A dirt removal device for cleaning mechanical parts with a detergent

By designing a combination of ultrasonic cleaning box, cleaning adjustment components and cleaning mechanism, the problems of impurity accumulation and low automation in traditional cleaning machines are solved, achieving efficient and automated cleaning of mechanical parts.

CN119819613BActive Publication Date: 2025-12-16NANFENG GRP SHANXI DAILY CHEM SALES CO LTD
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Patent Information

Application Number
CN202510307891.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-12-16
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

Traditional ultrasonic cleaners tend to cause impurities to accumulate and adhere when cleaning mechanical parts, affecting the cleaning effect and having a low degree of automation.

Method used

A decontamination device was designed, comprising an ultrasonic cleaning box, a cleaning adjustment component, a secondary cleaning component, and a cleaning mechanism. Through the combined use of brush cleaning, ultrasonic cleaning, and a filtration mechanism, automated cleaning and impurity removal are achieved.

Benefits of technology

It improves the cleaning effect on the surface of mechanical parts, enhances the degree of automation, prevents impurities from re-adhering, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119819613B_ABST
Patent Text Reader

Abstract

The utility model provides a kind of to utilize detergent to clean mechanical parts' dirt removal device, it is related to mechanical parts cleaning field, utilize detergent to clean mechanical parts' dirt removal device including ultrasonic cleaner, the ultrasonic cleaner is provided with cleaning adjustment assembly, the ultrasonic cleaner side is provided with secondary cleaning part, the secondary cleaning part side is provided with cleaning mechanism;The cleaning mechanism includes placement jar, placement hole is opened in the bottom side middle part of placement jar, sleeve is rotatably arranged in the inside of placement hole, the top of sleeve is uniformly provided with guide plate, the guide plate is arranged in the inside bottom of placement jar, and the guide plate is attached to the bottom of placement jar, transmission disc is fixedly installed on the bottom of sleeve, and plug groove is formed in the transmission disc.The dirt removal device for utilizing detergent to clean mechanical parts provided by the utility model has the advantages of convenient to use, high degree of automation, good part surface cleaning effect.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of mechanical parts cleaning, in particular to a kind of detergent cleaning mechanical parts of dirt removal device. BACKGROUND

[0002] Mechanical parts, also known as mechanical elements, are the basic elements of a machine, and are indivisible single parts that make up machines and machines, such as nuts, crankshafts, blades, gears, etc. In the machining process of nuts and other small mechanical parts, the surface of the finished mechanical parts often has oil stains, debris and dust due to operations such as hole drilling and polishing. Therefore, after the production of mechanical parts is completed, the oil stains, debris and dust on the surface of the mechanical parts are cleaned by cleaning.

[0003] Traditional cleaning methods use ultrasonic cleaning machines to clean them. During cleaning, the mechanical parts are placed in a mesh cage and directly placed in an ultrasonic cleaning tank for cleaning. However, the mechanical parts themselves carry debris and dust, which will gradually accumulate inside the ultrasonic cleaning tank during the cleaning process, forming floating impurity particles. A large number of impurity particles in the cleaning liquid will hinder the propagation of ultrasonic waves, resulting in a decrease in cleaning effect. At the same time, when the mechanical parts are transferred outward, the floating impurity particles are likely to adhere to the surface of the metal parts again, affecting the cleaning effect of the mechanical parts.

[0004] Therefore, it is necessary to provide a kind of detergent cleaning mechanical parts of dirt removal device to solve the above technical problems. SUMMARY

[0005] The technical problem solved by the present application is to provide a kind of mechanical parts of dirt removal device, which is convenient to use, high in automation, and good in part surface cleaning effect.

[0006] To solve the above technical problems, the present application provides a kind of detergent cleaning mechanical parts of dirt removal device, which includes an ultrasonic cleaning tank, a cleaning adjustment assembly is arranged on the ultrasonic cleaning tank, a secondary cleaning element is arranged on one side of the ultrasonic cleaning tank, and a cleaning mechanism is arranged on one side of the secondary cleaning element.

[0007] The cleaning mechanism comprises a placing tank, a sleeve is rotatably arranged in the placing hole in the middle of the bottom of the placing tank, guide plates are uniformly arranged around the top of the sleeve, the guide plates are arranged on the inside bottom of the placing tank and are attached to the bottom of the placing tank, a transmission disc is fixedly installed on the bottom of the sleeve, a plug-in slot is formed in the transmission disc, a supporting column is fixedly installed on the inside top of the placing tank, a fixing ring is fixedly installed on the middle of the supporting column, a limiting disc is rotatably arranged on the inside of the fixing ring, a connecting rod is fixedly installed on the bottom of the limiting disc, the bottom of the connecting rod is rotatably arranged on the inside of the sleeve and the bottom end of the connecting rod extends to the outside of the sleeve, a second gear is fixedly installed on the end of the connecting rod, external threads are formed on the outside of the connecting rod, an installation cylinder is sleeved on the outside of the connecting rod, connecting plates are fixedly installed around the installation cylinder, a first brush is fixedly installed on the bottom of the connecting plate, the first brush is arranged on the inside of the placing tank, fastening nuts are arranged on the two sides of the installation cylinder on the connecting rod, the fastening nuts are attached to the two sides of the installation cylinder, a first gear is engaged on one side of the second gear, a connecting column is fixedly installed on the middle of the first gear, an output disc is fixedly installed on the top of the connecting column, a guide rod is fixedly installed on the output disc, the guide rod and the plug-in slot on the transmission disc are engaged with each other, a first brake motor is installed on the connecting column, supporting frames are fixedly installed on the two sides of the placing tank, and the first brake motor is fixedly installed on the supporting frame.

[0008] Preferably, the diameter of the placing hole is greater than the diameter of the sleeve, the outer wall of the sleeve is attached to the inner wall of the placing hole, the diameter of the connecting rod is smaller than the diameter of the inside of the sleeve, and the outer wall of the connecting rod is adapted to the inner hole of the sleeve.

[0009] Preferably, the secondary cleaning element comprises a conveying belt, a protection chamber is installed on the frame of the conveying belt, air inlet pipes are installed on the two sides of the protection chamber, a plurality of air guide pipes are installed on the air inlet pipes, the air guide pipes are obliquely installed on the protection chamber, high-pressure nozzles are fixedly installed on one end of the air guide pipes, the high-pressure nozzles are installed on the inside of the protection chamber, air outlet pipes are fixedly installed on one end of the two air inlet pipes, the two air outlet pipes are in communication with each other, a connecting pipe is fixedly installed in the middle of the air outlet pipe, an air pump is fixedly installed on the connecting pipe, an air compressor is fixedly installed on one end of the connecting pipe, and interval components are arranged on the conveying belt near the end.

[0010] Preferably, a falling hole and a falling groove are formed in the bottom of the placing tank, one end of the conveying belt is arranged on the bottom of the falling groove, and the other end of the conveying belt is arranged on the ultrasonic cleaning tank.

[0011] Preferably, the spacing assembly comprises two placement plates, which are fixedly installed on the two sides of the conveying belt frame, and a baffle is slidingly arranged between the two placement plates, and support rods are fixedly installed on the top of the two sides of the baffle, and connecting rings are fixedly installed on the outer sides of the two support rods, and air cylinders are fixedly installed on the bottom of the connecting rings, and fixed blocks are fixedly installed on the bottom of the air cylinders, and the fixed blocks are fixedly installed on the two sides of the conveying belt frame.

[0012] Preferably, guide grooves are formed in the placement plates, and guide rods are fixedly installed on the two sides of the baffle, and the guide rods are slidingly arranged in the inner sides of the guide grooves.

[0013] Preferably, the cleaning adjusting assembly comprises two stable frames, which are fixedly installed on the two sides of the ultrasonic cleaning tank, and fixed columns are fixedly installed on one side of each of the two stable frames, and limit rings are fixedly installed on one end of each of the two fixed columns, and fixed tables are rotatably arranged in the inner sides of the two limit rings, and an output rod is fixedly installed on one side of one of the fixed tables, and a brake motor II is arranged on one end of the output rod, and the brake motor II is fixedly installed on the stable frame, and mounting tables are fixedly installed on one side of each of the two fixed tables, and support plates are installed around each of the two mounting tables, and limit rods are fixedly installed on one side of each of the two support plates, and sleeve rings are arranged on the outer sides of the two limit rods, and placement rods are fixedly installed on the bottom of each of the two sleeve rings, and connecting tables are movably installed on the bottom of each of the two placement rods, and a placement frame is fixedly installed between the two connecting tables.

[0014] Preferably, the diameter of the sleeve ring is greater than the diameter of the placement rod, and the width between the two sleeve rings is greater than the width between the two limit rods.

[0015] Preferably, a filtering mechanism is arranged on one side of the cleaning adjusting assembly on the ultrasonic cleaning tank, and the filtering mechanism comprises a liquid guide pipe, which is fixedly installed on the bottom of one side of the ultrasonic cleaning tank, and a water pump is fixedly installed on the liquid guide pipe, and an oil-water separator is fixedly installed on the outer middle of the liquid guide pipe, and a liquid collecting tank is arranged at the end of the liquid guide pipe, and the liquid collecting tank is fixedly installed on the ultrasonic cleaning tank, and a filter screen is fixedly installed in the middle of the liquid collecting tank, and a guide hole is formed in the liquid collecting tank, and a sliding rod is inserted into the inner side of the guide hole, and a connecting block is fixedly installed in the middle of the sliding rod, and the connecting block is arranged on the liquid collecting tank, and a second brush is fixedly installed on the bottom of the connecting block, and the second brush is attached to the surface of the filter screen, and a return spring is arranged on the outer side of the sliding rod, and the two ends of the return spring are fixedly installed on the connecting block and the liquid collecting tank, respectively, and a pressing plate is fixedly installed on one end of the sliding rod, and the pressing plate is arranged on one side of the support plate, and a liquid outlet pipe is fixedly installed on the bottom of the liquid collecting tank, and a plurality of liquid delivery pipes are fixedly installed on the liquid outlet pipe, and a liquid outlet nozzle is fixedly installed on one end of each of the liquid delivery pipes, and the liquid outlet nozzle is arranged on one side of the placement frame.

[0016] Preferably, the extrusion plate and the support plate are on the same center line, the extrusion plate is in the shape of a circular arc, and the arc of the extrusion plate is greater than the arc of the top of the support plate.

[0017] Compared with the related art, the device for cleaning mechanical parts with detergent provided by the application has the following beneficial effects:

[0018] 1. The device for cleaning mechanical parts with detergent provided by the application places the produced mechanical parts inside the placing tank, the guide plates at the bottom of the placing tank are separated from each other to separate the mechanical parts, and then brake motor one is started to work, the output end rotates to drive the connecting column on one side to rotate, the connecting column rotates to drive the outer gear one to rotate, the gear one rotates to drive the gear two on one side to rotate, the gear two rotates to drive the upper connecting rod to rotate, the connecting rod rotates to drive the outer mounting cylinder to rotate, the mounting cylinder rotates to drive the outer connecting plate and the brush one to rotate quickly, so that the brush one sweeps the surface of the mechanical parts, the dust and debris on the surface of the mechanical parts are cleaned, and the burrs on the surface of the mechanical parts are polished at the same time through the continuous sweeping of the brush one, thereby improving the precision of the mechanical parts.

[0019] 2. The device for cleaning mechanical parts with detergent provided by the application is evenly arranged through the four placing frames, the parts fall into the inside of the placing frame through the conveying of the conveying belt, brake motor two works after the set time ends, the output end rotates to drive the output rod to rotate, the output rod rotates to drive the installation table on one side to rotate, the installation table rotates to drive the outer support plate to rotate, thereby driving the four placing frames arranged on the outer side to rotate synchronously, so that the placing frame with the mechanical parts moves to the inside of the ultrasonic cleaning tank for ultrasonic cleaning, and the four placing frames are in a vertical state during synchronous movement due to the action of gravity, when the placing frame with the mechanical parts moves to the inside of the ultrasonic cleaning tank, the placing frame above moves to the outlet of the mechanical part conveying belt, the circulation cleaning of the mechanical parts is realized, and the automation degree of the mechanical parts in the cleaning process is improved.

[0020] 3. The device for cleaning mechanical parts with detergent provided by the application, the water pump extracts the cleaning liquid in the ultrasonic cleaning tank, then filters the cleaning liquid, and then rinses the cleaned mechanical parts with the filtered cleaning liquid, so as to avoid the floating impurity particles from adhering to the surface of the mechanical parts again.

[0021] 4. This invention provides a decontamination device for cleaning mechanical parts using detergent. When the filter screen filters sewage, impurities in the sewage can clog the filter screen. When the mounting platform rotates, it also drives the outer support plate to rotate. During the rotation of the support plate, it pushes the squeezing plate on one side, causing the squeezing plate to move. The movement of the squeezing plate drives the sliding rod on one side to move, which in turn drives the outer connecting block and the second brush to move, allowing the second brush to clean the surface of the filter screen. When the support plate and the squeezing plate disengage, the return spring works, pushing the squeezing plate to return to its original position, thereby achieving automatic cleaning of the filter screen. This allows for automatic and continuous cleaning of the filter screen surface, improving the filtration effect of the filter screen on sewage. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the cleaning device for cleaning mechanical parts using detergent provided by the present invention;

[0023] Figure 2 A schematic diagram of the first embodiment of the cleaning device for cleaning mechanical parts using detergent provided by the present invention;

[0024] Figure 3 for Figure 2 An enlarged schematic diagram of part A shown;

[0025] Figure 4 for Figure 2 The diagram shows the internal structure of the container.

[0026] Figure 5 for Figure 2 The diagram shows the exploded structure of the cleaning mechanism.

[0027] Figure 6 for Figure 5 A partial structural schematic diagram of the cleaning mechanism shown;

[0028] Figure 7 A schematic diagram of the second embodiment of the cleaning device for cleaning mechanical parts using detergent provided by the present invention;

[0029] Figure 8 for Figure 7 The diagram shows the main structural view of the secondary cleaning component.

[0030] Figure 9 for Figure 7 A schematic diagram of the spacer assembly of the base shown;

[0031] Figure 10 A schematic diagram of the third embodiment of the cleaning device for cleaning mechanical parts using detergent provided by the present invention;

[0032] Figure 11 forFigure 10 Structure diagram of the cleaning adjusting assembly shown in the figure;

[0033] Figure 12 For Figure 10 Partial structure diagram of the cleaning adjusting assembly shown in the figure;

[0034] Figure 13 For Figure 10 Structure diagram of the filtering mechanism shown in the figure.

[0035] Figure label: 1, cleaning mechanism; 101, placing pot; 102, fixed ring; 103, support column; 104, brake motor one; 105, support frame; 106, connecting column; 107, gear one; 108, output disc; 109, transmission disc; 110, connecting rod; 111, gear two; 112, connecting plate; 113, brush one; 114, falling hole; 115, falling groove; 116, placing hole; 117, sleeve; 118, guide plate; 120, external thread; 121, guide rod; 122, fastening nut; 123, limit disc; 124, mounting cylinder; 2, secondary cleaning part; 201, conveying belt; 202, high-pressure nozzle; 203, air guide pipe; 204, protection chamber; 205, air inlet pipe; 206, air conveying pipe; 207, connecting pipe; 208, air pump; 209, air compressor; 3, spacing assembly; 301, baffle; 302, support rod; 303, placing plate; 304, fixed block; 305, air cylinder; 306, connecting ring; 4, cleaning adjusting assembly; 401, stabilizing frame; 402, placing frame; 403, connecting table; 404, brake motor two; 405, sleeve ring; 406, placing rod; 407, support plate; 408, limit rod; 409, mounting table; 410, fixed table; 411, limit ring; 412, fixed column; 5, filtering mechanism; 501, water pump; 502, liquid guide pipe; 503, oil-water separator; 504, liquid collecting tank; 505, guide hole; 506, sliding rod; 507, filter screen; 508, connecting block; 509, liquid outlet pipe; 510, liquid outlet nozzle; 511, liquid conveying pipe; 512, extrusion plate; 513, return spring; 6, ultrasonic cleaning tank. DETAILED DESCRIPTION

[0036] The application will be further described below in conjunction with the drawings and embodiments.

[0037] Please refer to Figure 1 , the dirt removal device for cleaning mechanical parts with detergent, comprising an ultrasonic cleaning tank 6, a cleaning adjusting assembly 4 arranged on the ultrasonic cleaning tank 6, a secondary cleaning part 2 arranged on one side of the ultrasonic cleaning tank 6, and a cleaning mechanism 1 arranged on one side of the secondary cleaning part 2.

[0038] First embodiment:

[0039] Please refer to Figures 2-6 In the first embodiment of the present application, the cleaning mechanism 1 comprises a placing tank 101, a placing hole 116 is formed in the middle of the bottom side of the placing tank 101, a sleeve 117 is rotatably arranged in the inside of the placing hole 116, the diameter of the placing hole 116 is larger than the diameter of the sleeve 117, the outer wall of the sleeve 117 is in close contact with the inner wall of the placing hole 116, which limits the sleeve 117 and effectively improves the stability of the sleeve 117 during rotation, the four corners of the top of the sleeve 117 are uniformly provided with guide plates 118, the guide plates 118 are arranged on the inside bottom of the placing tank 101, and the guide plates 118 are in close contact with the bottom of the placing tank 101, a transmission disc 109 is fixedly installed at the bottom of the sleeve 117, a plug-in groove is formed in the transmission disc 109, a supporting column 103 is fixedly installed at the top of the inside of the placing tank 101, a fixed ring 102 is fixedly installed in the middle of the supporting column 103, a limiting disc 123 is rotatably arranged in the inside of the fixed ring 102, a connecting rod 110 is fixedly installed at the bottom of the limiting disc 123, the connecting rod 110 is rotatably arranged in the inside of the sleeve 117, the diameter of the connecting rod 110 is smaller than the diameter of the inside of the sleeve 117, the outer wall of the connecting rod 110 is matched with the inner hole of the sleeve 117, so as to facilitate the rotation of the connecting rod 110, and the bottom end of the connecting rod 110 extends to the outside of the sleeve 117, a gear two 111 is fixedly installed at the end of the connecting rod 110, external threads 120 are formed on the upper side of the outside of the connecting rod 110, an installation cylinder 124 is sleeved on the upper side of the outside of the connecting rod 110, connecting plates 112 are fixedly installed around the installation cylinder 124, a brush one 113 is fixedly installed at the bottom of the connecting plate 112, the brush one 113 is arranged on the inside of the placing tank 101, fastening nuts 122 are arranged on both sides of the installation cylinder 124, the external threads 120 are used to lock the fastening nuts 122, the fastening nuts 122 are in close contact with both sides of the installation cylinder 124, the two fastening nuts 122 are used to fix the installation cylinder 124, the position of the installation cylinder 124 can be adjusted by adjusting the position of the fastening nuts 122, so that the brush one 113 is used to clean different types of mechanical parts, a gear one 107 is engaged on one side of the gear two 111, a connecting column 106 is fixedly installed in the middle of the gear one 107, an output disc 108 is fixedly installed above the connecting column 106, a guide rod 121 is fixedly installed on the output disc 108, the guide rod 121 and the plug-in groove on the transmission disc 109 are engaged with each other, a brake motor one 104 is installed on the connecting column 106, supporting frames 105 are fixedly installed on both sides of the placing tank 101, and the brake motor one 104 is fixedly installed on the supporting frames 105.

[0040] Specifically, when the surface of the mechanical part is cleaned, the produced mechanical part is placed in the inside of the placing tank 101, when placed, the guide plates 118 at the bottom of the placing tank 101 will be separated from each other to separate the mechanical parts, then the brake motor one 104 is started, the brake motor one 104 works, the output end rotates to drive the connecting column 106 on one side to rotate, the connecting column 106 rotates to drive the outer gear one 107 to rotate, the gear one 107 rotates to drive the gear two 111 on one side to rotate, when the gear two 111 rotates, the upper connecting rod 110 will be driven to rotate, the connecting rod 110 rotates to drive the outer mounting cylinder 124 to rotate, the mounting cylinder 124 rotates to drive the outer connecting plate 112 and the brush one 113 to rotate quickly, so that the brush one 113 cleans the surface of the mechanical part, in the cleaning process, dust and debris will be discharged through the falling hole 114, and when the connecting column 106 drives the gear one 107 to rotate, the upper output disc 108 and the guide rod 121 will be driven to rotate at the same time, the guide rod 121 rotates to drive the transmission disc 109 on one side to rotate intermittently, the transmission disc 109 rotates intermittently to drive the upper connecting rod 110 to rotate, the connecting rod 110 rotates to drive the guide plate 118 at the top to rotate, so that the guide plate 118 drives the mechanical part to move in the inside of the placing tank 101, and falls into the inside of the conveying belt 201 through the falling groove 115, so that the burrs on the surface of the mechanical part can be polished through the continuous cleaning of the brush one 113, and the precision of the mechanical part is improved.

[0041] The working principle of the dirt removal device for cleaning mechanical parts by using detergent provided by the application is as follows:

[0042] First step: when the surface of the mechanical part is cleaned, the produced mechanical part is placed in the inside of the placing tank 101, when placed, the guide plates 118 at the bottom of the placing tank 101 will be separated from each other to separate the mechanical parts, then the brake motor one 104 is started, the brake motor one 104 works, the output end rotates to drive the connecting column 106 on one side to rotate, the connecting column 106 rotates to drive the outer gear one 107 to rotate, the gear one 107 rotates to drive the gear two 111 on one side to rotate, when the gear two 111 rotates, the upper connecting rod 110 will be driven to rotate, the connecting rod 110 rotates to drive the outer mounting cylinder 124 to rotate, the mounting cylinder 124 rotates to drive the outer connecting plate 112 and the brush one 113 to rotate quickly, so that the brush one 113 cleans the surface of the mechanical part.

[0043] In the cleaning process, dust and debris will be discharged through the falling hole 114, and when the connecting column 106 drives the gear 107 to rotate, the upper output disc 108 and the guide rod 121 will also rotate, and the guide rod 121 will drive the transmission disc 109 on one side to rotate intermittently when rotating, and the upper connecting rod 110 will rotate when the transmission disc 109 rotates intermittently, and the top guide plate 118 will rotate when the connecting rod 110 rotates, so that the guide plate 118 drives the mechanical parts to move inside the placing tank 101, and falls into the inside of the conveying belt 201 through the falling groove 115.

[0044] Second step: when the mechanical parts are conveyed to the conveying belt 201, the conveying belt 201 works to drive the upper mechanical parts to move, and when the mechanical parts move to the inside of the protection chamber 204, the air compressor 209 at the bottom works, and the compressed air makes the compressed gas become high-temperature and high-pressure gas, which enters the connecting pipe 207, and then is quickly extracted into the gas conveying pipe 206 and the air inlet pipe 205 through the air pump 208, and is shunted into the air guide pipe 203 through the air inlet pipe 205, and is sprayed out through the high-pressure nozzle 202, so as to clean the dust and debris remaining on the surface of the parts by high-pressure gas.

[0045] Third step: the parts cleaned by the gas fall into the inside of the placing frame 402 through the conveying belt 201, and after the set time ends, the brake motor 404 works, the output end rotates to drive the output rod to rotate, the output rod drives the installation table 409 on one side to rotate, and the installation table 409 drives the outer support plate 407 to rotate when rotating, so as to drive the four placing frames 402 on the outer side to rotate synchronously, so that the placing frame 402 with mechanical parts moves to the inside of the ultrasonic cleaning tank 6 for ultrasonic cleaning, and in the cleaning process, detergent is added in the cleaning liquid, and the four placing frames 402 are in a vertical state during synchronous movement due to gravity, and when the placing frame 402 with mechanical parts moves to the inside of the ultrasonic cleaning tank 6, the placing frame 402 on the top moves to the outlet of the mechanical part conveying belt 201.

[0046] When the brake motor 404 works, the air cylinder 305 on the conveying belt 201 works to retract backward, so as to drive the baffle 301 on the top to move downward to block the conveying mechanical parts, and when the brake motor 404 stops working, the air cylinder 305 works to move the end upward to drive the baffle 301 to move upward, so that the mechanical parts on the conveying belt 201 are normally conveyed.

[0047] Fourth step: when the mechanical parts inside the ultrasonic cleaning tank 6 are cleaned, the installation table 409 is rotated again to move the mechanical parts to the opposite end of the conveying belt 201. When cleaning, the water pump 501 at the bottom will extract the cleaning liquid inside the ultrasonic cleaning tank 6. The cleaning liquid flows through the oil-water separator 503 to separate the oil stains in the cleaning liquid. The separated sewage flows into the inside of the liquid collecting tank 504 through the end of the liquid guide pipe 502 and is filtered through the filter screen 507 inside the liquid collecting tank 504. The filtered cleaning liquid flows into the inside of the liquid outlet pipe 509 and is discharged again into the inside of the ultrasonic cleaning tank 6 through the liquid outlet nozzle 510. During the discharge process, the mechanical parts cleaned by the ultrasonic wave move to the position below the liquid outlet nozzle 510, and the filtered cleaning liquid rinses the cleaned mechanical parts.

[0048] When the sewage is filtered through the filter screen 507, the sewage impurities will block the filter screen 507. When the installation table 409 rotates, the outer support plate 407 will also rotate. During the rotation process of the support plate 407, the extrusion plate 512 on one side is pushed to move the extrusion plate 512. The movement of the extrusion plate 512 drives the movement of the slide rod 506 on one side. The movement of the slide rod 506 drives the movement of the connecting block 508 and the second brush on the outside. The second brush cleans the surface of the filter screen 507. When the support plate 407 and the extrusion plate 512 are separated from each other, the reset spring 513 works to push the extrusion plate 512 to reset, thereby realizing automatic cleaning of the filter screen 507.

[0049] After the mechanical parts are cleaned, the operator takes out the placement frame 402 of the cleaned mechanical parts and then replaces the placement frame 402.

[0050] Compared with the related art, the dirt removal device for cleaning mechanical parts with detergent provided by the present application has the following beneficial effects:

[0051] The application provides a dirt removing device for cleaning mechanical parts by using detergent. The produced mechanical parts are placed in the inside of the placing tank 101. The guide plates 118 at the bottom of the placing tank 101 are separated from each other to separate the mechanical parts. Then the brake motor one 104 is started. The brake motor one 104 works. The output end rotates to drive the connecting column 106 on one side to rotate. The connecting column 106 rotates to drive the outer gear one 107 to rotate. The gear one 107 rotates to drive the gear two 111 on one side to rotate. When the gear two 111 rotates, the upper connecting rod 110 is driven to rotate. When the connecting rod 110 rotates, the outer mounting cylinder 124 is driven to rotate. The mounting cylinder 124 rotates to drive the outer connecting plate 112 and the brush one 113 to rotate rapidly. Therefore, the brush one 113 sweeps the surface of the mechanical parts, which is used for cleaning the dust and debris on the surface of the mechanical parts. Meanwhile, the burrs on the surface of the mechanical parts can be polished by the continuous sweeping of the brush one 113, so that the precision of the mechanical parts is improved.

[0052] Second embodiment:

[0053] Please refer to Figures 7-9In the embodiment, the secondary cleaning member 2 comprises a conveying belt 201, the bottom of the placing tank 101 is provided with a falling hole 114 for processing and collecting dust and debris generated during cleaning, and a falling groove 115 for automatically discharging the cleaned mechanical parts. One end of the conveying belt 201 is arranged at the bottom of the falling groove 115, and the other end of the conveying belt 201 is arranged on the ultrasonic cleaning tank 6 for receiving the cleaned mechanical parts and realizing the displacement of the mechanical parts. A protection chamber 204 is arranged on the frame of the conveying belt 201, and air inlet pipes 205 are arranged on both sides of the protection chamber 204. A plurality of air guide pipes 203 are arranged on the air inlet pipes 205, and the air guide pipes 203 are obliquely arranged on the protection chamber 204. High-pressure nozzles 202 are fixedly arranged at one end of the air guide pipes 203, and the high-pressure nozzles 202 are arranged inside the protection chamber 204. Air supply pipes 206 are fixedly arranged at one end of the two air inlet pipes 205, and the two air supply pipes 206 are in communication with each other. A connecting pipe 207 is fixedly arranged in the middle of the air supply pipe 206, and an air pump 208 is fixedly arranged on the connecting pipe 207. An air compressor 209 is fixedly arranged at one end of the connecting pipe 207. When the mechanical parts are conveyed to the conveying belt 201, the conveying belt 201 works to drive the mechanical parts above to move. When the mechanical parts move to the inside of the protection chamber 204, the air compressor 209 at the bottom works to compress air into high-temperature and high-pressure gas. The high-temperature and high-pressure gas enters the connecting pipe 207, and then is quickly extracted into the inside of the air supply pipe 206 and the air inlet pipe 205 by the air pump 208, and is branched into the inside of the air guide pipe 203 through the air inlet pipe 205, and is sprayed out through the high-pressure nozzles 202, so as to clean the dust and debris remaining on the surface of the parts by high-pressure gas. The surface of the mechanical parts is continuously blown by the gas, so that the secondary cleaning of the surface of the mechanical parts is realized.

[0054] Further, the conveying belt 201 is provided with a spacing assembly 3 near the end, the spacing assembly 3 comprises two placement plates 303, the two placement plates 303 are fixedly installed on the two side frame bodies of the conveying belt 201 respectively, a baffle 301 is slidably arranged between the two placement plates 303, a guide groove is formed in the placement plate 303, guide rods are fixedly installed on the two sides below the baffle 301, the guide rods are slidably arranged in the inside of the guide groove, the stability of the baffle 301 during movement is improved, and the dislocation of the baffle 301 during movement is avoided, support rods 302 are fixedly installed on the two sides of the top of the baffle 301, connecting rings 306 are fixedly installed on the outside of the two support rods 302, a gas cylinder 305 is fixedly installed at the bottom of the connecting ring 306, a fixed block 304 is fixedly installed at the bottom of the gas cylinder 305, the fixed block 304 is fixedly installed on the two side frame bodies of the conveying belt 201, when the second brake motor 404 works, the gas cylinder 305 located on the conveying belt 201 works and is retracted backward, so as to drive the upper baffle 301 to move downward and block the mechanical parts conveyed, when the work of the second brake motor 404 is completed, the gas cylinder 305 works, the end portion moves upward and drives the baffle 301 to move upward, so that the mechanical parts on the conveying belt 201 are normally conveyed, the automatic falling of the mechanical parts can be controlled, and the automation degree of the mechanical parts during the cleaning process is improved.

[0055] Third embodiment:

[0056] Please refer to Figures 10-12In the embodiment, the cleaning adjusting assembly 4 comprises two stable frames 401 fixedly installed on the two sides of the ultrasonic cleaning box 6, a fixed column 412 fixedly installed on one side of each of the two stable frames 401, a limiting ring 411 fixedly installed on one end of each of the two fixed columns 412, a fixed table 410 rotatably arranged on the inner side of each of the two limiting rings 411, an output rod fixedly installed on one side of one of the two fixed tables 410, a brake motor two 404 arranged at one end of the output rod and fixedly installed on the stable frame 401, an installation table 409 fixedly installed on one side of each of the two fixed tables 410, a support plate 407 installed around each of the two installation tables 409, a limiting rod 408 fixedly installed on one side of each of the two support plates 407, a sleeve ring 405 arranged on the outer side of each of the two limiting rods 408, the sleeve ring 405 having a diameter greater than that of a placement rod 406, the two sleeve rings 405 having a width greater than that between the two limiting rods 408, the placement frame 402 being conveniently taken out through the sleeve ring 405, the placement rod 406 fixedly installed at the bottom of each of the two sleeve rings 405, a connecting table 403 movably installed at the bottom of each of the two placement rods 406, and the placement frame 402 fixedly installed between the two connecting tables 403. Specifically, the parts conveyed by the conveying belt 201 fall into the inside of the placement frame 402, the brake motor two 404 works after the set time ends, the output end rotates to drive the output rod to rotate, the output rod rotates to drive the installation table 409 on one side to rotate, the installation table 409 rotates to drive the support plate 407 on the outer side to rotate, thereby driving the four placement frames 402 arranged on the outer side to synchronously rotate, so that the placement frame 402 in which the mechanical parts are placed moves to the inside of the ultrasonic cleaning box 6 for ultrasonic cleaning. During the cleaning, the detergent is added in the cleaning liquid, and the four placement frames 402 are in a vertical state during the synchronous movement due to the gravity. When the placement frame 402 in which the mechanical parts are placed moves to the inside of the ultrasonic cleaning box 6, the placement frame 402 located at the upper position moves to the outlet of the mechanical part conveying belt 201, realizing the cyclic cleaning of the mechanical parts and improving the automation degree of the mechanical parts during the cleaning.

[0057] The embodiment also comprises a filtering mechanism 5 arranged on one side of the ultrasonic cleaning tank 6. The filtering mechanism 5 comprises a liquid guide pipe 502 fixedly installed on the bottom of one side of the ultrasonic cleaning tank 6. A water pump 501 is fixedly installed on the liquid guide pipe 502. An oil-water separator 503 is fixedly installed on the outer middle part of the liquid guide pipe 502. A liquid collecting tank 504 is arranged at the end of the liquid guide pipe 502. The liquid collecting tank 504 is fixedly installed on the ultrasonic cleaning tank 6. A filter screen 507 is fixedly installed in the middle part of the liquid collecting tank 504. A guide hole 505 is formed on the liquid collecting tank 504. A sliding rod 506 is inserted into the guide hole 505. A connecting block 508 is fixedly installed in the middle part of the sliding rod 506. The connecting block 508 is arranged on the liquid collecting tank 504. A brush 2 is fixedly installed on the bottom of the connecting block 508. The brush 2 is in close contact with the surface of the filter screen 507. A return spring 513 is arranged on the outer side of the sliding rod 506. The two ends of the return spring 513 are fixedly installed on the connecting block 508 and the liquid collecting tank 504, respectively. An extrusion plate 512 is fixedly installed on one end of the sliding rod 506. The extrusion plate 512 is arranged on one side of the supporting plate 407. The extrusion plate 512 and the supporting plate 407 are on the same center line. The extrusion plate 512 is in the shape of a circular arc. The radius of the extrusion plate 512 is greater than that of the top of the supporting plate 407. When the sewage is filtered through the filter screen 507, the impurities in the sewage will block the filter screen 507. When the mounting table 409 rotates, the outer supporting plate 407 will also rotate. During the rotation of the supporting plate 407, the extrusion plate 512 arranged on one side will be pushed, so that the extrusion plate 512 moves. The movement of the extrusion plate 512 drives the movement of the sliding rod 506 on one side. The movement of the sliding rod 506 drives the movement of the connecting block 508 and the brush 2 on the outer side, so that the brush 2 sweeps the surface of the filter screen 507. When the supporting plate 407 and the extrusion plate 512 are separated from each other, the return spring 513 works to push the extrusion plate 512 back to the original position, thereby realizing the automatic cleaning of the filter screen 507. The surface of the filter screen 507 can be continuously cleaned, so that the filtering effect of the filter screen 507 on the sewage is better. A liquid outlet pipe 509 is fixedly installed on the bottom of the liquid collecting tank 504. A plurality of liquid conveying pipes 511 are fixedly installed on the liquid outlet pipe 509. A liquid outlet nozzle 510 is fixedly installed on one end of the liquid conveying pipe 511. The liquid outlet nozzle 510 is arranged on one side of the placing frame 402. After the mechanical parts located in the ultrasonic cleaning tank 6 are cleaned, the mounting table 409 is rotated again to realize the displacement of the mechanical parts, so that the mechanical parts move to the opposite end of the conveying belt 201. During the cleaning process, the water pump 501 located at the bottom will suck the cleaning liquid inside the ultrasonic cleaning tank 6. The cleaning liquid flows through the oil-water separator 503 to separate the oil stains in the cleaning liquid. The separated sewage flows into the inside of the liquid collecting tank 504 through the end of the liquid guide pipe 502 and is filtered through the filter screen 507 arranged in the inside of the liquid collecting tank 504. The filtered cleaning liquid flows into the inside of the liquid outlet pipe 509 and is discharged into the inside of the ultrasonic cleaning tank 6 through the liquid outlet nozzle 510.The mechanical parts cleaned by the ultrasonic cleaning are moved to a position below the liquid outlet 510, and the filtered cleaning liquid rinses the cleaned mechanical parts.

[0058] After the cleaning of the mechanical parts is completed, the operator takes out the placement frame 402 of the cleaned mechanical parts, and then replaces the placement frame 402.

[0059] The above description is only an embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, which is made by using the content of the present application specification and drawings, is also included in the patent protection scope of the present application.

Claims

1. A decontamination device for cleaning mechanical parts using detergent, comprising an ultrasonic cleaning chamber, characterized in that, The ultrasonic cleaning box is equipped with a cleaning adjustment component, a secondary cleaning component is provided on one side of the ultrasonic cleaning box, and a cleaning mechanism is provided on one side of the secondary cleaning component. The cleaning mechanism includes a placement tank with a placement hole in the center of its bottom side. A sleeve is rotatably mounted inside the placement hole. Guide plates are evenly distributed around the top of the sleeve, and these guide plates are located at the bottom of the placement tank and fit snugly against its bottom. A transmission disc is fixedly mounted on the bottom of the sleeve, and the transmission disc has a insertion groove. A support column is fixedly mounted on the top of the inner side of the placement tank, and a fixing ring is fixedly mounted in the middle of the support column. A limit plate is rotatably mounted inside the fixing ring, and a connecting rod is fixedly mounted on the bottom of the limit plate. The bottom of the connecting rod is rotatably mounted inside the sleeve, and its end extends to the outside of the sleeve. A gear is fixedly mounted on the end of the connecting rod. An external thread is provided on the upper outer side of the connecting rod. An installation cylinder is sleeved on the upper outer side of the connecting rod. Connecting plates are fixedly installed around the perimeter of the installation cylinder. A brush is fixedly installed at the bottom of the connecting plate. The brush is located inside the placement tank. Fastening nuts are provided on both sides of the installation cylinder on the connecting rod. The fastening nuts are close to both sides of the installation cylinder. Gear 1 is meshed on one side of gear 2. A connecting column is fixedly installed in the middle of gear 1. An output plate is fixedly installed above the connecting column. A guide rod is fixedly installed on the output plate. The guide rod and the insertion slot on the transmission plate mesh with each other. A brake motor is installed on the connecting column. Support frames are fixedly installed on both sides of the placement tank. The brake motor is fixedly installed on the support frames. The cleaning adjustment assembly includes two stabilizing frames, which are respectively fixedly installed on both sides of the ultrasonic cleaning chamber. A fixed column is fixedly installed on one side of each of the two stabilizing frames. A limit ring is fixedly installed at one end of each of the two fixed columns. A fixed platform is rotatably arranged inside each of the two limit rings. An output rod is fixedly installed on one side of one of the fixed platforms. A second brake motor is provided at one end of the output rod and is fixedly installed on the stabilizing frame. An mounting platform is fixedly installed on one side of each of the two fixed platforms. Support plates are installed around each of the two mounting platforms. A limit rod is fixedly installed on one side of each of the two support plates. A collar is provided on the outer side of each of the two limit rods. A placement rod is fixedly installed at the bottom of each of the two collars. A connecting platform is movably installed at the bottom of each of the two placement rods. A placement frame is fixedly installed between the two connecting platforms. A filter mechanism is installed on one side of the cleaning adjustment assembly of the ultrasonic cleaning tank. The filter mechanism includes a liquid guide tube, which is fixedly installed at the bottom of one side of the ultrasonic cleaning tank. A water pump is fixedly installed on the liquid guide tube. An oil-water separator is fixedly installed in the middle of the outer side of the liquid guide tube. A liquid collection tank is provided at the end of the liquid guide tube and is fixedly installed on the ultrasonic cleaning tank. A filter screen is fixedly installed in the middle of the liquid collection tank. A guide hole is opened on the liquid collection tank, and a sliding rod is inserted into the inner side of the guide hole. A connecting rod is fixedly installed in the middle of the sliding rod. The unit comprises a connecting block mounted on a liquid collection tank, a second brush fixedly mounted on the bottom of the connecting block, the second brush being in contact with the surface of the filter screen, a return spring mounted on the outer side of the sliding rod, the two ends of the return spring being fixedly mounted on the connecting block and the liquid collection tank respectively, a squeezing plate fixedly mounted on one end of the sliding rod, the squeezing plate being mounted on one side of the support plate, a liquid outlet pipe fixedly mounted on the bottom of the liquid collection tank, several infusion pipes fixedly mounted on the liquid outlet pipe, a liquid outlet nozzle fixedly mounted on one end of the infusion pipe, and the liquid outlet nozzle being mounted on one side of the placement frame; The extrusion plate and the support plate are on the same center line. The extrusion plate is arc-shaped, and the curvature of the extrusion plate is greater than the curvature of the top of the support plate.

2. The cleaning device for washing mechanical parts using detergent according to claim 1, characterized in that, The diameter of the placement hole is larger than the diameter of the sleeve, the outer wall of the sleeve and the inner wall of the placement hole are in contact, the diameter of the connecting rod is smaller than the inner diameter of the sleeve, and the outer wall of the connecting rod and the inner hole of the sleeve are adapted to each other.

3. The cleaning device for washing mechanical parts using detergent according to claim 1, characterized in that, The secondary cleaning component includes a conveyor belt, a protective chamber mounted on the conveyor belt frame, air inlet pipes on both sides of the protective chamber, several air guide pipes mounted on the air inlet pipes, the air guide pipes being installed at an angle on the protective chamber, a high-pressure nozzle fixedly mounted at one end of each air guide pipe, the high-pressure nozzle being installed inside the protective chamber, an air supply pipe fixedly mounted at one end of each of the two air inlet pipes, the two air supply pipes being interconnected, a connecting pipe fixedly mounted in the middle of each air supply pipe, an air pump fixedly mounted on the connecting pipe, an air compressor fixedly mounted at one end of the connecting pipe, and a spacer assembly provided near the end of the conveyor belt.

4. The cleaning device for cleaning mechanical parts using detergent according to claim 3, characterized in that, The bottom of the placement tank is provided with a drop hole and a drop trough. One end of the conveyor belt is set at the bottom of the drop trough, and the other end of the conveyor belt is set on the ultrasonic cleaning box.

5. The cleaning device for cleaning mechanical parts using detergent according to claim 3, characterized in that, The interval assembly includes two placement plates, which are respectively fixedly installed on the two side frames of the conveyor belt. A baffle is slidably arranged between the two placement plates. Support rods are fixedly installed on both sides of the top of the baffle. Connecting rings are fixedly installed on the outer sides of the two support rods. A cylinder is fixedly installed at the bottom of the connecting ring. A fixing block is fixedly installed at the bottom of the cylinder. The fixing block is fixedly installed on both sides of the conveyor belt frame.

6. The cleaning device for cleaning mechanical parts using detergent according to claim 5, characterized in that, The placement plate has a guide groove, and guide rods are fixedly installed on both sides below the baffle. The guide rods are slidably disposed inside the guide groove.

7. The cleaning device for cleaning mechanical parts using detergent according to claim 1, characterized in that, The diameter of the collar is greater than the diameter of the placement rod, and the width between the two collars is greater than the width between the two limiting rods.

Citation Information

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