Rapid cooling device for plywood
By designing a plywood rapid cooling device with multiple sets of cooling chambers and air coolers, combined with the guide mechanism and pressure sensor, the problems of uneven cooling and manual intervention are solved, efficient and automated plywood cooling is achieved, and product quality and production safety are improved.
Patent Information
- Application Number
- CN202510256980.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure CN119820672A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of plywood production, in particular to a plywood rapid cooling device. Background Art
[0002] In the plywood production process, rapid cooling after hot pressing is a key step to ensure product quality and improve production efficiency. Traditional cooling methods usually rely on natural cooling or simple air cooling devices, which are not only time-consuming, but also difficult to achieve uniform and effective cooling effects, resulting in unstable product quality. In addition, traditional cooling methods often require a lot of manual intervention for loading and unloading and positioning operations, which not only increases labor costs, but may also cause safety accidents such as worker burns due to improper operation.
[0003] The Chinese patent application number 202411650918.0 discloses a plywood rapid cooling device, including a cooling device body, the interior of the cooling device body is connected to a support frame, a first damping slot is opened on the top of the support frame, a support plate is arranged inside the cooling device body, a telescopic plate is arranged outside the support plate, the support plate and the telescopic plate are evenly distributed, the right side of the outer wall of the support plate is connected to a fixed plate, the left side of the outer wall of the telescopic plate is connected to a telescopic strip, the telescopic strip is movably connected to the outer side of the fixed plate, and relates to the technical field of plywood cooling devices, by providing a first damping slider on the outside of the telescopic plate, opening a first damping slot on the top of the support frame, and adjusting the telescopic plate according to the size of the plywood to be cooled, so that the telescopic plate can be completely attached to the outer side of the plywood to clamp and fix it, and both are compatible, and can achieve a rapid cooling effect during cooling later.
[0004] A Chinese patent with application number 202111288262.9 discloses a cooling device for plywood production, including a supporting device, a driving device, an exhaust device, and a discharging device. The supporting device includes a bracket one and a guide shaft two fixedly mounted on the top of the bracket one, the guide shaft two is slidably connected with a driving device, and exhaust devices are relatively arranged on both sides of the driving device on the guide shaft two, and the discharging device is arranged on one side of the bracket one. While the driving device in the present invention drives the exhaust device to work, it drives the exhaust device to move, expands the cooling range, and speeds up the cooling efficiency; the exhaust device in the present invention is provided with multiple groups of exhaust shells, so that the plywood on each group of layers is evenly cooled; the discharging device in the present invention can automatically unload after the plywood is cooled, saving labor costs.
[0005] However, there are still the following problems in practical applications, specifically:
[0006] 1. The problem of uneven cooling was not effectively solved, and the temperature consistency of the plywood during the cooling process could not be guaranteed, thus affecting the quality of the final product.
[0007] 2. Although some existing technologies have achieved a certain degree of automated operation, they still have deficiencies in automatic loading and unloading, precise positioning, and sealing functions, and cannot completely avoid the safety hazards and inefficiency caused by manual intervention.
[0008] 3. For high-temperature plywood after hot pressing, there is a lack of effective protective measures to prevent operators from getting scalded, which poses a potential threat to the health and safety of workers.
[0009] Therefore, how to overcome the above-mentioned technical problems and defects becomes a key issue that needs to be solved. Summary of the invention
[0010] The purpose of the invention is to overcome the defects described in the background technology, thereby realizing a plywood rapid cooling device, which can evenly support the plywood in the middle position of the cooling chamber and quickly cool the plywood by passing cold air from under the plywood and then from over the plywood, thereby improving the cooling efficiency of the plywood, ensuring the consistency of the cooling process, improving the quality of the final product, realizing automatic loading and unloading and positioning of the plywood and sealing function during cooling, reducing manual intervention, improving the automation level of the production line, and being able to avoid scalding operators by the plywood after hot pressing, thereby increasing the safety of plywood production.
[0011] In order to achieve the above-mentioned purpose of the invention, the technical solution of the present invention is: a device for rapid cooling of plywood, comprising a movable device housing arranged on the side of a hot press. A plurality of cooling chambers are arranged horizontally in the upper and lower directions inside the device housing, and an air cooler connected to the corresponding cooling chambers is fixedly arranged on the rear side of the device housing. A guide mechanism for supporting the plywood is arranged inside the cooling chamber. A liftable door is arranged on the front side of the device housing. A liftable movable frame is arranged on the device housing in front of the door, and a displacement module for movable plywood is arranged on the movable frame.
[0012] In the above-mentioned plywood rapid cooling device, the equipment housing is a rectangular box with an opening on the front side, and a first slide rail is arranged on the ground on both sides of the bottom end of the equipment housing. The equipment housing is slidably arranged on the first slide rail, and a first screw is rotatably arranged in the middle of the first slide rail, and the first screw is threadedly connected to the equipment housing.
[0013] In the above-mentioned plywood rapid cooling device, an exhaust cavity is opened on the rear side of the equipment shell, an exhaust port is opened at the top of the exhaust cavity, and an exhaust groove connected to the exhaust cavity is opened horizontally on the upper part of the rear wall of the cooling chamber.
[0014] In the above-mentioned plywood rapid cooling device, at least one pressure sensor is fixedly arranged at a middle position of the rear wall of the cooling chamber below the exhaust groove.
[0015] A plurality of groups of air inlet cavities are provided on the inner wall of the exhaust cavity below the exhaust groove, which are respectively matched with the corresponding cooling chambers. An air inlet chamber is fixedly provided on the side of the equipment shell, and the air inlet chamber is connected with the air outlet of the air cooler. The air inlet cavity passes through the side wall of the equipment shell and is connected with the air inlet chamber.
[0016] An air inlet groove is horizontally opened on the rear wall of the cooling chamber below the pressure sensor, and the air inlet groove is communicated with the corresponding air inlet cavity.
[0017] In the above-mentioned plywood rapid cooling device, the guiding mechanism includes two driving rollers which are horizontally rotatably arranged in the middle position of the front side of the cooling chamber, the two driving rollers are symmetrically arranged up and down, the ends of the driving rollers both penetrate the side walls of the cooling chamber and the ends of the driving rollers are fixedly provided with first gears.
[0018] Two rollers are rotatably arranged in the cooling chamber inside the driving roller. The rollers are symmetrically arranged up and down. The ends of the rollers pass through the side walls of the cooling chamber and are fixed with winding springs. A cloth is horizontally arranged inside the cooling chamber, and both ends of the cloth are wound on corresponding rollers.
[0019] At least one group of guide rollers is rotatably arranged in the cooling chamber at the rear side of the winding roller, and each group of guide rollers is provided with two guide rollers which are symmetrically arranged up and down.
[0020] In the above-mentioned plywood rapid cooling device, the two first gears corresponding to each cooling chamber are meshed and connected with each other, a pulley is coaxially fixedly arranged on the outer side of the upper first gear, a belt is sleeved on each adjacent pulley, and a first motor is fixedly arranged on the side of the equipment housing, and the driving end of the first motor is connected to the corresponding pulley through a belt.
[0021] In the above-mentioned plywood rapid cooling device, first slide grooves are vertically opened at both ends of the front side of the equipment shell, and the cabin door is a U-shaped structure and both ends of its open end slide in the corresponding first slide grooves.
[0022] Racks are vertically fixed on both sides of the hatch, a first bidirectional motor is fixed on both sides of the top of the equipment shell, and a second gear meshing with the corresponding rack is fixed on the output end of the first bidirectional motor.
[0023] In the above-mentioned plywood rapid cooling device, fixed plates are vertically fixedly arranged on both sides of the device housing, and second slide rails are vertically fixedly arranged on the outer sides of the fixed plates. The movable frame is an I-shaped structure and is horizontally arranged on the front side of the device housing, and the rear end of the movable frame is slidably arranged with the corresponding second slide rail.
[0024] A second lead screw is vertically rotatably arranged on the side of the fixed plate, a second bidirectional motor driving the second lead screw is fixedly arranged on the top of the fixed plate, and the second lead screw passes through the corresponding end of the moving frame and is threadedly connected to the moving frame.
[0025] A plurality of first position sensors respectively matched with the corresponding cooling chambers are fixedly arranged on the side of the fixing plate.
[0026] In the above-mentioned plywood rapid cooling device, the displacement module includes beams that are respectively horizontally slidably arranged at the front sides of both ends of the moving frame, the beams are L-shaped structures, slots are horizontally opened at the front sides of both ends of the moving frame, and the short side ends of the beams are horizontally fixed with plugs that can be inserted into the corresponding slots. A third bidirectional motor is fixedly arranged at the end of the beam on the opposite side of the plug, and a third lead screw is fixedly arranged at the output end of the third bidirectional motor, the third lead screw is rotatably arranged with the beam, and the third lead screw is threadedly connected to the end of the moving frame.
[0027] A lifting plate is slidably provided at the top of the long side end of the crossbeam, and a positioning plate is vertically fixedly provided at the top of the end of the crossbeam. A fourth lead screw is rotatably provided at the side of the positioning plate, and a fourth bidirectional motor driving the fourth lead screw to rotate is fixedly provided at the top of the positioning plate. The fourth lead screw passes through the side of the lifting plate and is threadedly connected to the lifting plate.
[0028] A second position sensor matched with the cross beam is fixedly arranged at the top end of the long side of the cross beam, and a third position sensor matched with the lifting plate is fixedly arranged at the end of the long side of the cross beam.
[0029] In the above-mentioned plywood rapid cooling device, a vertical beam is horizontally slidably arranged at the bottom end of the lifting plate, a second slide groove is provided at the top end of the vertical beam, and the bottom end of the lifting plate can slide in the second slide groove. A fifth lead screw is horizontally rotatably arranged at the top end of the vertical beam, and a fifth bidirectional motor driving the fifth lead screw is fixedly arranged at the end of the vertical beam. The fifth lead screw passes through the bottom of the corresponding lifting plate and is threadedly connected to the lifting plate.
[0030] Suction cups are fixedly arranged at both ends of the bottom of the vertical beam, and an air pump is fixedly arranged at the middle position of the top of the movable frame. The air suction end of the air pump is connected to an air suction pipe, and the air suction pipe is connected to the corresponding suction cup.
[0031] Compared with the prior art, the plywood rapid cooling device of the present invention has at least the following beneficial effects:
[0032] 1. The plywood rapid cooling device of the present invention, by providing multiple groups of cooling chambers, and by providing air coolers and guide mechanisms, can evenly support the plywood in the middle of the cooling chamber and rapidly cool the plywood by passing cold air from below and then above the plywood, thereby improving the cooling efficiency of the plywood, ensuring the consistency of the cooling process, and improving the quality of the final product.
[0033] 2. The plywood rapid cooling device of the present invention realizes the automatic loading and unloading and positioning functions of the plywood through a movable equipment housing, a liftable door and a movable frame arranged on the front side of the equipment housing, and a displacement module on the movable frame. Precise control is achieved through multiple bidirectional motor-driven screws, which reduces manual intervention, improves the automation level of the production line, and can avoid scalding operators by hot-pressed plywood, thereby increasing the safety of plywood production.
[0034] 3. The plywood rapid cooling device of the present invention has high flexibility and adaptability, and can easily adapt to the cooling needs of plywood of different sizes and thicknesses. By setting the exhaust cavity, the air intake cavity and the pressure sensor, the effective exhaust of hot air in the cooling chamber and the circulation supply of cold air are achieved, which not only optimizes the cooling effect, but also can dynamically adjust the internal environment according to actual conditions, thereby improving energy utilization and reducing operating costs.
[0035] 4. The plywood rapid cooling device of the present invention uses a suction cup to fix the plywood and combines an air pump to provide a stable adsorption force, thereby ensuring the safety of the plywood during transportation and realizing the direct removal of the plywood from the hot press. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0037] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0038] Figure 3 It is a schematic diagram of the position of the air cooler of the present invention;
[0039] Figure 4 It is an exploded schematic diagram of the internal structure of the present invention;
[0040] Figure 5 It is a schematic diagram of the guide mechanism structure of the present invention;
[0041] Figure 6 is a schematic diagram of the air circulation path of the present invention;
[0042] Figure 7 It is a schematic diagram of the displacement module structure of the present invention;
[0043] Figure 8 It is a schematic diagram of the position of the lifting plate of the present invention.
[0044] In the figure: 1. Equipment housing; 2. Cooling chamber;
[0045] 3. Guide mechanism; 31. Drive roller; 32. First gear; 33. Winding roller; 34. Winding spring; 35. Winding cloth; 36. Guide roller; 37. Pulley; 38. Belt; 39. First motor;
[0046] 4. Air cooler; 5. Cabin door; 6. Mobile rack;
[0047] 7. displacement module; 71. crossbeam; 72. slot; 73. plug rod; 74. third bidirectional motor; 75. lifting plate; 76. positioning plate; 77. fourth lead screw; 78. fourth bidirectional motor; 79. second position sensor; 80. third position sensor; 81. vertical beam; 82. second slide slot; 83. fifth lead screw; 84. fifth bidirectional motor; 85. suction cup; 86. vacuum pump; 87. vacuum pipe; 88. third thread cylinder;
[0048] 8. First slide rail; 9. First lead screw; 10. Exhaust chamber; 11. Exhaust port; 12. Exhaust slot; 13. Pressure sensor; 14. Intake chamber; 15. Intake chamber; 16. Intake slot; 17. First slide rail; 18. Rack; 19. First bidirectional motor; 20. Second gear; 21. Fixed plate; 22. Second slide rail; 23. Second lead screw; 24. Second bidirectional motor; 25. First position sensor. DETAILED DESCRIPTION
[0049] The plywood rapid cooling device of the present invention will be described in more detail below with reference to the accompanying drawings and through specific embodiments.
[0050] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0051] See also Figure 1-Figure 8, a plywood rapid cooling device of this embodiment can make the plywood be evenly supported in the middle position of the cooling chamber 2 and cool the plywood quickly by passing the cold air from the bottom of the plywood and then from the top of the plywood, thereby improving the cooling efficiency of the plywood, ensuring the consistency of the cooling process, improving the quality of the final product, realizing the automatic loading and unloading and positioning of the plywood and the sealing function during cooling, reducing manual intervention, improving the automation level of the production line, and avoiding the plywood after hot pressing from scalding the operator, thereby increasing the safety of plywood production. In this embodiment, it mainly includes a movable device housing 1 arranged on the side of the hot press. The device housing 1 is a rectangular box with an opening on the front side, and a first slide rail 8 is arranged on the ground on both sides of the bottom end of the device housing 1. The device housing 1 is slidably arranged on the first slide rail 8, and a first screw 9 is rotatably arranged in the middle of the first slide rail 8, and the first screw 9 is threadedly connected to the device housing 1. The first screw 9 is connected to an external control unit. After the plywood is hot-pressed, the hot press is opened. When the plywood needs to be cooled, the control unit drives the first lead screw 9 to rotate so that the device housing 1 is close to the hot press.
[0052] To achieve cooling of the plywood, see Figure 1-Figure 6 In this embodiment, multiple groups of cooling chambers 2 are horizontally arranged in the vertical direction inside the device housing 1. An exhaust cavity 10 is provided on the rear side of the device housing 1, and an exhaust port 11 is provided at the top of the exhaust cavity 10. An exhaust groove 12 connected to the exhaust cavity 10 is horizontally provided on the upper part of the rear wall of the cooling chamber 2. At least one pressure sensor 13 is fixedly arranged in the middle position of the rear wall of the cooling chamber 2 below the exhaust groove 12. Multiple groups of air inlet cavities 14 respectively adapted to the corresponding cooling chambers 2 are provided on the inner wall of the exhaust cavity 10 below the exhaust groove 12, and an air inlet chamber 15 is fixedly arranged on the side of the device housing 1. An air cooler 4 connected to the corresponding cooling chamber 2 is fixedly arranged on the rear side of the device housing 1. The air cooler 4 is a mature prior art and will not be described in detail here. The air inlet chamber 15 is connected to the air outlet of the air cooler 4, and the air inlet chamber 14 passes through the side wall of the device housing 1 and is connected to the air inlet chamber 15. An air inlet groove 16 is horizontally opened on the rear wall of the cooling chamber 2 below the pressure sensor 13 , and the air inlet groove 16 is communicated with the corresponding air inlet cavity 14 .
[0053] The air cooler 4 is controlled to work, and the refrigerated air is conveyed to the air inlet cavity 14 through the air inlet chamber 15. At this time, the gas in the air inlet cavity 14 enters the cooling chamber 2 through the air inlet groove 16. At this time, the cold air bypasses from below one end of the plywood and returns from above the other end of the plywood. At this time, the cold air takes away the heat of the plywood and enters the exhaust cavity 10 through the exhaust groove 12, and is discharged from the exhaust port 11. In this way, the plywood is cooled quickly, the cooling efficiency of the plywood is improved, the consistency of the cooling process is ensured, and the quality of the final product is improved.
[0054] In order to achieve the positioning of the plywood, in this embodiment, see Figure 2-Figure 6 , a guide mechanism 3 for supporting the plywood is arranged inside the cooling chamber 2. The guide mechanism 3 includes two driving rollers 31 which are horizontally rotatably arranged in the middle position of the front side of the cooling chamber 2, and the two driving rollers 31 are symmetrically arranged up and down. After the plywood enters the cooling chamber 2, it first contacts the driving roller 31, and enters the cooling chamber 2 from the middle position of the driving roller 31. The ends of the driving roller 31 penetrate the side wall of the cooling chamber 2, and the ends of the driving roller 31 are fixedly provided with a first gear 32. Two winding rollers 33 are rotatably arranged in the cooling chamber 2 inside the driving roller 31, and the winding rollers 33 are symmetrically arranged up and down. After passing through the driving roller 31, the plywood passes through the middle position of the winding roller 33. The ends of the winding roller 33 penetrate the side wall of the cooling chamber 2, and the ends of the winding roller 33 are fixedly provided with a winding spring 34. A rolling cloth 35 is horizontally arranged inside the cooling chamber 2, and both ends of the rolling cloth 35 are wound on the corresponding rolling roller 33. When the plywood passes through the middle position of the roller 33, the plywood presses against the cloth 35 to overcome the resistance of the coil spring 34 and unrolls from the roller 33, so that the plywood is brought to the rear of the cooling chamber 2. At least one group of guide rollers 36 is rotatably arranged in the cooling chamber 2 behind the roller 33, and each group of guide rollers 36 is provided with two guide rollers 36 and are symmetrically arranged up and down. After the plywood carries the cloth 35 through the middle position of the roller 33, it moves to the rear side through the middle position of the guide roller 36. At this time, the guide roller 36 squeezes the plywood and guides the plywood until the plywood abuts the cloth 35 against the pressure sensor 13, and at this time, the pressure sensor 13 feeds back a signal to the outside.
[0055] The two first gears 32 corresponding to each cooling chamber 2 are meshed and connected with each other, a pulley 37 is coaxially fixedly arranged on the outer side of the first gear 32 on the upper side, and a belt 38 is sleeved on each adjacent pulley 37. A first motor 39 is fixedly arranged on the side of the equipment housing 1, and the driving end of the first motor 39 is connected to the corresponding pulley 37 through the belt 38. The first motor 39 is driven to work, and the corresponding pulley 37 is driven to rotate through the belt 38, so that all the first gears 32 are rotated synchronously through the belt 38, and then the driving roller 31 is rotated slowly. When the plywood passes through the middle position of the driving roller 31, the driving roller 31 squeezes the plywood and drives the plywood to move. After the pressure sensor 13 feedbacks the signal, the first motor 39 stops working.
[0056] To achieve automatic opening of the hatch, see Figure 2 and Figure 3, a liftable door 5 is provided on the front side of the device housing 1. The door 5 is provided with a plurality of vertical grooves vertically relative to the side of the device housing 1. Cold air passes through the vertical grooves from the front end of the plywood around to the top of the plywood. First slide grooves 17 are vertically provided at both ends of the front side of the device housing 1. The door 5 is a U-shaped structure and both ends of its open end slide in the corresponding first slide grooves 17. Racks 18 are vertically fixed on both sides of the door 5, and first bidirectional motors 19 are fixed on both sides of the top of the device housing 1. A second gear 20 meshing with the corresponding rack 18 is fixed on the output end of the first bidirectional motor 19.
[0057] When the device housing 1 moves, the first bidirectional motor 19 is driven to work, and the second gear 20 is driven to rotate, so that the door 5 is moved upward along the first slide slot 17 through the rack 18, so that the front side of the device housing 1 is opened. At this time, the plywood can be moved into the cooling chamber 2. After the pressure sensor 13 feedbacks the signal, the first bidirectional motor 19 is controlled to reverse, so that the door 5 is slowly lowered to block the front opening of the device housing 1. At this time, the roller 33 rewinds the cloth 35 on the rolling rod under the action of the winding spring 34. The plywood is abutted against the door 5 under the drive of the cloth 35.
[0058] When cooling is completed and the hatch 5 is opened, the plywood moves outward for a distance along the guide roller 36 and the drive roller 31 under the action of the cloth 35, thereby automatically extending a part of the equipment housing 1 to facilitate subsequent removal. When the plywood is completely removed, the cloth 35 is rewound on the roller 33.
[0059] In order to realize the automatic loading and unloading of plywood, please refer to Figure 1 , Figure 7 and Figure 8 , a movable frame 6 that can be raised and lowered is arranged on the equipment housing 1 in front of the hatch 5. The movable frame 6 is an I-shaped structure and is arranged horizontally on the front side of the equipment housing 1. Fixed plates 21 are vertically fixed on both sides of the equipment housing 1, and second slide rails 22 are vertically fixed on the outer side of the fixed plates 21. The rear end of the movable frame 6 is slidably arranged with the corresponding second slide rail 22. A second lead screw 23 is vertically rotated on the side of the fixed plate 21, and a second bidirectional motor 24 that drives the second lead screw 23 is fixed on the top of the fixed plate 21. The second lead screw 23 passes through the corresponding end of the movable frame 6 and is threadedly connected to the movable frame 6. Multiple groups of first position sensors 25 that are respectively adapted to the corresponding cooling chambers 2 are fixed on the side of the fixed plate 21. The second bidirectional motor 24 is controlled to work and drive the second lead screw 23 to rotate, so that the movable frame 6 moves downward on the second slide rail 22 until it moves to the position of the next first position sensor 25. After moving to the first position sensor 25 at the bottom, the second bidirectional motor 24 is controlled to reverse, so that the moving frame 6 returns to the highest position.
[0060] The movable frame 6 is provided with a displacement module 7 for movable plywood. The displacement module 7 includes a beam 71 which is horizontally slidably arranged at the front sides of both ends of the movable frame 6. The beam 71 is an L-shaped structure. The front sides of both ends of the movable frame 6 are horizontally provided with slots 72. The short side ends of the beam 71 are horizontally fixed with a plug 73 which can be inserted into the corresponding slot 72. A third bidirectional motor 74 is fixedly arranged at the end of the beam 71 on the opposite side of the plug 73. A third lead screw 88 is fixedly arranged at the output end of the third bidirectional motor 74. The third lead screw 88 is rotatably arranged with the beam 71, and the third lead screw 88 is threadedly connected with the end of the movable frame 6. A second position sensor 79 which is adapted to the beam 71 is fixedly arranged at the top of the long side of the beam 71. The third bidirectional motor 74 is controlled to work and the third lead screw 88 is driven to rotate. Thus, the beam 71 moves forward and backward through the plug 73 and the slot 72. Until the second position sensor 79 detects the position information of the hot press.
[0061] A lifting plate 75 that can be raised and lowered is slidably provided at the top of the long side end of the crossbeam 71, and a positioning plate 76 is vertically fixedly provided at the top of the end of the crossbeam 71. A fourth lead screw 77 is rotatably provided on the side of the positioning plate 76, and a fourth bidirectional motor 78 that drives the fourth lead screw 77 to rotate is fixedly provided on the top of the positioning plate 76. The fourth lead screw 77 penetrates the side of the lifting plate 75 and is threadedly connected to the lifting plate 75. A third position sensor 80 that is compatible with the lifting plate 75 is fixedly provided at the long side end of the crossbeam 71. The fourth bidirectional motor 78 is controlled to work and drive the fourth lead screw 77 to rotate. At this time, the lifting plate 75 moves downward along the crossbeam 71 until the third position sensor 80 detects the position information of the plywood.
[0062] The bottom end of the lifting plate 75 is provided with a vertical beam 81 for horizontal sliding, and the top end of the vertical beam 81 is provided with a second slide groove 82, and the bottom end of the lifting plate 75 can slide in the second slide groove 82. The top end of the vertical beam 81 is provided with a fifth lead screw 83 for horizontal rotation, and the end of the vertical beam 81 is fixedly provided with a fifth bidirectional motor 84 for driving the fifth lead screw 83. The fifth lead screw 83 passes through the bottom of the corresponding lifting plate 75 and is threadedly connected with the lifting plate 75. Before the lifting plate 75 moves, the fifth bidirectional motor 84 is controlled to start the fifth lead screw 83 to rotate, so that the vertical beam 81 moves forward to the farthest point relative to the lifting plate 75 through the second slide groove 82.
[0063] Suction cups are fixedly provided at both ends of the bottom of the vertical beam 81, and an air pump 86 is fixedly provided at the middle position of the top of the mobile frame 6. The air suction end of the air pump 86 is connected to an air suction pipe 87, and the air suction pipe 87 is connected to the corresponding suction cups. When the position of the lifting plate 75 is fixed, the four suction cups are completely attached to the four corners of the top of the plywood. The air pump 86 is controlled to work, so as to drive the suction cups to be adsorbed on the top of the plywood through the air suction pipe 87. Then the third bidirectional motor 74, the fourth bidirectional motor 78 and the fifth bidirectional motor 84 are controlled to reverse, and the plywood is sent to the middle position of the driving roller 31.
[0064] The method for using the plywood rapid cooling device of the present invention is as follows: first, after the plywood is hot-pressed, the hot press is opened. When the plywood needs to be cooled, the control unit drives the first lead screw 9 to rotate so that the device housing 1 is close to the hot press. When the device housing 1 moves, the first bidirectional motor 19 is driven to work, and the second gear 20 is driven to rotate, so that the hatch 5 is moved upward along the first slide groove 17 through the rack 18, so that the front side of the device housing 1 is opened. At this time, the plywood can be moved into the cooling chamber 2.
[0065] The second bidirectional motor 24 is controlled to work, and the second lead screw 23 is driven to rotate, so that the mobile frame 6 moves downward on the second slide rail 22 until it moves to the position of the next first position sensor 25. The third bidirectional motor 74 is controlled to work, and the third lead screw 88 is driven to rotate. So that the crossbeam 71 moves forward and backward through the plug rod 73 and the slot 72. Until the second position sensor 79 detects the position information of the hot press. The fourth bidirectional motor 78 is controlled to work, and the fourth lead screw 77 is driven to rotate. At this time, the lifting plate 75 moves downward along the crossbeam 71 until the third position sensor 80 detects the position information of the plywood. Before the lifting plate 75 moves, the fifth bidirectional motor 84 is controlled to start the fifth lead screw 83 to rotate, so that the vertical beam 81 moves forward to the farthest point relative to the lifting plate 75 through the second slide slot 82. When the position of the lifting plate 75 is fixed, the four suction cups are completely attached to the four corners of the top of the plywood. The vacuum pump 86 is controlled to work, so that the suction cup is driven to be adsorbed on the top of the plywood through the vacuum pipe 87. Then, the third bidirectional motor 74 , the fourth bidirectional motor 78 and the fifth bidirectional motor 84 are controlled to rotate in reverse to deliver the plywood to the middle position of the driving roller 31 .
[0066] At this time, after the plywood enters the cooling chamber 2, it first contacts the driving roller 31 and enters the cooling chamber 2 from the middle position of the driving roller 31. At the same time, the first motor 39 is driven to work, and the corresponding pulley 37 is driven to rotate through the belt 38, so that all the first gears 32 are rotated synchronously through the belt 38, and then the driving roller 31 is rotated slowly. When the plywood passes through the middle position of the driving roller 31, the driving roller 31 squeezes the plywood and drives the plywood to move. After passing through the driving roller 31, the plywood passes through the middle position of the winding roller 33. In this process, the plywood resists the cloth roll 35 and overcomes the resistance of the winding spring 34 to unfold it from the winding roller 33, so that the plywood is carried to the rear of the cooling chamber 2. After the plywood passes through the middle position of the winding roller 33 with the cloth roll 35, it passes through the middle position of the guide roller 36 and moves to the rear side. At this time, the guide roller 36 squeezes the plywood and guides the plywood until the plywood makes the cloth roll 35 contact the pressure sensor 13, and the pressure sensor 13 feeds back a signal to the outside.
[0067] After the pressure sensor 13 feedbacks the signal, the first bidirectional motor 19 is controlled to reverse, so that the hatch 5 will slowly descend to block the front opening of the equipment housing 1. During this process, the second bidirectional motor 24 drives the movable frame 6 to move downward, and according to the signal of the first position sensor 25, the plywood is repeatedly inserted into the middle position of the corresponding driving roller 31. After moving to the first position sensor 25 at the bottom, the second bidirectional motor 24 is controlled to reverse, so that the movable frame 6 returns to the highest point. At this time, all the pressure sensors 13 send signals to the outside, the first motor 39 works, and at the same time, the hatch 5 completely blocks the front side of the equipment housing 1. At this time, under the action of the winding spring 34, the roller 33 rewinds the cloth 35 on the rolling rod. Driven by the cloth 35, the plywood abuts against the hatch 5.
[0068] The air cooler 4 is controlled to work, and the refrigerated air is conveyed to the air inlet cavity 14 through the air inlet chamber 15. At this time, the gas in the air inlet cavity 14 enters the cooling chamber 2 through the air inlet groove 16. At this time, the cold air bypasses from the bottom of one end of the plywood and returns from the top of the other end of the plywood. At this time, the cold air takes away the heat of the plywood and enters the exhaust cavity 10 from the exhaust groove 12, and is discharged from the exhaust port 11. In this way, the plywood is cooled quickly, the cooling efficiency of the plywood is improved, the consistency of the cooling process is ensured, and the quality of the final product is improved. In this process, the cold air bypasses from the front end of the plywood to the top of the plywood through the vertical groove.
[0069] When cooling is completed and the hatch 5 is opened, the plywood moves outward for a distance along the guide roller 36 and the drive roller 31 under the action of the cloth 35, thereby automatically extending a part of the equipment housing 1 to facilitate subsequent removal. When the plywood is completely removed, the cloth 35 is rewound on the roller 33.
[0070] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by a person of ordinary skill in the field to which the invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0071] The exemplary implementation modes of the present invention are described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.
Claims
1. A plywood rapid cooling device, characterized in that: The invention comprises a movable device housing (1) arranged at the side of a hot press, wherein a plurality of cooling chambers (2) are arranged horizontally in the upper and lower directions inside the device housing (1), wherein a guide mechanism (3) for supporting a plywood is arranged inside the cooling chamber (2), an air cooler (4) connected to the corresponding cooling chamber (2) is fixedly arranged on the rear side of the device housing (1), a liftable door (5) is arranged on the front side of the device housing (1), and a liftable movable frame (6) is arranged on the device housing (1) in front of the door (5), and a displacement module (7) for a movable plywood is arranged on the movable frame (6).
2. The plywood rapid cooling device according to claim 1, characterized in that: The device housing (1) is a rectangular box with an opening at the front. First slide rails (8) are arranged on the ground at both sides of the bottom of the device housing (1). The device housing (1) is slidably arranged on the first slide rails (8). A first lead screw (9) is rotatably arranged in the middle of the first slide rail (8). The first lead screw (9) is threadedly connected to the device housing (1).
3. The plywood rapid cooling device according to claim 1, characterized in that: An exhaust cavity (10) is provided on the rear side of the device housing (1), an exhaust port (11) is provided at the top of the exhaust cavity (10), and an exhaust groove (12) connected to the exhaust cavity (10) is provided horizontally on the upper part of the rear wall of the cooling chamber (2).
4. The plywood rapid cooling device according to claim 3, characterized in that: At least one pressure sensor (13) is fixedly arranged at a middle position of the rear wall of the cooling chamber (2) below the exhaust groove (12); A plurality of groups of air inlet cavities (14) are provided on the inner wall of the air exhaust cavity (10) below the air exhaust groove (12), and the groups of air inlet cavities (14) are respectively matched with the corresponding cooling chambers (2); an air inlet chamber (15) is fixedly provided on the side of the device housing (1); the air inlet chamber (15) is connected to the air outlet of the air cooler (4); and the air inlet cavity (14) passes through the side wall of the device housing (1) and is connected to the air inlet chamber (15); An air intake groove (16) is horizontally provided on the rear wall of the cooling chamber (2) below the pressure sensor (13), and the air intake groove (16) is connected to the corresponding air intake cavity (14).
5. The plywood rapid cooling device according to claim 1, characterized in that: The guide mechanism (3) comprises two drive rollers (31) which are arranged horizontally and rotatably in the middle of the front side of the cooling chamber (2), the two drive rollers (31) being arranged symmetrically up and down, the ends of the drive rollers (31) both pass through the side walls of the cooling chamber (2), and the ends of the drive rollers (31) are both fixedly provided with first gears (32); Two rolling rollers (33) are rotatably arranged in the cooling chamber (2) inside the driving roller (31), the rolling rollers (33) are symmetrically arranged up and down, the ends of the rolling rollers (33) penetrate the side walls of the cooling chamber (2), and the ends of the rolling rollers (33) are fixedly provided with winding springs (34), and a rolling cloth (35) is horizontally arranged inside the cooling chamber (2), and the two ends of the rolling cloth (35) are rolled on the corresponding rolling rollers (33); At least one group of guide rollers (36) is rotatably arranged in the cooling chamber (2) at the rear side of the winding roller (33), and each group of guide rollers (36) is provided with two guide rollers (36) which are symmetrically arranged up and down.
6. The device for rapid cooling of plywood according to claim 5, characterized in that: The two first gears (32) corresponding to each cooling chamber (2) are meshed and connected with each other, a pulley (37) is coaxially fixedly arranged on the outer side of the first gear (32) on the upper side, and a belt (38) is sleeved on each adjacent pulley (37). A first motor (39) is fixedly arranged on the side of the equipment housing (1), and a driving end of the first motor (39) is connected to the corresponding pulley (37) through a belt (38).
7. The plywood rapid cooling device according to claim 1, characterized in that: Both ends of the front side of the equipment housing (1) are vertically provided with first slide grooves (17); the hatch (5) is a U-shaped structure and both ends of its opening end slide in the corresponding first slide grooves (17); Racks (18) are vertically fixedly provided on both sides of the hatch (5), a first bidirectional motor (19) is fixedly provided on both sides of the top end of the device housing (1), and a second gear (20) meshing with the corresponding rack (18) is fixedly provided at the output end of the first bidirectional motor (19).
8. The plywood rapid cooling device according to claim 1, characterized in that: A fixing plate (21) is vertically fixedly arranged on both sides of the device housing (1), a second slide rail (22) is vertically fixedly arranged on the outer side of the fixing plate (21), the movable frame (6) is an I-shaped structure and is horizontally arranged on the front side of the device housing (1), and the rear end of the movable frame (6) is slidably arranged with the corresponding second slide rail (22); A second lead screw (23) is vertically rotatably arranged on the side of the fixed plate (21), a second bidirectional motor (24) for driving the second lead screw (23) is fixedly arranged on the top of the fixed plate (21), and the second lead screw (23) passes through the corresponding end of the moving frame (6) and is threadedly connected to the moving frame (6); A plurality of groups of first position sensors (25) respectively matched with the corresponding cooling chambers (2) are fixedly arranged on the side of the fixing plate (21).
9. The device for rapid cooling of plywood according to claim 8, characterized in that: The displacement module (7) comprises beams (71) respectively arranged horizontally and slidably at the front sides of both ends of the moving frame (6); the beams (71) are of an L-shaped structure; slots (72) are horizontally provided at the front sides of both ends of the moving frame (6); the short side ends of the beams (71) are horizontally fixed with plug rods (73) which can be inserted into the corresponding slots (72); the ends of the beams (71) on the opposite sides of the plug rods (73) are fixedly provided with a third bidirectional motor (74); the output end of the third bidirectional motor (74) is fixedly provided with a third lead screw (88); the third lead screw (88) is rotatably arranged with the beam (71); and the third lead screw (88) is threadedly connected with the end of the moving frame (6); A lifting plate (75) that can be lifted and lowered is slidably provided at the top end of the long side of the cross beam (71), a positioning plate (76) is vertically fixedly provided at the top end of the end of the cross beam (71), a fourth lead screw (77) is rotatably provided at the side of the positioning plate (76), a fourth bidirectional motor (78) for driving the fourth lead screw (77) to rotate is fixedly provided at the top end of the positioning plate (76), and the fourth lead screw (77) passes through the side of the lifting plate (75) and is threadedly connected to the lifting plate (75); A second position sensor (79) adapted to the cross beam (71) is fixedly disposed at the top end of the long side of the cross beam (71), and a third position sensor (80) adapted to the lifting plate (75) is fixedly disposed at the end of the long side of the cross beam (71).
10. The plywood rapid cooling device according to claim 9, characterized in that: The bottom end of the lifting plate (75) is provided with a vertical beam (81) for horizontal sliding, and the top end of the vertical beam (81) is provided with a second slide groove (82), and the bottom end of the lifting plate (75) can slide in the second slide groove (82), and the top end of the vertical beam (81) is provided with a fifth lead screw (83) for horizontal rotation, and the end of the vertical beam (81) is fixedly provided with a fifth bidirectional motor (84) for driving the fifth lead screw (83), and the fifth lead screw (83) passes through the bottom of the corresponding lifting plate (75) and is threadedly connected to the lifting plate (75); Suction cups (85) are fixedly arranged at both ends of the bottom of the vertical beam (81), and an air pump (86) is fixedly arranged at the middle position of the top end of the mobile frame (6). An air suction pipe (87) is connected to the air suction end of the air suction pump (86), and the air suction pipe (87) is connected to the corresponding suction cup (85).
Citation Information
Patent Citations
Cooling device for plywood production
CN113799226A
Rapid cooling device for plywood
CN119407898A