Miniature LED device preparation method, miniature LED device and display device
By setting a multi-layer structure on the transparent substrate and filling the photoluminescent material layer and light absorbing layer to form a color conversion structure, the problem of unsatisfactory display effect of existing full-color Micro LED devices is solved, and a more balanced color output and higher color purity are achieved.
Patent Information
- Application Number
- CN202411941789.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-26
AI Technical Summary
The display effect of existing full-color Micro LED devices achieved through color conversion is not ideal.
By adopting a method for preparing a micro LED device, a multi-layer structure is provided on a transparent substrate, including a first reflective layer, a first spacer layer, a third light filter layer and a second spacer layer, and filling it with a photoluminescent material layer and a light absorbing layer, forming a color conversion structure for reflecting and absorbing light emitted by the micro LED unit.
It improves the balance of light of different colors emitted by micro LED devices, improves color purity, reduces the color shift and poor color purity caused by light overflow, and improves the display effect.
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Figure CN119816050A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of semiconductor Micro LED, and in particular, to a method for preparing a Micro LED device, a Micro LED device and a display device. Background Art
[0002] Micro-LED is a comprehensive technology that integrates new display technology and light-emitting diode (LED) technology. It has the advantages of small size, high brightness, high resolution, and low power consumption. It is considered to be one of the most promising next-generation new display and light-emitting devices. Currently, Micro LED full-color display can be achieved in a variety of ways, one of which is the color conversion method. However, the full-color Micro LED device achieved by the color conversion method still has problems such as unsatisfactory display effects. Summary of the invention
[0003] The solution disclosed herein provides a method for preparing a micro LED device, a micro LED device, and a display device.
[0004] According to one aspect of an embodiment of the present disclosure, a method for preparing a micro LED device is provided, wherein the method comprises: obtaining a transparent substrate and a micro LED chip structure, wherein the micro LED chip structure comprises a micro LED chip, and the micro LED chip comprises a micro LED unit array composed of a plurality of micro LED units; arranging a first reflective layer on the transparent substrate, so that the first reflective layer comprises a first through hole array, and the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array comprises a plurality of groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED units; arranging a first barrier layer on the first reflective layer, so that the first barrier layer comprises a second through hole array, and the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array comprises a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes comprises at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through hole in each group of first through holes corresponds to part of the second through holes in the corresponding second through hole group; filling a third filter in the corresponding first through holes and second through holes a second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through-hole array, the third through-hole array corresponds to the second through-hole array, wherein the third through-hole array includes a plurality of groups of third through-holes corresponding to the plurality of groups of first through-holes and the plurality of groups of second through-holes, the number of third through-holes in each group of third through-holes is the same as the number of second through-holes in each group of second through-holes, and the third through-holes in each group of third through-holes correspond to the second through-holes in the corresponding second through-hole group, and the first through-holes in each group of first through-holes correspond to the second through-holes in the corresponding second through-hole group. A first color conversion structure is obtained by filling a photoluminescent material layer in the third through holes in each group of third through holes that do not correspond to the first through holes, and a first light absorbing layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, so as to obtain a first color conversion structure, wherein the color of light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorbing layer is used to partially absorb the light emitted by the micro LED unit; and a side of the first color conversion structure opposite to the transparent substrate is bonded to the light emitting side of the micro LED chip to obtain a micro LED device.
[0005] Furthermore, a first reflective layer is arranged on the transparent substrate, so that the first reflective layer includes a first through hole array, the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit, including: a first reflective layer is arranged on the transparent substrate and a first through hole array is opened on the first reflective layer, so that the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, each group of first through holes includes one first through hole, and the first reflective layer is used to reflect the third color of light emitted by the micro LED unit. A first barrier layer is arranged on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group, comprising: a first barrier layer is arranged on the first reflective layer and a second through hole array is opened on the first barrier layer, so that the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes three second through holes, the three second through holes include a first second through hole, a second second through hole and a third second through hole, and the third second through hole is aligned with the first through hole. Filling a third filter layer in the corresponding first through hole and second through hole, wherein the third filter layer only allows the light emitted by the micro LED unit to pass through, includes: filling a third filter layer in the aligned third second through hole and first through hole, wherein the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through.A second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to part of the third through holes in the corresponding third through hole group. The invention relates to a method for providing a second barrier layer on the first barrier layer and the third filter layer, and providing a third through hole array on the second barrier layer, so that the third through hole array is aligned with the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, each group of third through holes includes a first third through hole aligned with the first second through hole, a second third through hole aligned with the second second through hole, and a third third through hole aligned with the third second through hole, and the third third through hole is aligned with the first through hole aligned with the third second through hole. The photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color. The photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the first light absorption layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, so as to obtain a first color conversion structure, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit, including: filling the first third through hole in each group of third through holes with the photoluminescent material layer of the first color, filling the second third through hole in each group of third through holes with the photoluminescent material layer of the second color, and filling the third third through hole in each group of third through holes with the first light absorption layer, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light corresponding to the first color, the light corresponding to the second color and the light of the third color are synthesized to obtain white light.
[0006] Further, when filling the third filter layer in the corresponding first through holes and second through holes, the method also includes a first filling step, and the first filling step includes at least one of the following steps: filling a first filling portion in the first second through hole in each group of second through holes, the first filling portion including a first filter layer that only allows light of the first color to pass through, and a second light-absorbing layer or a transparent material for partially absorbing light of the third color; filling a second filling portion in the second second through hole in each group of second through holes, the second filling portion including a second filter layer that only allows light of the second color to pass through, and a second light-absorbing layer or a transparent material for partially absorbing light of the third color.
[0007] Furthermore, the first filling step further comprises: when any one of the first second through hole and the second second through hole in each group of second through holes is not filled, filling the unfilled second through hole in the first second through hole and the second second through hole with a transparent material.
[0008] Furthermore, a first reflective layer is arranged on the transparent substrate, so that the first reflective layer includes a first through hole array, the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit, including: a first reflective layer is arranged on the transparent substrate and a first through hole array is opened on the first reflective layer, so that the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, each group of first through holes includes one first through hole, and the first reflective layer is used to reflect the third color of light emitted by the micro LED unit. A first barrier layer is arranged on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes multiple groups of second through holes corresponding to the multiple groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group, including: a first barrier layer is arranged on the first reflective layer and a second through hole array is opened on the first barrier layer, so that the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes multiple groups of second through holes corresponding to the multiple groups of first through holes, each group of second through holes includes two second through holes, and the first through hole is aligned with one second through hole. Filling a third filter layer in the corresponding first through hole and second through hole, wherein the third filter layer only allows the light emitted by the micro LED unit to pass through, includes: filling a third filter layer in the aligned first through hole and second through hole, wherein the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through.A second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to the corresponding third through holes. The correspondence of some third through holes in the hole group includes: arranging a second barrier layer on the first barrier layer and the third filter layer and opening a third through hole array on the second barrier layer, so that the third through hole array is aligned with the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, each group of third through holes includes two third through holes respectively aligned with two second through holes in the corresponding second through hole group, and a first through hole in each group of first through holes is aligned with a third through hole in the corresponding third through hole group. The photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color. The photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the first light absorption layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, so as to obtain a first color conversion structure, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit, including: filling the third through holes in each group of third through holes that are not aligned with the first through holes with a photoluminescent material layer of a fourth color, and filling the third through holes in each group of third through holes that are aligned with the first through holes with a first light absorption layer, the first light absorption layer is used to partially absorb the light of a third color emitted by the micro LED unit, and the light corresponding to the fourth color and the light of the third color are synthesized to obtain white light.
[0009] Furthermore, when the third filter layer is filled in the corresponding first through holes and second through holes, the method also includes: filling a third filling portion in the second through holes in each group of second through holes that are not aligned with the first through holes, and the third filling portion includes a fourth filter layer that only allows light of a fourth color to pass through, a second light absorbing layer or a transparent material for partially absorbing light of the third color.
[0010] Furthermore, before arranging the second barrier layer on the first barrier layer and the third filter layer, the method further includes: arranging a third light absorbing layer on the first barrier layer and the third filter layer, the third light absorbing layer being used to partially absorb the light emitted by the micro LED unit. Arranging the second barrier layer on the first barrier layer and the third filter layer includes: arranging the second barrier layer on the third light absorbing layer.
[0011] Further, after the third through holes in each group of third through holes without corresponding first through holes are filled with a photoluminescent material layer and the third through holes in each group of third through holes corresponding to the first through holes are filled with a first light absorbing layer, the method further includes: providing a second reflective layer on the second barrier layer, the photoluminescent material layer and the first light absorbing layer, the second reflective layer being used to reflect light of a color corresponding to the photoluminescent material layer.
[0012] Further, after filling the photoluminescent material layer in the third through holes in each group of third through holes that do not correspond to the first through holes and filling the first light absorbing layer in the third through holes in each group of third through holes that correspond to the first through holes, the method further includes: providing an insulating layer on the second barrier layer, the photoluminescent material layer and the first light absorbing layer. Bonding the side of the first color conversion structure opposite to the transparent substrate to the light emitting side of the micro LED chip includes: bonding the insulating layer of the first color conversion structure to the light emitting side of the micro LED chip.
[0013] Furthermore, after bonding the side of the first color conversion structure opposite to the transparent substrate to the light-emitting side of the micro LED chip, the method includes: removing the transparent substrate of the first color conversion structure to obtain a second color conversion structure from the first color conversion structure.
[0014] According to another aspect of the present disclosure, a micro LED device is also provided.
[0015] The micro LED device comprises a second color conversion structure and a micro LED chip structure, wherein the micro LED chip structure comprises a micro LED chip, wherein the micro LED chip comprises a micro LED unit array composed of a plurality of micro LED units, wherein the second color conversion structure comprises: a first reflective layer, wherein the first reflective layer comprises a first through hole array, wherein the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array comprises a plurality of groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED units; a first barrier layer, wherein the first barrier layer is disposed below the first reflective layer and comprises a second through hole array, wherein the second through hole array comprises a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, wherein each group of second through holes comprises at least two second through holes, wherein the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and wherein the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group; and a third filter layer, wherein the third filter layer is filled in the corresponding first through holes and the second through holes , the third filter layer only allows the light emitted by the micro LED unit to pass through; a second barrier layer, the second barrier layer is arranged below the first barrier layer and the third filter layer and includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes are the same as the second through holes in the corresponding second through hole group The first through hole in each group of first through holes corresponds to a portion of the third through holes in the corresponding third through hole group; a photoluminescent material layer and a first light absorbing layer, the photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through hole, the first light absorbing layer is filled in the third through holes in each group of third through holes that correspond to the first through hole, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorbing layer is used to partially absorb the light emitted by the micro LED unit. The second barrier layer, the photoluminescent material layer and the first light absorbing layer of the second color conversion structure are arranged on the light emitting side of the micro LED chip.
[0016] Further, each group of first through holes includes a first through hole, the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, each group of second through holes includes three second through holes, the three second through holes include a first second through hole, a second second through hole and a third second through hole, the third second through hole is aligned with the first through hole, the third filter layer is filled in the aligned third second through hole and the first through hole, the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through, each group of third through holes includes a first third through hole aligned with the first second through hole, a second third through hole aligned with the second second through hole, and a third third through hole aligned with the third second through hole, The third through hole is aligned with the first through hole aligned with the third second through hole, the photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color, the photoluminescent material layer of the first color is filled in the first third through hole in each group of third through holes, the photoluminescent material layer of the second color is filled in the second third through hole in each group of third through holes, and the first light absorption layer is filled in the third third through hole in each group of third through holes, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light corresponding to the first color, the light corresponding to the second color and the light of the third color are synthesized to obtain white light.
[0017] Further, the second color conversion structure also includes at least one of a first filling part and a second filling part, wherein: the first filling part is used to fill the first second through hole in each group of second through holes, and the first filling part includes a first filter layer that only allows light of the first color to pass through, and a second light absorbing layer or a transparent material that is used to partially absorb light of a third color; the second filling part is used to fill the second second through hole in each group of second through holes, and the second filling part includes a second filter layer that only allows light of the second color to pass through, and a second light absorbing layer or a transparent material that is used to partially absorb light of the third color.
[0018] Further, when any one of the first second through hole and the second second through hole in each group of second through holes is not filled, the second color conversion structure further includes a transparent material, and the transparent material is filled in the unfilled second through hole of the first second through hole and the second second through hole.
[0019] Further, the first color is red, the second color is green and the third color is blue.
[0020] Further, each group of first through holes includes a first through hole, the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, each group of second through holes includes two second through holes, the first through hole is aligned with one second through hole, the third filter layer is filled in the aligned first through hole and the second through hole, the third filter layer only allows the light emitted by the micro LED unit to pass through, each group of third through holes includes two third through holes respectively aligned with the two second through holes in the corresponding second through hole group, the first through hole in each group of first through holes is aligned with a third through hole in the corresponding third through hole group, the photoluminescent material layer includes a photoluminescent material layer of a fourth color, the photoluminescent material layer of the fourth color is filled in the third through hole in each group of third through holes that is not aligned with the first through hole, and the first light absorption layer is filled in the third through hole in each group of third through holes that is aligned with the first through hole, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light of the fourth color and the light of the third color are synthesized to obtain white light.
[0021] Furthermore, the second color conversion structure also includes a third filling portion, which is filled in the second through holes in each group of second through holes that are not aligned with the first through holes, and the third filling portion includes a fourth filter layer that only allows light of a fourth color to pass through, a second light absorbing layer or a transparent material for partially absorbing light of the third color.
[0022] Further, the fourth color is yellow and the third color is blue.
[0023] Furthermore, the second color conversion structure also includes a third light absorbing layer, which is arranged below the first barrier layer and the third filter layer, and is used to partially absorb the light emitted by the micro LED unit, and the second barrier layer is arranged below the third light absorbing layer.
[0024] Furthermore, the second color conversion structure further includes a second reflective layer, which is disposed below the second barrier layer, the photoluminescent material layer and the first light absorption layer, and is used to reflect light of a color corresponding to the photoluminescent material layer.
[0025] Furthermore, the second color conversion structure further includes an insulating layer, which is disposed below the second barrier layer, the photoluminescent material layer and the first light absorbing layer, and the insulating layer is disposed on the light emitting side of the micro LED chip.
[0026] Furthermore, the micro LED chip structure also includes a driver chip, and the side of the micro LED chip opposite to the light emitting side is arranged on the driver chip, or the micro LED chip structure also includes a driver chip and a flexible circuit board, and the side of the micro LED chip opposite to the light emitting side is arranged on the driver chip to form a micro LED module, and the micro LED module is arranged on the flexible circuit board through the driver chip.
[0027] Further, the material of the first barrier layer and the material of the second barrier layer include visible light shielding materials, the material of the first color photoluminescent material layer and the material of the second color photoluminescent material layer include at least one of II-VI group quantum dots, III-V group quantum dots, perovskite quantum dots and carbon quantum dots, the material of the first light absorption layer and the material of the second light absorption layer include organic dyes, nano absorption particles or inorganic oxides for absorbing blue light, the material of the first filter layer, the material of the second filter layer and the material of the third filter layer include organic dyes, nano absorption particles or inorganic oxides, and the first reflective layer includes a distributed Bragg reflector film for reflecting light emitted by the micro LED unit.
[0028] According to another aspect of the embodiments of the present disclosure, a display device is provided, comprising a micro LED device prepared by the above method.
[0029] The technical solution of the present disclosure is applied, by obtaining a transparent substrate and a micro LED chip, a first reflective layer is arranged on the transparent substrate and a first barrier layer is arranged on the first reflective layer, each group of second through holes included in the first barrier layer includes at least two second through holes, the number of first through holes in each group of first through holes included in the first reflective layer is less than the number of second through holes in each group of second through holes, wherein the first through holes correspond to part of the second through holes, and then a third filter layer is filled in the corresponding first through holes and second through holes, and then a second barrier layer is arranged on the first barrier layer and the third filter layer, and each group of third through holes included in the second barrier layer has at least two second through holes. The number of the third through holes in the through holes is the same as the number of the second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to some of the third through holes in the corresponding third through hole group, and then the third through holes in each group of third through holes without corresponding first through holes are filled with a photoluminescent material layer and the third through holes in each group of third through holes corresponding to the first through holes are filled with a first light absorption layer to form a first color conversion structure, and the first color conversion structure is bonded to the light-emitting side of the micro LED chip to form a micro LED device.
[0030] On the one hand, in the micro LED device, the light emitted by the micro LED unit of the micro LED chip excites the material in the photoluminescent material layer to emit light of a color different from that of the light emitted by the micro LED unit. Due to the existence of the corresponding first through hole, the second through hole and the third through hole, the first light absorption layer filled in the third through hole corresponding to the first through hole and the second through hole can partially absorb the light emitted by the micro LED unit, and the third filter layer filled in the first through hole and the second through hole corresponding to the third through hole can only allow the light emitted by the micro LED unit to pass through, that is, reflect light other than the light emitted by the micro LED unit. Therefore, by arranging the first light absorption layer in the third through hole, the light emitted by the micro LED unit directly emitted from the micro LED device can be reduced. The light overflow is prevented, thereby reducing the color deviation and poor color purity caused by the light overflow, thereby improving the balance of light of different colors emitted from the micro LED device and improving the color purity of the micro LED. In addition, by arranging the third filter layer in the first through hole and the second through hole, the third filter layer can have a thicker thickness, thereby effectively preventing light other than the light emitted by the micro LED unit from passing through. In this way, after the light emitted by the micro LED unit is reduced by the first light absorption layer as described above, other light different from the light emitted by the micro LED unit can be prevented from being mixed and outputted from the micro LED device together with the light emitted by the micro LED unit passing through the first light absorption layer, thereby improving the color purity of the micro LED and thus improving the display effect of the micro LED device.
[0031] On the other hand, since the first reflective layer covers the photoluminescent material layer, when a portion of the light emitted by the micro LED unit does not participate in the excitation of the photoluminescent material layer and leaks out through the photoluminescent material layer, the first reflective layer can reflect the leaked portion of light back to the photoluminescent material layer and re-participate in the excitation of the photoluminescent material layer, thereby increasing the light participating in the excitation of the photoluminescent material layer, thereby increasing the light output of the color corresponding to the photoluminescent material layer, thereby improving the brightness of the micro LED, and reducing the mixed output of the leaked portion of light and the different color lights emitted by exciting the photoluminescent material layer, thereby improving the color purity of the micro LED, thereby improving the display effect of the micro LED device. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] By reading the following detailed description with reference to the accompanying drawings, the above and other objects, features and advantages of the exemplary embodiments of the present disclosure will become readily understood. In the accompanying drawings, several embodiments of the present disclosure are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0033] Figure 1 is a flow chart showing a method for preparing a micro LED device according to one embodiment of the present disclosure;
[0034] Figures 2 to 13 is a schematic diagram showing a preparation process flow of a method for preparing a micro LED device according to an embodiment of the present disclosure. DETAILED DESCRIPTION
[0035] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0036] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.
[0037] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0038] Now, exemplary embodiments according to the present disclosure will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for clarity, the thickness of the layers and regions is enlarged, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.
[0039] The present invention provides a method for preparing a micro LED device. Figures 1 to 13 , Figure 1 is a flow chart showing a method for preparing a micro LED device according to one embodiment of the present disclosure; Figures 2 to 13 is a schematic diagram showing a preparation process flow of a method for preparing a micro LED device according to an embodiment of the present disclosure.
[0040] like Figure 1 As shown, the method for preparing a micro LED device includes the following steps S101-S107.
[0041] Step S101: Obtain a transparent substrate and a micro LED chip structure, wherein the micro LED chip structure comprises a micro LED chip, and the micro LED chip comprises a micro LED unit array composed of a plurality of micro LED units.
[0042] Step S102: a first reflective layer is disposed on the transparent substrate, so that the first reflective layer includes a first through hole array, the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes a plurality of groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit.
[0043] Step S103: a first barrier layer is disposed on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group.
[0044] Step S104: Filling a third filter layer in the corresponding first through hole and the second through hole, wherein the third filter layer only allows light emitted by the micro LED unit to pass through.
[0045] Step S105: a second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through hole in each group of first through holes corresponds to part of the third through holes in the corresponding third through hole group.
[0046] Step S106: Filling a photoluminescent material layer in the third through holes in each group of third through holes that do not have a corresponding first through hole and filling a first light absorbing layer in the third through holes in each group of third through holes that correspond to the first through holes, to obtain a first color conversion structure, wherein the color of light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorbing layer is used to partially absorb the light emitted by the micro LED unit.
[0047] Step S107: Bonding the side of the first color conversion structure opposite to the transparent substrate to the light emitting side of the micro LED chip to obtain a micro LED device.
[0048] According to the technical solution, a transparent substrate and a micro LED chip can be obtained, a first reflective layer is arranged on the transparent substrate and a first barrier layer is arranged on the first reflective layer, each group of second through holes included in the first barrier layer includes at least two second through holes, the number of first through holes in each group of first through holes included in the first reflective layer is less than the number of second through holes in each group of second through holes, wherein the first through holes correspond to part of the second through holes, and then a third filter layer is filled in the corresponding first through holes and second through holes, and then a second barrier layer is arranged on the first barrier layer and the third filter layer, and each group of third through holes included in the second barrier layer has at least two second through holes. The number of third through holes in the hole is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to part of the third through holes in the corresponding third through hole group, and then the third through holes in each group of third through holes without corresponding first through holes are filled with a photoluminescent material layer and the third through holes in each group of third through holes corresponding to the first through holes are filled with a first light absorption layer to form a first color conversion structure, and the first color conversion structure is bonded to the light-emitting side of the micro LED chip to form a micro LED device.
[0049] On the one hand, in the micro LED device, the light emitted by the micro LED unit of the micro LED chip excites the material in the photoluminescent material layer to emit light of a color different from that of the light emitted by the micro LED unit. Due to the existence of the corresponding first through hole, the second through hole and the third through hole, the first light absorption layer filled in the third through hole corresponding to the first through hole and the second through hole can partially absorb the light emitted by the micro LED unit, and the third filter layer filled in the first through hole and the second through hole corresponding to the third through hole can only allow the light emitted by the micro LED unit to pass through the through hole, that is, reflect light other than the light emitted by the micro LED unit. Therefore, by arranging the first light absorption layer in the third through hole, the light emitted by the micro LED unit directly from the micro LED device can be reduced. Light overflow, thereby reducing color deviation and poor color purity caused by light overflow, thereby improving the balance of light of different colors emitted from the micro LED device and improving the color purity of the micro LED, and by arranging a third filter layer in the first through hole and the second through hole, the third filter layer can have a thicker thickness, thereby effectively preventing light other than the light emitted by the micro LED unit from passing through. In this way, after the light emitted by the micro LED unit is reduced after passing through the first light absorbing layer as described above, it is possible to avoid other light different from the light emitted by the micro LED unit from being mixed with the light emitted by the micro LED unit passing through the first light absorbing layer and output from the micro LED device, thereby improving the color purity of the micro LED and thereby improving the display effect of the micro LED device.
[0050] On the other hand, since the first reflective layer covers the photoluminescent material layer, when a portion of the light emitted by the micro LED unit does not participate in the excitation of the photoluminescent material layer and leaks out through the photoluminescent material layer, the first reflective layer can reflect the leaked portion of light back to the photoluminescent material layer and re-participate in the excitation of the photoluminescent material layer, thereby increasing the light participating in the excitation of the photoluminescent material layer, thereby increasing the light output of the color corresponding to the photoluminescent material layer, thereby improving the brightness of the micro LED, and reducing the mixed output of the leaked portion of light and the different color lights emitted by exciting the photoluminescent material layer, thereby improving the color purity of the micro LED, thereby improving the display effect of the micro LED device.
[0051] In step S101, a transparent substrate and a micro LED chip structure may be obtained, wherein the micro LED chip structure includes a micro LED chip, and the micro LED chip includes a micro LED unit array composed of a plurality of micro LED units.
[0052] According to an embodiment of the present disclosure, a transparent substrate and a micro LED chip structure may be first obtained. The transparent substrate may include any applicable substrate such as a glass substrate, a polyimide substrate or a sapphire substrate. The micro LED chip structure includes a micro LED chip, and the micro LED chip includes a micro LED unit array for emitting light. Among them, the micro LED chip may be any micro LED chip suitable for preparing a micro LED device. For example, the structure of the micro LED chip may include a face-up structure, a flip-chip structure or a vertical structure, etc., which are not limited here. Each micro LED unit in the micro LED unit array may include an exposed first semiconductor layer on its light-emitting side. Depending on the type of micro LED device, in some embodiments, the first semiconductor layer may include an N-GaN layer; in other embodiments, the first semiconductor layer may include a P-GaN layer. It is worth noting that the micro LED chip structure may also be obtained in any step before the subsequent step of using the micro LED chip structure.
[0053] Reference Figure 2-Figure 13 ,in Figure 2 FIG. 1 shows a side view of a transparent substrate 101 according to an embodiment of the present disclosure. Figure 2 As shown, the transparent substrate 101 may be, for example, a glass substrate.
[0054] Reference Figure 2-Figure 13 ,in Figure 3 FIG. 4 shows a side view of a micro LED chip structure according to an embodiment of the present disclosure. Figure 3 As shown, the micro LED chip structure includes a micro LED chip 20, and the micro LED chip 20 includes a micro LED unit array 201 composed of micro LED units 2011. Each micro LED unit 2011 in the micro LED unit array 201 includes a first semiconductor layer 20111 such as an N-GaN layer on the light emitting side. Figure 3 As shown, the first semiconductor layer 20111 is common to each micro LED unit 2011 in the micro LED unit array 201 , that is, the first semiconductor layer 20111 is integrated in the micro LED chip 20 .
[0055] In step S102, a first reflective layer can be set on the transparent substrate, so that the first reflective layer includes a first through hole array, the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit.
[0056] According to an embodiment of the present disclosure, after obtaining a transparent substrate, a first reflective layer may be disposed on the transparent substrate. The first reflective layer may include a distributed Bragg reflector for reflecting light emitted by the micro LED unit, and the first reflective layer may be, for example, a distributed Bragg reflector formed by alternately stacking silicon dioxide layers and titanium dioxide layers, and may also include any material layer for reflecting light emitted by the micro LED unit.
[0057] According to an embodiment of the first reflective layer disclosed in the present invention, a first reflective layer is arranged on a transparent substrate, so that the first reflective layer includes a first through hole array, and the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit, including: a first reflective layer is arranged on a transparent substrate and a first through hole array is opened on the first reflective layer, so that the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array, wherein the first through hole array includes multiple groups of first through holes, each group of first through holes includes one first through hole, and the first reflective layer is used to reflect the third color of light emitted by the micro LED unit.
[0058] Reference Figure 2-Figure 13 ,in Figure 4 FIG. 4 shows a side view schematic diagram of a first reflective layer disposed on a transparent substrate. Figure 4 As shown, a first reflective layer 102 such as a distributed Bragg reflector is disposed on a transparent substrate 101 such as a glass substrate, and a first through hole array is provided on the first reflective layer 102, so that the first through hole array includes a plurality of groups of first through holes, each group of first through holes includes a second through hole 1021, and the first through hole 1021 exposes the transparent substrate 101. The first reflective layer 102 is used to reflect, for example, blue light emitted by the micro LED unit. For clarity and simplicity, Figure 4 Only a group of first through holes included in the first through hole array is shown, and the group of first through holes includes a first through hole 1021. Figure 4 The number of groups of first through holes and the number of first through holes in each group of first through holes shown in the figure are merely illustrative and are not intended to be limiting herein.
[0059] In step S103, a first barrier layer may be provided on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group.
[0060] According to an embodiment of the present disclosure, after the first reflective layer is provided, a first barrier layer may be provided on the first reflective layer. The material of the first barrier layer may include a visible light shielding material, which may include, for example, a matte material such as black photoresist, or a reflective material such as a metal layer.
[0061] Referring to the embodiment of the first reflective layer in step S102, according to an embodiment of the first barrier layer of the present disclosure, a first barrier layer is disposed on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group, including: disposing a first barrier layer on the first reflective layer and opening a second through hole array on the first barrier layer, so that the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes three second through holes, the three second through holes include a first second through hole, a second second through hole and a third second through hole, and the third second through hole is aligned with the first through hole.
[0062] Referring to the embodiment of the first reflective layer in step S102, according to another embodiment of the first barrier layer of the present disclosure, a first barrier layer is disposed on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group, including: disposing a first barrier layer on the first reflective layer and opening a second through hole array on the first barrier layer, so that the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes two second through holes, and the first through hole is aligned with one second through hole.
[0063] Reference Figure 2-Figure 13 ,in Figure 5 FIG. 4 shows a side view schematic diagram of a first barrier layer disposed on the first reflective layer. Figure 5 As shown, the first barrier layer 103 may be, for example, a black photoresist layer, so the black photoresist layer may be coated on the first reflective layer 102 by spin coating, and then, for example, a second through hole array 1030 may be opened on the black photoresist layer by photolithography, so that the arrangement of the second through hole array 1030 corresponds to the arrangement of the micro LED unit array 201 to be used later and the first reflective layer 102 is exposed, wherein the second through hole array 1030 includes a plurality of groups of second through holes, each group of second through holes includes a first second through hole 1031, a second second through hole 1032 and a third second through hole 1033. For clarity and simplicity, Figure 5 Only a group of second through holes included in the second through hole array 1030 is shown, and the group of second through holes includes a first second through hole 1031, a second second through hole 1032, and a third second through hole 1033. Figure 5 The number of groups of second through holes and the number of second through holes in each group of second through holes shown in the figure are only for illustration and are not limited here. The first barrier layer 103 such as a black photoresist layer can make the screen appear black when the display device is powered off or turned off.
[0064] In step S104, a third filter layer may be filled in the corresponding first through hole and the second through hole, wherein the third filter layer only allows light emitted by the micro LED unit to pass through.
[0065] According to an embodiment of the present disclosure, after the first barrier layer is provided, a third filter layer may be filled in the first through hole of the corresponding first reflective layer and the second through hole of the first barrier layer. The material of the third filter layer includes organic dyes, nano absorption particles or inorganic oxides.
[0066] Referring to an embodiment of the first reflective layer in step S102 and an embodiment of the first barrier layer in step S103, according to an embodiment of filling the third filter layer of the present disclosure, filling the third filter layer in the corresponding first through hole and second through hole, and the third filter layer only allows the light emitted by the micro LED unit to pass through, including: filling the third filter layer in the aligned third second through hole and first through hole, and the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through.
[0067] Further, when filling the third filter layer in the corresponding first through holes and second through holes, the method also includes a first filling step, and the first filling step includes at least one of the following steps: filling a first filling portion in the first second through hole in each group of second through holes, the first filling portion including a first filter layer that only allows light of the first color to pass through, and a second light-absorbing layer or a transparent material for partially absorbing light of the third color; filling a second filling portion in the second second through hole in each group of second through holes, the second filling portion including a second filter layer that only allows light of the second color to pass through, and a second light-absorbing layer or a transparent material for partially absorbing light of the third color.
[0068] Furthermore, the first filling step further comprises: when any one of the first second through hole and the second second through hole in each group of second through holes is not filled, filling the unfilled second through hole in the first second through hole and the second second through hole with a transparent material.
[0069] In this embodiment, the light of the first color refers to the light of the wavelength range corresponding to the first color, the light of the second color refers to the light of the wavelength range corresponding to the second color, and the light of the third color refers to the light of the wavelength range corresponding to the third color. The first color, the second color and the third color can be three primary colors, for example, the first color is red, the second color is green and the third color is blue. The material of the second light absorbing layer includes organic dyes, nano absorption particles or inorganic oxides for absorbing blue light, for example, it can be zinc oxide nanoparticle photoresist, and the material of the first filter layer and the material of the second filter layer include organic dyes, nano absorption particles or inorganic oxides.
[0070] Referring to the embodiment of the first reflective layer in step S102 and another embodiment of the first barrier layer in step S103, according to another embodiment of filling the third filter layer of the present disclosure, filling the third filter layer in the corresponding first through hole and the second through hole, and the third filter layer only allows the light emitted by the micro LED unit to pass through, including: filling the third filter layer in the aligned first through hole and the second through hole, and the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through.
[0071] Furthermore, when the third filter layer is filled in the corresponding first through holes and second through holes, the method also includes: filling a third filling portion in the second through holes in each group of second through holes that are not aligned with the first through holes, and the third filling portion includes a fourth filter layer that only allows light of a fourth color to pass through, a second light absorbing layer or a transparent material for partially absorbing light of the third color.
[0072] In this embodiment, the fourth color of light refers to light in the wavelength range corresponding to the fourth color, the fourth color is yellow light and the third color is blue, the material of the second light absorption layer includes organic dyes, nano-absorption particles or inorganic oxides for absorbing blue light, for example, it can be zinc oxide nanoparticle photoresist, and the material of the fourth filter layer includes organic dyes, nano-absorption particles or inorganic oxides.
[0073] Reference Figure 2-Figure 13 ,in Figure 6 A side view schematic diagram of the filled third filter layer and the filled portion is shown. Figure 5 ,like Figure 6 As shown, a third filter layer 1043 is filled in the aligned first through hole 1021 and the third second through hole 1033, and the third filter layer 1043 only allows the light of the third color, such as blue light, emitted by the micro LED unit to pass through. And a first filling portion is filled in the first second through hole 1031 in each group of second through holes, and the first filling portion may include the first filter layer 1041 that only allows the light of the first color, such as red, to pass through; and a second filling portion is filled in the second second through hole 1032 in each group of second through holes, and the second filling portion may include the second filter layer 1042 that only allows the light of the second color, such as green, to pass through, so as to obtain the following: Figure 6The structure shown. It is worth noting that in other embodiments, when any one of the first second through hole and the second second through hole in each group of second through holes is not filled, a transparent material can be filled in the unfilled second through hole in the first second through hole and the second second through hole, so as to support the part above the corresponding second through hole in the subsequent preparation process. The transparent material can be any applicable material such as transparent resin. It is worth noting that the above filling order of the first filling part, the second filling part and the third filter layer 1043 is only exemplary and is not limited here. The filling order of the first filling part, the second filling part and the third filter layer 1043 can be arbitrarily adjusted according to the actual preparation conditions such as specific processes and equipment.
[0074] In step S105, a second barrier layer may be disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through hole in each group of first through holes corresponds to part of the third through holes in the corresponding third through hole group.
[0075] According to an embodiment of the present disclosure, after the third filter layer is filled, a second barrier layer may be provided on the first barrier layer and the third filter layer. The second barrier layer may function as a grid, and the interior of the grid may be filled with a corresponding material. In some embodiments, the second barrier layer may include a visible light shielding material, which may include, for example, a matte material such as black photoresist, or a reflective material such as a metal layer.
[0076] Referring to the embodiment of the first reflective layer in step S102, one embodiment of the first barrier layer in step S103, and one embodiment of the filling of the third filter layer in step S104, according to one embodiment of the second barrier layer of the present disclosure, a second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes are the same as the number of second through holes in the corresponding second through holes. The method comprises: arranging a second barrier layer on the first barrier layer and the third filter layer and opening a third barrier layer array on the second barrier layer, so that the third barrier layer array is aligned with the second barrier layer array, wherein the third barrier layer array comprises a plurality of groups of third barrier layers corresponding to the plurality of groups of first barrier layers and the plurality of groups of second barrier layers, and each group of third barrier layers comprises a first third barrier layer aligned with the first second barrier layer, a second third barrier layer aligned with the second second barrier layer, and a third third barrier layer aligned with the third second barrier layer, and the third third barrier layer is aligned with the first barrier layer aligned with the third second barrier layer.
[0077] Referring to the embodiment of the first reflective layer in step S102, another embodiment of the first barrier layer in step S103, and another embodiment of the filling of the third filter layer in step S104, according to another embodiment of the second barrier layer of the present disclosure, a second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of the third through holes in each group of the third through holes is the same as the number of the second through holes in each group of the second through holes, and each group of the third through holes has a plurality of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes. The third through holes in the holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to part of the third through holes in the corresponding third through hole group, including: arranging a second barrier layer on the first barrier layer and the third filter layer and opening a third through hole array on the second barrier layer, so that the third through hole array is aligned with the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, each group of third through holes includes two third through holes respectively aligned with two second through holes in the corresponding second through hole group, and the first through hole in each group of first through holes is aligned with one third through hole in the corresponding third through hole group.
[0078] According to an embodiment of the present disclosure, before the second barrier layer is disposed on the first barrier layer and the third filter layer, the method further includes: disposing a third light absorbing layer on the first barrier layer and the third filter layer, the third light absorbing layer being used to partially absorb the light emitted by the micro LED unit. Disposing the second barrier layer on the first barrier layer and the third filter layer includes: disposing the second barrier layer on the third light absorbing layer.
[0079] Reference Figure 2-Figure 13 ,in Figure 7 FIG. 4 shows a side view schematic diagram of a third light absorbing layer disposed on the first barrier layer and the third filter layer. Figure 7 As shown, a third light absorbing layer 105 is disposed on the first barrier layer 103 and the third filter layer 1043. The third light absorbing layer 105 is used to partially absorb, for example, blue light emitted by the micro LED unit. The material of the third light absorbing layer 105 includes an organic dye, nano absorption particles or inorganic oxides for absorbing blue light. The material of the third light absorbing layer 105 can be the same as that of the second light absorbing layer, for example, zinc oxide nanoparticle photoresist.
[0080] Reference Figure 2-Figure 13 ,in Figure 8 FIG. 4 shows a side view schematic diagram of a second barrier layer disposed on the third light absorbing layer. Figure 8 As shown, the second barrier layer 106 may be, for example, a black photoresist layer, so the black photoresist layer may be coated on the third light absorbing layer 105 by spin coating, and then, for example, a third through hole array 1060 may be opened on the black photoresist layer by photolithography, so that the third through hole array 1060 is aligned with the second through hole array 1030, and the third through hole array 1060 exposes the third light absorbing layer 105. The third through hole array 1060 includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, each group of third through holes includes a first third through hole 1061 aligned with the first second through hole 1031, a second third through hole 1062 aligned with the second second through hole 1032, and a third third through hole 1063 aligned with the third second through hole 1033, and the third third through hole 1063 is aligned with the first through hole 1021, so as to obtain the following: Figure 8 The structure shown. Figure 8 The number of groups of third through holes and the number of third through holes in each group of third through holes shown in the figure are only for illustration only, and are not limited here as long as the above correspondence with the first through holes and the second through holes is followed.
[0081] In step S106, a photoluminescent material layer can be filled in the third through holes in each group of third through holes that have no corresponding first through holes, and a first light absorption layer can be filled in the third through holes in each group of third through holes that correspond to the first through holes, to obtain a first color conversion structure, wherein the color of light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit.
[0082] According to an embodiment of the present disclosure, after obtaining the third through hole array, a photoluminescent material layer and a first light absorbing layer can be filled for the third through hole array. The first light absorbing layer partially absorbs the light emitted by the micro LED unit, so that a part of the light emitted by the micro LED unit is absorbed after passing through the first light absorbing layer, and the remaining light is emitted from the micro LED device. The color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, so that the light emitted from the micro LED light-emitting unit realizes the full-color display of the micro LED device after passing through the photoluminescent material layer.
[0083] Referring to the embodiment of the first reflective layer in step S102, the embodiment of the first barrier layer in step S103, the embodiment of the third filter layer in step S104, and the embodiment of the second barrier layer in step S105, according to an embodiment of the filled photoluminescent material layer and the first light absorption layer of the present disclosure, the photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color, the photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the first light absorption layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, to obtain a first color conversion structure, wherein the micro The color of light emitted by the LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorbing layer is used to partially absorb the light emitted by the micro LED unit, including: filling the first color photoluminescent material layer in the first third through hole in each group of third through holes, filling the second color photoluminescent material layer in the second third through hole in each group of third through holes, and filling the first light absorbing layer in the third third through hole in each group of third through holes, the first light absorbing layer is used to partially absorb the third color light emitted by the micro LED unit, and the light corresponding to the first color, the light corresponding to the second color and the third color are synthesized to obtain white light.
[0084] In this embodiment, the light of the first color refers to the light of the wavelength range corresponding to the first color, the light of the second color refers to the light of the wavelength range corresponding to the second color, and the light of the third color refers to the light of the wavelength range corresponding to the third color. The first color, the second color and the third color can be three primary colors, for example, the first color is red, the second color is green and the third color is blue. The material of the photoluminescent material layer of the first color and the material of the photoluminescent material layer of the second color include at least one of II-VI group quantum dots, III-V group quantum dots, perovskite quantum dots and carbon quantum dots. The material of the first light absorption layer includes organic dyes, nano absorption particles or inorganic oxides for absorbing blue light, for example, zinc oxide nanoparticle photoresist.
[0085] Referring to the embodiment of the first reflective layer in step S102, another embodiment of the first barrier layer in step S103, another embodiment of the third filter layer in step S104, and another embodiment of the second barrier layer in step S105, according to another embodiment of the filled photoluminescent material layer and the first light absorbing layer of the present disclosure, the photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color, the photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the third through holes in each group of third through holes that correspond to the first through holes are filled with the photoluminescent material layer. A light absorbing layer is provided to obtain a first color conversion structure, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorbing layer is used to partially absorb the light emitted by the micro LED unit, including: filling the third through holes in each group of third through holes that are not aligned with the first through holes with a fourth color of the photoluminescent material layer, and filling the third through holes in each group of third through holes that are aligned with the first through holes with a first light absorbing layer, the first light absorbing layer is used to partially absorb the third color of light emitted by the micro LED unit, and the light corresponding to the fourth color and the light of the third color are synthesized to obtain white light.
[0086] In this embodiment, the light of the fourth color refers to the light of the wavelength range corresponding to the fourth color, the fourth color is yellow light and the third color is blue. The material of the photoluminescent material layer of the fourth color may include at least one of group II-VI quantum dots, group III-V quantum dots, perovskite quantum dots and carbon quantum dots. The material of the first light absorption layer includes an organic dye, nano absorption particles or inorganic oxide for absorbing blue light, for example, zinc oxide nanoparticle photoresist.
[0087] According to an embodiment of the present disclosure, after the third through holes in each group of third through holes without corresponding first through holes are filled with a photoluminescent material layer and the third through holes in each group of third through holes corresponding to the first through holes are filled with a first light absorbing layer, the method further includes: arranging a second reflective layer on the second barrier layer, the photoluminescent material layer and the first light absorbing layer, the second reflective layer being used to reflect light of a color corresponding to the photoluminescent material layer. The second reflective layer may be, for example, a distributed Bragg reflective film formed by alternately stacking silicon dioxide layers and titanium dioxide layers. It is worth noting that although the second reflective layer and the first reflective layer are both distributed Bragg reflective films formed by alternately stacking silicon dioxide layers and titanium dioxide layers, the number of silicon dioxide layers and titanium dioxide layers in the second reflective layer and the thickness of each silicon dioxide layer and each titanium dioxide layer are different from those of the first reflective layer.
[0088] According to an embodiment of the present disclosure, after filling the photoluminescent material layer in the third through holes in each group of third through holes without the corresponding first through holes and filling the first light absorbing layer in the third through holes in each group of third through holes corresponding to the first through holes, the method further includes: providing an insulating layer on the second barrier layer, the photoluminescent material layer and the first light absorbing layer.
[0089] Reference Figure 2-Figure 13 ,in Fig. 9 A schematic side view of a photoluminescent material layer filled in each group of third through holes is shown. Figure 8 ,like Fig. 9 As shown, the first third through hole 1061 in each group of third through holes is filled with a first color photoluminescent material layer 1071, such as red, and the second third through hole 1062 in each group of third through holes is filled with a second color photoluminescent material layer 1072, such as green.
[0090] Reference Figure 2-Figure 13 ,in Fig.10 A side view schematic diagram of the first light absorbing layer filled in each group of third through holes is shown. Figure 8 and Fig. 9 ,like Fig.10As shown, a first light absorbing layer 1073 for partially absorbing, for example, blue light is filled in the third third through hole 1063 in each group of third through holes. The material of the first light absorbing layer 1073 may be the same as the material of the second light absorbing layer and the material of the third light absorbing layer 1043. It is worth noting that the above filling order of the first color photoluminescent material layer 1071, the second color photoluminescent material layer 1072 and the first light absorbing layer 1073 is only exemplary and is not limited here. The filling order of the first color photoluminescent material layer 1071, the second color photoluminescent material layer 1072 and the first light absorbing layer 1073 can be arbitrarily adjusted according to the actual preparation conditions such as specific processes and equipment.
[0091] Reference Figure 2-Figure 13 ,in Fig.11 FIG. 4 is a side view schematic diagram showing an insulating layer disposed on the second barrier layer, the photoluminescent material layer and the first light absorbing layer. Fig.11 As shown, a plasma enhanced chemical vapor deposition (PECVD) method can be used to deposit an insulating layer 108 such as a silicon dioxide layer on the second barrier layer 106, the first photoluminescent material layer 1071, the second photoluminescent material layer 1072 and the first light absorbing layer 1073 to obtain a Fig.11 The first color conversion structure 10 shown. Of course, the insulating layer may also include any other applicable materials, such as any applicable polymer organic materials and inorganic oxides, and any applicable preparation process may be used to prepare the insulating layer for different materials. The insulating layer is used to protect other parts of the first color conversion structure, and can be used as a surface layer of the first color conversion structure to make the surface of the first color conversion structure smoother, thereby facilitating the subsequent bonding of the first color conversion structure with the micro LED chip.
[0092] In step S107 , the side of the first color conversion structure opposite to the transparent substrate may be bonded to the light emitting side of the micro LED chip to obtain a micro LED device.
[0093] According to an embodiment of the present disclosure, after obtaining the first color conversion structure, the side of the first color conversion structure opposite to the transparent substrate can be bonded to the light emitting side of the micro LED chip to obtain a micro LED device.
[0094] Furthermore, bonding the side of the first color conversion structure opposite to the transparent substrate to the light emitting side of the micro LED chip includes: bonding an insulating layer of the first color conversion structure to the light emitting side of the micro LED chip.
[0095] Furthermore, each micro LED unit in the micro LED unit array includes a first semiconductor layer on the light emitting side, and bonding the insulating layer of the first color conversion structure to the light emitting side of the micro LED chip includes: bonding the insulating layer of the first color conversion structure to the first semiconductor layer.
[0096] According to an embodiment of the present disclosure, after bonding the side of the first color conversion structure opposite to the transparent substrate to the light-emitting side of the micro LED chip, the method includes: removing the transparent substrate of the first color conversion structure to obtain a second color conversion structure from the first color conversion structure.
[0097] According to an embodiment of the present disclosure, the micro LED chip structure also includes a driving chip, and the side of the micro LED chip opposite to the light emitting side is arranged on the driving chip, or the micro LED chip structure also includes a driving chip and a flexible circuit board, and the side of the micro LED chip opposite to the light emitting side is arranged on the driving chip to form a micro LED module, and the micro LED module is arranged on the flexible circuit board through the driving chip.
[0098] Reference Figure 2-Figure 13 ,in Fig.12 FIG. 4 shows a side view of bonding a first color conversion structure to a micro LED chip according to one embodiment of the present disclosure. Fig.12 As shown, the insulating layer 108 of the first color conversion structure 10 is bonded to the first semiconductor layer 20111 of the LED chip 20 of the micro LED chip structure to obtain Fig.12 The structure shown.
[0099] Reference Figure 2-Figure 13 ,in Fig.13 FIG. 4 shows a side view of a micro LED device 1 according to an embodiment of the present disclosure. Fig.13 As shown, remove Fig.12 The transparent substrate 101 of the first color conversion structure 10 in the structure shown in FIG. 1 is used to obtain the second color conversion structure 11 through the first color conversion structure 10. Fig.13 The micro LED device 1 is shown.
[0100] Reference Figures 2 to 13It should be understood that the light of the third color, such as blue light, emitted by the micro LED unit 2011 excites the photoluminescent material layer 1071 of the first color, such as red, to emit red light, and the light of the third color, such as blue light, emitted by the micro LED unit 2011 excites the photoluminescent material layer 1072 of the second color, such as green, to emit green light. The light of the third color, such as blue light, emitted by the micro LED unit is partially absorbed after passing through the first light absorption layer 1073, and some blue light still passes through the first light absorption layer 1073. The third filter layer 1043 can only allow the light of the first color, such as blue light, emitted by the micro LED unit to pass through, that is, reflect light other than the blue light emitted by the micro LED unit. The light of the first color, such as red light, the light of the second color, such as green light, and the light of the third color, such as blue light, emitted through the photoluminescent material layer and the first light absorption layer 1073 can be synthesized to obtain white light. Therefore, by providing a first light absorption layer that partially absorbs, for example, blue light emitted by the micro LED unit, the blue light overflow caused by the blue light emitted by the micro LED unit directly being emitted from the micro LED device can be reduced, thereby reducing the color deviation and poor color purity caused by the blue light overflow, thereby improving the balance of light of different colors emitted from the micro LED device and improving the color purity of the micro LED. In addition, by providing a third filter layer that only allows, for example, blue light emitted by the micro LED unit to pass through in the corresponding first through hole and second through hole, the third filter layer can have a thicker thickness, thereby effectively preventing light other than the light emitted by the micro LED unit from passing through. In this way, after the light emitted by the micro LED unit is reduced by passing through the first light absorption layer as described above, other light different from the light emitted by the micro LED unit can be prevented from being mixed and output from the micro LED device together with the light emitted by the micro LED unit passing through the first light absorption layer, thereby improving the color purity of the micro LED and thus improving the display effect of the micro LED device.
[0101] Furthermore, since the first reflective layer 102 covers the photoluminescent material layer, when a portion of the light emitted by the micro LED unit 2011 does not participate in exciting the photoluminescent material layer and passes through the photoluminescent material layer and leaks out, the first reflective layer 102 can reflect part of the blue light leaked from the photoluminescent material layer 1071 of the first color, such as red, back to the red photoluminescent material layer and re-participate in exciting the red photoluminescent material layer, and the first reflective layer 102 can reflect part of the blue light leaked from the photoluminescent material layer 1072 of the second color, such as green, back to the green photoluminescent material layer and re-participate in exciting the green photoluminescent material layer, thereby increasing the light participating in exciting the photoluminescent material layer, thereby increasing the light output of the color corresponding to the photoluminescent material layer, thereby improving the brightness of the micro LED, and reducing the mixed output of the leaked part of the light and the light of different colors emitted by exciting the photoluminescent material layer, thereby improving the color purity of the micro LED, thereby improving the display effect of the micro LED device.
[0102] Regarding the second light absorbing layer, since the first second through hole 1031 is aligned with the first third through hole 1061, and the second second through hole 1032 is aligned with the second third through hole 1062, when the second light absorbing layer is filled in the first second through hole 1031 and / or in the second second through hole 1032, and when a portion of, for example, blue light emitted by the micro LED unit corresponding to the photoluminescent material layer 1071 of the first color and the photoluminescent material layer 1072 of the second color does not participate in the excitation of the photoluminescent material layer and leaks out through the photoluminescent material layer, the second light absorbing layer can absorb the leaked portion of blue light, thereby reducing the mixed output of the leaked portion of blue light and the red light and green light emitted by the exciting photoluminescent material layer, thereby improving the color purity of the micro LED, thereby improving the display effect of the micro LED device.
[0103] In addition, regarding the third light absorption layer 105, the third light absorption layer 105 can partially absorb, for example, blue light emitted by the micro LED unit 2011 corresponding to the third third through hole 1063, thereby further reducing the blue light overflow caused by the blue light emitted by the micro LED unit directly emitted from the micro LED device, thereby further improving the display effect of the micro LED device. And because the third light absorption layer 105 covers the photoluminescent material layer, when a part of, for example, blue light emitted by the micro LED unit corresponding to the photoluminescent material layer does not participate in the excitation of the photoluminescent material layer and passes through the photoluminescent material layer and leaks out, the third light absorption layer 105 can absorb the leaked part of the blue light, thereby reducing the mixed output of the leaked part of the blue light and the red light and green light emitted by the exciting photoluminescent material layer, thereby improving the color purity of the micro LED, thereby improving the display effect of the micro LED device.
[0104] In addition, regarding the second reflective layer, the second reflective layer is arranged on the second barrier layer, the photoluminescent material layer and the first light absorbing layer, and the insulating layer can be arranged on the second reflective layer, so the second reflective layer can cover, for example, the photoluminescent material layer of the first color and the photoluminescent material layer of the second color. Since the second reflective layer is used to reflect the light of the color corresponding to the photoluminescent material layer, the light emitted from the micro LED unit, for example, blue light, can pass through the second reflective layer, and when the blue light emitted by the micro LED unit excites the photoluminescent material layer of the first color, for example, red, and emits red light, part of the excited red light will be emitted toward the direction of the micro LED unit, and the second reflective layer can reflect the part of the red light toward the direction of the photoluminescent material layer of the first color, for example, red, so as to increase the light output of the light of the color corresponding to the photoluminescent material layer, thereby improving the brightness of the micro LED and preventing the red light from being emitted toward the micro LED unit. Part of the red light emitted in the direction of the D unit interferes with the blue light emitted by the micro LED unit; similarly, when the blue light emitted by the micro LED unit excites the photoluminescent material layer of a second color, such as green, to emit green light, part of the excited green light will be emitted in the direction of the micro LED unit. The second reflective layer can reflect the part of the green light in the direction of the photoluminescent material layer of the second color, such as green, so as to increase the light output of the color corresponding to the photoluminescent material layer, thereby improving the brightness of the micro LED and preventing part of the green light emitted in the direction of the micro LED unit from interfering with the blue light emitted by the micro LED unit.
[0105] It is worth noting that, when the first filter layer 1041 is filled in the first second through hole 1031 and the second filter layer 1042 is filled in the second second through hole 1032, the first filter layer 1041 only allows light of the first color, such as red light, to pass through, and the first filter layer 1041 will reflect light of the third color, such as blue light, toward the direction of the photoluminescent material layer 1071 of the first color, such as red light. The second filter layer 1042 only allows light of the second color, such as green light, to pass through, and the second filter layer 1042 will reflect light of the third color, such as blue light, toward the direction of the photoluminescent material layer 1072 of the second color, such as green light. Therefore, the function of the first filter layer 1041 and the second filter layer 1042 is to reflect light other than the light of the corresponding color, which is different from the function of the first light absorption layer, the second light absorption layer and the third light absorption layer to absorb light.
[0106] The present disclosure also provides a micro LED device.
[0107] like Figure 2-Figure 13As shown, the micro LED device 1 includes a second color conversion structure 11 and a micro LED chip structure, wherein the micro LED chip structure includes a micro LED chip 20, and the micro LED chip 20 includes a micro LED unit array 201 composed of a plurality of micro LED units 2011, wherein the second color conversion structure 11 includes: a first reflective layer 102, wherein the first reflective layer 102 includes a first through hole array, and the arrangement of the first through hole array corresponds to the arrangement of the micro LED unit array 201, wherein the first through hole array includes a plurality of groups of first through holes, and the first reflective layer 102 is used to reflect the micro L The light emitted by the ED unit 2011; a first barrier layer 103, the first barrier layer 103 is arranged under the first reflective layer 102 and includes a second through hole array 1030, wherein the second through hole array 1030 includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group; a third filter layer 1043, the third filter layer 1043 is filled in the corresponding first through holes and the second through holes The third filter layer 1043 only allows the light emitted by the micro LED unit 2011 to pass through the first barrier layer 103 and the third filter layer 1043; the second barrier layer 106 is arranged below the first barrier layer 103 and the third filter layer 1043 and includes a third through hole array 1060, the third through hole array 1060 corresponds to the second through hole array 1030, wherein the third through hole array 1060 includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of the third through holes in each group of the third through holes is the same as the number of the second through holes in each group of the second through holes, and the third through holes in each group of the third through holes are the same as the number of the second through holes in the corresponding The first through hole in each group of first through holes corresponds to a portion of the third through holes in the corresponding third through hole group; a photoluminescent material layer and a first light absorbing layer 1073, wherein the photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the first light absorbing layer 1073 is filled in the third through holes in each group of third through holes that correspond to the first through holes, wherein the color of the light emitted by the micro LED unit 2011 is different from the color corresponding to the photoluminescent material layer, and the first light absorbing layer 1073 is used to partially absorb the light emitted by the micro LED unit 2011. The second barrier layer 106, the photoluminescent material layer and the first light absorbing layer 1073 of the second color conversion structure 11 are arranged on the light emitting side of the micro LED chip 20.
[0108] According to an embodiment of the present disclosure, each group of first through holes includes a first through hole 1021, the first reflective layer 102 is used to reflect the light of the third color emitted by the micro LED unit 2011, each group of second through holes includes three second through holes, the three second through holes include a first second through hole 1031, a second second through hole 1032 and a third second through hole 1033, the third second through hole 1033 is aligned with the first through hole 1021, the third filter layer 1043 is filled in the aligned third second through hole 1033 and the first through hole 1021, the third filter layer 1043 only allows the light of the third color emitted by the micro LED unit 2011 to pass through, and each group of third through holes includes a first third through hole 1061 aligned with the first second through hole 1031, a second third through hole 1062 aligned with the second second through hole 1032, and a third third through hole 1063 aligned with the third second through hole 1033. The third third through hole 1063 is aligned with the first through hole 1021 which is aligned with the third second through hole 1033, the photoluminescent material layer includes a photoluminescent material layer 1071 of a first color and a photoluminescent material layer 1072 of a second color, the photoluminescent material layer 1071 of the first color is filled in the first third through hole 1061 in each group of third through holes, the photoluminescent material layer 1072 of the second color is filled in the second third through hole 1062 in each group of third through holes, and the first light absorption layer 1073 is filled in the third third through hole 1063 in each group of third through holes, the first light absorption layer 1073 is used to partially absorb the light of the third color emitted by the micro LED unit 2011, and the light corresponding to the first color, the light corresponding to the second color and the light of the third color are synthesized to obtain white light.
[0109] According to an embodiment of the present disclosure, the second color conversion structure 11 also includes at least one of a first filling part and a second filling part, wherein: the first filling part is used to fill the first second through hole 1031 in each group of second through holes, and the first filling part includes a first filter layer 1041 that only allows light of the first color to pass through, and a second light absorbing layer or a transparent material for partially absorbing light of the third color; the second filling part is used to fill the second second through hole 1032 in each group of second through holes, and the second filling part includes a second filter layer 1042 that only allows light of the second color to pass through, and a second light absorbing layer or a transparent material for partially absorbing light of the third color.
[0110] According to an embodiment of the present disclosure, when any one of the first second through hole and the second second through hole in each group of second through holes is not filled, the second color conversion structure further includes a transparent material, which is filled in the unfilled second through hole of the first second through hole and the second second through hole.
[0111] According to an embodiment of the present disclosure, the first color is red, the second color is green, and the third color is blue.
[0112] According to an embodiment of the present disclosure, each group of first through holes includes a first through hole, the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, each group of second through holes includes two second through holes, the first through hole is aligned with one second through hole, the third filter layer is filled in the aligned first through hole and the second through hole, the third filter layer only allows the light emitted by the micro LED unit to pass through, each group of third through holes includes two third through holes respectively aligned with the two second through holes in the corresponding second through hole group, the first through hole in each group of first through holes is aligned with a third through hole in the corresponding third through hole group, the photoluminescent material layer includes a photoluminescent material layer of a fourth color, the photoluminescent material layer of the fourth color is filled in the third through hole in each group of third through holes that is not aligned with the first through hole, and the first light absorption layer is filled in the third through hole in each group of third through holes that is aligned with the first through hole, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light corresponding to the fourth color and the light of the third color are synthesized to obtain white light.
[0113] According to an embodiment of the present disclosure, the second color conversion structure also includes a third filling portion, which fills the second through holes in each group of second through holes that are not aligned with the first through holes, and the third filling portion includes a fourth filter layer that only allows light of a fourth color to pass through, a second light absorption layer for partially absorbing the light of the third color, or a transparent material.
[0114] According to an embodiment of the present disclosure, the fourth color is yellow and the third color is blue.
[0115] According to an embodiment of the present disclosure, the second color conversion structure 11 also includes a third light absorbing layer 105, and the third light absorbing layer 105 is arranged below the first barrier layer 103 and the third filter layer 1043. The third light absorbing layer 105 is used to partially absorb the light emitted by the micro LED unit 2011, and the second barrier layer 106 is arranged below the third light absorbing layer 105.
[0116] According to an embodiment of the present disclosure, the second color conversion structure further includes a second reflective layer, which is arranged below the second barrier layer, the photoluminescent material layer and the first light absorption layer, and is used to reflect light of a color corresponding to the photoluminescent material layer.
[0117] According to an embodiment of the present disclosure, the second color conversion structure 11 further includes an insulating layer 108 , which is disposed below the second barrier layer 106 , the photoluminescent material layer and the first light absorbing layer 1073 , and the insulating layer 108 is disposed on the light emitting side of the micro LED chip 20 .
[0118] According to an embodiment of the present disclosure, the micro LED chip structure 11 also includes a driving chip, and the side of the micro LED chip 20 opposite to the light emitting side is arranged on the driving chip, or the micro LED chip structure also includes a driving chip and a flexible circuit board, and the side of the micro LED chip 20 opposite to the light emitting side is arranged on the driving chip to form a micro LED module, and the micro LED module is arranged on the flexible circuit board through the driving chip.
[0119] According to an embodiment of the present disclosure, the material of the first barrier layer 103 and the material of the second barrier layer 106 include visible light shielding materials, the material of the first color photoluminescent material layer 1071 and the material of the second color photoluminescent material layer 1072 include at least one of II-VI group quantum dots, III-V group quantum dots, perovskite quantum dots and carbon quantum dots, the material of the first light absorption layer 1073 and the material of the second light absorption layer include organic dyes, nano absorption particles or inorganic oxides for absorbing blue light, the material of the first filter layer 1041, the material of the second filter layer 1042 and the material of the third filter layer 1043 include organic dyes, nano absorption particles or inorganic oxides, and the first reflective layer 102 includes a distributed Bragg reflector film for reflecting light emitted by the micro LED unit.
[0120] It is worth noting that any relevant description about the micro LED device in the above-mentioned micro LED device preparation method (including but not limited to technical features and their functions, explanations, etc.) can be applied to the micro LED device disclosed in the present invention.
[0121] According to embodiments of the present disclosure, the pixel size in the micro LED device is typically less than 50 microns.
[0122] The present disclosure also provides a display device, which includes the above-mentioned type LED device. The display device can be applied to flexible electronic devices to realize technologies such as augmented reality (AR), virtual reality (VR), extended reality (XR), and mixed reality (MR). For example, the micro LED device can be the projection part of an electronic device, such as a projector, a head-up display (HUD), etc.; for another example, the micro LED device can also be the display part of an electronic device, such as a smart phone, a smart watch, a laptop, a tablet computer, a driving recorder, a navigator, a head-mounted device, and any other device with a display screen.
[0123] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0124] It should be understood that "one embodiment" or "an embodiment" mentioned throughout the specification means that specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, "in one embodiment" or "in an embodiment" appearing throughout the specification does not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner. It should be understood that in various embodiments of the present application, the size of the serial number of each step / process mentioned above does not mean the order of execution, and the execution order of each step / process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiment of the present application. In addition, the serial numbers of the embodiments of the present application mentioned above are only for description and do not represent the advantages and disadvantages of the embodiments.
[0125] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0126] The above description is only a preferred embodiment of the present disclosure and is not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.
Claims
1. A method for preparing a micro LED device, wherein: The method comprises: Obtaining a transparent substrate and a micro LED chip structure, wherein the micro LED chip structure comprises a micro LED chip, and the micro LED chip comprises a micro LED unit array composed of a plurality of micro LED units; Disposing a first reflective layer on the transparent substrate, so that the first reflective layer includes a first through-hole array, the arrangement of the first through-hole array corresponds to the arrangement of the micro LED unit array, wherein the first through-hole array includes a plurality of groups of first through-holes, and the first reflective layer is used to reflect light emitted by the micro LED unit; Disposing a first barrier layer on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group; Filling a third filter layer in the corresponding first through hole and second through hole, wherein the third filter layer only allows light emitted by the micro LED unit to pass through; Disposing a second barrier layer on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to part of the third through holes in the corresponding third through hole group; A photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and a first light absorption layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, to obtain a first color conversion structure, wherein the color of light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit; The side of the first color conversion structure opposite to the transparent substrate is bonded to the light emitting side of the micro LED chip to obtain a micro LED device.
2. The method for preparing a micro LED device according to claim 1, wherein: A first reflective layer is provided on a transparent substrate, so that the first reflective layer includes a first through-hole array, the arrangement of the first through-hole array corresponds to the arrangement of the micro LED unit array, wherein the first through-hole array includes a plurality of groups of first through-holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit, comprising: providing a first reflective layer on a transparent substrate and opening a first through-hole array on the first reflective layer, so that the arrangement of the first through-hole array corresponds to the arrangement of the micro LED unit array, wherein the first through-hole array includes a plurality of groups of first through-holes, each group of first through-holes includes one first through-hole, and the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, A first barrier layer is arranged on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group, comprising: a first barrier layer is arranged on the first reflective layer and a second through hole array is opened on the first barrier layer, so that the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes three second through holes, the three second through holes include a first second through hole, a second second through hole and a third second through hole, and the third second through hole is aligned with the first through hole, Filling a third filter layer in the corresponding first through hole and second through hole, wherein the third filter layer only allows the light emitted by the micro LED unit to pass through, comprises: filling a third filter layer in the aligned third second through hole and first through hole, wherein the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through, A second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to part of the third through holes in the corresponding third through hole group. The invention relates to a method for providing a plurality of through-hole arrays in a plurality of groups of first through-holes and a plurality of second through-holes, wherein the plurality of through-hole arrays are provided on the first barrier layer and the third filter layer, and the third through-hole arrays are provided on the second barrier layer, so that the third through-hole arrays are aligned with the second through-hole arrays, wherein the third through-hole arrays include a plurality of groups of third through-holes corresponding to the plurality of groups of first through-holes and the plurality of groups of second through-holes, each group of third through-holes includes a first third through-hole aligned with the first second through-hole, a second third through-hole aligned with the second second through-hole, and a third third through-hole aligned with the third second through-hole, and the third third through-hole is aligned with the first through-hole aligned with the third second through-hole, The photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color. The photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the first light absorption layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, so as to obtain a first color conversion structure, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit, including: filling the first third through hole in each group of third through holes with the photoluminescent material layer of the first color, filling the second third through hole in each group of third through holes with the photoluminescent material layer of the second color, and filling the third third through hole in each group of third through holes with the first light absorption layer, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light corresponding to the first color, the light corresponding to the second color and the light of the third color are synthesized to obtain white light.
3. The method for preparing a micro LED device according to claim 2, wherein: When the third filter layer is filled in the corresponding first through hole and the second through hole, the method further comprises a first filling step, wherein the first filling step comprises at least one of the following steps: Filling a first filling portion in a first second through hole in each group of second through holes, wherein the first filling portion includes a first filter layer that allows only light of a first color to pass through, a second light absorption layer for partially absorbing light of a third color, or a transparent material; A second filling portion is filled in the second second through hole in each group of second through holes, wherein the second filling portion includes a second filter layer that allows only light of the second color to pass through, a second light absorption layer for partially absorbing light of the third color, or a transparent material.
4. The method for preparing a micro LED device according to claim 3, wherein: The first filling step further comprises: When any one of the first second through hole and the second second through hole in each group of second through holes is not filled, the unfilled second through hole of the first second through hole and the second second through hole is filled with a transparent material.
5. The method for preparing a micro LED device according to claim 1, wherein: A first reflective layer is provided on a transparent substrate, so that the first reflective layer includes a first through-hole array, the arrangement of the first through-hole array corresponds to the arrangement of the micro LED unit array, wherein the first through-hole array includes a plurality of groups of first through-holes, and the first reflective layer is used to reflect the light emitted by the micro LED unit, comprising: providing a first reflective layer on a transparent substrate and opening a first through-hole array on the first reflective layer, so that the arrangement of the first through-hole array corresponds to the arrangement of the micro LED unit array, wherein the first through-hole array includes a plurality of groups of first through-holes, each group of first through-holes includes one first through-hole, and the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, A first barrier layer is arranged on the first reflective layer, so that the first barrier layer includes a second through hole array, the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group, comprising: a first barrier layer is arranged on the first reflective layer and a second through hole array is opened on the first barrier layer, so that the arrangement of the second through hole array corresponds to the arrangement of the micro LED unit array, wherein the second through hole array includes a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes includes two second through holes, and the first through hole is aligned with one second through hole, Filling a third filter layer in the corresponding first through hole and second through hole, wherein the third filter layer only allows the light emitted by the micro LED unit to pass through, comprises: filling a third filter layer in the aligned first through hole and second through hole, wherein the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through, A second barrier layer is disposed on the first barrier layer and the third filter layer, so that the second barrier layer includes a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, the number of third through holes in each group of third through holes is the same as the number of second through holes in each group of second through holes, and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to the corresponding third through holes. The correspondence of some third through holes in the hole group includes: arranging a second barrier layer on the first barrier layer and the third filter layer and opening a third through hole array on the second barrier layer, so that the third through hole array is aligned with the second through hole array, wherein the third through hole array includes a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, each group of third through holes includes two third through holes respectively aligned with two second through holes in the corresponding second through hole group, and a first through hole in each group of first through holes is aligned with a third through hole in the corresponding third through hole group, The photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color. The photoluminescent material layer is filled in the third through holes in each group of third through holes that do not correspond to the first through holes, and the first light absorption layer is filled in the third through holes in each group of third through holes that correspond to the first through holes, so as to obtain a first color conversion structure, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit, including: filling the third through holes in each group of third through holes that are not aligned with the first through holes with a photoluminescent material layer of a fourth color, and filling the third through holes in each group of third through holes that are aligned with the first through holes with a first light absorption layer, the first light absorption layer is used to partially absorb the light of a third color emitted by the micro LED unit, and the light corresponding to the fourth color and the light of the third color are synthesized to obtain white light.
6. The method for preparing a micro LED device according to claim 5, wherein: When the third filter layer is filled in the corresponding first through hole and second through hole, the method further includes: A third filling portion is filled in the second through holes in each group of second through holes that are not aligned with the first through holes. The third filling portion includes a fourth filter layer that only allows light of a fourth color to pass through, a second light absorption layer for partially absorbing light of the third color, or a transparent material.
7. The method for preparing a micro LED device according to claim 1, wherein: Before the second barrier layer is disposed on the first barrier layer and the third filter layer, the method further comprises: disposing a third light absorbing layer on the first barrier layer and the third filter layer, wherein the third light absorbing layer is used to partially absorb the light emitted by the micro LED unit. Providing the second barrier layer on the first barrier layer and the third filter layer includes: providing the second barrier layer on the third light absorbing layer.
8. The method for preparing a micro LED device according to claim 1, wherein: After filling the photoluminescent material layer in the third through holes in each group of third through holes that do not have the corresponding first through holes and filling the first light absorbing layer in the third through holes in each group of third through holes that correspond to the first through holes, the method further includes: providing a second reflective layer on the second barrier layer, the photoluminescent material layer and the first light absorbing layer, the second reflective layer being used to reflect light of a color corresponding to the photoluminescent material layer.
9. The method for preparing a micro LED device according to claim 1, wherein: After filling the photoluminescent material layer in the third through holes in each group of third through holes that do not correspond to the first through holes and filling the first light absorbing layer in the third through holes in each group of third through holes that correspond to the first through holes, the method further includes: providing an insulating layer on the second barrier layer, the photoluminescent material layer and the first light absorbing layer, Bonding the side of the first color conversion structure opposite to the transparent substrate to the light-emitting side of the micro LED chip includes: bonding the insulating layer of the first color conversion structure to the light-emitting side of the micro LED chip.
10. The method for preparing a micro LED device according to claim 1, wherein: After bonding the side of the first color conversion structure opposite to the transparent substrate to the light emitting side of the micro LED chip, the method includes: The transparent substrate of the first color conversion structure is removed, and a second color conversion structure is obtained from the first color conversion structure.
11. A micro LED device, wherein: The micro LED device comprises a second color conversion structure and a micro LED chip structure, wherein the micro LED chip structure comprises a micro LED chip, and the micro LED chip comprises a micro LED unit array composed of a plurality of micro LED units, wherein the second color conversion structure comprises: A first reflective layer, the first reflective layer comprising a first through-hole array, the arrangement of the first through-hole array corresponds to the arrangement of the micro LED unit array, wherein the first through-hole array comprises a plurality of groups of first through-holes, and the first reflective layer is used to reflect light emitted by the micro LED unit; a first barrier layer, the first barrier layer being disposed under the first reflective layer and comprising a second through hole array, wherein the second through hole array comprises a plurality of groups of second through holes corresponding to the plurality of groups of first through holes, each group of second through holes comprises at least two second through holes, the number of first through holes in each group of first through holes is less than the number of second through holes in each group of second through holes, and the first through holes in each group of first through holes correspond to part of the second through holes in the corresponding second through hole group; A third filter layer, the third filter layer is filled in the corresponding first through hole and second through hole, and the third filter layer only allows the light emitted by the micro LED unit to pass through; The second barrier layer is arranged below the first barrier layer and the third filter layer and comprises a third through hole array, the third through hole array corresponds to the second through hole array, wherein the third through hole array comprises a plurality of groups of third through holes corresponding to the plurality of groups of first through holes and the plurality of groups of second through holes, and the number of third through holes in each group of third through holes is the same as that in each group of third through holes. The number of the second through holes in the second through holes is the same and the third through holes in each group of third through holes correspond to the second through holes in the corresponding second through hole group, and the first through holes in each group of first through holes correspond to part of the third through holes in the corresponding third through hole group; A photoluminescent material layer and a first light absorbing layer, wherein the photoluminescent material layer is filled in each group In the third through holes without corresponding first through holes in the third through holes, the first light absorption layer is filled in the third through holes corresponding to the first through holes in each group of third through holes, wherein the color of the light emitted by the micro LED unit is different from the color corresponding to the photoluminescent material layer, and the first light absorption layer is used to partially absorb the light emitted by the micro LED unit, and the second barrier layer, the photoluminescent material layer and the first light absorption layer of the second color conversion structure are arranged on the light output side of the micro LED chip.
12. The micro LED device according to claim 11, wherein: Each group of first through holes includes a first through hole, the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, each group of second through holes includes three second through holes, the three second through holes include a first second through hole, a second second through hole and a third second through hole, the third second through hole is aligned with the first through hole, the third filter layer is filled in the aligned third second through hole and the first through hole, the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through, each group of third through holes includes a first third through hole aligned with the first second through hole, a second third through hole aligned with the second second through hole, and a third third through hole aligned with the third second through hole, the The third third through hole is aligned with the first through hole aligned with the third second through hole, the photoluminescent material layer includes a photoluminescent material layer of a first color and a photoluminescent material layer of a second color, the photoluminescent material layer of the first color is filled in the first third through hole in each group of third through holes, the photoluminescent material layer of the second color is filled in the second third through hole in each group of third through holes, and the first light absorption layer is filled in the third third through hole in each group of third through holes, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light corresponding to the first color, the light corresponding to the second color and the light of the third color are synthesized to obtain white light.
13. The micro LED device according to claim 12, wherein: The second color conversion structure further includes at least one of a first filling portion and a second filling portion, wherein: The first filling part is used to fill the first second through hole in each group of second through holes, and the first filling part includes a first filter layer that only allows light of the first color to pass through, a second light absorption layer or a transparent material that is used to partially absorb light of a third color; The second filling part is used to fill the second second through hole in each group of second through holes, and the second filling part includes a second filter layer that only allows light of the second color to pass through, a second light absorption layer for partially absorbing light of the third color, or a transparent material.
14. The micro LED device according to claim 13, wherein: When any one of the first second through hole and the second second through hole in each group of second through holes is not filled, the second color conversion structure further includes a transparent material filled in the unfilled second through hole of the first second through hole and the second second through hole.
15. The micro LED device according to claim 13, wherein: The first color is red, the second color is green and the third color is blue.
16. The micro LED device according to claim 11, wherein: Each group of first through holes includes a first through hole, the first reflective layer is used to reflect the light of the third color emitted by the micro LED unit, each group of second through holes includes two second through holes, the first through hole is aligned with one second through hole, the third filter layer is filled in the aligned first through hole and the second through hole, the third filter layer only allows the light of the third color emitted by the micro LED unit to pass through, each group of third through holes includes two third through holes respectively aligned with the two second through holes in the corresponding second through hole group, the first through hole in each group of first through holes is aligned with a third through hole in the corresponding third through hole group, the photoluminescent material layer includes a photoluminescent material layer of a fourth color, the photoluminescent material layer of the fourth color is filled in the third through hole in each group of third through holes that is not aligned with the first through hole, and the first light absorption layer is filled in the third through hole in each group of third through holes that is aligned with the first through hole, the first light absorption layer is used to partially absorb the light of the third color emitted by the micro LED unit, and the light of the fourth color and the light of the third color are synthesized to obtain white light.
17. The micro LED device according to claim 16, wherein: The second color conversion structure also includes a third filling portion, which fills the second through holes in each group of second through holes that are not aligned with the first through holes, and the third filling portion includes a fourth filter layer that only allows light of a fourth color to pass through, a second light absorption layer for partially absorbing the light of the third color, or a transparent material.
18. The micro LED device according to claim 17, wherein: The fourth color is yellow and the third color is blue.
19. The micro LED device according to claim 11, wherein: The second color conversion structure also includes a third light absorbing layer, which is arranged below the first barrier layer and the third filter layer. The third light absorbing layer is used to partially absorb the light emitted by the micro LED unit, and the second barrier layer is arranged below the third light absorbing layer.
20. The micro LED device according to claim 11, wherein: The second color conversion structure further includes a second reflective layer, which is disposed below the second barrier layer, the photoluminescent material layer and the first light absorption layer, and is used to reflect light of a color corresponding to the photoluminescent material layer.
21. The micro LED device according to claim 11, wherein: The second color conversion structure further includes an insulating layer, which is disposed below the second barrier layer, the photoluminescent material layer and the first light absorption layer, and is disposed on the light emitting side of the micro LED chip.
22. The micro LED device according to claim 11, wherein: The micro LED chip structure further includes a driving chip, and a side of the micro LED chip opposite to the light emitting side is arranged on the driving chip. Alternatively, the micro LED chip structure further includes a driving chip and a flexible circuit board, the side of the micro LED chip opposite to the light emitting side is arranged on the driving chip to form a micro LED module, and the micro LED module is arranged on the flexible circuit board through the driving chip.
23. The micro LED device according to claim 13, wherein: The material of the first barrier layer and the material of the second barrier layer include visible light shielding materials, the material of the first color photoluminescent material layer and the material of the second color photoluminescent material layer include at least one of II-VI group quantum dots, III-V group quantum dots, perovskite quantum dots and carbon quantum dots, the material of the first light absorption layer and the material of the second light absorption layer include organic dyes, nano absorption particles or inorganic oxides for absorbing blue light, the material of the first filter layer, the material of the second filter layer and the material of the third filter layer include organic dyes, nano absorption particles or inorganic oxides, and the first reflective layer includes a distributed Bragg reflector film for reflecting light emitted by the micro LED unit.
24. A display device, wherein: The display device comprises the micro LED device according to any one of claims 11 to 23.
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