Stepless speed change device
By introducing a sliding power transmission wheel and an electronic control system into the transmission device, combining the torque adjustment mechanism and high wear-resistant material, the problem of pause and limited speed range in traditional transmission devices is solved, and continuously variable speed and efficient and smooth speed change are achieved.
Patent Information
- Application Number
- CN202510036232.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-15
AI Technical Summary
Traditional gear shifting devices have a sense of jerk during gear shifting, and the speed change range is limited, which affects the operating efficiency and service life of the equipment.
A non-pole transmission device is designed, using a sliding power transmission wheel and an electronic control system to achieve no pauses and continuously variable speed during the transmission process, and improve the performance and durability of the transmission through torque adjustment mechanism and components of different materials.
It achieves a smooth and continuous speed change process, improves the efficiency and smoothness of the gear change, reduces vibration and noise, extends service life, meets the diverse needs in different application scenarios, and improves the energy efficiency and stability of the equipment.
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Figure CN119825916A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mechanical transmission, and in particular to a continuously variable transmission device. Background Art
[0002] Traditional transmissions, as key components in mechanical transmission systems, have long played a pivotal role in various industrial applications. However, with the advancement of technology and the continuous improvement of industrial standards, these traditional transmissions have gradually exposed some inherent limitations, especially in terms of the sense of frustration during gear shifting and the limitation of the speed range.
[0003] Gear shifting is a common phenomenon in most traditional transmission devices, mainly caused by the instantaneous power interruption or mutation when switching gears. This inconsistent speed shifting experience not only affects the operating efficiency of the equipment, but may also cause additional wear on the transmission system, thereby shortening the overall service life. In addition, the sense of frustration may also cause operational inconvenience. Even in some high-precision or high-sensitivity application scenarios, this unstable speed shifting characteristic may become a key factor limiting system performance.
[0004] On the other hand, the limited speed range is also a major shortcoming of traditional speed change devices. With the increasing demand for diversified and complex transmission in modern industry, the traditional limited speed range can no longer meet the speed change requirements of various mechanical equipment under different working conditions. This not only limits the scope of application of the equipment, but may also lead to reduced energy efficiency and increased costs in actual applications. Summary of the invention
[0005] The present application aims to solve one of the technical problems in the related art at least to some extent.
[0006] To this end, the first purpose of the present application is to provide a stepless speed change device, which, through the design of a sliding power transmission wheel, achieves a sense of no frustration during the speed change process, that is, the speed change is smooth and continuous, which greatly improves the speed change efficiency and smoothness, so that the equipment can maintain a more stable power output during operation, reduces the vibration and noise caused by inconsistent speed change, and also extends the service life of the transmission system.
[0007] The second purpose of this application is to provide a stepless speed change device. The introduction of the electronic control system brings more possibilities to the speed change process. Users can choose automatic or manual control mode according to actual needs, so as to flexibly adjust the speed change parameters. This not only improves the operating convenience of the equipment, but also makes the speed change process more precise and controllable, meeting the diverse needs in different application scenarios.
[0008] The third purpose of the present application is to provide a continuously variable speed device, in which the design of the torque adjustment mechanism can adjust the torque size according to actual needs, which not only broadens the application scope of the device, but also enables the equipment to maintain the best operating state when dealing with different loads and working conditions. At the same time, the flexible adjustment of torque also helps to improve the energy efficiency and stability of the equipment.
[0009] The fourth purpose of this application is to provide a continuously variable transmission device. By using different materials to make key components, the overall performance of the transmission is improved while its service life is significantly improved. These key components are carefully selected and processed, and have higher wear resistance, corrosion resistance and fatigue resistance, thereby ensuring the reliability and stability of the transmission during long-term use.
[0010] To achieve the above-mentioned objectives, the first aspect of the present application proposes a continuously variable transmission device, comprising a bearing, a center shaft, a cone, a torque adjustment mechanism, an electronic control system and a transmission device, wherein the center shaft is movably arranged in the bearing; the cone is rotatably arranged on the center shaft; the torque adjustment mechanism is movably arranged on the center shaft, and the torque adjustment mechanism is movably connected to the inner wall of the cone; the electronic control system is connected to one end of the center shaft; the transmission device comprises a first transmission mechanism and a second transmission mechanism, wherein the first transmission mechanism and the second transmission mechanism are respectively rotatably arranged on both sides of the cone, and the first transmission mechanism and the second transmission mechanism are respectively connected to the side walls of the cone.
[0011] A continuously variable transmission device in an embodiment of the present application has a sliding power transmission wheel design that ensures smooth and continuous speed shifting, improves efficiency and smoothness, reduces vibration and noise, and extends service life. The electronic control system meets various speed shifting requirements, and the torque adjustment mechanism can adjust the torque as required to broaden the scope of application. Components of different materials enhance the wear resistance, corrosion resistance, and fatigue resistance of the transmission, ensuring its long-term reliability and stability.
[0012] In addition, the continuously variable transmission device proposed in the present application may also have the following additional technical features:
[0013] In one embodiment of the present application, the torque adjustment mechanism includes a groove, two variable pull rods, two pulleys, two springs and two spring clutches, wherein the groove is arranged on the central axis; the two variable pull rods are respectively movably arranged at both ends of the groove; the two pulleys are rotatably arranged on the two variable pull rods; one end of the two springs is connected to the side wall of one end of the central axis, and the other end is respectively connected to one end of the two variable pull rods; one end of the two spring clutches is respectively connected to the other end of the two variable pull rods, and the other end is respectively connected to the other end of the central axis.
[0014] In one embodiment of the present application, the first transmission mechanism includes a second bearing, a power output shaft and a plurality of transmission wheels, wherein the power output shaft is rotatably disposed in the second bearing; the plurality of transmission wheels are respectively rotatably disposed on the power output shaft, and the plurality of transmission wheels are respectively rotatably connected to the side wall of the cone.
[0015] In one embodiment of the present application, the second transmission mechanism includes a third bearing, a power transmission center shaft and a sliding power transmission wheel, wherein the third bearing is arranged parallel to the side wall of the cone; the power transmission center shaft is rotatably arranged in the third bearing; and the sliding power transmission wheel is slidably arranged on the power transmission center shaft.
[0016] In one embodiment of the present application, the cone is divided into a plurality of rotatable small cones, and the outer side walls of the plurality of transmission wheels are respectively a slide rail surface, a rubber surface, a friction surface and a gear surface, which are rotatably connected to the side walls of the plurality of small cones.
[0017] In one embodiment of the present application, the sliding power transmission wheel is rotatably connected to the side walls of the plurality of small cones respectively.
[0018] The advantages of this application compared with the existing technology are:
[0019] (1) The sliding power transmission wheel design achieves smooth and continuous speed change without any sense of frustration, which greatly improves the speed change efficiency and smoothness, allowing the equipment to maintain a more stable power output during operation, reducing the vibration and noise caused by inconsistent speed change, and also extending the service life of the transmission system.
[0020] (2) The introduction of the electronic control system brings more possibilities to the speed change process. Users can choose automatic or manual control mode according to actual needs, so as to flexibly adjust the speed change parameters. This not only improves the operation convenience of the equipment, but also makes the speed change process more precise and controllable, meeting the diverse needs in different application scenarios.
[0021] (3) The design of the torque adjustment mechanism can adjust the torque size according to actual needs, which not only broadens the application scope of the device, but also enables the equipment to maintain the best operating state when dealing with different loads and working conditions. At the same time, the flexible adjustment of torque also helps to improve the energy efficiency and stability of the equipment.
[0022] (4) By using different materials to make key components, the overall performance of the transmission is improved while its service life is significantly increased. These key components have been carefully selected and processed to have higher wear resistance, corrosion resistance and fatigue resistance, thereby ensuring the reliability and stability of the transmission during long-term use.
[0023] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0025] Figure 1 is a three-dimensional diagram of a continuously variable transmission device according to an embodiment of the present application;
[0026] Figure 2 It is a structural schematic diagram of a continuously variable transmission device according to one embodiment of the present application;
[0027] Figure 3 is a schematic structural diagram of a continuously variable transmission device according to another embodiment of the present application;
[0028] Figure 4 It is a schematic diagram of the planar structure of a continuously variable transmission device according to an embodiment of the present application.
[0029] As shown in the figure: 1. bearing; 2. center axis; 3. cone; 4. torque adjustment mechanism; 5. electronic control system; 6. transmission device; 61. first transmission mechanism; 62. second transmission mechanism; 41. groove; 42. variable pull rod; 43. pulley; 44. spring; 45. spring clutch; 611. second bearing; 612. power output shaft; 613. transmission wheel; 621. third bearing; 622. power transmission center axis; 623. sliding power transmission wheel; 31. small cone. DETAILED DESCRIPTION
[0030] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0031] A continuously variable transmission device according to an embodiment of the present application is described below in conjunction with the accompanying drawings.
[0032] like Figure 1-Figure 4 As shown, a continuously variable transmission device according to an embodiment of the present application may include a bearing 1, a center shaft 2, a cone 3, a torque adjustment mechanism 4, an electronic control system 5 and a transmission device 6, wherein the center shaft 2 may be movably disposed in the bearing 1.
[0033] It can be understood that the bearing 1 is the basic supporting component of the entire speed change device, and the bearing 1 ensures that the central shaft 2 can rotate smoothly and accurately. The central shaft 2 is the core transmission component of the speed change device. The central shaft 2 not only supports the cone 3 and the torque adjustment mechanism 4, but also transmits power through its rotation. Its design allows the cone 3 and the torque adjustment mechanism 4 to rotate and adjust around it.
[0034] The cone 3 is rotatably disposed on the central shaft 2 .
[0035] It is understandable that the cone 3 is rotatably disposed on the central shaft 2, and its unique cone design is the key to achieving stepless speed change. The side wall of the cone 3 is connected to the first transmission mechanism 61 and the second transmission mechanism 62. By adjusting the rotation angle of the cone 3, the transmission ratio of the transmission device 6 can be changed, thereby achieving stepless speed change.
[0036] The torque adjustment mechanism 4 is movably arranged on the central shaft 2 , and the torque adjustment mechanism 4 is movably connected to the inner wall of the cone 3 .
[0037] It is understandable that the torque adjustment mechanism 4 is movably arranged on the central shaft 2 and movably connected to the inner wall of the cone 3. The function of the torque adjustment mechanism 4 is to adjust the torque received by the cone 3, so as to achieve fine adjustment of the transmission ratio.
[0038] The electric control system 5 is connected to one end of the central shaft 2 .
[0039] It can be understood that the electronic control system 5 is connected to one end of the central shaft 2 and is the intelligent control center of the entire continuously variable transmission device.
[0040] The transfer device 6 includes a first transfer mechanism 61 and a second transfer mechanism 62 , wherein the first transfer mechanism 61 and the second transfer mechanism 62 are rotatably arranged on both sides of the cone 3 , and the first transfer mechanism 61 and the second transfer mechanism 62 are connected to the side walls of the cone 3 , respectively.
[0041] It can be understood that the transmission device 6 includes a first transmission mechanism 61 and a second transmission mechanism 62, which are rotatably disposed on both sides of the cone 3 and connected to the side walls of the cone 3. The transmission device 6 is responsible for transmitting power from the central shaft 2 to the external load. By changing the relative position or angle between the cone 3 and the first transmission mechanism 61 and the second transmission mechanism 62, stepless speed change can be achieved to meet different power transmission requirements.
[0042] Users can flexibly switch between automatic and manual control modes according to actual needs to accurately adjust the speed parameters.
[0043] In the automatic mode, the electronic control system 5 can intelligently adjust the transmission ratio of the transmission device according to the preset algorithm and parameters to adapt to different loads and working conditions. In the manual mode, the user can directly control the rotation of the central shaft 2 through simple operations to quickly achieve speed change.
[0044] Whether in automatic or manual mode, the transmission ratio of the transmission will change accordingly as long as the central shaft 2 is moved, and the torque will be adaptively adjusted. This design enables the transmission to respond quickly to changes in external loads and maintain stable output torque and speed, thereby performing well in various application scenarios.
[0045] In one embodiment of the present application, Figure 1 and Figure 3 As shown, the torque adjustment mechanism 4 includes a groove 41, two variable pull rods 42, two pulleys 43, two springs 44 and two spring clutches 45, wherein the groove 41 is arranged on the central shaft 2, the two variable pull rods 42 are respectively movably arranged at both ends in the groove 41, the two pulleys 43 are rotatably arranged on the two variable pull rods 42, one end of the two springs 44 is connected to the side wall of one end of the central shaft 2, and the other end is respectively connected to one end of the two variable pull rods 42, one end of the two spring clutches 45 is respectively connected to the other end of the two variable pull rods 42, and the other end is respectively connected to the other end of the central shaft 2.
[0046] It is understandable that the groove 41 is carefully arranged on the central shaft 2, and its shape and size are precisely calculated to ensure that the variable tie rod 42 can move smoothly and remain stable therein. The design of the groove 41 allows the variable tie rod 42 to have a certain range of movement in the axial direction, thereby achieving precise adjustment of the torque.
[0047] Two variable pull rods 42 are movably arranged at the two ends of the groove 41. The length of the variable pull rod 42 can be adjusted as needed, and this feature enables the torque adjustment mechanism 4 to flexibly adapt to different torque requirements. The design of the variable pull rod 42 also ensures a reliable connection with the pulley 43 and the spring clutch 45.
[0048] Two pulleys 43 are rotatably arranged on two variable rods 42. The main function of the pulleys 43 is to transmit torque and balance and adjust the tension in the system through their rotation. When the variable rod 42 moves, the pulleys 43 will change their positions accordingly, thereby changing the contact point with the cone 3 or other transmission components and the torque transmitted.
[0049] One end of the two springs 44 is connected to the side wall of one end of the central shaft 2, and the other end is connected to one end of the two variable rods 42. The springs 44 play a role of reset and buffering. When the variable rod 42 is moved by an external force, the springs 44 absorb and store energy, and then help the variable rod 42 return to the initial position after the external force disappears. This design helps to maintain the stability and reliability of the system.
[0050] One end of the two spring clutches 45 is connected to the other end of the two variable pull rods 42, and the other end is connected to the other end of the central shaft 2. The design of the spring clutch 45 allows flexible connection and disconnection with the central shaft 2 when the variable pull rod 42 moves. This flexible connection helps to reduce shock and vibration in the system while ensuring that torque can be transmitted smoothly. When the electronic control system 5 issues an instruction, the spring clutch 45 will adjust its connection state as needed to achieve precise control of the torque.
[0051] How it works
[0052] During the operation of the continuously variable transmission, the electronic control system 5 sends instructions to the torque adjustment mechanism 4 according to actual needs. When the torque needs to be adjusted, the electronic control system 5 controls the variable rod 42 to move in the groove 41. As the variable rod 42 moves, the pulley 43 changes the contact point with the cone 3 or other transmission components and the magnitude of the transmitted torque. At the same time, the spring 44 absorbs and stores energy, and then helps the variable rod 42 return to its initial position after the external force disappears. The spring clutch 45 adjusts its connection state according to the instructions of the electronic control system 5 to achieve precise control of the torque. During the whole process, the torque adjustment mechanism 4 can respond quickly to the instructions of the electronic control system 5 to ensure the smooth operation and precise control of the transmission.
[0053] In one embodiment of the present application, Figure 1 and Figure 4 As shown, the first transmission mechanism 61 includes a second bearing 611, a power output shaft 612 and a plurality of transmission wheels 613, wherein the power output shaft 612 is rotatably disposed in the second bearing 611, the plurality of transmission wheels 613 are respectively rotatably disposed on the power output shaft 612, and the plurality of transmission wheels 613 are respectively rotatably connected to the side walls of the cone 3.
[0054] It can be understood that the second bearing 611 is a key component for supporting the power output shaft 612. It ensures that the power output shaft 612 can rotate smoothly and freely inside it while bearing the radial and axial loads from the transmission system.
[0055] The power output shaft 612 is a core component rotatably disposed in the second bearing 611. It is responsible for transmitting the rotational power of the cone 3 to an external load.
[0056] A plurality of transmission wheels 613 are rotatably disposed on the power output shaft 612, and they are key components for realizing power transmission. The design of the transmission wheels 613 needs to consider the contact mode and friction coefficient between the transmission wheels 613 and the side wall of the cone 3 to ensure the efficiency and stability of power transmission. At the same time, the number and distribution of the transmission wheels 613 need to be reasonably configured according to the rotation angle of the cone 3 and the range of transmission ratio to realize the function of stepless speed change.
[0057] The transmission wheel 613 and the side wall of the cone 3 are usually in contact with each other by rolling friction or sliding friction. In the rolling friction mode, the surface of the transmission wheel 613 may be equipped with rollers or needle rollers to reduce friction loss and improve transmission efficiency. In the sliding friction mode, the wear resistance and lubrication performance of the material of the transmission wheel 613 need to be considered to ensure long-term reliability.
[0058] How it works
[0059] During the operation of the continuously variable transmission, the rotational power of the cone 3 is transmitted to the power output shaft 612 through the contact between the cone 3 and the transmission wheel 613. As the rotation angle of the cone 3 changes, the position of the transmission wheel 613 on the power output shaft 612 will also be adjusted accordingly, thereby changing the transmission ratio. During this process, the second bearing 611 ensures that the power output shaft 612 can rotate smoothly and freely while bearing the load from the transmission system. The friction between the transmission wheel 613 and the side wall of the cone 3 efficiently transmits the rotational power to the power output shaft 612, thereby driving the external load. During the entire transmission process, the first transmission mechanism 61 can quickly respond to the rotation changes of the cone 3 to ensure the smooth operation and precise control of the transmission.
[0060] In one embodiment of the present application, Figure 4 As shown, the second transmission mechanism 62 includes a third bearing 621, a power transmission center shaft 622 and a sliding power transmission wheel 623, wherein the third bearing 621 is arranged parallel to the side wall of the cone 3, the power transmission center shaft 622 is rotatably arranged in the third bearing 621, and the sliding power transmission wheel 623 is slidably arranged on the power transmission center shaft 622.
[0061] It is understandable that the third bearing 621 is an important component supporting the power transmission central shaft 622, and is arranged parallel to the side wall of the cone 3. This parallel arrangement ensures that the power transmission central shaft 622 can rotate smoothly and freely inside it, while reducing friction and loss caused by angle deviation.
[0062] The power transmission center shaft 622 is a core component rotatably disposed in the third bearing 621, and is responsible for further transmitting the rotational power of the cone 3 to the sliding power transmission wheel 623, and finally transmitting it to the external load.
[0063] The sliding power transmission wheel 623 is a key component slidably arranged on the power transmission central shaft 622. It realizes the transmission of power by contacting with the side walls of the cone 3 or other transmission components.
[0064] The sliding adjustment of the sliding power transmission wheel 623 on the power transmission central shaft 622 is one of the keys to realize stepless speed change. By adjusting the position of the sliding power transmission wheel 623 on the shaft, the contact point and the transmission ratio between the sliding power transmission wheel 623 and the side wall of the cone 3 or other transmission parts can be changed, thereby realizing the function of stepless speed change.
[0065] How it works
[0066] During the operation of the continuously variable transmission device, the rotational power of the cone 3 is transmitted to the power transmission center shaft 622 through the contact between the cone 3 and the sliding power transmission wheel 623. As the rotation angle of the cone 3 changes, the position of the sliding power transmission wheel 623 on the power transmission center shaft 622 will also be adjusted accordingly, thereby changing the transmission ratio. During this process, the third bearing 621 ensures that the power transmission center shaft 622 can rotate smoothly and freely, while reducing the friction and loss caused by angle deviation. The friction between the sliding power transmission wheel 623 and the side wall of the cone 3 or other transmission parts efficiently transmits the rotational power to the power transmission center shaft 622, and finally transmits it to the external load. During the entire transmission process, the second transmission mechanism 62 can quickly respond to the rotation changes of the cone 3, and work in conjunction with the first transmission mechanism 61 to ensure the smooth operation and precise control of the transmission device.
[0067] In one embodiment of the present application, Figure 1-Figure 2 As shown, the cone 3 is divided into a plurality of rotatable small cones 31, and the outer side walls of the plurality of transmission wheels 613 are respectively a slide rail surface, a rubber surface, a friction surface and a gear surface, which are rotatably connected to the side walls of the plurality of small cones 31.
[0068] It is understandable that the small cone 31 can rotate relatively independently, thereby providing more delicate speed adjustment under different speed and torque requirements.
[0069] The multi-faceted design of the transmission wheel 613
[0070] The transmission wheel 613 is a key component for connecting the cone 3 and the power output shaft 612, and the design of its outer side wall is very important. The outer side wall of the transmission wheel 613 in this embodiment adopts a variety of different surface treatment methods to adapt to different side walls of the small cone 31 to ensure the efficiency and stability of power transmission.
[0071] Slide surface: This surface treatment method is mainly used to match the slide structure on the side wall of the small cone 31, and realize the transmission of power through sliding friction. The design of the slide surface reduces friction loss and improves transmission efficiency. The center axis matching wheel is a rigid guide wheel.
[0072] Rubber surface: The rubber surface has good elasticity and wear resistance, and can form a close fit with the side wall of the small cone 31 to ensure the stability of power transmission. At the same time, the friction coefficient of the rubber surface is moderate, which can transmit sufficient torque without damaging the transmission parts due to excessive friction. The center shaft matching wheel is a rubber guide wheel.
[0073] Friction surface: This surface treatment is mainly used in situations where high friction is required to transmit power. The friction surface is specially treated to increase the friction coefficient with the side wall of the small cone 31 to ensure the reliability of power transmission under high speed or high torque conditions. The center shaft matching wheel is a friction guide wheel.
[0074] Gear surface: The gear surface is mainly used to match the gear structure on the side wall of the small cone 31, and realize the transmission of power through gear meshing. The design of the gear surface improves the accuracy and stability of the transmission, and is suitable for occasions that require precise control of the transmission ratio. The center shaft matching wheel is a rigid guide wheel.
[0075] How it works
[0076] During the operation of the stepless speed change device, the plurality of small cones 31 rotate relatively independently according to actual needs, thereby changing the contact point and transmission ratio between the drive wheel 613. The outer wall of the drive wheel 613 adopts a corresponding surface treatment method according to the difference of the side walls of the small cones 31 to ensure the efficiency and stability of power transmission. As the small cones 31 rotate, the position of the drive wheel 613 on the power output shaft 612 will also be adjusted accordingly, thereby realizing the function of stepless speed change. During the entire speed change process, the cooperation between the cone 3 and the small cones 31 and the drive wheel 613 is tight and flexible, ensuring the smooth operation and precise control of the speed change device.
[0077] In one embodiment of the present application, Figure 2 and Figure 4 As shown, the sliding power transmission wheel 623 is rotatably connected to the side walls of multiple small cones 31 respectively.
[0078] It is understandable that the working principle
[0079] During the operation of the stepless speed change device, as the cone 3 rotates, each small cone 31 will adjust the rotation angle according to actual needs, thereby changing the contact point and transmission ratio with the sliding power transmission wheel 623. The sliding power transmission wheel 623 maintains good contact with the side wall of the small cone 31 by sliding adjustment thereon, ensuring the smooth and efficient transmission of power. In this process, the power transmission center shaft 622 serves as a supporting component to ensure that the sliding power transmission wheel 623 can rotate smoothly and freely, while reducing the friction and loss caused by angle deviation. During the entire speed change process, the sliding power transmission wheel 623 and the small cone 31 cooperate closely and flexibly, ensuring the smooth operation and precise control of the speed change device.
[0080] Specific use process or operation method of the stepless speed change device:
[0081] Initial status check
[0082] 1. Check the electronic control system 5: Make sure that the electronic control system 5 is correctly connected and in standby mode.
[0083] 2. Check the center shaft 2: Confirm that the center shaft 2 can rotate freely and smoothly in the bearing 1.
[0084] 3. Check the cone 3 and the small cones 31: ensure that all the small cones 31 can rotate freely on the cone 3.
[0085] 4. Check the torque adjustment mechanism 4: confirm that the variable pull rod 42, the pulley 43, the spring 44 and the spring clutch 45 are all in the initial position and can work normally.
[0086] 5. Check the transmission device 6: ensure that the first transmission mechanism 61 and the second transmission mechanism 62 are installed correctly, and the transmission wheel 613 and the sliding power transmission wheel 623 can rotate freely.
[0087] Automatic mode operation
[0088] 1. Start the electronic control system 5: Start the system through the interface or button of the electronic control system 5.
[0089] 2. Inputting speed change parameters: According to actual requirements, inputting target speed change parameters (such as speed, torque, etc.) into the electronic control system 5 .
[0090] 3. The electronic control system sends instructions: The electronic control system 5 calculates and sends instructions to the torque adjustment mechanism 4 according to the input parameters.
[0091] 4. Action of torque adjustment mechanism 4:
[0092] The variable pull rod 42 moves in the groove 41 to adjust the contact point between the pulley 43 and the inner wall of the cone 3 .
[0093] The spring 44 absorbs and stores energy, assisting in the smooth movement of the variable tie rod 42 .
[0094] The spring clutch 45 adjusts the connection state according to the instruction to achieve precise control of the torque.
[0095] 5. The small cone 31 rotates: As the torque is adjusted, the small cone 31 starts to rotate according to a preset angle.
[0096] 6. Transfer device 6 action:
[0097] The transmission wheel 613 of the first transmission mechanism 61 adjusts its position according to the rotation angle of the small cone 31 to achieve power transmission.
[0098] The sliding power transmission wheel 623 of the second transmission mechanism 62 slides on the side wall of the small cone 31 to maintain the continuity of power transmission.
[0099] 7. Power output: Power is output to an external load through the power output shaft 612 and the power transmission center shaft 622.
[0100] Manual Mode Operation
[0101] 1. Switch to manual mode: Switch the transmission to manual mode through the electronic control system 5 or the manual switch.
[0102] 2. Manually move the center axis 2:
[0103] Using a hand tool or device, rotate or move the center shaft 2 directly.
[0104] The rotation angle or position of the center shaft 2 is adjusted according to the required speed ratio.
[0105] 3. Adaptive adjustment of torque regulating mechanism 4:
[0106] As the central shaft 2 moves, the variable pull rod 42, pulley 43 and other components in the torque adjustment mechanism 4 adjust their positions adaptively.
[0107] The spring 44 and the spring clutch 45 work together to keep the torque stable and precisely controlled.
[0108] 4. Rotation of the small cone 31: The movement of the central axis 2 drives the cone 3 and the small cone 31 to rotate to a new position.
[0109] 5. The transmission device 6 operates: similar to the automatic mode, the first transmission mechanism 61 and the second transmission mechanism 62 adjust the power transmission path according to the new position of the small cone 31 .
[0110] 6. Power output: Finally, the power is output to the external load through the adjusted transmission device 6.
[0111] It should be noted that the control method of the present application can be automatically controlled by a controller, and the control method of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field, and the present application is mainly used to protect mechanical structures, so the present application will no longer explain the control method and circuit connection in detail.
[0112] In summary, a continuously variable transmission device in an embodiment of the present application, the sliding power transmission wheel design ensures smooth and continuous speed shifting, improves efficiency and smoothness, reduces vibration and noise, and extends service life. The electronic control system meets various speed shifting requirements, and the torque adjustment mechanism can adjust the torque according to requirements to broaden the scope of application. Components of different materials enhance the wear resistance, corrosion resistance and fatigue resistance of the transmission, ensuring its long-term reliability and stability.
[0113] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0114] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0115] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.
Claims
1. A continuously variable transmission device, characterized in that: The invention comprises a bearing (1), a central shaft (2), a cone (3), a torque adjustment mechanism (4), an electric control system (5) and a transmission device (6), wherein: The central shaft (2) is movably arranged in the bearing (1); The cone (3) is rotatably arranged on the central axis (2); The torque adjustment mechanism (4) is movably arranged on the central axis (2), and the torque adjustment mechanism (4) is movably connected to the inner wall of the cone (3); The electric control system (5) is connected to one end of the central shaft (2); The transmission device (6) comprises a first transmission mechanism (61) and a second transmission mechanism (62), wherein: The first transmission mechanism (61) and the second transmission mechanism (62) are rotatably arranged on both sides of the cone (3), and the first transmission mechanism (61) and the second transmission mechanism (62) are respectively connected to the side walls of the cone (3).
2. A continuously variable transmission device according to claim 1, characterized in that: The torque adjustment mechanism (4) comprises a groove (41), two variable pull rods (42), two pulleys (43), two springs (44) and two spring clutches (45), wherein: The groove (41) is arranged on the central axis (2); The two variable pull rods (42) are movably arranged at two ends of the groove (41); The two pulleys (43) are rotatably arranged on the two variable pull rods (42); One end of the two springs (44) is connected to a side wall of one end of the central shaft (2), and the other end is connected to one end of the two variable pull rods (42) respectively; One end of the two spring clutches (45) is respectively connected to the other end of the two variable pull rods (42), and the other end is respectively connected to the other end of the central shaft (2).
3. A continuously variable transmission device according to claim 1, characterized in that: The first transmission mechanism (61) comprises a second bearing (611), a power output shaft (612) and a plurality of transmission wheels (613), wherein: The power output shaft (612) is rotatably disposed in the second bearing (611); The plurality of transmission wheels (613) are rotatably arranged on the power output shaft (612), and the plurality of transmission wheels (613) are rotatably connected to the side walls of the cone (3).
4. A continuously variable transmission device according to claim 3, characterized in that: The second transmission mechanism (62) includes a third bearing (621), a power transmission center shaft (622) and a sliding power transmission wheel (623), wherein: The third bearing (621) is arranged parallel to the side wall of the cone (3); The power transmission center shaft (622) is rotatably disposed in the third bearing (621); The sliding power transmission wheel (623) is slidably arranged on the power transmission central shaft (622).
5. A continuously variable transmission device according to claim 4, characterized in that: The conical body (3) is divided into a plurality of rotatable small conical bodies (31), and the outer side walls of the plurality of transmission wheels (613) are respectively a slide rail surface, a rubber surface, a friction surface and a gear surface, and these surfaces are respectively rotatably connected to the side walls of the plurality of small conical bodies (31).
6. A continuously variable transmission device according to claim 5, characterized in that: The sliding power transmission wheel (623) is rotatably connected to the side walls of the plurality of small cones (31).
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