Wire feeding hose, manufacturing method of wire feeding hose, welding robot cable and manufacturing method of welding robot cable
By using thermoplastic elastomer TPE to manufacture wire feeding hoses and combined with tensile aramid filling technology, the flexibility and guidance problems of welding robot cables under fast movement and mechanical stress are solved, and efficient welding performance is achieved.
Patent Information
- Application Number
- CN202411909131.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing welding robot cables are difficult to meet the multiple requirements of soft, repetitive bending and guide wire when moving quickly and withstand mechanical stress.
The wire feeding hose is manufactured using thermoplastic elastomer TPE and ensures that the wire feeding hose has the appropriate hardness and flexibility through a specific extrusion temperature zone and cooling and curing process. At the same time, the middle gap between the welding robot cable is filled with tensile aramid, which enhances its flexibility and tensile resistance.
It realizes good adaptability of the wire feeding hose within the range of the welding robot's action range, and can effectively guide the welding wire, while withstanding large bends without permanent deformation, improving the overall performance of the welding robot cable.
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Figure CN119820820A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of welding cables, and in particular to a wire feeding hose and a manufacturing method thereof, a welding robot cable and a manufacturing method thereof. Background Art
[0002] Welding robots are industrial robots that perform welding. Welding robots mainly consist of two parts: robots and welding equipment. Robots consist of a robot body and a control cabinet. Welding equipment, such as arc welding and spot welding, consists of welding power supply, control system, wire feeder, welding gun, etc.
[0003] The welding robot cable moves quickly along with the robot's welding gun. Since the welding robot is used in a small space, requires fast multi-directional movement, and transmits large current in the form of pulses, the power cable used with it is required to be soft, resistant to repeated bending, transmit large pulse currents, and withstand certain mechanical stress and environmental corrosion and other harsh conditions.
[0004] In order to reduce the space occupied by the welding robot cable, the wire feeding hose used to feed the welding wire from the wire feeder to the welding gun is generally integrated into the welding robot cable. The wire feeding hose should meet the following requirements: It has a certain tensile strength to prevent the wire from stretching as little as possible when being pushed or subjected to force; it has a certain hardness to guide the wire; it has good flexibility to adapt to the range of motion of the welding robot; it can withstand large bending without causing permanent deformation. Summary of the invention
[0005] In order to solve the deficiencies of the prior art, the purpose of the present application is to provide a wire feeding hose and a manufacturing method thereof, a welding robot cable and a manufacturing method thereof, which can not only adapt to the movement range of the welding robot, but also play a guiding role for the welding wire.
[0006] To achieve the above objectives, this application adopts the following technical solutions: The present application provides a method for manufacturing a wire feeding hose, which comprises: hot air drying a thermoplastic elastomer (TPE) raw material, the drying temperature being 100-110°C, and the drying time being 3-5 hours; heating and melting the dried thermoplastic elastomer (TPE) raw material, the heating temperature being 140-150°C; extruding the melted thermoplastic elastomer (TPE) into a wire feeding hose through an extruder, the extrusion temperature being 140-180°C, the extruder including three different temperature zones from a feed port to an extrusion port: a first temperature zone with a temperature range of 140-153°C, a second temperature zone with a temperature range of 153-167°C, and a third temperature zone with a temperature range of 167-180°C; cooling and curing the extruded wire feeding hose, the cooling temperature being 40-50°C, and after the curing of the wire feeding hose is completed, the hardness range of the wire feeding hose is 57-61 degrees Shore.
[0007] As a preferred technical solution, the manufacturing method of the wire feeding hose also includes a manufacturing method of a thermoplastic elastomer TPE raw material, and the manufacturing method of the thermoplastic elastomer TPE raw material includes: copolymerizing 1,4-butylene phthalate and polybutanol under vacuum conditions to manufacture the thermoplastic elastomer TPE raw material, the reaction temperature is 200~230°C, the mass component ratio of 1,4-butylene phthalate and polybutanol is 68:22~72:28, and the reaction equation is: .
[0008] As a preferred technical solution, the manufacturing method of the wire feeding hose also includes: during the cooling and solidification process of the extruded wire feeding hose, coating the surface of the wire feeding hose with a polyester fiber mesh, at which time the surface temperature of the wire feeding hose is 115-125°C.
[0009] As a preferred technical solution, the method for manufacturing the thermoplastic elastomer TPE raw material also includes: after copolymerization for 5 to 6 hours under vacuum and a reaction temperature of 200 to 230°C, nitrogen is passed to normal pressure, an antioxidant and an anti-aging agent are added, the reaction is continued for 1.8 to 2.2 hours, the reaction product is transferred to a cooling kettle, cooled to 90 to 110°C, and then pelletized.
[0010] As a preferred technical solution, the mass component ratio of 1,4-butylene phthalate, polybutanol, antioxidant and anti-aging agent is: 68~72:22~28:1:0.5.
[0011] The present application also provides a wire feeding hose, which is manufactured by the manufacturing method of the wire feeding hose.
[0012] The present application also provides a welding robot cable, which includes: a wire feeding hose, an inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, at least one power line and an outer sheath, the wire feeding hose, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line are respectively covered with insulating layers on the outside, the wire feeding hose, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line are all located in the outer sheath, and the gap between the outer sheath and the wire feeding hose, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line is filled with a tensile aramid filling layer.
[0013] As a preferred technical solution, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and the power cord are spirally wound around the outer circumference of the wire feeding hose.
[0014] As a preferred technical solution, the current conductor line includes a first current conductor line and a second current conductor line; the network cable adopts a Category 6a network cable; the shielded communication line includes a first shielded communication line and a second shielded communication line; the power line includes a power supply line, a first welding power line and a second welding power line.
[0015] The present application also provides a method for manufacturing a welding robot cable, which comprises: manufacturing a wire feeding hose by adopting the above-mentioned method for manufacturing a wire feeding hose; using an elastomeric polyvinyl chloride flexible insulating material to extrude it into a tube through a rubber extruder, using a braiding machine to interlace the warp and weft of cotton threads on the outer surface of the tubular elastomeric polyvinyl chloride flexible insulating material, and extruding an elastomeric polyvinyl chloride flexible insulating layer on the outside of the cotton thread braiding layer to form an inert gas tube; using multiple strands of oxygen-free copper wires to twist together to form a current conductor, winding an insulating non-woven wiring tape on the outer surface of the current conductor, and extruding an elastomeric polyvinyl chloride flexible insulating layer on the insulating non-woven wiring tape to form a current conductor line; using multiple strands of toughened fine tinned soft copper wires to twist together to form a shielded communication line conductor, extruding an elastomeric polyvinyl chloride flexible insulating material on the shielded communication line conductor to form a shielded communication line conductor line, and A plurality of shielded communication line conductor wires are twisted into a shielded communication line core, an insulating non-woven wiring tape is wrapped around the outside of the shielded communication line core, and an elastic polyvinyl chloride flexible insulating material sheath is extruded outside the insulating non-woven wiring tape to form a shielded communication line; a power line conductor is twisted by using multiple strands of oxygen-free copper wires, an insulating non-woven wiring tape is wrapped around the outer surface of the power line conductor, and an elastic polyvinyl chloride flexible insulating layer is extruded on the insulating non-woven wiring tape to form a power line; an inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication line, and at least one power line are spirally wound around the periphery of a wire feeding hose to form a bus bundle; tensile aramid is wound around the outer surface of the bus bundle, an insulating non-woven wiring tape is wrapped around the tensile aramid, and a modified polyvinyl chloride-nitrile mixed flexible insulating material outer sheath is extruded on the insulating non-woven wiring tape to form a welding robot cable.
[0016] Compared with the prior art, the beneficial effects of this application are: The wire feeding hose of the present application has a certain hardness to guide the welding wire; has good flexibility to adapt to the movement range of the welding robot; and can withstand large bending without permanent deformation. Therefore, the welding robot cable of the present application can not only adapt to the movement range of the welding robot, but also guide the welding wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the welding robot cable for this application; Among them: 1. current conductor wire; 2. insulation layer; 3. tensile aramid; 4. wire feeding hose; 5. inert gas tube; 6. network cable; 7. first shielded communication cable; 8. second shielded communication cable; 9. power cord; 10. outer sheath. DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the specific implementation manner of the present application will be clearly and completely described below in conjunction with the drawings in the implementation manner of the present application.
[0019] The present application provides a method for manufacturing a wire feeding hose 4, and the method for manufacturing a wire feeding hose 4 comprises: Step 1, hot air drying the thermoplastic elastomer TPE raw material, the drying temperature is 100-110° C., and the drying time is 3-5 hours; Thermoplastic elastomer TPE raw materials produce byproduct water during the manufacturing process. Hot air drying can effectively remove this residual moisture and prevent defects such as bubbles and air marks in the thermoplastic elastomer TPE during processing. The dried thermoplastic elastomer TPE raw materials have better fluidity and plasticity, which helps to improve the processing efficiency and product quality of the wire feeding hose 4.
[0020] Step 2, heating and melting the dried thermoplastic elastomer TPE raw material at a heating temperature of 140-150° C.; Step 3, the molten thermoplastic elastomer TPE is extruded into a wire feeding hose 4 through an extruder, the extrusion temperature is 140-180° C., and the extruder includes three different temperature zones from the feed port to the extrusion port: a first temperature zone with a temperature range of 140-153° C., a second temperature zone with a temperature range of 153-167° C., and a third temperature zone with a temperature range of 167-180° C.; The first temperature zone is located near the feed port of the extruder, which is also the feeding section or feed section. It is mainly responsible for the preheating and initial softening of the raw materials. Since the raw materials have just entered the extruder from room temperature, a certain amount of heat is required to soften them and prepare for the next stage of plasticization. The temperature of the first temperature zone is set between 140 and 153 ° C. This temperature range can ensure that the raw materials are evenly heated and gradually softened, without causing degradation or burning of the raw materials due to excessive temperature.
[0021] The second temperature zone is located in the middle part of the extruder, which is the junction of the compression section and the melting section. It is used to further heat and plasticize the raw materials. Based on the initial softening in the first temperature zone, the second temperature zone requires a higher temperature to completely melt the raw materials and reach a plasticized state. The temperature of the second temperature zone is set between 153 and 167 ° C. This temperature range can ensure that the raw materials are completely melted and reach an ideal plasticized state, while avoiding degradation problems caused by overheating.
[0022] The third temperature zone is located near the exit of the extruder, that is, the metering section, die head and die part, which is used to ensure that the raw materials maintain an appropriate temperature during the extrusion process to prevent problems such as increased raw material viscosity, increased die head pressure or rough product surface caused by temperature reduction. At the same time, the third temperature zone is also responsible for evenly extruding the molten raw materials. The temperature of the third temperature zone is set between 167 and 180 ° C. This temperature range can ensure that the raw materials maintain sufficient heat and fluidity during the extrusion process, so as to obtain good quality extruded products.
[0023] Step 4, cooling and solidifying the extruded wire feeding hose 4, the cooling temperature is 40°C-50°C, after the wire feeding hose 4 is solidified, the hardness range of the wire feeding hose 4 is 57-61 degrees Shore.
[0024] The cooling temperature has an important influence on the physical properties of TPE. TPE solidified at a lower cooling temperature has higher hardness and strength, but TPE solidified at a higher cooling temperature has better flexibility and elasticity. The present application sets the cooling temperature to 40°C~50°C, so that the wire feeding hose 4 has a certain hardness to guide the welding wire; has good flexibility to adapt to the range of motion of the welding robot; and can withstand large bends without permanent deformation.
[0025] The present application adopts thermoplastic elastomer TPE to manufacture the wire feeding hose 4. Thermoplastic elastomer TPE is a polymer material that has the characteristics of both rubber and plastic. It exhibits rubber-like elasticity at room temperature, and has plasticity and can be formed at high temperature. The basic structural feature of the thermoplastic elastomer TPE polymer chain is that certain plastic segments (hard segments) and rubber segments (soft segments) with different chemical compositions are connected in series or grafted at the same time. The present application adjusts the ratio of the thermoplastic elastomer TPE hard segment and the soft segment to control the hardness range of the wire feeding hose 4 to 57-61 degrees Shore A, so that the wire feeding hose 4 has a certain hardness to guide the welding wire; has good flexibility to adapt to the movement range of the welding robot; can withstand large bending without permanent deformation.
[0026] Specifically, in step 1, the manufacturing method of the wire feeding hose 4 also includes a manufacturing method of a thermoplastic elastomer TPE raw material, and the manufacturing method of the thermoplastic elastomer TPE raw material includes: Step 101, copolymerizing 1,4-butylene phthalate and polybutanol under vacuum conditions to produce a thermoplastic elastomer TPE raw material, the reaction temperature is 200-230° C., the mass component ratio of 1,4-butylene phthalate and polybutanol is 68:22-72:28, and the reaction equation is: .
[0027] More specifically, the manufacturing method of the wire feeding hose 4 also includes: during the cooling and solidification process of the extruded wire feeding hose 4, a polyester fiber mesh is coated on the surface of the wire feeding hose 4, at which time the surface temperature of the wire feeding hose 4 is 115~125℃, and the surface of the wire feeding hose 4 is in a semi-molten state.
[0028] The polyester fiber mesh is woven from high-strength, high-modulus, low-creep polyester industrial filaments in the warp and weft directions, and has high tensile strength and node strength. The high-strength characteristics of the polyester fiber mesh can significantly improve the load-bearing capacity of the wire feeding hose 4, making it more durable; and the wire feeding hose 4 has a certain tensile strength, and is not stretched as much as possible when pushing the welding wire or being stressed. In addition, the polyester fiber mesh has a certain flexibility, which can make the wire feeding hose 4 have good bending performance while maintaining strength. In addition, the flame retardant and antistatic properties of the polyester fiber mesh can improve the safety of the wire feeding hose 4 and reduce the risk of fire and static hazards.
[0029] More specifically, the manufacturing method of the thermoplastic elastomer TPE raw material also includes: after copolymerization for 5 to 6 hours under vacuum and reaction temperature of 200 to 230°C, nitrogen is passed to normal pressure, antioxidant and anti-aging agent are added, the reaction is continued for 1.8 to 2.2 hours, the reaction product is transferred to a cooling kettle, cooled to 90 to 110°C and then pelletized. In the present application, the mass component ratio of 1,4-butylene phthalate, polybutanol, antioxidant and anti-aging agent is: 68 to 72:22 to 28:1:0.5.
[0030] After the copolymerization reaction is completed, the reaction system is restored to normal pressure by introducing nitrogen. Nitrogen is an inert gas that can prevent the oxygen in the air from reacting unnecessarily with the reaction products, thereby protecting the reaction products. After nitrogen purging, antioxidants and anti-aging agents are added to the reaction system. These additives can significantly improve the thermal stability, oxidation resistance and weather resistance of the polymer, thereby extending the service life of the polymer. After adding the additives, the reaction is continued for 1.8 to 2.2 hours. This stage is mainly to allow the additives to be fully dispersed in the polymer and interact with it to achieve the best modification effect.
[0031] The present application also provides a wire feeding hose 4, which is manufactured by the manufacturing method of the wire feeding hose 4. The wire feeding hose 4 manufactured by the above method has a certain hardness to guide the welding wire; has good flexibility to adapt to the movement range of the welding robot; and can withstand large bending without permanent deformation.
[0032] like Figure 1As shown, the present application also provides a welding robot cable, which includes: a wire feeding hose 4, an inert gas tube 5, at least one current conductor wire 1, at least one network cable 6, at least one shielded communication wire, at least one power line 9 and an outer sheath 10. The wire feeding hose 4, the inert gas tube 5, at least one current conductor wire 1, at least one network cable 6, at least one shielded communication wire, and at least one power line 9 are all located in the outer sheath 10. Among them, the wire feeding hose 4, the inert gas tube 5, at least one current conductor wire 1, at least one network cable 6, at least one shielded communication wire, and at least one power line 9 are respectively covered with an insulating layer 2. The gap between the outer sheath 10 and the wire feeding hose 4, the inert gas tube 5, at least one current conductor wire 1, at least one network cable 6, at least one shielded communication wire, and at least one power line 9 is filled with a tensile aramid fiber 3 filling layer.
[0033] The wire feeding hose 4 is used for feeding the welding wire. The inert gas tube 5 is used to transport inert gas, such as argon, helium, etc., which is mainly used as a shielding gas during the welding process. They have stability and low reactivity, can effectively isolate the surrounding air, and prevent the metal material from reacting with oxygen in the air during the welding process, thereby avoiding adverse reactions such as oxidation and nitridation, and ensuring the welding quality. In addition, the inert gas can also provide a stable arc environment, which is conducive to the formation and beauty of the weld. The current conductor line 1 is used to transmit the welding current, and the current generated by the welding power supply is safely and stably transmitted to the welding part to achieve the melting and connection of the metal. The network cable 6 is used to transmit the welding robot command signal. The shielded communication line is used to control the action of the welding robot. The power cord 9 is used to provide the welding robot with power supply / welding power supply.
[0034] The welding robot cable can not only adapt to the movement range of the welding robot, but also play a role in guiding the welding wire.
[0035] The gaps in the welding robot cable are filled with tensile-resistant aramid fiber 3, which makes the welding robot cable more flexible than traditional mesh belt filling, and the welding robot cable also maintains high tensile resistance. The tensile-resistant aramid fiber 3 can be well filled in the gaps between the wires, which can ensure that there is no shaking and friction between the wires to generate heat energy, and can also keep the welding robot cable round and tight, which can improve the torsion resistance of the welding robot cable and extend the service life of the welding robot cable.
[0036] Specifically, the inert gas tube 5, at least one current conductor line 1, at least one network cable 6, at least one shielded communication line, and the power line 9 are spirally wound around the outer periphery of the wire feeding hose 4. By arranging the wire feeding hose 4 in the middle, the wire feeding hose 4 is used as the central cable of the welding robot cable, so that the hardness of the welding robot cable is close to the hardness of the wire feeding hose 4, and then the welding robot cable has a certain hardness and good flexibility, which can not only adapt to the movement range of the welding robot, but also play a guiding role for the welding wire.
[0037] Specifically, the current conductor line 1 includes a first current conductor line 1 and a second current conductor line 1 .
[0038] The network cable 6 adopts Category 6A network cable 6. The signal transmission frequency of Category 6A network cable 6 can reach 500mhz, supporting 10G network speed. The use of Category 6A network cable 6 has the advantages of small attenuation and small crosstalk, which can improve the delay error. In this way, when inputting instructions, the welding robot can quickly and accurately receive instructions and perform operations.
[0039] The shielded communication line includes a first shielded communication line 7 and a second shielded communication line 8, which can respectively control different actions of the welding robot to make the welding robot more intelligent.
[0040] The power cord 9 includes a power supply cord 9, a first welding power cord 9 and a second welding power cord 9, which serves as a dedicated line to prevent the welding robot from stopping working due to insufficient power supply, and avoids heating of the welding robot due to unstable voltage, thereby preventing safety hazards.
[0041] The present application also provides a method for manufacturing a welding robot cable, the method for manufacturing a welding robot cable comprising: The wire feeding hose 4 is manufactured by adopting the above-mentioned manufacturing method of the wire feeding hose 4; The elastic polyvinyl chloride flexible insulation material is extruded into a tube by a rubber extruder, and the cotton thread is woven on the outer surface of the tubular elastic polyvinyl chloride flexible insulation material by a braiding machine, and the elastic polyvinyl chloride flexible insulation layer 2 is extruded outside the cotton thread braiding layer to form an inert gas tube 5; A current conductor is formed by twisting a plurality of oxygen-free copper wires, an insulating non-woven wiring tape is wound around the outer surface of the current conductor, and an elastic polyvinyl chloride flexible insulating layer 2 is extruded on the insulating non-woven wiring tape to form a current conductor line 1; A shielded communication line conductor is formed by twisting multiple strands of toughened fine tinned soft copper wires, and an elastic polyvinyl chloride flexible insulation material is extruded on the shielded communication line conductor to form a shielded communication line conductor wire, and several shielded communication line conductor wires are twisted into a shielded communication line core, and an insulating non-woven wiring tape is wrapped around the shielded communication line core, and then an elastic polyvinyl chloride flexible insulation material sheath is extruded outside the insulating non-woven wiring tape to form a shielded communication line; The power cord 9 is formed by twisting a plurality of oxygen-free copper wires, an insulating non-woven wiring tape is wrapped around the outer surface of the power cord 9, and an elastic polyvinyl chloride flexible insulation layer 2 is extruded on the insulating non-woven wiring tape to form the power cord 9; The inert gas tube 5, at least one current conductor wire 1, at least one network cable 6, at least one shielded communication wire, and at least one power line 9 are spirally wound around the outer periphery of the wire feeding hose 4 to form a bus bundle; The outer surface of the bus bundle is wound with tensile aramid 3, an insulating non-woven wiring tape is wound on the tensile aramid 3, and a modified polyvinyl chloride-nitrile mixed flexible insulating material outer sheath 10 is extruded on the insulating non-woven wiring tape to form a welding robot cable.
[0042] The outer sheath 10 is made of a modified polyvinyl chloride-nitrile mixed material, which can maintain the softness of the cable and has good wear resistance, as well as oil resistance and corrosion resistance. Therefore, the welding robot cable is suitable for installation in dry or humid indoors, in free continuous reciprocating motion without strong stress relief or forced guidance, and in frequent bending occasions in industrial use environments.
[0043] It should be noted that the words "first", "second" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "a" do not indicate a quantitative limitation, but indicate the existence of at least one. "Multiple" or "several" means at least two. Unless otherwise specified, words such as "front", "back", "left", "right", "bottom" and / or "top" are only for the convenience of description and are not limited to one position or one spatial orientation. Words such as "include" or "comprise" mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, and may include electrical connections, whether direct or indirect.
[0044] The singular forms "a", "said" and "the" used in this specification and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.
[0045] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to this application.
Claims
1. A method for manufacturing a wire feeding hose, characterized in that: The manufacturing method of the wire feeding hose comprises: The thermoplastic elastomer TPE raw material is dried with hot air at a temperature of 100-110°C for 3-5 hours; The dried thermoplastic elastomer TPE raw material is heated and melted at a heating temperature of 140-150°C; The molten thermoplastic elastomer TPE is extruded into a wire feeding hose through an extruder, and the extrusion temperature is 140-180°C. The extruder includes three different temperature zones from the feed port to the extrusion port: a first temperature zone with a temperature range of 140-153°C, a second temperature zone with a temperature range of 153-167°C, and a third temperature zone with a temperature range of 167-180°C. The extruded wire feeding hose is cooled and solidified at a cooling temperature of 40°C to 50°C. After the wire feeding hose is solidified, the hardness range of the wire feeding hose is 57-61 degrees Shore.
2. The method for manufacturing a wire feeding hose according to claim 1, characterized in that: The manufacturing method of the wire feeding hose also includes a manufacturing method of the thermoplastic elastomer TPE raw material, and the manufacturing method of the thermoplastic elastomer TPE raw material includes: Thermoplastic elastomer TPE raw materials are manufactured by copolymerization of 1,4-butylene phthalate and polybutanol under vacuum conditions. The reaction temperature is 200-230°C. The mass component ratio of 1,4-butylene phthalate and polybutanol is 68:22-72:
28. The reaction equation is: 。 3. The method for manufacturing a wire feeding hose according to claim 1 or 2, characterized in that: The manufacturing method of the wire feeding hose also includes: During the cooling and solidification process of the extruded wire feeding hose, a polyester fiber mesh is coated on the surface of the wire feeding hose, and the surface temperature of the wire feeding hose is 115-125°C.
4. The method for manufacturing a wire feeding hose according to claim 2, characterized in that: The manufacturing method of the thermoplastic elastomer TPE raw material also includes: after copolymerization for 5 to 6 hours under vacuum and a reaction temperature of 200 to 230° C., nitrogen is passed to normal pressure, an antioxidant and an anti-aging agent are added, the reaction is continued for 1.8 to 2.2 hours, the reaction product is transferred to a cooling kettle, cooled to 90 to 110° C., and then pelletized.
5. The method for manufacturing a wire feeding hose according to claim 4, characterized in that: The mass component ratio of 1,4-butylene phthalate, polybutanol, antioxidant and anti-aging agent is: 68~72:22~28:1:0.
5.
6. A wire feeding hose, characterized in that: The wire feeding hose is manufactured by the manufacturing method of the wire feeding hose described in any one of claims 1-5.
7. A welding robot cable, characterized in that: The welding robot cable includes: a wire feeding hose, an inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, at least one power line and an outer sheath. The wire feeding hose, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line are respectively covered with insulating layers on the outside. The wire feeding hose, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line are all located in the outer sheath. The gap between the outer sheath and the wire feeding hose, the inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line is filled with a tensile aramid filling layer.
8. The welding robot cable according to claim 6, characterized in that: The inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and a power line are spirally wound around the outer periphery of the wire feeding hose.
9. The welding robot cable according to claim 7 or 8, characterized in that: The current conductor wire includes a first current conductor wire and a second current conductor wire; the network cable adopts a Category 6a network cable; the shielded communication wire includes a first shielded communication wire and a second shielded communication wire; the power wire includes a power supply wire, a first welding power wire and a second welding power wire.
10. A method for manufacturing a welding robot cable, characterized in that: The manufacturing method of the welding robot cable comprises: A wire feeding hose is manufactured by using the manufacturing method of the wire feeding hose according to any one of claims 1 to 5; The elastic polyvinyl chloride flexible insulation material is extruded into a tube through a rubber extruder, and the cotton threads are woven on the outer surface of the tubular elastic polyvinyl chloride flexible insulation material in a warp and weft manner by a braiding machine, and the elastic polyvinyl chloride flexible insulation layer is extruded outside the cotton braided layer to form an inert gas tube; A current conductor is formed by twisting a plurality of oxygen-free copper wires, an insulating non-woven wiring tape is wound around the outer surface of the current conductor, and an elastic polyvinyl chloride flexible insulation layer is extruded on the insulating non-woven wiring tape to form a current conductor line; A shielded communication line conductor is formed by twisting a plurality of annealed fine tinned soft copper wires into a shielded communication line conductor, an elastic polyvinyl chloride flexible insulating material is extruded on the shielded communication line conductor to form a shielded communication line conductor wire, a plurality of the shielded communication line conductor wires are twisted into a shielded communication line core, an insulating non-woven wiring tape is wrapped around the shielded communication line core, and an elastic polyvinyl chloride flexible insulating material sheath is extruded outside the insulating non-woven wiring tape to form a shielded communication line; The power cord conductor is formed by twisting multiple strands of oxygen-free copper wires, an insulating non-woven wiring tape is wrapped around the outer surface of the power cord conductor, and an elastic polyvinyl chloride flexible insulation layer is extruded on the insulating non-woven wiring tape to form the power cord; The inert gas tube, at least one current conductor wire, at least one network cable, at least one shielded communication wire, and at least one power line are spirally wound around the outer circumference of the wire feeding hose to form a bus bundle; The outer surface of the bus bundle is wound with tensile aramid, an insulating non-woven wiring tape is wound on the tensile aramid, and a modified polyvinyl chloride-nitrile mixed flexible insulating material outer sheath is extruded on the insulating non-woven wiring tape to form a welding robot cable.