Planar ion exchange resin interceptor

By designing a planar ion exchange resin retainer, using a combination of fixed spacer, adjustment mechanism and filter structure, combined with the design of rotating paddle and positioning components, the problem of degradation of filtration performance caused by resin particles adsorption is solved, effectively intercepting and cleaning of resin particles, and extending the service life of the filter.

CN119819010APending Publication Date: 2025-04-15JIANGYIN SUQING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202510179613.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

During the filtration process of existing resin retainers, resin particles are easily adsorbed on the surface of the filter screen, resulting in a degradation of filtration performance and requiring frequent cleaning, which cannot meet production needs.

Method used

A planar ion exchange resin retainer is designed, adopting a combined structure of fixed partition strips and adjustment mechanisms, and a filter structure is set up in the middle. The filter position is adjusted by the reel and the motor assembly, and combined with the design of the rotating paddle and positioning assembly, the resin particles are effectively intercepted and cleaned.

Benefits of technology

Through the combination of fine spacing and filter structure, the retention effect of resin particles is ensured, and the design of rotating paddles and positioning components is effectively cleaned up resin residues, extend the service life of the filter and improve filter performance.

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Abstract

The invention relates to the technical field of sewage treatment, and provides a planar ion exchange resin interceptor which comprises an interception device, a plurality of fixed division bars are fixedly mounted on the upper end face of the interior of the interception device, an adjusting mechanism is movably mounted below the fixed division bars, and a filtering structure is arranged between the fixed division bars and the adjusting mechanism. The two ends of the filtering structure are movably connected into the interception device, flow guide boxes are connected below the two ends of the adjusting mechanism, and a rotating paddle is installed at the bottom end in the interception device. By arranging the fixed division bar and the adjusting mechanism, resin particles are blocked and intercepted through a small gap between the fixed division bar and the adjusting mechanism, the filtering structure is further installed between the fixed division bar and the adjusting mechanism, and the two sides of the filtering net are wound through the first winding shaft and the second winding shaft correspondingly; therefore, the filtering position of the filter screen can be exchanged, so that the interception effect of resin particles is ensured, and the resin particles are thoroughly prevented from entering a water system to influence other equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of sewage treatment, in particular to a planar ion exchange resin interceptor. Background Art

[0002] Resin capture and retention is an important step in the water system pipeline near the outlet of equipment containing resin, such as ion exchangers. Its main function is to intercept and capture resin particles that may enter the water system to ensure the normal operation of the water system. When the resin quality is poor, the water pressure fluctuates greatly, or the resin cylinder wall is damaged, resin particles may enter the water system and affect other equipment. The resin capture device is like a precision filter, and its filter mesh pore size is much smaller than the resin particles, which can effectively intercept these particles.

[0003] In the prior art, resin is filtered and blocked by a filter screen, but during the filtration process, some resin is often adsorbed on the surface of the resin interceptor filter element, which requires cleaning at regular intervals, otherwise the filtration will be reduced and cannot meet production needs. In the long run, the filtration performance of the filter screen will be affected.

[0004] Therefore, we made improvements on this and proposed a planar ion exchange resin interceptor. Summary of the invention

[0005] The object of the present invention is to provide a planar ion exchange resin interceptor to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides a planar ion exchange resin interceptor, including an interception device, a plurality of fixed spacers are fixedly installed on the internal upper end surface of the interception device, an adjustment mechanism is movably installed below the fixed spacers, a filtering structure is arranged between the fixed spacers and the adjustment mechanism, the two ends of the filtering structure are respectively movably connected in the interception device, a guide box is connected below the two ends of the adjustment mechanism, and a rotating paddle is installed at the internal bottom end of the interception device.

[0007] As a further solution of the present invention, the interception device includes a frame, a channel is opened in the middle of the frame, a connecting flange and a rubber edge are connected to the outer side of the frame, and installation grooves are symmetrically opened on both sides of the channel.

[0008] As a further solution of the present invention, the adjustment mechanism includes a plurality of movable partitions and a plurality of fixed frames, the movable partitions and the fixed frames are perpendicular to each other, electric push rods are installed at the four diagonals of the overall structure formed by the movable partitions and the fixed frames, the upper end of the movable partition is fixedly connected to a positioning assembly, the positioning assembly is connected to the outside of the filtering structure, both ends of the positioning assembly are connected to connecting pipes, and the connecting pipes are fixedly connected to the guide box.

[0009] As a further solution of the present invention, the filtering structure includes a filter screen, and the two ends of the filter screen are respectively rolled up and connected with a first winding shaft and a second winding shaft, the first winding shaft and the second winding shaft are both mounted in an installation groove, and motor assemblies are installed on the first winding shaft and the second winding shaft.

[0010] As a further solution of the present invention, the fixed partition bars are multiple parallel grating plates, and the multiple movable partition bars and multiple fixed partition bars are parallel to each other, and the movable partition bars and the fixed partition bars are arranged alternately at intervals, and the spacing distance between the movable partition bars and the fixed partition bars is smaller than the diameter of the resin particles.

[0011] As a further solution of the present invention, the rotating paddle includes a plurality of blades, and the filter screen is provided with pores having a diameter much smaller than that of the resin particles.

[0012] As a further solution of the present invention, there are two guide boxes, and the two guide boxes are symmetrically installed on both sides of the bottom of the interception device, and the two guide boxes respectively connect and fix multiple connecting pipes on the same side.

[0013] As a further solution of the present invention, the positioning assembly includes a connecting frame, a pressure strip and a nozzle are connected in the middle of the connecting frame, the pressure strip and the nozzle clamp the upper and lower surfaces of the filtering structure, a water trough is provided in the middle of the nozzle, the nozzle is a triangular prism with a sharp corner facing upward, and water outlet holes connected to the water trough are provided on the upper ends of both inclined surfaces of the nozzle.

[0014] The planar ion exchange resin interceptor provided by the present invention has the following beneficial effects:

[0015] 1. By setting fixed spacers and adjustment mechanisms, the resin particles are blocked and intercepted by utilizing the small intervals between the fixed spacers and the adjustment mechanisms, and a filtering structure is also installed between the fixed spacers and the adjustment mechanisms. The two sides of the filter are respectively wound up by the first winding shaft and the second winding shaft, so the filtering position of the filter can be replaced, thereby ensuring the interception effect of the resin particles and completely preventing the resin particles from entering the water system and affecting other equipment.

[0016] 2. A rotating paddle is installed at the bottom of the interception device. When the paddle blades of the rotating paddle are running, the water flow around the paddle blades rotates, forming a low-pressure area on the paddle blades, generating a large number of bubbles. The bubbles burst when squeezed by the water flow, and the high-speed jet generated when the bubbles burst flushes the filter structure, cleans the resin particles attached to the filter structure, and avoids resin attachment residues.

[0017] 3. A positioning component is installed at the upper end of the movable partition. On the one hand, the positioning component fixes the filter screen to prevent the filter screen from being displaced by water flow during the resin interception process. On the other hand, the positioning component is connected to the connecting pipe, and the water flow is squeezed into the connecting pipe and the positioning component through the guide box. The water flow is sprayed out at a high speed at the nozzle position to flush the filter structure clamped by the positioning component, thereby ensuring the filtering performance of the filter structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 A schematic diagram of the structure of a planar ion exchange resin interceptor provided in the present application;

[0020] Figure 2 A schematic diagram of the structure of a planar ion exchange resin interceptor provided in this application Figure 2 ;

[0021] Figure 3 A bottom view of a planar ion exchange resin interceptor provided in the present application;

[0022] Figure 4 A schematic diagram of the structure of a retention device of a planar ion exchange resin retention device provided in the present application;

[0023] Figure 5 A schematic cross-sectional view of a planar ion exchange resin interceptor provided in the present application;

[0024] Figure 6 A schematic diagram of the filtration structure of a planar ion exchange resin interceptor provided in the present application;

[0025] Figure 7 A schematic diagram of the structure of an adjustment mechanism of a planar ion exchange resin interceptor provided in the present application;

[0026] Figure 8 A schematic diagram of the positioning assembly structure of a planar ion exchange resin interceptor provided in the present application;

[0027] Fig. 9 for Figure 2 A schematic diagram of the enlarged structure of .

[0028] In the figure: 1. interception device; 11. frame; 12. connecting flange; 13. rubber edge; 14. channel; 15. mounting groove; 2. fixed spacer; 3. filtering structure; 31. filter screen; 32. first winding shaft; 33. second winding shaft; 34. motor assembly; 4. adjustment mechanism; 41. movable spacer; 42. fixing frame; 43. electric push rod; 44. positioning assembly; 441. connecting frame; 442. pressure strip; 443. nozzle; 444. water tank; 45. connecting pipe; 5. rotating paddle; 6. guide box. DETAILED DESCRIPTION

[0029] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0030] like Figure 1-Figure 9 As shown, this embodiment proposes a planar ion exchange resin interceptor, including an interception device 1, a plurality of fixed spacers 2 are fixedly installed on the internal upper end surface of the interception device 1, an adjustment mechanism 4 is movably installed below the fixed spacers 2, a filtering structure 3 is arranged between the fixed spacers 2 and the adjustment mechanism 4, both ends of the filtering structure 3 are respectively movably connected in the interception device 1, a guide box 6 is connected below the two ends of the adjustment mechanism 4, and a rotating paddle 5 is installed at the internal bottom end of the interception device 1.

[0031] The interception device 1 includes a frame 11, a channel 14 is opened in the middle of the frame 11, a connecting flange 12 and a rubber edge 13 are connected to the outer side of the frame 11, and installation grooves 15 are symmetrically opened on both sides of the channel 14. Fixed partitions 2, filtering structures 3, adjusting mechanisms 4, rotating paddles 5 and other structures are installed inside the channel 14. When the device is installed on the water system pipeline near the equipment outlet of the resin, the connecting flange 12 and the rubber edge 13 are sealed and connected to the water pipeline, so that the water flows through the fixed partitions 2, filtering structures 3 and adjusting mechanisms 4 inside the channel 14 to intercept the resin, thereby preventing the resin from flowing into the water system.

[0032] The adjusting mechanism 4 includes a plurality of movable spacers 41 and a plurality of fixed frames 42. The movable spacers 41 and the fixed frames 42 are perpendicular to each other. Electric push rods 43 are installed at the four diagonals of the overall structure formed by the movable spacers 41 and the fixed frames 42. The upper end of the movable spacer 41 is fixedly connected with a positioning assembly 44. The positioning assembly 44 is connected to the outside of the filtering structure 3. Both ends of the positioning assembly 44 are connected with connecting pipes 45. The connecting pipes 45 are fixedly connected to the guide box 6. The movable spacer 41 is raised and lowered in the middle of the fixed spacer 2, so that the resin is squeezed out from the gap between the adjacent fixed spacers 2 or the adjacent movable spacers 41 to avoid the resin clogging the gap and reducing the interception effect.

[0033] The filtering structure 3 includes a filter screen 31, and the two ends of the filter screen 31 are respectively wound and connected with a first winding shaft 32 and a second winding shaft 33, and the first winding shaft 32 and the second winding shaft 33 are both mounted in the mounting groove 15, and the first winding shaft 32 and the second winding shaft 33 are both mounted with a motor assembly 34. The filter screen 31 is installed in the middle gap between the fixed partition bar 2 and the adjustment mechanism 4 to increase the interception accuracy of the resin. At the same time, the two sides of the filter screen 31 are connected by the first winding shaft 32 and the second winding shaft 33, which is convenient for adjusting the tightness of the filter screen 31 when the adjustment mechanism 4 is raised and lowered, and adjusting the filtering surface of the filter screen 31 to avoid damage to the filter screen 31 and causing the resin to escape.

[0034] The fixed partition bars 2 are multiple parallel grating plates, and multiple movable partition bars 41 and multiple fixed partition bars 2 are parallel to each other, and the movable partition bars 41 and the fixed partition bars 2 are arranged alternately at intervals. The spacing distance between the movable partition bars 41 and the fixed partition bars 2 is smaller than the diameter of the resin particles. The gap between the fixed partition bars 2 and the movable partition bars 41 separates the resin from the water body, which is convenient for the recycling and reuse of the resin.

[0035] The rotating paddle 5 includes a plurality of paddles, and the filter screen 31 is provided with a rotating paddle 5 with an aperture much smaller than that of the resin particles. During operation, the water flow around the paddles rotates, forming a low-pressure area on the paddles, generating a large number of bubbles, which burst when squeezed by the water flow, and the high-speed jet generated when the bubbles burst flushes the filter structure 3, cleans the resin particles attached to the filter structure 3, and avoids resin adhesion residue.

[0036] There are two guide boxes 6, which are symmetrically installed on both sides of the bottom of the interception device 1. The two guide boxes 6 respectively connect and fix multiple connecting pipes 45 on the same side. The guide box 6 is installed at the bottom end of the interception device 1. When the device is backwashed, the water flow is reversed, and the guide box 6 diverts a part of the water flow and sends the diverted water into the connecting pipe 45, which is discharged from the nozzle 443 in the connecting pipe 45 and the water tank 444 to flush the filter screen 31 clamped on the positioning assembly 44 to avoid resin residue on the filter screen 31.

[0037] The positioning component 44 includes a connecting frame 441, and a pressure strip 442 and a nozzle 443 are connected in the middle of the connecting frame 441. The pressure strip 442 and the nozzle 443 clamp the upper and lower surfaces of the filter structure 3. A water trough 444 is provided in the middle of the nozzle 443. The nozzle 443 is a triangular prism with a sharp angle upward, and the upper ends of the two inclined surfaces of the nozzle 443 are provided with water outlet holes connected to the water trough 444. The upper end of the positioning component 44 is connected to the filter screen 31, so that the adjustment mechanism 4 drives the filter screen 31 to deform up and down. The nozzle 443 installed below the positioning component 4 sprays water to flush the filter screen 31 during backwashing.

[0038] Specifically, when the planar ion exchange resin interceptor is used: the device is installed on the water system pipeline near the outlet of the equipment with resin. When resin particles pass through the outlet pipe of the ion exchanger, the resin particles are intercepted by the fixed spacer 2, the filter structure 3 and the adjustment mechanism 4, and retained on the outlet side of the ion exchanger. When the device is backwashed, the water flow is reversed, the guide box 6 diverts a part of the water flow, and the diverted water is sent to the connecting pipe 45, and the water is discharged from the nozzle 443 in the connecting pipe 45 and the water tank 444, and the filter held on the positioning component 44 is clamped. The net 31 is flushed to avoid resin residue on the filter screen 31. At the same time, the backwash water flow impacts the rotating paddle 5, driving the rotating paddle 5 to rotate. When the blades of the rotating paddle 5 are running, the water flow around the blades rotates, forming a low-pressure area on the blades, generating a large number of bubbles, which burst when squeezed by the water flow. The high-speed jet generated when the bubbles burst flushes the filter structure 3, cleans the resin particles attached to the filter structure 3, avoids resin attachment and residue, and ensures the filtering performance of the filter structure 3. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0039] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.

Claims

1. A planar ion exchange resin interceptor, comprising an interception device (1), characterized in that: A plurality of fixed spacers (2) are fixedly mounted on the internal upper end surface of the interception device (1); an adjustment mechanism (4) is movably mounted below the fixed spacers (2); a filtering structure (3) is arranged between the fixed spacers (2) and the adjustment mechanism (4); two ends of the filtering structure (3) are movably connected in the interception device (1); guide boxes (6) are connected below the two ends of the adjustment mechanism (4); and a rotating paddle (5) is mounted on the internal bottom end of the interception device (1).

2. A planar ion exchange resin interceptor according to claim 1, characterized in that: The interception device (1) comprises a frame (11), a channel (14) is provided in the middle of the frame (11), a connecting flange (12) and a rubber edge (13) are connected to the outer side of the frame (11), and mounting grooves (15) are symmetrically provided on both sides of the channel (14).

3. A planar ion exchange resin interceptor according to claim 1, characterized in that: The adjustment mechanism (4) comprises a plurality of movable spacers (41) and a plurality of fixed frames (42), wherein the movable spacers (41) and the fixed frames (42) are perpendicular to each other, and electric push rods (43) are installed at four diagonal positions of the structure as a whole formed by the movable spacers (41) and the fixed frames (42), and the upper end of the movable spacers (41) is fixedly connected to a positioning assembly (44), and the positioning assembly (44) is connected to the outer side of the filtering structure (3), and both ends of the positioning assembly (44) are connected to connecting pipes (45), and the connecting pipes (45) are fixedly connected to the guide box (6).

4. A planar ion exchange resin interceptor according to claim 2, characterized in that: The filtering structure (3) comprises a filter screen (31), and the two ends of the filter screen (31) are respectively reeled and connected with a first reeling shaft (32) and a second reeling shaft (33), the first reeling shaft (32) and the second reeling shaft (33) are both mounted in the mounting groove (15), and a motor assembly (34) is installed on the first reeling shaft (32) and the second reeling shaft (33).

5. A planar ion exchange resin interceptor according to claim 3, characterized in that: The fixed spacers (2) are a plurality of grid plates parallel to each other, and the plurality of movable spacers (41) and the plurality of fixed spacers (2) are parallel to each other, and the movable spacers (41) and the fixed spacers (2) are arranged alternately and at intervals, and the interval distance between the movable spacers (41) and the fixed spacers (2) is smaller than the diameter of the resin particles.

6. A planar ion exchange resin interceptor according to claim 4, characterized in that: The rotating paddle (5) comprises a plurality of paddle blades, and the filter screen (31) is provided with pores having a diameter much smaller than that of the resin particles.

7. A planar ion exchange resin interceptor according to claim 3, characterized in that: The number of the guide boxes (6) is two, and the two guide boxes (6) are symmetrically installed on both sides of the bottom of the interception device (1), and the two guide boxes (6) respectively connect and fix multiple connecting pipes (45) on the same side.

8. A planar ion exchange resin interceptor according to claim 3, characterized in that: The positioning assembly (44) comprises a connecting frame (441), a pressure strip (442) and a nozzle (443) are connected in the middle of the connecting frame (441), the pressure strip (442) and the nozzle (443) clamp the upper and lower surfaces of the filtering structure (3), a water trough (444) is provided in the middle of the nozzle (443), the nozzle (443) is a triangular prism with a sharp angle pointing upward, and water outlet holes connected to the water trough (444) are provided at the upper ends of the two inclined surfaces of the nozzle (443).