multiple arc-shaped blades 912 rotate, the external cold air will enter the multiple air inlet pipes 54 and then enter the annular box 52 through the corresponding air inlet holes 56. After that, the dry cold air will enter the multiple air inlet pipes 54 through the adsorption dehumidification of the circulating dehumidification component 53. The dry cold air then enters the round box 41 through the multiple air inlet pipes 51, and then passes through the annular plate 61 and passes through the cylinder 63, the cylinder 75 and the cylinder 73 in sequence. In this process, the dry cold air will carry the heat generated by the heating tube 76 and flow through the spiral channel formed by the spiral plate 3 74. Therefore, the dry hot air flowing through the spiral plate 3 74 can dry the cable body. After being dried, the cable body can be cooled by the dry cold air when passing through the spiral plate 2 64. The humid hot air generated when drying the cable body will be sucked between the annular ring 1 911 and the annular ring 2 913, and then thrown into the multiple air outlet pipes 57 by the multiple arc-shaped blades 912 before being discharged. In the process of the humid hot air flowing through the air outlet pipes 57, the circulating dehumidification component 53 can be heated. As the circulating dehumidification component 53 is heated, the water evaporated from the circulating dehumidification component 53 will enter the air outlet pipe 57 through the multiple inclined holes 58 and then be discharged. In summary, it can be ensured that the circulating dehumidification component 53 away from the center of the circle is always in a relatively dry state, and the water near the center of the circle of the circulating dehumidification component 53 will be continuously sucked away from the center of the circle, ultimately ensuring that the circulating dehumidification component 53 can adsorb and dehumidify the cold air entering the annular box 52 from the air inlet 56 for a long time.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A highly flexible control cable production device, comprising a base (1), characterized in that: Two vertical plates (2) are fixedly mounted on the top of the base (1), two symmetrically distributed guide wheels (3) are fixedly mounted on both sides of the two vertical plates (2), and a shell (4) is fixedly mounted between the two vertical plates (2). An exhaust assembly (9) for removing residual water stains on the cable body and a drying mechanism (7) for drying the cable body are provided inside the shell (4), a cooling mechanism (6) for cooling the cable body is provided on a side of the drying mechanism (7) away from the exhaust assembly (9), and a dehumidification mechanism (5) for providing dry cold air to the cooling mechanism (6) is provided on the outside of the shell (4).

2. The high-flexibility control cable production equipment according to claim 1 is characterized in that: The shell (4) comprises a round box (41), and cylinders (42) are fixedly installed on both sides of the round box (41), and an annular rubber sleeve (43) is fixedly installed in the cylinder (42) away from the exhaust assembly (9), and the two cylinders (42) respectively penetrate the corresponding vertical plates (2) and are fixedly connected to the corresponding vertical plates (2). The drying mechanism (7) comprises a cylinder three (75) coaxially arranged with the round box (41), and a heating pipe (76) is fixedly installed on the inner side of the cylinder three (75), and a plurality of connecting rods (77) distributed in a circumferential array are fixedly installed on the outer side of the cylinder three (75), and the ends of the plurality of connecting rods (77) away from the cylinder three (75) are fixedly connected to the inner wall of the round box (41).

3. The high-flexibility control cable production equipment according to claim 2 is characterized in that: The drying mechanism (7) further comprises an annular plate three (71) and an annular plate four (72) rotatably mounted in the circular box (41); the annular plate four (72) is rotatably connected to the cylinder three (75); a cylinder two (73) and a spiral plate three (74) are fixedly mounted between the annular plate three (71) and the annular plate four (72); the spiral plate three (74) is fixed on the inner side of the cylinder two (73).

4. The high-flexibility control cable production equipment according to claim 3 is characterized in that: The cooling mechanism (6) further comprises an annular plate 1 (61) and an annular plate 2 (62) rotatably mounted in the circular box (41); the annular plate 2 (62) is rotatably connected to the cylinder 3 (75); a cylinder 1 (63) and a spiral plate 2 (64) are fixedly mounted between the annular plate 1 (61) and the annular plate 2 (62); the spiral plate 2 (64) is fixed on the inner side of the cylinder 1 (63).

5. The high-flexibility control cable production equipment according to claim 4 is characterized in that: A driving mechanism (8) is provided between the drying mechanism (7) and the cooling mechanism (6), the driving mechanism (8) comprising a second end face gear ring (82) and a first end face gear ring (81) respectively fixedly mounted on the second annular plate (62) and the fourth annular plate (72), the first end face gear ring (81) and the second end face gear ring (82) being meshingly connected with a same bevel gear (83), the driving mechanism (8) further comprising a motor (84) fixedly mounted on the outside of the round box (41), the output shaft of the motor (84) rotatably passing through the round box (41) and being fixedly connected to the bevel gear (83).

6. The high-flexibility control cable production equipment according to claim 4, characterized in that: The exhaust assembly (9) comprises a centrifugal mechanism (91) and a scraping mechanism (92) fixed to a side of the annular plate three (71) away from the annular plate four (72); the centrifugal mechanism (91) comprises an annular ring one (911) fixedly connected to the annular plate three (71); an annular ring two (913) is provided on a side of the annular ring one (911) away from the annular plate three (71); a plurality of arc-shaped blades (912) distributed in a circumferential array are fixedly mounted between the annular ring one (911) and the annular ring two (913); the scraping mechanism (92) comprises an annular ring three (921) fixedly connected to the annular ring two (913); a plurality of spiral scrapers (922) distributed in a circumferential array are fixedly mounted on a side of the annular ring three (921) away from the annular ring two (913).

7. The high-flexibility control cable production equipment according to claim 6, characterized in that: The dehumidification mechanism (5) comprises an annular box (52) fixedly sleeved on the outside of the circular box (41); a plurality of air inlet pipes (51) distributed in a circumferential array are fixedly installed through the inner wall of one side of the annular box (52); one end of the plurality of air inlet pipes (51) away from the annular box (52) extends through the inside of the circular box (41) and is located on a side of the annular plate (61) away from the annular plate (62); an air inlet pipe (54) is sleeved on the outside of the air inlet pipe (51); One end of the second air intake pipe (54) is fixedly connected to the outside of the annular box (52); a spiral plate (55) is fixedly installed between the second air intake pipe (54) and the first air intake pipe (51); a plurality of air intake holes (56) connected to a plurality of second air intake pipes (54) are provided on the inner wall of the annular box (52) on one side close to the second air intake pipe (54); a circulating dehumidification component (53) is fixedly installed in the annular box (52); and a plurality of first air intake pipes (51) all penetrate the circulating dehumidification component (53).

8. The high-flexibility control cable production equipment according to claim 7, characterized in that: A plurality of air outlet pipes (57) distributed in a circumferential array are fixedly installed through the annular box (52); one end of the plurality of air outlet pipes (57) close to the axis of the annular box (41) extends through the annular box (41) and is located between annular ring 1 (911) and annular ring 2 (913); a plurality of inclined holes (58) distributed in a circumferential array are opened on the air outlet pipe (57); the plurality of air outlet pipes (57) all penetrate the circulating dehumidification component (53); and the plurality of inclined holes (58) are all located on the inner side of the circulating dehumidification component (53).

9. A high-flexibility control cable, which is manufactured by the high-flexibility control cable production equipment according to claim 1.

Images