Three-phase separator
By introducing a decompression and oil thrust system into the three-phase separator, the self-cleaning of the filter plate and the automatic discharge of solid impurities is achieved by using a mechanical linkage structure, which solves the problem of steady flow partition blockage caused by solid impurities accumulation in the existing three-phase separator, and improves the purity of petroleum and the degree of automation of the separator.
Patent Information
- Application Number
- CN202510210252.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-04-15
AI Technical Summary
The existing three-phase separators are prone to reduced and blockage of steady flow partitions due to solid impurities during the oil separation process, and need to be cleaned regularly.
A three-phase separator is designed, including a decontamination and oil thrust system, including a filter plate, a cleaning structure, a sewage discharge structure and a driving component, and a mechanical linkage structure is used to realize the self-cleaning of the filter plate and the automatic discharge of solid impurities.
The primary filtration and self-cleaning function of oil is realized, which improves the purity of oil, reduces the need for manual cleaning, and improves the degree of automation of separators.
Smart Images

Figure CN119823785A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of three-phase separators, and more specifically, to a three-phase separator. Background Art
[0002] From the development process of the petroleum industry, separation technology has been continuously improving along with the development of the petroleum industry. Separation technology at home and abroad mainly focuses on three aspects: gravity separation, centrifugal separation and collision coalescence separation. Gravity separation still dominates in current actual production due to its relatively mature technology.
[0003] Since petroleum contains three states of matter: oil, water and gas, in order to improve the purity of petroleum, petroleum is usually injected into a three-phase separator to separate water and gas from petroleum. The existing three-phase separator has the following defects:
[0004] In the process of injecting oil into the tank and discharging it into the next stage from the flow-stabilizing baffle in the existing three-phase separator, solid impurities contained in the oil can accumulate in the tank. As the solid impurities increase, the effect of the flow-stabilizing baffle becomes smaller and smaller and is prone to blockage, and staff are required to clean the impurities inside the tank regularly. Summary of the invention
[0005] The object of the present invention is to provide a three-phase separator to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A three-phase separator, comprising a tank body, a discharge cover, a support frame, a control center, a drainage head, a drainage pipe and a mist water treatment box, wherein the tank body and the control center are both arranged on the support frame, the discharge cover is arranged at the opening of the tank body, the drainage head is arranged on the lower surface of the tank body, the drainage pipe is arranged on the inner side of the tank body and is connected with the drainage head, and the mist water treatment box is arranged on the upper surface of the tank body, the three-phase separator also comprises a semicircular baffle, a liquid flow stabilizing baffle and an impurity removal and oil pushing system, the semicircular baffle and the liquid flow stabilizing baffle are respectively arranged on both sides of the interior of the tank body, the semicircular baffle is arranged on one side of the tank body close to the discharge cover, the liquid flow stabilizing baffle and the semicircular baffle divide the tank body into an impurity removal area, a separation area and an oil discharge area, the impurity removal and oil pushing system is arranged in the tank body, and is used to separate impurities contained in the oil input into the impurity removal area and assist the oil on the liquid surface of the separation area to enter the oil discharge area;
[0008] The impurity removal and oil pushing system includes an impurity storage box, an exhaust pipe, an impurity removal component, a driving component and an auxiliary oil discharge component. The exhaust pipe is arranged on the tank body, and the impurity removal component is arranged on the tank body for separating impurities from the petroleum and discharging them from the tank body. The impurity storage box is arranged on a support frame and is connected to the impurity removal component. The driving component is arranged on the support frame and connects the exhaust pipe and the impurity removal component. When the air in the exhaust pipe enters the driving component, the driving component works and provides power for the impurity removal component. The auxiliary oil discharge component is arranged on the support frame and connected to the driving component. When the driving component works, it controls the auxiliary oil discharge component to work and assists in discharging the oil on the liquid surface of the separation area into the oil discharge area.
[0009] A further technical solution of the present application is as follows: the impurity removal component includes a filter plate, a cleaning structure, a sewage discharge structure and a mounting seat, the mounting seat is arranged on the inner wall of the impurity removal area, the filter plate is arranged in the tank body and connected to the mounting seat, the filter plate is arranged obliquely relative to the tank body, the cleaning structure is arranged in the tank body and connected to the filter plate, and is used to discharge impurities remaining on the surface of the filter plate from the tank body, the sewage discharge structure is arranged on the support frame and is connected to the impurity storage box, and is used to receive impurities discharged by the cleaning structure and input them into the impurity storage box.
[0010] A further technical solution of the present application is as follows: the cleaning structure includes a pulling arm, a debris removal plate, a mounting platform and a cylinder; the debris removal plate is movably arranged on the filter plate; the pulling arm slides through the tank body and the two are elastically connected; the debris removal plate is connected to the pulling arm; the mounting platform is arranged on a support frame; the cylinder is arranged on the mounting platform and its movable end is connected to the pulling arm; the cylinder is connected to the driving assembly; and the sewage discharge structure is arranged on one side of the filter plate.
[0011] A further technical solution of the present application: the sewage discharge structure includes a storage box, a supporting cover and a discharge unit, the storage box passes through the tank body, a debris discharge window is provided on the side of the storage box away from the filter plate, the debris discharge window is connected to the debris storage box, the discharge unit is provided between the storage box and the mounting table, and is used for discharging impurities in the storage box through the debris discharge window into the debris storage box, and the supporting cover is provided on the storage box.
[0012] The present application has a further technical solution: the discharge unit includes a slide plate, a movable arm and a reciprocating screw, the driving assembly includes at least an air transmission component, the slide plate is movably arranged in a storage box, the movable arm is movably arranged on the storage box and connected to the slide plate, the reciprocating screw is movably arranged between the mounting platform and the storage box, the reciprocating screw slides through the movable arm and the reciprocating screw and the movable arm are threadedly matched, the air transmission component is arranged on the mounting platform and connected to the reciprocating screw, the air transmission component is connected to an exhaust pipe, and the exhaust pipe controls the rotation of the reciprocating screw when inputting air into the air transmission component.
[0013] The present application has a further technical solution: the air transmission component includes a drive box and a drive vane, the drive box is arranged on a mounting table, the exhaust pipe is connected to the drive box, the drive vane is movably arranged in the drive box, and the drive vane and the reciprocating screw are coaxially connected.
[0014] The present application has a further technical solution: the auxiliary oil discharge assembly includes a drive plate, a water pusher plate, a gear and a rack, the tank body is symmetrically formed with a first through groove, each of the first through grooves is sealed and slidably provided with a drive plate, a plurality of water pushers are equidistantly arranged in the tank body, the water pushers are located in the separation area, the water pushers are connected to the drive plate, each of the drive plates is provided with a rack, a gear is movably arranged on the tank body, the gear is connected to the drive assembly, the gear and the rack are meshed, and a guide seat that slides with the rack is provided on the support frame.
[0015] A further technical solution of the present application is as follows: the driving assembly includes a power element, a connecting piece and an air pumping structure; a mounting frame is provided on the storage box; the power element is arranged on the mounting frame; the output end of the power element is coaxially connected to the gear; the air pumping structure is arranged on the mounting table; the air pumping structure is connected to the cylinder for controlling the extension and retraction of the cylinder; the air pumping structure is connected to the output end of the power element through the connecting piece; and the power element controls the operation of the air pumping structure when it is operating.
[0016] The present application provides a further technical solution: the vacuum structure includes a vacuum cylinder, a piston, a vacuum hole, a hose, a sealing rod and a second through groove; the vacuum cylinder is arranged on a mounting table; the piston is movably arranged in the vacuum cylinder and the two are elastically connected; the vacuum hole is arranged on the vacuum cylinder and is connected to the cylinder through a hose; the sealing rod is movably arranged in a second through groove formed on the vacuum cylinder; the sealing rod is connected to the piston; and the sealing rod is connected to a connecting piece.
[0017] A further technical solution of the present application is as follows: the connecting member includes a connecting head, a winding drum and a connecting belt, the connecting head is arranged on the sealing rod, the winding drum is movably arranged on the mounting frame and is coaxially connected to the gear, the connecting belt is wound on the winding drum and the free end of the connecting belt is connected to the connecting head.
[0018] Compared with the prior art, the technical solution provided by the embodiment of the present invention has the following beneficial effects:
[0019] The embodiment of the present invention is provided with a debris removal component, a driving component and an auxiliary oil discharge component, and utilizes a mechanical linkage structure. It can not only utilize a stepper motor as a single driving source to control the operation of the air suction structure to drive the cylinder to continuously extend and retract, while realizing the self-cleaning of the filter plate, but also can control the operation of the auxiliary oil discharge component to facilitate the oil on the liquid surface in the separation area to smoothly enter the oil discharge area. At the same time, it can also convert the air flow power in the exhaust pipe into the power of the sewage discharge structure, and discharge the solid impurities separated from the oil into the storage box. The whole device has a high degree of automation. Compared with the traditional three-phase separator, the device has the functions of primary filtration and self-cleaning, which effectively improves the purity of the separated oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the structure of a three-phase separator in an embodiment of the present invention;
[0021] Figure 2 Schematic diagram of the internal structure of the tank in the three-phase separator in an embodiment of the present invention;
[0022] Figure 3 Schematic diagram of the structure of the impurity removal and oil pushing system in the three-phase separator in the embodiment of the present invention;
[0023] Figure 4 Schematic diagram of the structure of the impurity removal component in the three-phase separator in the embodiment of the present invention;
[0024] Figure 5 It is a structural schematic diagram of a sewage discharge structure in a three-phase separator in an embodiment of the present invention;
[0025] Figure 6 Schematic diagram of the structure of a driving component in a three-phase separator in an embodiment of the present invention;
[0026] Figure 7 Schematic diagram of the structure of the air extraction structure in the three-phase separator in the embodiment of the present invention;
[0027] Figure 8 It is a half-section view of the vacuum cylinder in the three-phase separator in the embodiment of the present invention.
[0028] Explanation of the symbols in the schematic diagram:
[0029] 1-tank body, 2-discharge cover, 3-support frame, 4-control center, 5-drainage head, 6-fog water treatment box, 7-liquid flow stabilizing baffle, 8-mounting seat, 9-first through groove, 10-drainage pipe, 11-driving plate, 12-push plate, 13-exhaust pipe, 14-storage box, 15-mounting frame, 16-stepping motor, 17-mounting table, 18-filter plate, 19-pull arm, 20-discharge plate, 21-storage box, 2 2-support cover, 23-slide plate, 24-moving arm, 25-reciprocating screw, 26-driving box, 27-driving vane, 28-exhaust window, 29-rack, 30-cylinder, 31-vacuum cylinder, 32-gear, 33-reel, 34-connecting belt, 35-piston, 36-vacuum hole, 37-sealing rod, 38-second through groove, 39-connecting head, 40-hose, 41-guide seat, 43-semicircular partition. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described below in combination with the embodiments.
[0031] See also Figure 1-Figure 8 In one embodiment of the present application, a three-phase separator includes a tank body 1, a discharge cover 2, a support frame 3, a control center 4, a drainage head 5, a drainage pipe 10 and a mist water treatment box 6, wherein the tank body 1 and the control center 4 are both arranged on the support frame 3, the discharge cover 2 is arranged at the opening of the tank body 1, the drainage head 5 is arranged on the lower surface of the tank body 1, the drainage pipe 10 is arranged on the inner side of the tank body 1 and is connected to the drainage head 5, the mist water treatment box 6 is arranged on the upper surface of the tank body 1, and the three-phase separator also includes A semicircular baffle 43, a liquid flow stabilizing baffle 7 and an impurity removal and oil pushing system, wherein the semicircular baffle 43 and the liquid flow stabilizing baffle 7 are respectively arranged on both sides of the interior of the tank body 1, and the semicircular baffle 43 is arranged on one side of the tank body 1 close to the discharge cover 2, and the liquid flow stabilizing baffle 7 and the semicircular baffle 43 divide the tank body 1 into an impurity removal area, a separation area and an oil discharge area, and the impurity removal and oil pushing system is arranged in the tank body 1, and is used to separate impurities contained in the oil input into the impurity removal area and assist the oil on the liquid surface of the separation area to enter the oil discharge area;
[0032] The impurity removal and oil pushing system includes an impurity storage box 14, an exhaust pipe 13, an impurity removal component, a driving component and an auxiliary oil discharge component. The exhaust pipe 13 is arranged on the tank body 1. The impurity removal component is arranged on the tank body 1 and is used to separate impurities from petroleum and discharge them from the tank body 1. The impurity storage box 14 is arranged on the support frame 3 and is connected to the impurity removal component. The driving component is arranged on the support frame 3 and connects the exhaust pipe 13 and the impurity removal component. When the air in the exhaust pipe 13 enters the driving component, the driving component works and provides power for the impurity removal component. The auxiliary oil discharge component is arranged on the support frame 3 and is connected to the driving component. When the driving component works, it controls the auxiliary oil discharge component to work and assists the oil on the liquid surface of the separation area to be discharged into the oil discharge area.
[0033] In this exemplary embodiment, the impurity removal component includes a filter plate 18, a cleaning structure, a sewage discharge structure and a mounting seat 8, the mounting seat 8 is arranged on the inner wall of the impurity removal area, the filter plate 18 is arranged in the tank body 1 and connected to the mounting seat 8, the filter plate 18 is arranged obliquely relative to the tank body 1, the cleaning structure is arranged in the tank body 1 and connected to the filter plate 18, and is used to discharge impurities remaining on the surface of the filter plate 18 from the tank body 1, and the sewage discharge structure is arranged on the support frame 3 and is connected to the impurity storage box 14, and is used to receive impurities discharged by the cleaning structure and input them into the impurity storage box 14.
[0034] In actual application, the control center 4 works to input the oil into the impurity removal area, and the filter plate 18 can perform preliminary filtering treatment on the oil falling into the impurity storage area. The filtered oil slowly enters the separation area through the liquid flow stabilizing baffle 7. The oil in the separation area is settled, and the water and oil are arranged in layers. The water is discharged along the drain pipe 10 and the drain head 5. The mist in the separation area can be discharged after being treated in the sewage treatment tank. The control center 4 controls the driving component to work, which can drive the cleaning structure to discharge the impurities left on the surface of the filter plate 18 into the sewage discharge structure. The air in the mist water treatment box 6 is discharged into the exhaust pipe 13, which can convert the power of the airflow into the power of the sewage discharge structure, and then discharge the impurities into the impurity storage box 14. While the driving component is working, the auxiliary oil discharge component can be controlled to push the oil on the liquid surface of the separation area toward the oil discharge area, thereby completing the separation of oil, water and gas.
[0035] See also Figure 1-Figure 8As another preferred embodiment of the present application, the cleaning structure includes a pulling arm 19, a debris removal plate 20, a mounting platform 17 and a cylinder 30. The debris removal plate 20 is movably arranged on the filter plate 18. The pulling arm 19 slides through the tank body 1 and the two are elastically connected. The debris removal plate 20 is connected to the pulling arm 19, the mounting platform 17 is arranged on the support frame 3, the cylinder 30 is arranged on the mounting platform 17 and its movable end is connected to the pulling arm 19, the cylinder 30 is connected to the driving assembly, and the sewage discharge structure is arranged on one side of the filter plate 18.
[0036] In a specific case of this embodiment, the sewage discharge structure includes a storage box 21, a supporting cover 22 and a discharge unit. The storage box 21 passes through the tank body 1. A discharge window 28 is provided on the side of the storage box 21 away from the filter plate 18. The discharge window 28 is connected to the storage box 14. The discharge unit is provided between the storage box 21 and the mounting platform 17, and is used for discharging impurities in the storage box 21 into the storage box 14 along the discharge window 28. The supporting cover 22 is provided on the storage box 21.
[0037] In another specific case of the present embodiment, the discharge unit includes a slide plate 23, a movable arm 24 and a reciprocating screw 25, and the driving assembly includes at least an air transmission component. The slide plate 23 is movably arranged in the storage box 21, the movable arm 24 is movably arranged on the storage box 21 and connected to the slide plate 23, the reciprocating screw 25 is movably arranged between the mounting platform 17 and the storage box 21, the reciprocating screw 25 slides through the movable arm 24 and the reciprocating screw 25 and the movable arm 24 are threadedly matched, the air transmission component is arranged on the mounting platform 17 and connected to the reciprocating screw 25, the air transmission component is connected to the exhaust pipe 13, and the exhaust pipe 13 controls the rotation of the reciprocating screw 25 when inputting air into the air transmission component.
[0038] It should be noted that the air transmission component includes a drive box 26 and a drive vane 27. The drive box 26 is set on the mounting platform 17. The exhaust pipe 13 is connected to the drive box 26. The drive vane 27 is movably arranged in the drive box 26. The drive vane 27 and the reciprocating screw 25 are coaxially connected.
[0039] Of course, the present embodiment is not limited to the above-mentioned cooperation between the reciprocating screw 25 and the movable arm 24 to control the movement of the slide plate 23, and a linear motor, an electric cylinder or a hydraulic cylinder may also be used instead, which are not listed here one by one.
[0040] In actual application, after the mist generated in the separation zone is processed by the mist water treatment box 6, the gas is finally discharged from the mist water treatment box 6 into the exhaust pipe 13, and the oil input into the impurity removal zone can be initially filtered through the filter plate 18, and the solid impurities mixed in the oil can be left on the surface of the filter plate 18, and the drive component is controlled by the control center 4 to work. When the drive component works, it can provide power to the cylinder 30, so as to control the cylinder 30 to continuously extend and retract. During the continuous extension and retraction of the cylinder 30, the pull arm 19 and the impurity removal plate 20 can be driven. It reciprocates along the surface of the filter plate 18, and thus can push the impurities on the surface of the filter plate 18 into the storage box 21. Since the exhaust pipe 13 and the drive box 26 are connected, the collision between the gas and the drive vane 27 can drive the drive vane 27 to rotate, thereby controlling the rotation of the reciprocating screw 25. When the reciprocating screw 25 rotates, it can drive the movable arm 24 and the slide plate 23 to reciprocate in the storage box 21, and then discharge the impurities in the storage box 21 into the storage box 14, completing the preliminary filtration of the oil and the self-cleaning of the surface of the filter plate 18.
[0041] See also Figure 1-Figure 8 As another preferred embodiment of the present application, the auxiliary oil discharge assembly includes a drive plate 11, a water pusher plate 12, a gear 32 and a rack 29. The tank body 1 is symmetrically formed with a first through groove 9, and each of the first through grooves 9 is sealed and slidably provided with a drive plate 11. A plurality of water pushers 12 are equidistantly arranged in the tank body 1, and the water pushers 12 are located in the separation area. The water pushers 12 are connected to the drive plate 11, and each of the drive plates 11 is provided with a rack 29. A gear 32 is movably arranged on the tank body 1, and the gear 32 is connected to the drive assembly, and the gear 32 is meshed with the rack 29. A guide seat 41 that slides with the rack 29 is provided on the support frame 3.
[0042] In a specific case of the present embodiment, the driving assembly includes a power element, a connecting piece and an air pumping structure. A mounting frame 15 is provided on the storage box 14, the power element is provided on the mounting frame 15, the output end of the power element is coaxially connected to the gear 32, the air pumping structure is provided on the mounting platform 17, the air pumping structure is connected to the cylinder 30, and is used to control the extension and retraction of the cylinder 30. The air pumping structure is connected to the output end of the power element through the connecting piece, and the power element controls the air pumping structure to work when working.
[0043] In another specific case of the present embodiment, the vacuum structure includes a vacuum cylinder 31, a piston 35, a vacuum hole 36, a hose 40, a sealing rod 37 and a second through groove 38. The vacuum cylinder 31 is arranged on the mounting platform 17, the piston 35 is movably arranged in the vacuum cylinder 31 and the two are elastically connected, the vacuum hole 36 is arranged on the vacuum cylinder 31 and is connected to the cylinder 30 through the hose 40, the sealing rod 37 is movably arranged in the second through groove 38 formed on the vacuum cylinder 31, the sealing rod 37 is connected to the piston 35, and the sealing rod 37 is connected to the connecting piece.
[0044] It should be noted that the connecting member includes a connecting head 39, a winding disk 33 and a connecting belt 34. The connecting head 39 is arranged on the sealing rod 37. The winding disk 33 is movably arranged on the mounting frame 15 and is coaxially connected to the gear 32. The connecting belt 34 is wound on the winding disk 33 and the free end of the connecting belt 34 is connected to the connecting head 39.
[0045] Without limitation, the power element may be a stepper motor 16 or a servo motor. In the present embodiment, the power element is preferably a stepper motor 16, and the stepper motor 16 is disposed on a mounting bracket 15. As for the specific model parameters of the stepper motor 16, the best selection can be made according to the actual situation, and no specific limitation is made here.
[0046] In actual application, the control center 4 controls the stepper motor 16 to rotate reciprocatingly, thereby driving the gear 32 to rotate reciprocatingly. During the reciprocating rotation of the gear 32, due to the meshing between the gear 32 and the rack 29, the rack 29 and the driving plate 11 can be driven to reciprocate in the horizontal direction along the first groove 9, thereby driving the water pusher plate 12 to reciprocate in the separation area, thereby pushing the oil on the liquid surface of the separation area into the oil discharge area. At the same time, the stepper motor 16 can also drive the winding disk 33 to rotate reciprocatingly, thereby continuously winding and releasing the connecting belt 34. In the process of winding and releasing the connecting belt 34, the connecting head 39, the sealing rod 37 and the piston 35 can be driven to reciprocate along the vacuum cylinder 31, thereby controlling the continuous expansion and contraction of the cylinder 30 by changing the gas volume inside the vacuum cylinder 31. During the expansion and contraction of the cylinder 30, the impurity removal plate 20 is driven to move, thereby discharging impurities on the surface of the filter plate 18 into the storage box 21.
[0047] How this application works:
[0048] The oil is input into the impurity removal area, and the oil falling into the impurity storage area can be preliminarily filtered through the filter plate 18. The filtered oil slowly enters the separation area through the liquid steady flow baffle 7. The oil in the separation area is settled, and the water and oil are arranged in layers. The water is discharged along the drain pipe 10 and the drain head 5. The mist generated in the separation area is treated by the mist water treatment box 6, and finally the gas is discharged from the mist water treatment box 6 into the exhaust pipe 13. The oil input into the impurity removal area can be preliminarily filtered through the filter plate 18. The solid impurities mixed in the oil can be left on the surface of the filter plate 18. The stepper motor 16 is controlled by the control center 4 to reciprocate, thereby driving the gear 32 to reciprocate. During the reciprocating rotation of the gear 32, due to the meshing between the gear 32 and the rack 29, the rack 29 and the drive plate 11 can be driven to reciprocate in the horizontal direction along the first through groove 9, thereby driving the water push plate 12 to reciprocate in the separation area, thereby pushing the oil on the liquid surface of the separation area into the oil discharge area. At the same time, the stepper motor 16 can also drive the reel 33 to rotate back and forth, thereby continuously reeling and releasing the connecting belt 34. In the process of reeling and releasing the connecting belt 34, the connecting head 39, the sealing rod 37 and the piston 35 can be driven to reciprocate along the vacuum cylinder 31, thereby controlling the continuous expansion and contraction of the cylinder 30 by changing the gas volume inside the vacuum cylinder 31. In the process of continuous expansion and contraction of the cylinder 30, the pulling arm 19 and the impurity removal plate 20 can be driven to reciprocate along the surface of the filter plate 18. The impurities on the surface of the filter plate 18 can be pushed into the storage box 21. Since the exhaust pipe 13 and the drive box 26 are connected, the collision between the gas and the drive vane 27 can drive the drive vane 27 to rotate, thereby controlling the rotation of the reciprocating screw 25. When the reciprocating screw 25 rotates, it can drive the movable arm 24 and the slide plate 23 to reciprocate in the storage box 21, thereby discharging the impurities in the storage box 21 into the storage box 14, completing the preliminary filtering treatment of the petroleum and the self-cleaning work on the surface of the filter plate 18.
[0049] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.
[0050] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A three-phase separator, comprising a tank body, a discharge cover, a support frame, a control center, a drainage head, a drainage pipe and a mist water treatment box, wherein the tank body and the control center are both arranged on the support frame, the discharge cover is arranged at the opening of the tank body, the drainage head is arranged on the lower surface of the tank body, the drainage pipe is arranged on the inner side of the tank body and communicated with the drainage head, and the mist water treatment box is arranged on the upper surface of the tank body, characterized in that: The three-phase separator also includes a semicircular baffle, a liquid flow stabilizing baffle and an impurity removal and oil pushing system. The semicircular baffle and the liquid flow stabilizing baffle are respectively arranged on both sides of the interior of the tank body, and the semicircular baffle is arranged on one side of the tank body close to the discharge cover. The liquid flow stabilizing baffle and the semicircular baffle divide the tank body into an impurity removal area, a separation area and an oil discharge area. The impurity removal and oil pushing system is arranged in the tank body and is used to separate impurities contained in the oil input into the impurity removal area and assist the oil on the liquid surface of the separation area to enter the oil discharge area. The impurity removal and oil pushing system includes an impurity storage box, an exhaust pipe, an impurity removal component, a driving component and an auxiliary oil discharge component. The exhaust pipe is arranged on the tank body, and the impurity removal component is arranged on the tank body for separating impurities from the petroleum and discharging them from the tank body. The impurity storage box is arranged on a support frame and is connected to the impurity removal component. The driving component is arranged on the support frame and connects the exhaust pipe and the impurity removal component. When the air in the exhaust pipe enters the driving component, the driving component works and provides power for the impurity removal component. The auxiliary oil discharge component is arranged on the support frame and connected to the driving component. When the driving component works, it controls the auxiliary oil discharge component to work and assists in discharging the oil on the liquid surface of the separation area into the oil discharge area.
2. The three-phase separator according to claim 1, characterized in that: The impurity removal component includes a filter plate, a cleaning structure, a sewage discharge structure and a mounting seat. The mounting seat is arranged on the inner wall of the impurity removal area. The filter plate is arranged in the tank body and connected to the mounting seat. The filter plate is arranged obliquely relative to the tank body. The cleaning structure is arranged in the tank body and connected to the filter plate, and is used to discharge impurities remaining on the surface of the filter plate from the tank body. The sewage discharge structure is arranged on the support frame and is connected to the impurity storage box, and is used to receive impurities discharged by the cleaning structure and input them into the impurity storage box.
3. The three-phase separator according to claim 2, characterized in that: The cleaning structure includes a pulling arm, a debris removal plate, a mounting platform and a cylinder. The debris removal plate is movably arranged on the filter plate. The pulling arm slides through the tank body and the two are elastically connected. The debris removal plate is connected to the pulling arm. The mounting platform is arranged on a support frame. The cylinder is arranged on the mounting platform and its movable end is connected to the pulling arm. The cylinder is connected to the driving assembly. The sewage discharge structure is arranged on one side of the filter plate.
4. The three-phase separator according to claim 3, characterized in that: The sewage discharge structure includes a storage box, a supporting cover and a discharge unit. The storage box runs through the tank body. A debris discharge window is provided on the side of the storage box away from the filter plate. The debris discharge window is connected to the debris storage box. The discharge unit is provided between the storage box and the mounting platform and is used to discharge the impurities in the storage box into the debris storage box along the debris discharge window. The supporting cover is provided on the storage box.
5. The three-phase separator according to claim 4, characterized in that: The discharge unit includes a slide plate, a movable arm and a reciprocating screw, and the driving assembly includes at least an air transmission component. The slide plate is movably arranged in a storage box, the movable arm is movably arranged on the storage box and connected to the slide plate, the reciprocating screw is movably arranged between the mounting platform and the storage box, the reciprocating screw slides through the movable arm and the reciprocating screw and the movable arm are threadedly matched, the air transmission component is arranged on the mounting platform and connected to the reciprocating screw, the air transmission component is connected to an exhaust pipe, and the exhaust pipe controls the rotation of the reciprocating screw when inputting air into the air transmission component.
6. The three-phase separator according to claim 5, characterized in that: The air transmission component includes a drive box and a drive vane. The drive box is arranged on a mounting platform. The exhaust pipe is connected to the drive box. The drive vane is movably arranged in the drive box. The drive vane and the reciprocating screw are coaxially connected.
7. The three-phase separator according to claim 3, characterized in that: The auxiliary oil discharge assembly includes a driving plate, a water pushing plate, a gear and a rack. A first through groove is symmetrically formed on the tank body, and a driving plate is sealed and slidably arranged on each of the first through grooves. A plurality of water pushing plates are equidistantly arranged in the tank body, and the water pushing plates are located in the separation area. The water pushing plates are connected to the driving plates, and a rack is arranged on each of the driving plates. A gear is movably arranged on the tank body, and the gear is connected to the driving assembly, and the gear and the rack are meshed with each other. A guide seat that slides with the rack is arranged on the support frame.
8. The three-phase separator according to claim 7, characterized in that: The driving assembly includes a power element, a connecting piece and an air pumping structure. A mounting frame is provided on the storage box. The power element is arranged on the mounting frame. The output end of the power element is coaxially connected with the gear. The air pumping structure is arranged on the mounting table. The air pumping structure is connected with the cylinder to control the extension and retraction of the cylinder. The air pumping structure is connected with the output end of the power element through the connecting piece. When the power element is working, the air pumping structure is controlled to work.
9. The three-phase separator according to claim 8, characterized in that: The vacuum structure includes a vacuum cylinder, a piston, a vacuum hole, a hose, a sealing rod and a second groove. The vacuum cylinder is set on a mounting table. The piston is movably set in the vacuum cylinder and the two are elastically connected. The vacuum hole is set on the vacuum cylinder and is connected to the cylinder through a hose. The sealing rod is movably set in the second groove formed on the vacuum cylinder. The sealing rod is connected to the piston, and the sealing rod is connected to the connecting piece.
10. The three-phase separator according to claim 9, characterized in that: The connecting member includes a connecting head, a winding disk and a connecting belt. The connecting head is arranged on the sealing rod. The winding disk is movably arranged on the mounting frame and is coaxially connected to the gear. The connecting belt is wound on the winding disk and the free end of the connecting belt is connected to the connecting head.