Multi-layer drying system for heat-sensitive printing paper processing and using method of multi-layer drying system
By adopting a multi-layer drying system and a guide roller heating air discharge mechanism in the drying system, the problems of long drying time and low thermal efficiency of thermal paper are solved, and a more uniform hot air distribution and more efficient drying effect are achieved.
Patent Information
- Application Number
- CN202510031205.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-09
AI Technical Summary
During the drying process, the thermally sensitive paper cannot be dried with high-temperature gas, resulting in a long drying time, a large drying box length, low thermal efficiency, and uneven distribution of hot air, which reduces the drying efficiency.
Using a multi-layer drying system, the heating air is discharged through a group of drying modules and guide rollers arranged vertically by means of the drying holes on the guide rollers, and the heating air is prevented from spraying directly to the composite material through the sealing unit, changing the discharge direction of the heating air to improve the uniformity of the distribution of hot air.
It improves the drying effect of composite fabrics, reduces drying power consumption, reduces the length and floor area of the drying box, improves drying efficiency and economy, and prevents overheating and failure of composite materials.
Smart Images

Figure CN119824708A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of drying systems, and in particular to a multi-layer drying system for thermal paper processing and a use method thereof. Background Art
[0002] Thermal paper is a special paper with a thermal coating on its surface that changes color when heated, thus enabling the printing of text and images. Thermal paper is widely used in thermal printers, thermal fax machines, label printers and other equipment, and is often used to print receipts, labels, bills, tickets, etc. The processing of thermal paper usually includes the following steps: Coating: The thermal coating is evenly coated on the base paper. This step requires precise control of the coating thickness and uniformity to ensure the quality of the thermal paper; Drying: The coated thermal paper needs to be dried to remove moisture and solvents and solidify the thermal coating; Compounding: Some thermal papers need to be compounded with other materials (such as plastic film) to increase the strength and durability of the paper.
[0003] Chinese patent application CN114440442A discloses a drying device, comprising: a housing assembly, having an air inlet, a first accommodating chamber, a second accommodating chamber and an air outlet, wherein the air inlet is connected to the air outlet through the first accommodating chamber; a fan assembly, wherein the fan assembly is arranged in the first accommodating chamber, and is used to transport the airflow at the air inlet to the air outlet; a heating device, wherein the heating device is arranged in the first accommodating chamber, and is used to heat the airflow entering the first accommodating chamber; an electrical component, which is arranged in the first accommodating chamber; wherein the first accommodating chamber and the second accommodating chamber are arranged independently of each other, and the second accommodating chamber is used to accommodate accessories, and the accessories include an air outlet pipe, which effectively solves the problem in the prior art that users or staff are prone to touching electrical components and causing electric shock accidents when operating internal parts of the drying device;
[0004] Chinese patent application CN107726612A discloses a heating and drying box, including a rectangular cavity structure, an air outlet for hot air is provided on one end face of the box in the length direction, and an air duct for air supply by a fan is provided on the other side; a gear switch for controlling the fan speed and the heating power of the heater is installed on the upper surface of the box; a mounting plate is horizontally installed inside the box, and a radiator composed of multiple groups of vertically arranged heat dissipation aluminum sheets is installed on the horizontal platform of the mounting plate, which can be used for industrial closed space heating and drying or household heating; by installing the heater in the radiator, and then letting the wind blow out of the box through the radiator through the fan; the heat dissipation of the entire heater is faster, and the fan can take away the heat immediately.
[0005] The above embodiments and the prior art also have the following defects:
[0006] Since thermal paper is sensitive to temperature, high-temperature gas cannot be used for drying, resulting in a longer drying time and longer drying movement for the thermal paper. This results in a longer drying box, a larger floor space for the drying box, and low thermal efficiency. Multiple hot air outlets need to be set in a longer drying box, but the hot air outlet is far away from the thermal paper, and the air outlet angle is fixed, resulting in uneven distribution of hot air in the drying box, which reduces the drying efficiency.
[0007] Therefore, the present application provides a multi-layer drying system for thermal paper processing and a method of using the system to meet the needs. Summary of the invention
[0008] The purpose of the present application is to provide a multi-layer drying system for heat-sensitive paper processing and a method of using the system, which has a better drying effect on composite fabrics, reduces drying power consumption, reduces the length of the drying box, reduces the floor space of the drying box, improves economy, continuously changes the direction in which heated air is discharged, makes the hot air in the drying box more evenly distributed, speeds up the drying time of composite fabrics, improves energy efficiency, prevents heated air from being directly sprayed onto composite materials at close range, prevents heat-sensitive composite materials from overheating and failing, and improves drying effects.
[0009] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a multi-layer drying system for thermal paper processing, comprising a drying box, wherein a plurality of drying modules are vertically arranged in the drying box, wherein the drying modules include a plurality of drying components and a heating air component, wherein the drying components include a guide roller and a blocking unit, wherein a plurality of drying holes are formed on the guide roller, and the heating air component can discharge the heated air through the drying holes;
[0010] The blocking unit comprises a same-direction blocking shell, a reverse blocking shell, a support shaft and an operating shaft, wherein the same-direction blocking shell is sleeved on the reverse blocking shell, the guide roller is fixedly connected to the support shaft and is coaxial with the support shaft, and when the support shaft rotates, the operating shaft can drive the operating shaft to rotate around the support shaft, and the same-direction blocking shell and the reverse blocking shell are both rotatably connected to the support shaft, and when the operating shaft rotates, the same-direction blocking shell and the reverse blocking shell can be driven to rotate in opposite directions;
[0011] The drying assembly further comprises a locking unit, the locking unit comprising a locking plate, the locking plate can be moved to switch between a locking state, an operating state and an adjustment state;
[0012] In a locked state, the locking plate can lock the support shaft and the operating shaft;
[0013] In the operating state, the support shaft and the operating shaft are both rotatable;
[0014] In the adjusted state, the locking plate locks the operating shaft.
[0015] Preferably, the locking unit further comprises a support locking block and a support fixing block, wherein the support fixing block is fixedly mounted on the support shaft, the support locking block is fixedly mounted on a side of the locking plate close to the support fixing block, a support locking protrusion is fixed on the support locking block, and a support fixing protrusion is fixed on the support fixing block;
[0016] When the locking plate is in a locked state, the supporting locking block abuts against the supporting fixing block.
[0017] Preferably, the locking unit further comprises an operation locking block and an operation fixing block, wherein the operation fixing block is fixedly mounted on the operation shaft, the operation locking block is fixedly mounted on a side of the locking plate close to the operation fixing block, an operation locking protrusion is fixed on the operation locking block, and an operation fixing protrusion is fixed on the operation fixing block;
[0018] When the locking plate is in a locked state, the operation locking block abuts against the operation fixing block.
[0019] Preferably, the locking unit further comprises a connecting fixing ring and a connecting locking block, wherein the connecting fixing ring is fixedly mounted on the side wall of the drying box, the connecting locking block is fixedly mounted on a side of the locking plate close to the connecting fixing ring, the connecting fixing ring is fixed with a connecting fixing protrusion, and the connecting locking block is fixed with a connecting locking protrusion;
[0020] When the locking plate is in a locked state, the connection locking block abuts against the connection fixing ring.
[0021] Preferably, the locking unit further comprises an adjusting locking block and an adjusting fixing block, wherein the adjusting fixing block is fixedly mounted on the operating shaft, the adjusting locking block is fixedly mounted on a side of the locking plate close to the adjusting fixing block, an adjusting fixing protrusion is fixed on the adjusting fixing block, and an adjusting locking protrusion is fixed on the adjusting locking block;
[0022] When the locking plate is in an adjustment state, the adjustment locking block abuts against the adjustment fixing block;
[0023] The locking plate is sleeved on the operating shaft and the supporting shaft and is slidably matched with the operating shaft and the supporting shaft;
[0024] When the locking plate is in the operating state, the locking plate is located between the operating fixing block and the adjusting fixing block.
[0025] Preferably, the drying component also includes two fixed side plates, which are rotatably connected to both sides of the guide roller respectively, the support shaft is fixedly mounted on the fixed side plates, and the operating shaft is rotatably connected to the fixed side plates. The drying component also includes a rotating unit, which includes a locking threaded rod, a locking rotating block, a supporting rotating block and an operating rotating block. The locking threaded rod is rotatably connected to the corresponding fixed side plate, the locking plate is sleeved on the locking threaded rod and threadedly connected to the locking threaded rod, the locking rotating block is fixedly mounted on the locking threaded rod, an anti-slip groove is provided on the locking rotating block, the supporting rotating block is fixedly mounted on the support shaft, and the operating rotating block is fixedly mounted on the operating shaft.
[0026] Preferably, the blocking unit also includes a reverse driving gear, a reverse passive gear, a same-direction driving pulley, a same-direction passive pulley and a same-direction belt, the reverse driving gear is fixedly mounted on the operating shaft, the reverse passive gear is rotatably connected to the support shaft, a reverse rod is fixedly mounted on the reverse passive gear, the reverse rod is fixedly mounted on the reverse blocking shell, the same-direction driving pulley is fixedly mounted on the operating shaft, the same-direction passive pulley is rotatably connected to the support shaft, the same-direction belt is connected to the same-direction driving pulley and the same-direction passive pulley, the same-direction passive pulley is fixedly mounted with a same-direction rod, and the same-direction rod is fixedly mounted on the same-direction blocking shell.
[0027] Preferably, the drying component also includes a drying air duct, which is rotatably connected and communicated with the guide roller, and a vent is provided on the fixed side panel of the guide roller corresponding to the drying air duct. The heating air component includes a drying main pipe, a drying air pump and a heating wire. The drying air ducts in several of the drying components are fixed and communicated with the drying main pipe, the output end of the drying air pump is fixed and communicated with the drying main pipe, and the heating wire is fixedly installed in the drying main pipe.
[0028] Preferably, the drying module also includes a plurality of driving components, the driving components including a driving motor and a driving belt component, the driving motor is fixedly mounted on one side of the drying box, the driving belt component includes a driving active pulley, a driving passive pulley and a driving belt, the driving active pulley is fixedly mounted on the output end of the driving motor, the driving passive pulley is fixedly mounted on the corresponding guide roller, the driving belt is connected to the driving active pulley and the driving passive pulley, a feeding port is provided on one side of the drying box, a discharging port is provided on the other side of the drying box, an exhaust port is provided on the top of the drying box, an exhaust duct is fixedly mounted on the top of the drying box, the exhaust duct is connected to the exhaust port, an exhaust hood is fixedly mounted on the top of the drying box, the exhaust hood is connected to the exhaust duct, an exhaust air pump is fixedly mounted on the top of the drying box, and the exhaust air pump is connected to the exhaust hood.
[0029] A multi-layer drying method for thermal paper processing, using the above-mentioned multi-layer drying system for thermal paper processing, comprises the following steps:
[0030] The composite material is passed into a drying box and sequentially passes through a plurality of guide rollers;
[0031] The heated air component passes the heated air into the guide roller, and the heated air is discharged through the drying holes on the guide roller to dry the composite material near the guide roller;
[0032] The same-direction blocking shell and the reverse blocking shell are located in the guide roller and abut against the guide roller. The guide roller rotates on the same-direction blocking shell and the reverse blocking shell. The same-direction blocking shell and the reverse blocking shell block the drying hole of the guide roller toward the composite material, so that the heated air in the guide roller will not be sprayed toward the contact part between the composite material and the guide roller.
[0033] When the wrap angles between different guide rollers and the composite material are different, move the locking plate to the operating state, rotate the operating shaft, and the operating shaft drives the same-direction blocking shell to rotate in the same direction. The operating shaft also drives the reverse blocking shell to rotate in the opposite direction, so that the same-direction blocking shell and the reverse blocking shell move in opposite directions to expand, thereby increasing the blocking range and adapting to the different wrap angles between the composite material and the guide rollers.
[0034] When the contact positions of the guide roller and the composite material are different, the locking plate is moved to the adjustment state, the operating shaft is locked, the support shaft is rotated, and the support shaft drives the operating shaft to rotate around the support shaft. The operating shaft cannot rotate by itself, thereby driving the same-direction blocking shell and the reverse blocking shell to rotate in the same direction, changing the positions of the same-direction blocking shell and the reverse blocking shell in the guide roller, and changing the blocking direction to correspond to the contact position between the guide roller and the composite material;
[0035] When the guide roller rotates to dry the composite material, the locking plate is moved to a locking state, and the support shaft and the operating shaft are locked, so that the blocking direction and the blocking range of the same-direction blocking shell and the reverse blocking shell will not change.
[0036] In summary, the technical effects and advantages of the present invention are as follows:
[0037] 1. In the present invention, the composite material is guided to move in the drying box by vertically arranged multi-layer guide rollers, the moving path of the composite fabric in the drying box is increased, the drying time of the composite fabric in the drying box is increased, the drying effect of the composite fabric is better, the drying power consumption is reduced, the length of the drying box is reduced, the floor space of the drying box is reduced, and the economy is improved;
[0038] 2. In the present invention, the heated air is discharged through the drying holes on the guide roller. As the composite fabric moves on the guide roller, the discharged heated air can quickly contact the composite fabric. The drying holes on the guide roller rotate continuously, and the direction of the heated air discharge is constantly changed, so that the hot air in the drying box is more evenly distributed, the drying time of the composite fabric is accelerated, and the energy efficiency is improved.
[0039] 3. In the present invention, the heating air sprayed toward the contact portion between the composite material and the guide roller is blocked in the guide roller by the blocking unit, so as to prevent the heating air from being directly sprayed toward the composite material at a close distance, prevent the heat-sensitive composite material from being overheated and failing, and improve the drying effect;
[0040] 4. In the present invention, the same-direction blocking shell and the reverse blocking shell in the blocking unit move in opposite directions and expand, thereby increasing the blocking range of the hot air discharged from the guide roller, so that different wrap angles of the composite material and the guide roller can be blocked. The same-direction blocking shell and the reverse blocking shell can rotate in the same direction, changing the positions of the same-direction blocking shell and the reverse blocking shell, thereby adapting to different contact parts between the composite material and the guide roller and improving adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0042] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention;
[0043] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention;
[0044] Figure 3 It is a schematic diagram of the structure of the drying main pipe, the drying air pump and the heating wire in the present invention;
[0045] Figure 4 It is a schematic diagram of the structure of the drying box and the guide roller in the present invention;
[0046] Figure 5 It is a schematic diagram of the structure of the drying box and the exhaust hood in the present invention;
[0047] Figure 6 For the present invention Figure 5 A magnified view of part A;
[0048] Figure 7 It is a structural schematic diagram of the guide roller in the present invention;
[0049] Figure 8 For the present invention Figure 7 A magnified view of part B;
[0050] Fig. 9 It is a schematic diagram of the structure of the support shaft and the operating shaft in the present invention;
[0051] Fig.10 For the present invention Fig. 9 Enlarged view of part C;
[0052] Fig.11 It is a schematic diagram of the structure of the guide roller and the drying air pipe in the present invention;
[0053] Fig.12 For the present invention Fig.11 Enlarged view of part D.
[0054] In the figure: 1, drying box; 2, drying assembly; 21, guide roller; 22, blocking unit; 221, same direction blocking shell; 222, reverse blocking shell; 223, support shaft; 224, operating shaft; 225, reverse driving gear; 226, reverse passive gear; 227, same direction driving pulley; 228, same direction passive pulley; 229, same direction belt; 23, locking unit; 231, locking plate; 232, support locking block; 233, support fixing block; 234, operating locking block; 235, operating fixing block; 236. Connecting fixing ring; 237. Connecting locking block; 238. Adjusting locking block; 239. Adjusting fixing block; 24. Rotating unit; 241. Locking threaded rod; 242. Locking rotating block; 243. Supporting rotating block; 244. Operating rotating block; 25. Drying air pipe; 3. Heating air assembly; 31. Drying main pipe; 32. Drying air pump; 33. Heating wire; 4. Fixed side panel; 5. Driving assembly; 51. Driving motor; 52. Driving belt; 6. Exhaust duct; 7. Exhaust hood; 8. Exhaust air pump. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0056] Example 1: Reference Figure 1-Figure 10 A multi-layer drying system for thermal paper processing shown in the figure comprises a drying box 1, in which a plurality of drying modules are vertically arranged, the drying modules comprise a plurality of drying components 2 and a heating air component 3, the drying component 2 comprises a guide roller 21 and a blocking unit 22, a plurality of drying holes are formed on the guide roller 21, and the heating air component 3 can discharge the heated air through the drying holes;
[0057] The blocking unit 22 includes a same-direction blocking shell 221, a reverse blocking shell 222, a support shaft 223 and an operating shaft 224. The same-direction blocking shell 221 is sleeved on the reverse blocking shell 222. The guide roller 21 is fixedly connected to the support shaft 223 and is coaxial with the support shaft 223. When the support shaft 223 rotates, it can drive the operating shaft 224 to rotate around the support shaft 223. The same-direction blocking shell 221 and the reverse blocking shell 222 are both rotatably connected to the support shaft 223. When the operating shaft 224 rotates, it can drive the same-direction blocking shell 221 and the reverse blocking shell 222 to rotate in opposite directions.
[0058] The drying assembly 2 further includes a locking unit 23, the locking unit 23 includes a locking plate 231, and the locking plate 231 can be moved to switch between a locking state, an operating state, and an adjustment state;
[0059] In the locked state, the locking plate 231 can lock the support shaft 223 and the operating shaft 224;
[0060] In the operating state, both the support shaft 223 and the operating shaft 224 are able to rotate;
[0061] In the adjustment state, the locking plate 231 locks the operating shaft 224 .
[0062] The composite material is introduced into the drying box 1 and passes through a plurality of guide rollers 21 in sequence. The heated air component 3 introduces the heated air into the guide roller 21. The heated air is discharged through the drying holes on the guide roller 21 to dry the composite material near the guide roller 21. The same-direction blocking shell 221 and the reverse blocking shell 222 are located in the guide roller 21 and abut against the guide roller 21. The guide roller 21 rotates on the same-direction blocking shell 221 and the reverse blocking shell 222. The same-direction blocking shell 221 and the reverse blocking shell 222 block the drying holes of the guide roller 21 toward the composite material, so that the heated air in the guide roller 21 will not be sprayed toward the contact part between the composite material and the guide roller 21. When the wrap angles between different guide rollers 21 and the composite material are different, the locking plate 231 is moved to the operating state, and the operating shaft 224 is rotated. The operating shaft 224 drives the same-direction blocking shell 221 to rotate in the same direction. The operating shaft 224 also drives the reverse blocking shell 222 to rotate in the same direction. On the contrary, the same-direction blocking shell 221 and the reverse blocking shell 222 are moved in opposite directions and expanded, thereby increasing the blocking range and adapting to the different wrap angles of the composite material and the guide roller 21. When the contact positions of the guide roller 21 and the composite material are different, the locking plate 231 is moved to the adjustment state, the operating shaft 224 is locked, and the support shaft 223 is rotated. The support shaft 223 drives the operating shaft 224 to rotate around the support shaft 223. The operating shaft 224 cannot rotate on itself, thereby driving the same-direction blocking shell 221 and the reverse blocking shell 222 to rotate in the same direction, changing the positions of the same-direction blocking shell 221 and the reverse blocking shell 222 in the guide roller 21, and changing the blocking direction to correspond to the contact position between the guide roller 21 and the composite material. When the guide roller 21 rotates to dry the composite material, the locking plate 231 is moved to the locking state, and the support shaft 223 and the operating shaft 224 are locked, so that the blocking direction and blocking range of the same-direction blocking shell 221 and the reverse blocking shell 222 will not change.
[0063] The composite material is guided to move in the drying box 1 by the guide rollers 21 arranged vertically in multiple layers, thereby increasing the moving path of the composite fabric in the drying box 1 and increasing the drying time of the composite fabric in the drying box 1, thereby achieving a better drying effect on the composite fabric, reducing the drying power consumption, reducing the length of the drying box 1, reducing the floor space occupied by the drying box 1, and improving the economy.
[0064] The heated air is discharged through the drying holes on the guide roller 21. As the composite fabric moves on the guide roller 21, the discharged heated air can quickly contact the composite fabric. The drying holes on the guide roller 21 rotate continuously, and the direction in which the heated air is discharged is constantly changed, so that the hot air in the drying box 1 is more evenly distributed, thereby accelerating the drying time of the composite fabric and improving energy efficiency.
[0065] The heating air sprayed toward the contact portion of the composite material and the guide roller 21 is blocked in the guide roller 21 by the blocking unit 22, so as to prevent the heated air from being directly sprayed toward the composite material at a close distance, prevent the heat-sensitive composite material from being overheated and failing, and improve the drying effect.
[0066] The same-direction blocking shell 221 and the reverse blocking shell 222 in the blocking unit 22 move in opposite directions and expand, increasing the blocking range of the hot air discharged from the guide roller 21, so that different wrap angles of the composite material and the guide roller 21 can be blocked. The same-direction blocking shell 221 and the reverse blocking shell 222 can rotate in the same direction, changing the positions of the same-direction blocking shell 221 and the reverse blocking shell 222, thereby adapting to different contact parts between the composite material and the guide roller 21 and improving adaptability.
[0067] At the corners of the composite material, the wrap angle between the composite material and the corresponding guide roller 21 increases and the different wrap angles have different contact positions with the guide roller 21. By adjusting the blocking range and the blocking position, it is possible to adapt to the different wrap angles and contact positions between the composite material and the guide roller 21, so that the contact position with the guide roller 21 will not be overheated by the heated air directly ejected from the corresponding guide roller 21.
[0068] Example 2, reference Figure 1-Figure 10 , which is different from the above embodiment, the locking unit 23 further includes a support locking block 232 and a support fixing block 233, the support fixing block 233 is fixedly mounted on the support shaft 223, the support locking block 232 is fixedly mounted on a side of the locking plate 231 close to the support fixing block 233, a support locking protrusion is fixed on the support locking block 232, and a support fixing protrusion is fixed on the support fixing block 233;
[0069] When the locking plate 231 is in the locked state, the supporting locking block 232 abuts against the supporting fixing block 233 .
[0070] When the locking plate 231 is in a locked state, the support locking block 232 and the support fixing block 233 abut against each other, the support locking protrusion and the support fixing protrusion engage with each other, the support fixing block 233 cannot rotate, and thus the support shaft 223 cannot rotate.
[0071] Example 3, reference Figure 1-Figure 10 , which is different from the above embodiment, the locking unit 23 further includes an operation locking block 234 and an operation fixing block 235, the operation fixing block 235 is fixedly mounted on the operation shaft 224, the operation locking block 234 is fixedly mounted on a side of the locking plate 231 close to the operation fixing block 235, an operation locking protrusion is fixed on the operation locking block 234, and an operation fixing protrusion is fixed on the operation fixing block 235;
[0072] When the locking plate 231 is in the locked state, the operation locking block 234 abuts against the operation fixing block 235 .
[0073] When the locking plate 231 is in a locked state, the operation locking block 234 and the operation fixing block 235 abut against each other, the operation locking protrusion and the operation fixing protrusion engage with each other, the operation fixing block 235 cannot rotate, and thus the operation shaft 224 cannot rotate.
[0074] Example 4, reference Figure 1-Figure 10 , which is different from the above embodiment, the locking unit 23 further includes a connecting and fixing ring 236 and a connecting and locking block 237, the connecting and fixing ring 236 is fixedly mounted on the side wall of the drying box 1, the connecting and locking block 237 is fixedly mounted on a side of the locking plate 231 close to the connecting and fixing ring 236, the connecting and fixing ring 236 is fixed with a connecting and fixing protrusion, and the connecting and locking block 237 is fixed with a connecting and locking protrusion;
[0075] When the locking plate 231 is in the locked state, the connection locking block 237 abuts against the connection fixing ring 236 .
[0076] When the locking plate 231 is in a locked state, the connecting locking protrusion and the connecting fixing protrusion engage with each other, so that the locking plate 231 cannot rotate, and the locking plate 231 locks the supporting fixing block 233 and the operating fixing block 235, so that the supporting shaft 223 and the operating shaft 224 cannot rotate, so that the positions of the same-direction blocking shell 221 and the reverse blocking shell 222 will not change, thereby improving stability.
[0077] Example 5, reference Figure 1-Figure 10 , which is different from the above embodiment, the locking unit 23 further includes an adjusting locking block 238 and an adjusting fixing block 239, the adjusting fixing block 239 is fixedly mounted on the operating shaft 224, the adjusting locking block 238 is fixedly mounted on the locking plate 231 on a side close to the adjusting fixing block 239, the adjusting fixing block 239 is fixed with an adjusting fixing protrusion, and the adjusting locking block 238 is fixed with an adjusting locking protrusion;
[0078] When the locking plate 231 is in the adjustment state, the adjustment locking block 238 abuts against the adjustment fixing block 239;
[0079] The locking plate 231 is sleeved on the operating shaft 224 and the supporting shaft 223 and is slidably matched with the operating shaft 224 and the supporting shaft 223;
[0080] When the locking plate 231 is in the operating state, the locking plate 231 is located between the operating fixing block 235 and the adjusting fixing block 239 .
[0081] The movement of the locking plate 231 drives the support locking block 232, the operation locking block 234 and the connection locking block 237 to move, thereby releasing the lock on the operation shaft 224 and the support shaft 223. At this time, rotating the operation shaft 224 can make the same-direction blocking shell 221 and the reverse blocking shell 222 move in reverse directions, thereby increasing the blocking range.
[0082] After that, the locking plate 231 continues to move, and the adjusting locking block 238 on the locking plate 231 is against the adjusting fixing block 239, and the adjusting locking protrusion is meshed with the adjusting fixing protrusion to lock the adjusting fixing block 239, thereby locking the operating shaft 224. At this time, the support shaft 223 is rotated, and the support shaft 223 drives the operating shaft 224 to rotate around the support shaft 223, so that the same-direction blocking shell 221 and the reverse blocking shell 222 rotate in the same direction to change their positions, and the blocking position is adjusted. The operating shaft 224 will not rotate during the movement, and will not cause the blocking range of the same-direction blocking shell 221 and the reverse blocking shell 222 to change.
[0083] Example 6, reference Figure 1-Figure 10 , which is different from the above embodiment, the drying component 2 also includes two fixed side plates 4, which are rotatably connected to the two sides of the guide roller 21 respectively, the support shaft 223 is fixedly installed on the fixed side plate 4, and the operating shaft 224 is rotatably connected to the fixed side plate 4. The drying component 2 also includes a rotating unit 24, and the rotating unit 24 includes a locking threaded rod 241, a locking rotating block 242, a supporting rotating block 243 and an operating rotating block 244. The locking threaded rod 241 is rotatably connected to the corresponding fixed side plate 4, the locking plate 231 is sleeved on the locking threaded rod 241 and threadedly connected to the locking threaded rod 241, the locking rotating block 242 is fixedly installed on the locking threaded rod 241, and an anti-slip groove is opened on the locking rotating block 242, the supporting rotating block 243 is fixedly installed on the support shaft 223, and the operating rotating block 244 is fixedly installed on the operating shaft 224.
[0084] The locking threaded rod 241 is rotated, and the locking plate 231 moves on the locking threaded rod 241, so that the locking plate 231 is switched among a locking state, an operating state and an adjusting state.
[0085] Example 7, reference Figure 1-Figure 10 , which is different from the above embodiment, the blocking unit 22 also includes a reverse driving gear 225, a reverse passive gear 226, a same-direction driving pulley 227, a same-direction passive pulley 228 and a same-direction belt 229, the reverse driving gear 225 is fixedly mounted on the operating shaft 224, the reverse passive gear 226 is rotatably connected to the support shaft 223, a reverse rod is fixedly mounted on the reverse passive gear 226, and the reverse rod is fixedly mounted on the reverse blocking shell 222, the same-direction driving pulley 227 is fixedly mounted on the operating shaft 224, the same-direction passive pulley 228 is rotatably connected to the support shaft 223, the same-direction belt 229 is connected to the same-direction driving pulley 227 and the same-direction passive pulley 228, the same-direction passive pulley 228 is fixedly mounted with a same-direction rod, and the same-direction rod is fixedly mounted on the same-direction blocking shell 221.
[0086] When the operating shaft 224 rotates, the operating shaft 224 drives the reverse driving gear 225 to rotate, the reverse driving gear 225 drives the reverse driven gear 226 to rotate in the reverse direction, the reverse driven gear 226 drives the reverse blocking shell 222 to rotate on the support shaft 223 through the reverse rod, and at the same time, the operating shaft 224 drives the same-direction driving pulley 227 to rotate, the same-direction driving pulley 227 drives the same-direction belt 229 to rotate, the same-direction belt 229 makes the same-direction driven pulley 228 rotate, and the same-direction driven pulley 228 drives the same-direction blocking shell 221 to rotate through the same-direction rod, so that the reverse blocking shell 222 and the same-direction blocking shell 221 rotate in the opposite directions to adjust the blocking range.
[0087] Example 8, reference Figure 1-Figure 10 , which is different from the above embodiment, the drying component 2 also includes a drying air pipe 25, which is rotatably connected and communicated with the guide roller 21, and a vent is provided on the fixed side plate 4 of the guide roller 21 corresponding to the drying air pipe 25. The heating air component 3 includes a drying main pipe 31, a drying air pump 32 and a heating wire 33. The drying air pipes 25 in several drying components 2 are fixed and communicated with the drying main pipe 31, the output end of the drying air pump 32 is fixed and communicated with the drying main pipe 31, and the heating wire 33 is fixedly installed in the drying main pipe 31.
[0088] The drying air pump 32 passes external air into the drying main pipe 31, the heating wire 33 heats the gas in the drying main pipe 31, the drying main pipe 31 passes the heated gas into the drying air pipe 25, the drying air pipe 25 passes the heated air into the guide roller 21 and discharges it through the drying holes.
[0089] Example 9, reference Figure 1-Figure 10 , which is different from the above embodiment, the drying module also includes a plurality of driving components 5, the driving components 5 include a driving motor 51 and a driving belt member 52, the driving motor 51 is fixedly installed on one side of the drying box 1, the driving belt member 52 includes a driving active pulley, a driving passive pulley and a driving belt, the driving active pulley is fixedly installed on the output end of the driving motor 51, the driving passive pulley is fixedly installed on the corresponding guide roller 21, the driving belt is connected to the driving active pulley and the driving passive pulley, a feeding port is provided on one side of the drying box 1, a discharging port is provided on the other side of the drying box 1, an exhaust port is provided on the top of the drying box 1, an exhaust duct 6 is fixedly installed on the top of the drying box 1, the exhaust duct 6 is connected to the exhaust port, an exhaust hood 7 is fixedly installed on the top of the drying box 1, the exhaust hood 7 is connected to the exhaust duct 6, an exhaust air pump 8 is fixedly installed on the top of the drying box 1, and the exhaust air pump 8 is connected to the exhaust hood 7.
[0090] The driving motor 51 drives the driving active pulley to rotate, the driving active pulley drives the driving belt to rotate, the driving belt drives the driven passive pulley to rotate, the driven passive pulley drives the corresponding guide roller 21 to rotate, thereby driving the composite material to move, the guide roller 21 rotates on the drying air pipe 25, and will not drive the drying air pipe 25 to rotate.
[0091] The exhaust air pump 8 draws the gas in the drying box 1 through the exhaust pipe 6 and the exhaust hood 7, so that the evaporated high-humidity gas in the drying box 1 is discharged, the humidity in the drying box 1 is reduced, and the drying efficiency is improved.
[0092] A multi-layer drying method for thermal paper processing, using the above-mentioned multi-layer drying system for thermal paper processing, comprises the following steps:
[0093] The composite material is passed into a drying box 1 and sequentially passes through a plurality of guide rollers 21;
[0094] The heated air component 3 passes the heated air into the guide roller 21, and the heated air is discharged through the drying holes on the guide roller 21 to dry the composite material near the guide roller 21;
[0095] The same-direction blocking shell 221 and the reverse blocking shell 222 are located in the guide roller 21 and abut against the guide roller 21. The guide roller 21 rotates on the same-direction blocking shell 221 and the reverse blocking shell 222. The same-direction blocking shell 221 and the reverse blocking shell 222 block the drying hole of the guide roller 21 toward the composite material, so that the heated air in the guide roller 21 will not be sprayed toward the contact part between the composite material and the guide roller 21.
[0096] When the wrap angles between different guide rollers 21 and the composite material are different, the locking plate 231 is moved to the operating state, and the operating shaft 224 is rotated. The operating shaft 224 drives the same-direction blocking shell 221 to rotate in the same direction. The operating shaft 224 also drives the reverse blocking shell 222 to rotate in the opposite direction, so that the same-direction blocking shell 221 and the reverse blocking shell 222 move in opposite directions to expand, thereby increasing the blocking range and adapting to the different wrap angles between the composite material and the guide roller 21.
[0097] When the contact position between the guide roller 21 and the composite material is different, the locking plate 231 is moved to the adjustment state, the operating shaft 224 is locked, and the support shaft 223 is rotated. The support shaft 223 drives the operating shaft 224 to rotate around the support shaft 223, and the operating shaft 224 cannot rotate by itself, thereby driving the same-direction blocking shell 221 and the reverse blocking shell 222 to rotate in the same direction, changing the positions of the same-direction blocking shell 221 and the reverse blocking shell 222 in the guide roller 21, and changing the blocking direction to correspond to the contact position between the guide roller 21 and the composite material;
[0098] When the guide roller 21 rotates to dry the composite material, the locking plate 231 is moved to a locked state, the support shaft 223 and the operating shaft 224 are locked, so that the blocking direction and blocking range of the same-direction blocking shell 221 and the reverse blocking shell 222 will not change.
[0099] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-layer drying system for thermal paper processing, comprising a drying box, characterized in that: A plurality of drying modules are vertically arranged in the drying box, and the drying modules include a plurality of drying components and a heating air component. The drying components include a guide roller and a blocking unit. A plurality of drying holes are opened on the guide roller, and the heating air component can discharge the heated air through the drying holes. The blocking unit comprises a same-direction blocking shell, a reverse blocking shell, a support shaft and an operating shaft, wherein the same-direction blocking shell is sleeved on the reverse blocking shell, the guide roller is fixedly connected to the support shaft and is coaxial with the support shaft, and when the support shaft rotates, the operating shaft can drive the operating shaft to rotate around the support shaft, and the same-direction blocking shell and the reverse blocking shell are both rotatably connected to the support shaft, and when the operating shaft rotates, the same-direction blocking shell and the reverse blocking shell can be driven to rotate in opposite directions; The drying assembly further comprises a locking unit, the locking unit comprising a locking plate, the locking plate can be moved to switch between a locking state, an operating state and an adjustment state; In a locked state, the locking plate can lock the support shaft and the operating shaft; In the operating state, the support shaft and the operating shaft are both rotatable; In the adjusted state, the locking plate locks the operating shaft.
2. A multi-layer drying system for thermal paper processing according to claim 1, characterized in that: The locking unit further comprises a support locking block and a support fixing block, wherein the support fixing block is fixedly mounted on the support shaft, the support locking block is fixedly mounted on a side of the locking plate close to the support fixing block, a support locking protrusion is fixed on the support locking block, and a support fixing protrusion is fixed on the support fixing block; When the locking plate is in a locked state, the supporting locking block abuts against the supporting fixing block.
3. The multi-layer drying system for thermal paper processing according to claim 1, characterized in that: The locking unit further comprises an operation locking block and an operation fixing block, wherein the operation fixing block is fixedly mounted on the operation shaft, the operation locking block is fixedly mounted on a side of the locking plate close to the operation fixing block, an operation locking protrusion is fixed on the operation locking block, and an operation fixing protrusion is fixed on the operation fixing block; When the locking plate is in a locked state, the operation locking block abuts against the operation fixing block.
4. The multi-layer drying system for thermal paper processing according to claim 1, characterized in that: The locking unit further comprises a connecting fixing ring and a connecting locking block, wherein the connecting fixing ring is fixedly mounted on the side wall of the drying box, the connecting locking block is fixedly mounted on a side of the locking plate close to the connecting fixing ring, the connecting fixing ring is fixed with a connecting fixing protrusion, and the connecting locking block is fixed with a connecting locking protrusion; When the locking plate is in a locked state, the connection locking block abuts against the connection fixing ring.
5. The multi-layer drying system for thermal paper processing according to claim 3, characterized in that: The locking unit further comprises an adjusting locking block and an adjusting fixing block, wherein the adjusting fixing block is fixedly mounted on the operating shaft, the adjusting locking block is fixedly mounted on a side of the locking plate close to the adjusting fixing block, an adjusting fixing protrusion is fixed on the adjusting fixing block, and an adjusting locking protrusion is fixed on the adjusting locking block; When the locking plate is in an adjustment state, the adjustment locking block abuts against the adjustment fixing block; The locking plate is sleeved on the operating shaft and the supporting shaft and is slidably matched with the operating shaft and the supporting shaft; When the locking plate is in an operating state, the locking plate is located between the operating fixing block and the adjusting fixing block.
6. The multi-layer drying system for thermal paper processing according to claim 1, characterized in that: The drying component also includes two fixed side plates, which are rotatably connected to the two sides of the guide roller respectively, the support shaft is fixedly mounted on the fixed side plates, and the operating shaft is rotatably connected to the fixed side plates. The drying component also includes a rotating unit, which includes a locking threaded rod, a locking rotating block, a supporting rotating block and an operating rotating block. The locking threaded rod is rotatably connected to the corresponding fixed side plate, the locking plate is sleeved on the locking threaded rod and threadedly connected to the locking threaded rod, the locking rotating block is fixedly mounted on the locking threaded rod, an anti-slip groove is provided on the locking rotating block, the supporting rotating block is fixedly mounted on the support shaft, and the operating rotating block is fixedly mounted on the operating shaft.
7. The multi-layer drying system for thermal paper processing according to claim 1, characterized in that: The blocking unit also includes a reverse driving gear, a reverse passive gear, a same-direction driving pulley, a same-direction passive pulley and a same-direction belt. The reverse driving gear is fixedly mounted on the operating shaft, the reverse passive gear is rotatably connected to the support shaft, a reverse rod is fixedly mounted on the reverse passive gear, and the reverse rod is fixedly mounted on the reverse blocking shell, the same-direction driving pulley is fixedly mounted on the operating shaft, the same-direction passive pulley is rotatably connected to the support shaft, the same-direction belt is connected to the same-direction driving pulley and the same-direction passive pulley, a same-direction rod is fixedly mounted on the same-direction passive pulley, and the same-direction rod is fixedly mounted on the same-direction blocking shell.
8. The multi-layer drying system for thermal paper processing according to claim 6, characterized in that: The drying component also includes a drying air duct, which is rotatably connected and communicated with the guide roller. A vent is provided on the fixed side panel of the guide roller corresponding to the drying air duct. The heating air component includes a drying main pipe, a drying air pump and a heating wire. The drying air ducts in several of the drying components are fixed and communicated with the drying main pipe. The output end of the drying air pump is fixed and communicated with the drying main pipe. The heating wire is fixedly installed in the drying main pipe.
9. The multi-layer drying system for thermal paper processing according to claim 1, characterized in that: The drying module also includes a plurality of driving components, which include a driving motor and a driving belt component. The driving motor is fixedly installed on one side of the drying box. The driving belt component includes a driving active pulley, a driving passive pulley and a driving belt. The driving active pulley is fixedly installed on the output end of the driving motor, and the driving passive pulley is fixedly installed on the corresponding guide roller. The driving belt is connected to the driving active pulley and the driving passive pulley. A feed inlet is provided on one side of the drying box, a discharge outlet is provided on the other side of the drying box, an exhaust outlet is provided on the top of the drying box, an exhaust duct is fixedly installed on the top of the drying box, and the exhaust duct is connected to the exhaust outlet. An exhaust hood is fixedly installed on the top of the drying box, and the exhaust hood is connected to the exhaust hood. An exhaust air pump is fixedly installed on the top of the drying box, and the exhaust air pump is connected to the exhaust hood.
10. A multi-layer drying method for thermal paper processing, using the multi-layer drying system for thermal paper processing as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: The composite material is passed into a drying box and sequentially passes through a plurality of guide rollers; The heated air component passes the heated air into the guide roller, and the heated air is discharged through the drying holes on the guide roller to dry the composite material near the guide roller; The same-direction blocking shell and the reverse blocking shell are located in the guide roller and abut against the guide roller. The guide roller rotates on the same-direction blocking shell and the reverse blocking shell. The same-direction blocking shell and the reverse blocking shell block the drying hole of the guide roller toward the composite material, so that the heated air in the guide roller will not be sprayed toward the contact part between the composite material and the guide roller. When the wrap angles between different guide rollers and the composite material are different, move the locking plate to the operating state, rotate the operating shaft, and the operating shaft drives the same-direction blocking shell to rotate in the same direction. The operating shaft also drives the reverse blocking shell to rotate in the opposite direction, so that the same-direction blocking shell and the reverse blocking shell move in opposite directions to expand, thereby increasing the blocking range and adapting to the different wrap angles between the composite material and the guide rollers. When the contact positions of the guide roller and the composite material are different, the locking plate is moved to the adjustment state, the operating shaft is locked, the support shaft is rotated, and the support shaft drives the operating shaft to rotate around the support shaft. The operating shaft cannot rotate by itself, thereby driving the same-direction blocking shell and the reverse blocking shell to rotate in the same direction, changing the positions of the same-direction blocking shell and the reverse blocking shell in the guide roller, and changing the blocking direction to correspond to the contact position between the guide roller and the composite material; When the guide roller rotates to dry the composite material, the locking plate is moved to a locking state, and the support shaft and the operating shaft are locked, so that the blocking direction and the blocking range of the same-direction blocking shell and the reverse blocking shell will not change.
Citation Information
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