Electric welding equipment for PCB (Printed Circuit Board)

By designing a PCB circuit board welding equipment equipped with a suction fan and a filtration system, the problem of toxic gas treatment during the welding process is solved, and the effective collection and treatment of toxic gases are achieved, and the health of workers is ensured.

CN119820032APending Publication Date: 2025-04-15SHENZHEN HONGFU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510153362.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing PCB circuit board welding equipment cannot effectively collect and process the toxic gases generated during the welding process, causing workers to be in a toxic environment for a long time, affecting their physical and mental health.

Method used

A PCB circuit board welding equipment is designed, equipped with a suction fan and a filtration system. Toxic gas is sucked in through the suction fan and absorbed and filtered through the water tank and activated carbon plate to ensure that the gas is effectively treated.

Benefits of technology

Effectively collect and process toxic gases generated during the welding process, ensure that workers work in a comfortable environment, and ensure the physical and mental health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses PCB electric welding equipment, and relates to the technical field of electric welding, the PCB electric welding equipment comprises four supporting rods fixedly mounted at the top of a bottom plate, a top plate is fixedly mounted at the top ends of the four supporting rods, two electric push rods are fixedly mounted at the bottom of the top plate, and a transverse plate is fixedly mounted on output shafts of the two electric push rods; an electric welding gun head is fixedly installed at the bottom of the transverse plate, a suction fan is fixedly installed at the top of the transverse plate, two air inlet pipes are fixedly installed at an air inlet of the suction fan, the two air inlet pipes penetrate through the transverse plate and are fixedly connected with the transverse plate, and annular pipes are fixedly installed at the bottom ends of the two air inlet pipes. And the electric welding gun head is positioned in the annular pipe. The PCB electric welding equipment provided by the invention has the advantages that the use is convenient, toxic gas generated by electric welding is absorbed, and the physical and psychological health of workers is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of electric welding, and in particular to a PCB circuit board electric welding device. Background Art

[0002] PCB, also known as printed circuit board, is an important electronic component, a support for electronic components, and a carrier for electrical connection of electronic components. Because it is made by electronic printing, it is called a "printed" circuit board. As it continues to develop in the direction of high precision, high density and high reliability, it continues to reduce the size, reduce costs and improve performance, so that the printed circuit board still maintains a strong vitality in the development of future electronic equipment. In the production process of circuit boards, people generally use PCB circuit board welding equipment to weld the pins of various electronic components on the bottom plate of the circuit board, so that the circuit board forms a complete circuit for signal transmission.

[0003] However, the existing PCB circuit board welding equipment only has basic welding functions and is unable to collect and process the toxic gases generated during the circuit board welding process, causing workers to work in an environment of toxic gases for a long time, seriously affecting their physical and mental health. Summary of the invention

[0004] The object of the present invention is to provide a PCB circuit board welding device to solve at least any one of the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a PCB circuit board welding equipment, comprising four support rods fixedly mounted on the top of a bottom plate, the top ends of the four support rods are fixedly mounted with a top plate, the bottom of the top plate is fixedly mounted with two electric push rods, the output shafts of the two electric push rods are fixedly mounted with a cross plate, the bottom of the cross plate is fixedly mounted with a welding gun head, the top of the cross plate is fixedly mounted with a suction fan, the air inlet of the suction fan is fixedly mounted with two air inlet pipes, and the two air inlet pipes both penetrate the cross plate and are fixedly connected to the cross plate, and the bottom ends of the two air inlet pipes are fixedly mounted with a An annular tube is fixedly installed, and the welding gun head is located in the annular tube, a number of suction hoods are fixedly installed on the annular tube, a water tank is fixedly installed on the top of the top plate, a telescopic corrugated connecting pipe is fixedly installed at the air outlet of the suction fan, a connecting pipe is fixedly installed on the top of the telescopic corrugated connecting pipe, and the top of the connecting pipe extends into the water tank, the connecting pipe is fixedly connected to the water tank, a U-shaped tube is fixedly installed on the top of the connecting pipe, an activated carbon plate is detachably installed in the water tank, two air outlets are provided on the water tank, and the two air outlets are both located above the activated carbon plate.

[0006] Preferably, an isolation funnel is fixedly installed in the water tank, and the isolation funnel is located below the activated carbon plate, a fixed pipe is fixedly installed in the isolation funnel, an annular magnet plate and an annular wind collecting plate are fixedly installed in the fixed pipe, and the annular wind collecting plate is located above the annular magnet plate, a magnet sealing plate is arranged above the annular magnet plate, and two baffles are fixedly installed at the bottom of the annular wind collecting plate.

[0007] Preferably, an annular groove is formed on the top of the annular magnet plate, an annular rubber sealing ring is fixedly mounted on the bottom of the magnet sealing plate, and the bottom end of the annular rubber sealing ring extends into the annular groove.

[0008] Preferably, two guide grooves are provided at the bottom of the annular wind collecting plate, guide rods are slidably installed in the two guide grooves respectively, and the two guide rods are fixedly connected to the magnet sealing plate.

[0009] Preferably, a lower isolation net is fixedly installed in the fixed tube, a desiccant is arranged on the lower isolation net, a mounting plate is fixedly installed in the annular wind concentrating plate, a rotating rod is rotatably installed on the mounting plate, and the top end of the rotating rod extends to the top of the lower isolation net, the rotating rod is rotatably connected to the lower isolation net, a propeller and a plurality of stirring plates are fixedly sleeved on the rotating rod, and the plurality of stirring plates are all located in the desiccant.

[0010] Preferably, a diffuser hood is detachably mounted on the top end of the fixed tube.

[0011] Preferably, an upper isolation net is fixedly mounted on the bottom end of the diffusion air hood.

[0012] Preferably, two sewage pipes are fixedly installed on the water tank, and control valves are respectively provided in the two sewage pipes.

[0013] Preferably, a rotating hole is opened on the mounting plate, a rotating bearing is fixedly installed in the rotating hole, and the rotating rod passes through the rotating bearing and is fixedly connected to the inner wall of the rotating bearing.

[0014] The beneficial effects of the present invention are as follows: In the present invention, the circuit board is first placed on the bottom plate below the welding gun head, and the output shaft of the electric push rod is extended downward to drive the welding gun head to contact the circuit board, thereby completing the welding operation on the circuit board. When toxic mixed gas is generated during the welding process, the suction fan is started to generate suction to transport the toxic gas through the annular tube, the air inlet tube, the telescopic corrugated connecting tube, the connecting tube and the U-shaped tube to contact with the water in the water tank. The toxic gas soluble in water in the toxic mixed gas is absorbed by the water in the water tank, while the toxic gas insoluble in water is located above the liquid surface. As the amount of toxic gas insoluble in water above the liquid surface increases, the magnet sealing plate is pushed upward to separate from the annular magnet plate under the action of air pressure. The water vapor mixed with the water-insoluble toxic gas is absorbed by the desiccant, so that the water-insoluble toxic gas is in a dry state after passing through the desiccant. At the same time, when the water-insoluble toxic gas quickly enters the fixed tube, the stirring plate is rotated to stir the desiccant, so that each desiccant particle has a chance to contact with the water vapor mixed with the water-insoluble toxic gas, thereby accelerating the drying process. Finally, the water-insoluble toxic gas moves upward and is absorbed by the activated carbon plate, thereby completing the collection and treatment of the toxic gas generated in the electric welding process, allowing workers to work in a comfortable environment and ensuring their physical and mental health. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of the PCB circuit board welding equipment provided by the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 3 for Figure 1 An exploded view of the assembly of the activated carbon plate, diffuser hood, fixed tube and isolation funnel is shown; Figure 4 A three-dimensional diagram of the PCB circuit board welding equipment provided by the present invention.

[0016] In the figure: 1. bottom plate; 2. support rod; 3. top plate; 4. electric push rod; 5. cross plate; 6. welding gun head; 7. air inlet pipe; 8. annular pipe; 9. telescopic corrugated connecting pipe; 10. suction fan; 11. water tank; 12. connecting pipe; 13. U-shaped pipe; 14. isolation funnel; 15. activated carbon plate; 16. air outlet; 17. diffuser hood; 18. fixed pipe; 19. annular wind gathering plate; 20. annular magnet plate; 21. annular rubber sealing ring; 22. annular groove; 23. magnet sealing plate; 24. guide rod; 25. baffle; 26. guide groove; 27. propeller; 28. mounting plate; 29. ​​rotating rod; 30. lower isolation net; 31. desiccant; 32. stirring plate; 33. upper isolation net; 34. suction hood. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] The present invention provides Figure 1-4 The PCB circuit board welding equipment shown in the figure comprises four support rods 2 fixedly mounted on the top of a bottom plate 1, a top plate 3 fixedly mounted on the top of the four support rods 2, two electric push rods 4 fixedly mounted on the bottom of the top plate 3, a cross plate 5 fixedly mounted on the output shafts of the two electric push rods 4, a welding gun head 6 fixedly mounted on the bottom of the cross plate 5, the circuit board is placed on the bottom plate 1 below the welding gun head 6, the electric push rod 4 is started, the output shaft of the electric push rod 4 extends downward, drives the cross plate 5 and the welding gun head 6 to move downward, so that the welding gun The head 6 contacts the circuit board to complete the welding operation on the circuit board. A suction fan 10 is fixedly installed on the top of the horizontal plate 5. Two air inlet pipes 7 are fixedly installed at the air inlet of the suction fan 10, and the two air inlet pipes 7 both penetrate the horizontal plate 5 and are fixedly connected to the horizontal plate 5. An annular tube 8 is fixedly installed at the bottom end of the two air inlet pipes 7, and the welding gun head 6 is located in the annular tube 8. A plurality of suction hoods 34 are fixedly installed on the annular tube 8. A water tank 11 is fixedly installed on the top of the top plate 3. In order to remove the sewage in the water tank 11 Rapid discharge, two sewage pipes are fixedly installed on the water tank 11, and control valves are respectively arranged in the two sewage pipes, a telescopic corrugated connecting pipe 9 is fixedly installed at the air outlet of the suction fan 10, a connecting pipe 12 is fixedly installed at the top of the telescopic corrugated connecting pipe 9, and the top of the connecting pipe 12 extends into the water tank 11, the connecting pipe 12 is fixedly connected to the water tank 11, and a U-shaped pipe 13 is fixedly installed at the top of the connecting pipe 12, the suction fan 10 is started, and the suction fan 10 is started to generate suction to adsorb the toxic gas into The air suction hood 34 then transports the toxic mixed gas to the water tank 11 through the annular tube 8, the air inlet pipe 7, the telescopic corrugated connecting pipe 9, the connecting pipe 12 and the U-shaped tube 13 to contact the water in the water tank 11, and the toxic gas dissolved in water in the toxic mixed gas is absorbed by the water in the water tank 11. An activated carbon plate 15 is detachably installed in the water tank 11, and the toxic gas insoluble in water is absorbed by the activated carbon plate 15. Two air outlets 16 are opened on the water tank 11, and the two air outlets 16 are located above the activated carbon plate 15.

[0019] In order to separate the activated carbon plate 15 from the water in the water tank 11 when people are not using the device, and prevent the water vapor generated by the water in the water tank 11 from contacting the activated carbon plate 15, which will cause the water vapor to occupy the adsorption sites of the activated carbon plate 15 and affect the adsorption efficiency of the activated carbon plate 15 for subsequent toxic gases, an isolation funnel 14 is fixedly installed in the water tank 11, and the isolation funnel 14 is located below the activated carbon plate 15, a fixed pipe 18 is fixedly installed in the isolation funnel 14, an annular magnet plate 20 and an annular wind collecting plate 19 are fixedly installed in the fixed pipe 18, and the annular wind collecting plate 19 is located above the annular magnet plate 20, a magnet sealing plate 23 is arranged above the annular magnet plate 20, and two baffles 25 are fixedly installed at the bottom of the annular wind collecting plate 19.

[0020] In order to make the seal between the annular magnet plate 20 and the magnet sealing plate 23 tighter, an annular groove 22 is opened on the top of the annular magnet plate 20, and an annular rubber sealing ring 21 is fixedly installed on the bottom of the magnet sealing plate 23, and the bottom end of the annular rubber sealing ring 21 extends into the annular groove 22.

[0021] In order to guide the magnet sealing plate 23 and the annular rubber sealing ring 21, so that the annular sealing ring 21 can enter the annular groove 22 more smoothly, two guide grooves 26 are opened at the bottom of the annular wind collecting plate 19, and guide rods 24 are respectively slidably installed in the two guide grooves 26, and the two guide rods 24 are fixedly connected to the magnet sealing plate 23.

[0022] In order to absorb water vapor mixed with water-insoluble toxic gases, so that the water-insoluble toxic gases are in a dry state after passing through the desiccant 31, thereby preventing the presence of water vapor from affecting the adsorption effect of the activated carbon plate 15, a lower isolation net 30 is fixedly installed in the fixed tube 18, and a desiccant 31 is arranged on the lower isolation net 30. A mounting plate 28 is fixedly installed in the annular wind gathering plate 19, and a rotating rod 29 is rotatably installed on the mounting plate 28. In order to rotatably install the rotating rod 29 on the mounting plate 28, a rotating hole is opened on the mounting plate 28, and a rotating bearing is fixedly installed in the rotating hole. The rotating rod 29 penetrates the rotating bearing and is fixedly connected to the inner wall of the rotating bearing. The rotating bearing allows the rotating rod 29 to rotate more on the mounting plate 28. The top of the rotating rod 29 extends to the top of the lower isolation net 30, and the rotating rod 29 is rotatably connected with the lower isolation net 30. The rotating rod 29 is fixedly sleeved with a propeller 27 and a plurality of stirring plates 32, and the plurality of stirring plates 32 are all located in the desiccant 31. When the water-insoluble toxic gas quickly enters the fixed tube 18, the water-insoluble toxic gas will push the propeller 27 to rotate, and the rotation of the propeller 27 drives the rotating rod 29 to rotate, and the rotation of the rotating rod 29 drives the stirring plates 32 to rotate to stir the desiccant 31, so that each particle of the desiccant 31 has the opportunity to contact with the water vapor in the mixture of the water-insoluble toxic gas, so that the water-insoluble toxic gas can better contact with the desiccant 31, thereby accelerating the drying process.

[0023] In order to allow the water-insoluble toxic gas to diffuse outward in an umbrella shape and thus come into more comprehensive contact with the activated carbon plate 15, a diffusion hood 17 is detachably installed on the top of the fixed tube 18. In order to prevent the desiccant 31 from entering the diffusion hood 17 and causing unnecessary trouble, an upper isolation net 33 is fixedly installed on the bottom end of the diffusion hood 17.

[0024] The working principle of the PCB circuit board welding device provided by the present invention is as follows: in the initial state, the water tank 11 is filled with water, the bottom end of the U-shaped tube 13 is located below the water level, the magnet sealing plate 23 is adsorbed on the annular magnet plate 20, and then the fixed tube 18 is blocked by the magnet sealing plate 23 and the annular magnet plate 20, and the water and the activated carbon plate 15 are separated by the isolation funnel 14, so that when people do not use the device, the water vapor in the water tank 11 cannot contact the activated carbon plate 15 and the desiccant 31, so that the activated carbon plate 15 is always kept in a dry state. When the circuit board of the device needs to be welded, the circuit board is first placed on the bottom plate 1 in the welding position. Below the gun head 6, the electric push rod 4 is started, and the output shaft of the electric push rod 4 extends downward to drive the cross plate 5 and the welding gun head 6 to move downward, so that the welding gun head 6 contacts the circuit board, and then the welding operation on the circuit board is completed. When toxic mixed gas is generated during the welding process, the suction fan 10 is started, and the suction fan 10 is started to generate suction to absorb the toxic gas into the suction hood 34, and then the toxic mixed gas is transported to the water tank 11 through the annular tube 8, the air inlet pipe 7, the telescopic corrugated connecting pipe 9, the connecting pipe 12 and the U-shaped pipe 13 to contact the water in the water tank 11, and the toxic gas dissolved in water in the toxic mixed gas is absorbed by the water in the water tank 11, while the toxic gas insoluble in water is absorbed by the water in the water tank 11. The toxic gas is located above the liquid surface. As the amount of water-insoluble toxic gas above the liquid surface increases, the air pressure in the water tank 11 increases. Eventually, the air pressure is greater than the magnetic force between the annular magnet plate 20 and the magnet sealing plate 23, pushing the magnet sealing plate 23 to move upward and separate from the annular magnet plate 20. Under the action of the air pressure, the water-insoluble toxic gas quickly enters the fixed tube 18, and the water vapor mixed with the water-insoluble toxic gas is absorbed by the desiccant 31, so that the water-insoluble toxic gas is in a dry state after passing through the desiccant 31. At the same time, when the water-insoluble toxic gas quickly enters the fixed tube 18, the water-insoluble toxic gas will push the screw 31 to move upward. The propeller 27 rotates, and the rotation of the propeller 27 drives the rotating rod 29 to rotate. The rotation of the rotating rod 29 drives the stirring plate 32 to rotate to stir the desiccant 31, so that each particle of the desiccant 31 has the opportunity to contact with the water vapor in the mixture of the water-insoluble toxic gas, so that the water-insoluble toxic gas can better contact with the desiccant 31, thereby accelerating the drying process. Finally, the water-insoluble toxic gas moves upward and contacts with the activated carbon plate 15, and the water-insoluble toxic gas is absorbed by the activated carbon plate 15, thereby completing the collection and treatment of the toxic gas generated in the electric welding process, so that the workers can work in a comfortable environment, ensuring the physical and mental health of the workers.

[0025] Compared with the related art, the PCB circuit board welding equipment provided by the present invention has the following beneficial effects: The present invention provides a PCB circuit board welding device. The circuit board is first placed on a bottom plate 1 and located below a welding gun head 6. The output shaft of an electric push rod 4 is extended downward to drive the welding gun head 6 to contact the circuit board, thereby completing the welding operation on the circuit board. When toxic mixed gas is generated during the welding process, a suction fan 10 is started to generate suction to transport the toxic gas through an annular tube 8, an air inlet pipe 7, a telescopic corrugated connecting pipe 9, a connecting pipe 12 and a U-shaped pipe 13 to contact with water in a water tank 11. The toxic gas dissolved in water in the toxic mixed gas is absorbed by the water in the water tank 11, while the toxic gas insoluble in water is located above the liquid surface. As the amount of toxic gas insoluble in water above the liquid surface increases, the magnet sealing plate 23 is pushed upward to move to contact with the water in the water tank 11 under the action of air pressure. The annular magnet plate 20 separates and quickly enters the fixed tube 18, and absorbs the water vapor mixed with the water-insoluble toxic gas through the desiccant 31, so that the water-insoluble toxic gas is in a dry state after passing through the desiccant 31. At the same time, when the water-insoluble toxic gas quickly enters the fixed tube 18, the stirring plate 32 rotates to stir the desiccant 31, so that each desiccant 31 particle has the opportunity to contact with the water vapor in the water-insoluble toxic gas mixture, thereby accelerating the drying process. Finally, the water-insoluble toxic gas moves upward and is absorbed by the activated carbon plate 15, thereby completing the collection and treatment of the toxic gas generated during the electric welding process, so that the workers can work in a comfortable environment and ensure the physical and mental health of the workers.

[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A PCB circuit board welding device, comprising four support rods fixedly mounted on the top of a bottom plate, characterized in that: A top plate is fixedly installed on the top of the four support rods, two electric push rods are fixedly installed on the bottom of the top plate, a cross plate is fixedly installed on the output shafts of the two electric push rods, a welding gun head is fixedly installed on the bottom of the cross plate, a suction fan is fixedly installed on the top of the cross plate, two air inlet pipes are fixedly installed at the air inlet of the suction fan, and the two air inlet pipes both penetrate the cross plate and are fixedly connected to the cross plate, an annular tube is fixedly installed on the bottom ends of the two air inlet pipes, and the welding gun head is located in the annular tube, A number of air suction hoods are fixedly installed on the annular tube, a water tank is fixedly installed on the top of the top plate, a telescopic corrugated connecting pipe is fixedly installed at the air outlet of the suction fan, a connecting pipe is fixedly installed on the top of the telescopic corrugated connecting pipe, and the top of the connecting pipe extends into the water tank, the connecting pipe is fixedly connected to the water tank, a U-shaped pipe is fixedly installed on the top of the connecting pipe, an activated carbon plate is detachably installed in the water tank, two air outlets are provided on the water tank, and the two air outlets are both located above the activated carbon plate.

2. A PCB circuit board welding device according to claim 1, characterized in that: An isolation funnel is fixedly installed in the water tank, and the isolation funnel is located below the activated carbon plate. A fixed pipe is fixedly installed in the isolation funnel. An annular magnet plate and an annular wind collecting plate are fixedly installed in the fixed pipe, and the annular wind collecting plate is located above the annular magnet plate. A magnet sealing plate is arranged above the annular magnet plate, and two baffles are fixedly installed at the bottom of the annular wind collecting plate.

3. A PCB circuit board welding device according to claim 2, characterized in that: An annular groove is formed on the top of the annular magnet plate, an annular rubber sealing ring is fixedly mounted on the bottom of the magnet sealing plate, and the bottom end of the annular rubber sealing ring extends into the annular groove.

4. A PCB circuit board welding device according to claim 3, characterized in that: Two guide grooves are arranged at the bottom of the annular wind gathering plate, guide rods are slidably installed in the two guide grooves respectively, and the two guide rods are fixedly connected to the magnet sealing plate.

5. A PCB circuit board welding device according to claim 4, characterized in that: A lower isolation net is fixedly installed in the fixed pipe, and a desiccant is arranged on the lower isolation net. A mounting plate is fixedly installed in the annular wind collecting plate, and a rotating rod is rotatably installed on the mounting plate, and the top end of the rotating rod extends to the top of the lower isolation net. The rotating rod is rotatably connected with the lower isolation net, and a propeller and a plurality of stirring plates are fixedly sleeved on the rotating rod, and the plurality of stirring plates are all located in the desiccant.

6. A PCB circuit board welding device according to claim 5, characterized in that: A diffuser hood is detachably mounted on the top of the fixed tube 18 .

7. A PCB circuit board welding device according to claim 6, characterized in that: An upper isolation net is fixedly installed at the bottom end of the diffusion air cover.

8. A PCB circuit board welding device according to claim 7, characterized in that: Two sewage pipes are fixedly installed on the water tank, and control valves are respectively arranged in the two sewage pipes.

9. A PCB circuit board welding device according to claim 8, characterized in that: A rotating hole is formed on the mounting plate, a rotating bearing is fixedly mounted in the rotating hole, and the rotating rod penetrates through the rotating bearing and is fixedly connected to the inner wall of the rotating bearing.