Automatic docking mechanism of explosion-proof connector

By designing the automatic docking mechanism of explosion-proof connectors that drive the lock nut to tighten, the problem of automatic docking of explosion-proof connectors in explosion-proof places is solved, automatic connection is realized, and the operation volume and risks of operators are reduced.

CN119812887APending Publication Date: 2025-04-11BEIJING INST OF SPECIALIZED MACHINERY
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Patent Information

Application Number
CN202411734010.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In explosion-proof places, it is difficult for the prior art to achieve automated docking of explosion-proof connectors, resulting in frequent manual operations by operators, which increases the workload and risks.

Method used

An automatic docking mechanism for explosion-proof connectors is designed, and the gear drive device drives the lock nut to be tightened. Through gear meshing and control of gear drive devices, the automatic connection between the male and female heads is realized.

Benefits of technology

The automatic docking of explosion-proof connectors is realized, which reduces the workload of operators, improves work efficiency, and avoids the risks of misconnection and missing connections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a connecting device, in particular to an automatic butt joint mechanism of an explosion-proof connector, which is used for butt joint of a male head and a female head of the explosion-proof connector, the female head comprises a female head body and a locking nut, the locking nut is suitable for rotating relative to the end part of the female head body, the locking nut comprises a first gear, a second gear and a gear driving device, the gear driving device is connected with the first gear, the gear driving device is suitable for driving the first gear to rotate, the second gear is used for being arranged outside the locking nut in a sleeving mode and fixedly connected with the locking nut, the first gear is meshed with the second gear, and when the male head stretches into the locking nut, the first gear and the second gear drive the first gear to rotate. The gear driving device drives the first gear to rotate, the first gear drives the second gear to rotate so as to drive the locking nut to rotate, and connection of the male head and the female head is completed. Automatic operation can be achieved, the workload of operators is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The invention relates to a connection device, in particular to an automatic docking mechanism for explosion-proof connectors, which is mainly used for automatic connection of explosion-proof connectors in explosion-proof places with high automation requirements. Background Art

[0002] Explosion-proof connectors are widely used for electrical and communication connections of various types of equipment in explosion-proof occasions. In explosion-proof occasions, when one device needs to supply power or communicate to another device, the operator usually manually connects the explosion-proof connector to meet this demand. In order to meet the explosion-proof requirements, the flameproof explosion-proof connector usually needs to tighten the locking nut on the female head for more than 10 turns when connecting, rather than simply plugging and unplugging. Therefore, when a device needs to frequently connect and disconnect with another device automatically, the conventional automatic connector connection solution is not applicable. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an automatic docking mechanism for explosion-proof connectors which can realize automated operation, reduce the workload of operators and improve work efficiency.

[0004] In order to solve the above technical problems, this application provides the following technical solutions:

[0005] The present invention discloses an automatic docking mechanism for explosion-proof connectors, which is used for docking a male head and a female head of an explosion-proof connector. The female head comprises a female head body and a locking nut. The locking nut is suitable for rotating relative to the end of the female head body. The mechanism comprises a first gear, a second gear and a gear driving device. The gear driving device is connected to the first gear and is suitable for driving the first gear to rotate. The second gear is used to be sleeved outside the locking nut and fixedly connected to the locking nut. The first gear is meshed with the second gear. When the male head extends into the locking nut, the gear driving device drives the first gear to rotate, and the first gear drives the second gear to rotate, thereby driving the locking nut to rotate, thereby completing the connection between the male head and the female head.

[0006] Furthermore, it also includes a guide sleeve, which is connected to the end of the second gear close to the male head, and the male head is first inserted into the guide sleeve when the male head and the female head are connected.

[0007] Furthermore, the guide sleeve and the second gear are welded to each other.

[0008] Furthermore, the second gear is connected to the locking nut via a screw.

[0009] Furthermore, it also includes a base, which is a plate-shaped body, and is provided with a first through hole and a second through hole. The gear drive device passes through the first through hole and is connected to the base, and the second through hole is used to connect to the female head body.

[0010] Furthermore, the gear driving device includes an explosion-proof servo motor and a reducer, and the explosion-proof servo motor drives the first gear to rotate after being decelerated by the reducer.

[0011] Furthermore, the reducer is a planetary reducer.

[0012] Furthermore, it also includes an explosion-proof proximity switch, which is used to measure the distance between the male head and the female head. When the distance between the male head and the female head reaches a predetermined value, the explosion-proof proximity switch controls the explosion-proof servo motor to start, driving the locking nut to tighten.

[0013] Furthermore, the explosion-proof proximity switch is arranged on the base.

[0014] Furthermore, the number of teeth of the first gear is smaller than the number of teeth of the second gear.

[0015] Compared with the prior art, the automatic docking mechanism of the explosion-proof connector of the present invention has at least the following beneficial effects:

[0016] The present invention discloses an automatic docking mechanism for explosion-proof connectors. The mechanism comprises a first gear, a second gear and a gear driving device. The gear driving device is connected to the first gear. The gear driving device is suitable for driving the first gear to rotate. The first gear drives the second gear to rotate by meshing. The second gear is used to be sleeved outside a locking nut and is fixedly connected to the locking nut. Therefore, the locking nut can be tightened by controlling the action of the gear driving device. The mechanism is suitable for connecting explosion-proof connectors of automated equipment, reduces the workload of operators, improves work efficiency, and avoids wrong connection and missed connection of explosion-proof connectors.

[0017] The automatic docking mechanism of the explosion-proof connector of the present invention will be further described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an assembly diagram of the automatic docking mechanism of the explosion-proof connector of the present invention;

[0019] Figure 2 It is a cross-sectional view of the automatic docking mechanism of the explosion-proof connector of the present invention;

[0020] Figure 3 It is an exploded view of the automatic docking mechanism of the explosion-proof connector of the present invention. DETAILED DESCRIPTION

[0021] like Figure 1 , Figure 2 , Figure 3 As shown, an automatic docking mechanism of an explosion-proof connector of the present invention is used for docking a male head 01 and a female head 02 of an explosion-proof connector. The male head 01 is installed on a device A, and the female head 02 is installed on a device B. The female head 02 includes a female head body 21 and a locking nut 22. The locking nut 22 is suitable for rotating relative to the end of the female head body 21. The automatic docking mechanism of the explosion-proof connector of the present invention includes a first gear 31, a second gear 32, and a gear driving device 33. The gear driving device 33 is connected to the first gear 31, and the gear driving device 33 is suitable for driving the first gear 31 to rotate. The second gear 32 is used to be sleeved outside the locking nut 22 and fixedly connected to the locking nut 22. The first gear 31 is meshed with the second gear 32. When the male head 01 extends into the locking nut 22, the gear driving device 33 drives the first gear 31 to rotate, and the first gear 31 drives the second gear 32 to rotate, thereby driving the locking nut 22 to rotate and tighten, thereby completing the connection between the male head 01 and the female head 02. The explosion-proof connector automatic docking mechanism of the present invention includes a first gear 31, a second gear 32, and a gear driving device 33. The gear driving device 33 is connected to the first gear 31, and the gear driving device 33 is suitable for driving the first gear 31 to rotate. The first gear 31 drives the second gear 32 to rotate by meshing. The second gear 32 is used to be sleeved outside the locking nut 22 and fixedly connected to the locking nut 22. Therefore, the locking nut 22 can be tightened by controlling the action of the gear driving device 33. The explosion-proof connector automatic docking mechanism of the present invention is suitable for connecting explosion-proof connectors of automated equipment, reducing the workload of operators, improving work efficiency, and avoiding wrong connection and missed connection of explosion-proof connectors.

[0022] Optionally, the automatic docking mechanism of an explosion-proof connector of the present invention further includes a guide sleeve 34, which is connected to the end of the second gear 32 close to the male head 01, and the male head 01 and the female head 02 are first inserted into the guide sleeve 34 when they are connected. When the male head 01 and the female head 02 are connected, they are guided by the guide sleeve 34, so that the explosion-proof connector male head 01 and the explosion-proof connector female head 02 are accurately connected to avoid misalignment.

[0023] Optionally, the guide sleeve 34 and the second gear 32 are welded to each other, and the guide sleeve 34 and the second gear 32 can also be connected by a set screw.

[0024] Optionally, the second gear 32 is connected to the locking nut 22 by screws, and the second gear 32 and the locking nut 22 can also be connected by interference fit, so that the second gear 32 and the locking nut 22 are easy to assemble and disassemble, and the automatic docking mechanism of the explosion-proof connector of the present invention is more convenient to use.

[0025] Optionally, a base 35 is further included, the base 35 is a plate-shaped body, a first through hole and a second through hole are provided on the base 35, the gear drive device 33 passes through the first through hole and is connected to the base 35, and the second through hole is used to connect the female body 21. The female body 21 is connected to the base 35 through the second through hole to ensure that the female position is fixed and does not rotate during the process of tightening the locking nut 22.

[0026] Optionally, the gear driving device 33 includes an explosion-proof servo motor and a reducer. The explosion-proof servo motor drives the first gear 31 to rotate after being decelerated by the reducer.

[0027] Optionally, the reducer is a planetary reducer.

[0028] Optionally, an explosion-proof proximity switch 36 is further included. The explosion-proof proximity switch 36 is used to measure the distance between the male head 01 and the female head 02. When the distance between the male head 01 and the female head 02 reaches a predetermined value, the explosion-proof proximity switch 36 controls the explosion-proof servo motor to start, driving the locking nut 22 to tighten. When the locking nut 22 is locked in place and the torque of the explosion-proof servo motor reaches a set value, the explosion-proof proximity switch 36 controls the explosion-proof servo motor to stop, and the connection between the male head 01 and the female head 02 is completed. The explosion-proof proximity switch 36 and the explosion-proof servo motor ensure that the connection between the male head 01 and the female head 02 is sufficiently stable, and the lock nut 22 is prevented from being damaged by over-tightening.

[0029] Optionally, an explosion-proof proximity switch 36 is disposed on the base 35 , and can accurately obtain the spacing information between the male connector 01 and the female connector 02 .

[0030] Optionally, the number of teeth of the first gear 31 is smaller than the number of teeth of the second gear 32 .

[0031] The embodiments described above are merely descriptions of preferred implementation modes of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An automatic docking mechanism for explosion-proof connectors, used for docking a male connector (01) and a female connector (02) of an explosion-proof connector, wherein the female connector (02) comprises a female connector body (21) and a locking nut (22), wherein the locking nut (22) is adapted to rotate relative to an end of the female connector body (21), and wherein: The invention comprises a first gear (31), a second gear (32) and a gear driving device (33), wherein the gear driving device (33) is connected to the first gear (31), and is suitable for driving the first gear (31) to rotate; the second gear (32) is used to be sleeved outside the locking nut (22) and is fixedly connected to the locking nut (22); the first gear (31) is meshed with the second gear (32); when the male head (01) extends into the locking nut (22), the gear driving device (33) drives the first gear (31) to rotate; the first gear (31) drives the second gear (32) to rotate, thereby driving the locking nut (22) to rotate, thereby completing the connection between the male head (01) and the female head (02).

2. The explosion-proof connector automatic docking mechanism according to claim 1, characterized in that: It also includes a guide sleeve (34), which is connected to the end of the second gear (32) close to the male head (01), and the male head (01) and the female head (02) are first inserted into the guide sleeve (34) when they are connected.

3. The explosion-proof connector automatic docking mechanism according to claim 2, characterized in that: The guide sleeve (34) and the second gear (32) are welded to each other.

4. The explosion-proof connector automatic docking mechanism according to claim 1, characterized in that: The second gear (32) is connected to the locking nut (22) via screws.

5. The explosion-proof connector automatic docking mechanism according to claim 1, characterized in that: It also includes a base (35), which is a plate-shaped body, and is provided with a first through hole and a second through hole. The gear drive device (33) passes through the first through hole and is connected to the base (35), and the second through hole is used to connect to the female head body (21).

6. The explosion-proof connector automatic docking mechanism according to claim 5, characterized in that: The gear driving device (33) comprises an explosion-proof servo motor and a reducer. The explosion-proof servo motor drives the first gear (31) to rotate after being decelerated by the reducer.

7. The automatic docking mechanism for explosion-proof connectors according to claim 6, characterized in that: The reducer is a planetary reducer.

8. The explosion-proof connector automatic docking mechanism according to claim 7, characterized in that: It also includes an explosion-proof proximity switch (36), which is used to measure the distance between the male head (01) and the female head (02). When the distance between the male head (01) and the female head (02) reaches a predetermined value, the explosion-proof proximity switch (36) controls the explosion-proof servo motor to start, thereby driving the locking nut (22) to be tightened.

9. The automatic docking mechanism for explosion-proof connectors according to claim 8, characterized in that: The explosion-proof proximity switch (36) is arranged on the base (35).

10. The automatic docking mechanism for explosion-proof connectors according to any one of claims 1 to 9, characterized in that: The number of teeth of the first gear (31) is smaller than the number of teeth of the second gear (32).