RTO (Regenerative Thermal Oxidation) incinerator

By designing exhaust chambers and cleaning components in RTO thermal incinerator, combined with the combination of electric fan blades, temperature sensors and equipment programs, the energy-saving effect of heat recovery and preheating is achieved, and production efficiency is improved through automated cleaning, solving the problems of high energy consumption and low cleaning efficiency in the prior art.

CN119826178AActive Publication Date: 2025-04-15JIANGSU HONGMING SHENGYE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510034609.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-15
Estimated Expiration
2045-01-09

AI Technical Summary

Technical Problem

The existing RTO thermal incinerator cannot be cleaned quickly after use, the production efficiency is not high, and there is a problem of high energy consumption.

Method used

An RTO thermal incinerator including a blower box and cleaning components is designed. Through the use of the first electric fan blade, the temperature sensor and the equipment program, the flexible adjustment of heat recovery and preheating is achieved; at the same time, the use of two sets of rotating paddles and stirring rods is used to improve the heating efficiency of the cleaning liquid, and the use of the cleaning nozzle and the brush drum is used to achieve automatic cleaning.

Benefits of technology

The energy-saving effect of heat recovery and preheating is achieved, reducing the production cost of the factory; at the same time, through automated cleaning, production efficiency is improved, labor intensity of staff is reduced, and cleaning efficiency and safety factor of the factory is improved.

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Abstract

The invention discloses an RTO heat storage type incinerator, and belongs to the technical direction of incinerators, the RTO heat storage type incinerator comprises an RTO heat storage type incinerator body, an air exhaust box is arranged on one side of the RTO heat storage type incinerator body, a partition plate is fixedly installed in the air exhaust box, an air inlet pipe is fixedly installed on one side of the air exhaust box, the air inlet pipe is connected with an air exhaust opening of the RTO heat storage type incinerator body, and an air outlet of the RTO heat storage type incinerator body is connected with the partition plate. Through cooperative use of a first electric fan blade, a temperature sensor and an equipment program, the heat recovery mode can be changed according to different temperatures of exhausted gas, when the temperature of the exhausted gas is low, heat recovery operation is not carried out, the exhausted gas is directly exhausted into a subsequent gas treatment device, energy consumption is reduced, and when the temperature of the exhausted gas is high, heat recovery operation is not carried out. The air inlet amount of hot air is changed by changing the opening value of the first electric fan blade, waste heat of the hot air is recycled to be used for heating cleaning water, no extra heating device needs to be used, energy consumption is reduced, and the production cost of a factory is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical direction of incinerators, and specifically relates to an RTO regenerative heat incinerator. Background Art

[0002] Regenerative Thermal Oxidizer, also known as Regenerative Thermal Oxidizer, is abbreviated as RTO. Its principle is to heat the organic waste gas to above 760 degrees Celsius, so that the VOC in the waste gas is oxidized and decomposed into carbon dioxide and water. The high-temperature gas produced by oxidation flows through a special ceramic heat storage body, so that the ceramic body heats up and "storages heat". This "heat storage" is used to preheat the subsequent organic waste gas, thereby saving the fuel consumption of waste gas heating. The ceramic heat storage body should be divided into two (including two) or more areas or chambers. Each heat storage chamber undergoes heat storage-heat release-cleaning procedures in turn, over and over again, and works continuously. After the heat storage chamber "releases heat", part of the clean exhaust gas that has been treated and qualified should be immediately introduced to clean the heat storage chamber (to ensure that the VOC removal rate is above 95%). Only after the cleaning is completed can the "heat storage" procedure be entered.

[0003] An RTO regenerative incinerator is disclosed in the existing patent publication number CN 219473685 U, including a combustion furnace body, wherein the bottoms of both ends of the combustion furnace body are respectively connected to a gas filter box and a cooling box, and the top of the combustion furnace body is also connected to a gas pipe, which extends into the combustion furnace body and is provided with a combustion head, and the combustion head is provided with a plurality of combustion nozzles, which are radially installed on the combustion head, can only filter organic gas and ensure its full combustion, cannot be quickly cleaned after use, and has low production efficiency, and needs some improvements.

[0004] Therefore, it is necessary to design a RTO regenerative incinerator with strong practicality. Summary of the invention

[0005] The purpose of the present invention is to provide an RTO regenerative incinerator for existing devices to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an RTO regenerative incinerator, comprising an RTO regenerative incinerator, an exhaust box is arranged on one side of the RTO regenerative incinerator, the interior of the exhaust box is hollow, a partition is fixedly installed inside the exhaust box, the partition divides the interior of the exhaust box into two chambers, namely an exhaust chamber and a heating chamber, an air inlet pipe is fixedly installed on one side of the exhaust box, the air inlet pipe is connected to the exhaust port of the RTO regenerative incinerator, a first air outlet pipe is also fixedly installed on one side of the exhaust box, located on one side of the air inlet pipe, one end of the first air outlet pipe is connected to On the exhaust box, the other end is connected to the air inlet of the RTO regenerative incinerator. A drain pipe is fixedly installed on the other side of the exhaust box, and a drain valve is built into the drain pipe. A second air outlet pipe is fixedly installed on one end of the exhaust box, and one end of the second air outlet pipe is connected to the exhaust box, and the other end is externally connected to the gas processing device in the workshop. A mounting groove is also provided at one end of the exhaust box, and two groups of movable slide rails are symmetrically installed at both ends of the inner wall of the exhaust box. The positions of the two groups of movable slide rails correspond to the mounting grooves. Filter screens are slidably connected to the two groups of movable slide rails. Three groups of temperature sensors are also installed in an array on the inner wall of the exhaust box.

[0007] A cleaning component is also provided inside the exhaust box, and the cleaning component includes a cleaning water tank, a water injection pipe, a heat collecting pipe, a first electric fan blade, a first mounting seat, a rotating rod, a rotating paddle, a stirring rod, a first cleaning nozzle, a first heat conducting rod, a cleaning water pipe, a water pump, a second cleaning nozzle, a first cleaning brush cylinder, a second mounting seat, a motor, a transmission belt, a second cleaning brush cylinder, a partition, a second heat conducting rod, a second electric fan blade, a third air outlet pipe, a first electric valve, a second electric valve, and a heating chamber. The cleaning water tank is fixedly installed at one end of the exhaust box, and the water injection pipe is fixedly installed on the cleaning water tank. The heat collecting pipe is arranged at one end inside the exhaust box, corresponding to the position of the cleaning water tank, and the first electric fan blade is arranged inside the heat collecting pipe.

[0008] The present invention further illustrates that two groups of the first mounting seat arrays are installed on the internal top of the exhaust box, corresponding to the position of the cleaning water tank, two groups of the rotating rods are arranged on the two groups of first mounting seats, two groups of the rotating paddles are detachably installed at one end of the two groups of rotating rods, the two groups of the rotating paddles are located inside the exhaust box, two groups of the stirring rods are detachably installed at the other end of the two groups of rotating rods, the two groups of the stirring rods are located inside the cleaning water tank, the first cleaning nozzle is fixedly installed at one end of the interior of the exhaust box, located on one side of the two groups of movable slide rails, the cleaning water tank is equipped with a water supply pipeline connected to the first cleaning nozzle, several groups of the first heat conducting rods are fixedly installed in the heat collecting pipe, one end of several groups of the first heat conducting rods extends in the exhaust box, and the other end extends into the cleaning water tank, the second cleaning nozzle is fixedly installed on one side of the interior of the exhaust box, one end of the cleaning water pipe is connected to the cleaning water tank, and the other end is connected to the second cleaning nozzle, and the water pump is fixedly installed on the cleaning water pipe.

[0009] The present invention further illustrates that the second mounting seat is fixedly mounted on the bottom of one side inside the exhaust box, one end of the first cleaning brush cylinder is detachably mounted on the second mounting seat, and the other end passes through the exhaust box and extends to the outside, the motor is fixedly mounted on one side outside the exhaust box, corresponding to the position of the first cleaning brush cylinder, the rotating shaft of the motor is connected to the first cleaning brush cylinder, and the second cleaning brush cylinder is detachably mounted on the bottom of the other side inside the exhaust box.

[0010] The present invention further describes that the structure of the second cleaning brush cylinder is the same as that of the first cleaning brush cylinder, and the transmission belt connects the rotating shafts of the first cleaning brush cylinder and the second cleaning brush cylinder.

[0011] The present invention further illustrates that the heating chamber is arranged below the partition, several groups of the second heat-conducting rod arrays are installed on the partition, one end of several groups of the second heat-conducting rods extends into the exhaust chamber, and the other end extends into the heating chamber, the third air outlet pipe is fixedly installed at one end of the partition, and the second electric fan blade is detachably installed in the third air outlet pipe.

[0012] The present invention further illustrates that the first electric valve is fixedly installed in a water delivery pipeline built into the cleaning water tank, and the second electric valve is fixedly installed in a cleaning water pipe.

[0013] The present invention further illustrates that the RTO regenerative incinerator is placed on the floor of a production workshop.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the coordinated use of the first electric fan blade, the temperature sensor and the equipment program, can change the heat recovery method according to the different exhaust gas temperatures. When the exhaust gas temperature is low, no heat recovery operation is performed, and the exhaust gas is directly discharged to the subsequent gas processing device, thereby reducing energy consumption and achieving the effect of energy conservation and emission reduction. When the exhaust gas temperature is high, the opening value of the first electric fan blade is changed to change the air intake volume of the hot gas, and the waste heat of the hot gas is recovered for heating the cleaning water, without the need for an additional heating device, thereby reducing energy consumption and reducing the production cost of the factory. Through the coordinated use of two sets of rotating blades and two sets of stirring rods, the hot gas can be used to drive the two sets of stirring rods to rotate while exhausting the air to stir the cleaning liquid stored in the cleaning water tank, thereby improving the heating efficiency of the cleaning liquid and enabling it to be heated evenly.

[0015] Through the coordinated use of three sets of temperature sensors, the second electric fan blade and the equipment program, the preheating mode can be changed according to the different exhaust gas temperatures, and the high-temperature exhaust gas can be used for the chamber heating for a second time. When the exhaust gas temperature is low, the opening value of the second electric fan blade is reduced to reduce the air intake, thereby accelerating the accumulation of heat and increasing the preheating temperature. When the exhaust gas temperature is high, the opening value of the second electric fan blade is increased to increase the air intake, accelerate the blowing of hot gas, improve the preheating efficiency, and improve the production efficiency of the factory;

[0016] By using two sets of cleaning nozzles, two sets of cleaning brush barrels and equipment programs in coordination, the cleaning speed can be changed according to the temperature of the cleaning liquid. When the temperature of the cleaning liquid is not high, the two sets of cleaning brush barrels are rotated quickly to increase the cleaning speed and avoid the accumulation of stubborn smoke and dust. There is no need to manually clean the filter screen, which reduces the labor intensity of the staff. When the temperature of the cleaning liquid is high, the two sets of cleaning brush barrels are rotated slowly to improve the cleaning efficiency and avoid the accumulation of oil stains generated by processing at the bottom of the exhaust box to affect normal use. There is no need for manual cleaning by the staff, which improves the cleaning efficiency of the factory and the safety factor during factory production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the exhaust box structure of the present invention;

[0020] Figure 3 is a schematic diagram of the exhaust box structure from another perspective of the present invention;

[0021] Figure 4 It is a schematic diagram of the structure of the cleaning component of the present invention;

[0022] Figure 5 is a schematic diagram of a cleaning component from another perspective of the present invention;

[0023] Figure 6 The present invention Figure 5 A magnified schematic diagram of the structure in area A;

[0024] Figure 7 is a schematic diagram of the position of the first electric fan blade of the present invention;

[0025] Figure 8 It is a schematic diagram of the internal structure of the heat collecting tube of the present invention;

[0026] Fig. 9 It is a schematic diagram of the internal structure of the heating chamber of the present invention;

[0027] Fig.10 It is a schematic diagram of the positions of two groups of electric valves of the present invention.

[0028] In the figure: 1. RTO regenerative incinerator;

[0029] 2. Exhaust box; 21. Air inlet pipe; 22. First air outlet pipe; 23. Drain pipe; 24. Second air outlet pipe; 25. Filter screen; 251. Mounting slot; 252. Moving slide rail; 26. Temperature sensor; 27. Exhaust chamber;

[0030] 3. Cleaning assembly; 31. Cleaning water tank; 311. Water injection pipe; 312. Heat collecting pipe; 313. First electric fan blade; 314. First mounting seat; 315. Rotating rod; 316. Rotating paddle; 317. Stirring rod; 318. First cleaning nozzle; 319. First heat conducting rod; 32. Cleaning water pipe; 321. Water pump; 322. Second cleaning nozzle; 33. First cleaning brush cylinder; 331. Second mounting seat; 332. Motor; 34. Transmission belt; 35. Second cleaning brush cylinder; 36. Partition; 361. Second heat conducting rod; 37. Second electric fan blade; 371. Third air outlet pipe; 38. First electric valve; 381. Second electric valve; 39. Heating chamber. DETAILED DESCRIPTION

[0031] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-10The present invention provides a technical solution: an RTO regenerative incinerator, comprising an RTO regenerative incinerator 1, the RTO regenerative incinerator 1 is placed on the floor of a production workshop, an exhaust box 2 is arranged on one side of the RTO regenerative incinerator 1, the interior of the exhaust box 2 is hollow, a partition 36 is fixedly installed inside the exhaust box 2, the partition 36 divides the interior of the exhaust box 2 into two chambers, namely an exhaust chamber 27 and a heating chamber 39, an air inlet pipe 21 is fixedly installed on one side of the exhaust box 2, the air inlet pipe 21 is connected to the exhaust port of the RTO regenerative incinerator 1, and is used to recover the gas exhausted from the RTO regenerative incinerator 1 for pre-treatment operation, a first air outlet pipe 22 is also fixedly installed on one side of the exhaust box 2, located on one side of the air inlet pipe 21, one end of the first air outlet pipe 22 is connected to the exhaust box 2, and the other end is connected to the air inlet of the RTO regenerative incinerator 1, and is used to cooperate in recycling the recovered hot gas, and the exhaust air A drain pipe 23 is fixedly installed on the other side of the box 2 for discharging the waste water generated by cleaning in the exhaust box 2. The drain pipe 23 is built with a drain valve (not shown in the figure). A second air outlet pipe 24 is fixedly installed at one end of the exhaust box 2. One end of the second air outlet pipe 24 is connected to the exhaust box 2, and the other end is externally connected to the gas processing device in the workshop for transporting the gas in the exhaust box 2. A mounting groove 251 is also provided at one end of the exhaust box 2. Two sets of movable slide rails 252 are symmetrically installed at both ends of the inner wall of the exhaust box 2. The positions of the two sets of movable slide rails 252 correspond to the mounting grooves 251. Filter screens 25 are slidably connected to the two sets of movable slide rails 252. The filter screens 25 are used for preliminary filtering of the gas discharged from the RTO thermal storage incinerator 1 to prevent the accumulation of too much smoke and dust in the gas inside the exhaust box 2 and affect normal use. Three sets of temperature sensors 26 are also installed in an array on the inner wall of the exhaust box 2 for detecting the internal temperature of the exhaust box 2.

[0033] The exhaust box 2 is also provided with a cleaning assembly 3, which includes a cleaning water tank 31, a water injection pipe 311, a heat collecting pipe 312, a first electric fan blade 313, a first mounting seat 314, a rotating rod 315, a rotating blade 316, a stirring rod 317, a first cleaning nozzle 318, a first heat conducting rod 319, a cleaning water pipe 32, a water pump 321, a second cleaning nozzle 322, a first cleaning brush cylinder 33, a second mounting seat 331, a motor 332, a transmission belt 34, a second cleaning brush cylinder 35, a partition 36, a second ... brush cylinder 35, a partition 36, a second heat conducting rod 319, a cleaning water pipe 32, a water pump 321, a second cleaning nozzle 322, a first cleaning brush cylinder 33, a second mounting seat 331, a motor 332, a transmission belt The heat rod 361, the second electric fan blade 37, the third air outlet pipe 371, the first electric valve 38, the second electric valve 381, the heating chamber 39, the cleaning water tank 31 is fixedly installed at one end of the exhaust box 2 for storing cleaning liquid, the water injection pipe 311 is fixedly installed on the cleaning water tank 31 for injecting cleaning liquid, the heat collecting pipe 312 is arranged at one end of the exhaust box 2, corresponding to the position of the cleaning water tank 31, for collecting heat, and the first electric fan blade 313 is arranged inside the heat collecting pipe 312 for controlling the hot air circulation;

[0034] Two groups of first mounting seats 314 are arrayed and mounted on the top of the exhaust box 2, corresponding to the position of the cleaning water tank 31. Two groups of rotating rods 315 are arranged on the two groups of first mounting seats 314. Two groups of rotating paddles 316 are detachably mounted on one end of the two groups of rotating rods 315. The two groups of rotating paddles 316 are located inside the exhaust box 2. Two groups of stirring rods 317 are detachably mounted on the other end of the two groups of rotating rods 315. The two groups of stirring rods 317 are located inside the cleaning water tank 31 and are used to stir the cleaning liquid so that it is heated evenly. The first cleaning nozzle 318 is fixedly mounted on one end of the exhaust box 2, located on one side of the two groups of movable slide rails 252, and is used to stir the filter screen plate 25. During the cleaning operation, the cleaning water tank 31 is provided with a water pipeline connected to the first cleaning nozzle 318. Several groups of first heat conducting rods 319 are fixedly installed in the heat collecting pipe 312. One end of the several groups of first heat conducting rods 319 extends into the exhaust box 2, and the other end extends into the cleaning water tank 31, which is used to heat the cleaning liquid, facilitate subsequent cleaning, and improve the cleaning efficiency. The second cleaning nozzle 322 is fixedly installed on one side of the exhaust box 2, which is used to clean the inner bottom surface of the exhaust box 2. One end of the cleaning water pipe 32 is connected to the cleaning water tank 31, and the other end is connected to the second cleaning nozzle 322. The water pump 321 is fixedly installed on the cleaning water pipe 32, which is used to pump out the cleaning liquid.

[0035] The second mounting seat 331 is fixedly mounted on the bottom of one side of the interior of the exhaust box 2, one end of the first cleaning brush cylinder 33 is detachably mounted on the second mounting seat 331, and the other end extends through the exhaust box 2 to the outside, the motor 332 is fixedly mounted on one side of the exterior of the exhaust box 2, corresponding to the position of the first cleaning brush cylinder 33, the rotating shaft of the motor 332 is connected to the first cleaning brush cylinder 33, and is used to provide power for driving, the second cleaning brush cylinder 35 is detachably mounted on the bottom of the other side of the interior of the exhaust box 2, the structure of the second cleaning brush cylinder 35 is the same as that of the first cleaning brush cylinder 33, and the transmission belt 34 connects the rotating shafts of the first cleaning brush cylinder 33 and the second cleaning brush cylinder 35;

[0036] The heating chamber 39 is arranged below the partition 36, and a plurality of groups of second heat conducting rods 361 are arrayed and installed on the partition 36. One end of the plurality of groups of second heat conducting rods 361 extends into the exhaust chamber 27, and the other end extends into the heating chamber 39, so as to conduct the residual heat of the gas in the exhaust chamber 27 to the heating chamber 39. The third air outlet pipe 371 is fixedly installed at one end of the partition 36, and the second electric fan blade 37 is detachably installed in the third air outlet pipe 371, so as to cooperate in controlling the gas circulation.

[0037] The first electric valve 38 is fixedly installed in the water delivery pipeline built into the cleaning water tank 31, and the second electric valve 381 is fixedly installed in the cleaning water pipe 32. The two sets of electric valves are used to cooperate in controlling the flow of water;

[0038] The exhaust box 2 is powered by an external workshop power supply to drive internal components, and the RTO regenerative thermal incinerator 1 is powered by an external workshop power supply to drive internal components;

[0039] The exhaust box 2 is also equipped with a device program, which can control the opening and closing of the two sets of electric fan blades, the start and stop of the water pump 321, the start and stop of the motor 332, the opening and closing of the two sets of electric valves, and the opening and closing of the built-in drainage valve of the drain pipe 23;

[0040] The two sets of electric fan blades, the water pump 321, the motor 332, the two sets of electric valves, and the built-in drainage valve of the drainage pipe 23 are all connected to the equipment program signal.

[0041] Heat recovery operation:

[0042] When the staff needs to use the RTO regenerative incinerator 1 for production operation, the staff first turns on the power of the workshop. At this time, the RTO regenerative incinerator 1 is started, and the equipment program is started. The equipment program detects the temperature in the exhaust box 2 through three groups of temperature sensors 26 and compares it with the set value. The equipment program sets the temperature value to M1, M2, and M3, M1 is the minimum value, and M3 is the maximum value, which can be adjusted according to specific needs. The opening values ​​of the first electric fan blade 313 and the second electric fan blade 37 are N1 and N2, N1 is the minimum value, and N2 is the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the temperature value is M1, the equipment program determines that the temperature of the gas discharged from the RTO regenerative incinerator 1 is low and the waste heat cannot be recovered. The equipment program controls the first electric fan blade 313 not to open, and the gas discharged from the RTO regenerative incinerator 1 is discharged from the air inlet pipe 21 into the exhaust box 2, and is initially filtered by the filter screen plate 25 and then transported to the second air outlet pipe 24, and then discharged into the subsequent gas treatment device for treatment;

[0043] When the temperature value detected by the equipment program is M2, the equipment program determines that the gas discharged from the RTO thermal storage incinerator 1 is hot and can be heat recovered. The equipment program controls the first electric fan blade 313 to open, and the opening value is N1. The first electric fan blade 313 opens to the minimum value, and the second electric fan blade 37 is in a closed state. The gas discharged from the RTO thermal storage incinerator 1 is discharged into the exhaust box 2 from the air inlet pipe 21, and is transported backward after preliminary filtration by the filter screen 25. At this time, the warm gas is diverted into the heat collecting pipe 312 through the first electric fan blade 313. The warm gas heats the first heat conducting rod 319, and the first heat conducting rod 319 conducts heat to the cleaning liquid in the cleaning water tank 31 to heat it and improve the subsequent cleaning efficiency. In the process of exhausting air, the warm gas will blow the two sets of rotating blades 316 to rotate, and the two sets of rotating blades 316 drive the two sets of stirring rods 317 to rotate, and stir the cleaning liquid stored in the cleaning water tank 31, so that it is heated evenly, thereby improving the heating efficiency of the cleaning liquid;

[0044] When the temperature value detected by the equipment program is M3, the equipment program determines that the gas discharged from the RTO thermal storage incinerator 1 is high-temperature gas, and heat can be recovered from it. The equipment program controls the opening value of the first electric fan blade 313 to be adjusted to N2, and the first electric fan blade 313 is opened to the maximum value. The gas discharged from the RTO thermal storage incinerator 1 is discharged from the air inlet pipe 21 into the exhaust box 2, and is transported backward after preliminary filtration by the filter screen 25. At this time, the warm gas is diverted into the heat collecting pipe 312 through the first electric fan blade 313, and the warm gas heats the first heat conducting rod 319. The first heat conducting rod 319 conducts heat to the cleaning liquid in the cleaning water tank 31 to heat it and improve the subsequent cleaning efficiency. In the process of exhausting air, the warm gas will blow the two sets of rotating blades 316 to rotate, and the two sets of rotating blades 316 drive the two sets of stirring rods 317 to rotate, and stir the cleaning liquid stored in the cleaning water tank 31, so that it is heated evenly, thereby improving the heating efficiency of the cleaning liquid;

[0045] By using the first electric fan blade 313, the temperature sensor 26 and the equipment program in coordination, the heat recovery method can be changed according to the different exhaust gas temperatures. When the exhaust gas temperature is low, no heat recovery operation is performed and the exhaust gas is directly discharged to the subsequent gas processing device, thereby reducing energy consumption and achieving the effect of energy conservation and emission reduction. When the exhaust gas temperature is high, the opening value of the first electric fan blade 313 is changed to change the air intake volume of the hot gas, and the waste heat of the hot gas is recovered for heating the cleaning water. There is no need to use an additional heating device, thereby reducing energy consumption and reducing the production cost of the factory. By using two sets of rotating paddles and two sets of stirring rods 317 in coordination, the hot gas can be used to drive the two sets of stirring rods 317 to rotate while exhausting the air to stir the cleaning liquid stored in the cleaning water tank 31, thereby improving the heating efficiency of the cleaning liquid and allowing it to be heated evenly.

[0046] Preheating operation:

[0047] In the process of performing the above operations, the equipment program controls the preheating operation. When the equipment program detects that the temperature value of the three groups of temperature sensors 26 is M2, the equipment program determines that the gas discharged from the RTO regenerative incinerator 1 is hotter and can be used for preheating. The equipment program controls the second electric fan blade 37 to open, and the opening value is N1. The first electric fan blade 313 is in a closed state. In the process of exhausting the exhaust box 2, the hot gas will pass through several groups of second heat conducting rods 361. At this time, several groups of second heat conducting rods 361 will conduct the heat in the hot gas to the heating chamber 39, and use the heat in the gas to heat the inside of the heating chamber 39. In the process of exhausting, the gas in the exhaust box 2 will be diverted to the third air outlet pipe 371 through the second electric fan blade 37, and then blown downward into the heating chamber 39. At this time, the hot gas will flow into the first air outlet pipe 22, and then circulate to the air inlet of the RTO regenerative incinerator 1, and the air inhaled by the RTO regenerative incinerator 1 will be preheated to improve the production efficiency of the RTO regenerative incinerator 1;

[0048] When the equipment program detects that the temperature value of the three groups of temperature sensors 26 is M3, the equipment program determines that the gas discharged from the RTO regenerative incinerator 1 is high-temperature gas, which can be used for preheating. The equipment program controls the opening value of the second electric fan blade 37 to be adjusted to N2, and the first electric fan blade 313 is in a closed state. During the exhaust process of the exhaust box 2, the hot gas will pass through a plurality of groups of second heat conducting rods 361. At this time, the plurality of groups of second heat conducting rods 361 conduct the heat in the hot gas to the heating chamber 39, and use the heat in the gas to heat the inside of the heating chamber 39. During the exhaust process, the gas in the exhaust box 2 will be diverted to the third air outlet pipe 371 through the second electric fan blade 37, and then blown downward into the heating chamber 39. At this time, the hot gas will flow into the first air outlet pipe 22, and then circulate to the air inlet of the RTO regenerative incinerator 1, and the air inhaled by the RTO regenerative incinerator 1 will be preheated to improve the production efficiency of the RTO regenerative incinerator 1;

[0049] By using three groups of temperature sensors 26, the second electric fan blades 37 in coordination with the equipment program, the preheating mode can be changed according to the different exhaust gas temperatures, and the exhaust high-temperature gas can be used for a second time to heat the chamber. When the exhaust gas temperature is low, the opening value of the second electric fan blades 37 is reduced to reduce the air intake, thereby accelerating the accumulation of heat and increasing the preheating temperature. When the exhaust gas temperature is high, the opening value of the second electric fan blades 37 is increased to increase the air intake, accelerate the blowing of hot gas, improve the preheating efficiency, and improve the production efficiency of the factory.

[0050] Cleaning operation:

[0051] After completing the production operation, the staff performs the cleaning operation through the equipment program control. The equipment program sets the cleaning time to T1 and T2, T1 is the minimum value, T2 is the maximum value, and can be adjusted according to specific needs. The second electric fan blade 37 is in a closed state, and the speed of the motor 332 is V1 and V2, V1 is the minimum value, and V2 is the maximum value, which can be adjusted according to specific needs. When the equipment program checks that the temperature value of the three groups of temperature sensors is M2, the equipment program determines that the temperature of the exhaust gas is low and the temperature of the cleaning liquid is not high. The equipment program controls the water pump 321 to start, the two groups of electric valves to start, the motor 332 to start, the speed is V2, and the cleaning liquid in the cleaning water tank 31 is turned on. It will also be sprayed from two groups of cleaning nozzles. The first cleaning nozzle 318 sprays the cleaning liquid obliquely downward to the surface of the filter screen plate 25 to clean the smoke and dust adhering to the surface of the filter screen plate 25. The second cleaning nozzle 322 sprays the cleaning liquid to the surface of the partition 36 to clean it. The motor 332 drives the first cleaning brush cylinder 33 to rotate rapidly, and the transmission belt 34 drives the second cleaning brush cylinder 35 to rotate rapidly. The two groups of cleaning brush cylinders use the cleaning liquid to brush away the smoke and dust deposited on the bottom of the partition 36. The equipment program sets the cleaning time to T1. When the T1 time is up, the equipment program controls the built-in drainage valve of the drain pipe 23 to open, and discharges the waste water generated by cleaning to the external sewage collection device;

[0052] When the equipment program checks that the temperature value of the three groups of temperature sensors is M3, the equipment program determines that the temperature of the exhaust gas is high and the temperature of the cleaning liquid is high. The equipment program controls the water pump 321 to start, the two groups of electric valves to start, the motor 332 to start, the speed is V1, and the cleaning in the cleaning water tank 31 will also be sprayed out from the two groups of cleaning nozzles. The first cleaning nozzle 318 sprays the cleaning liquid obliquely downward to the surface of the filter screen plate 25 to wash away the smoke and dust adhering to the surface of the filter screen plate 25. The second cleaning nozzle 322 sprays the cleaning liquid to the surface of the partition 36 to clean it. The motor 332 drives the first cleaning brush cylinder 33 to rotate slowly, and the transmission belt 34 drives the second cleaning brush cylinder 35 to rotate slowly. The two groups of cleaning brush cylinders use the cleaning liquid to brush away the smoke and dust deposited on the bottom of the partition 36. The equipment program sets the cleaning time to T1. When the T1 time is up, the equipment program controls the built-in drainage valve of the drain pipe 23 to open, and discharges the wastewater generated by cleaning to the external sewage collection device;

[0053] By using two groups of cleaning nozzles, two groups of cleaning brush cylinders and equipment programs in coordination, the cleaning speed can be changed according to the different temperatures of the cleaning liquid. When the temperature of the cleaning liquid is not high, the two groups of cleaning brush cylinders are rotated quickly to increase the cleaning speed and avoid the accumulation of stubborn smoke and dust. There is no need to manually clean the filter screen plate 25, which reduces the labor intensity of the staff. When the temperature of the cleaning liquid is high, the two groups of cleaning brush cylinders are rotated slowly to improve the cleaning efficiency and avoid the accumulation of oil stains generated by processing at the bottom of the exhaust box 2 to affect normal use. There is no need for manual cleaning by the staff, which improves the cleaning efficiency of the factory and the safety factor of the factory during production.

[0054] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0055] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An RTO regenerative incinerator, comprising an RTO regenerative incinerator (1), characterized in that: An exhaust box (2) is provided on one side of the RTO regenerative thermal incinerator (1). The interior of the exhaust box (2) is hollow. A partition (36) is fixedly installed inside the exhaust box (2). The partition (36) divides the interior of the exhaust box (2) into two chambers, namely an exhaust chamber (27) and a heating chamber (39). An air inlet pipe (21) is fixedly installed on one side of the exhaust box (2). The air inlet pipe (21) is connected to the exhaust port of the RTO regenerative thermal incinerator (1). A first air outlet pipe (22) is also fixedly installed on one side of the exhaust box (2). The first air outlet pipe (22) has one end connected to the exhaust box (2) and the other end connected to the air inlet of the RTO regenerative thermal incinerator (1). The exhaust box (2) is connected to the exhaust gas outlet (2), a drain pipe (23) is fixedly installed on the other side of the exhaust box (2), and a drain valve is built into the drain pipe (23); a second air outlet pipe (24) is fixedly installed on one end of the exhaust box (2); one end of the second air outlet pipe (24) is connected to the exhaust box (2), and the other end is externally connected to a gas processing device in the workshop; one end of the exhaust box (2) is also provided with a mounting groove (251); two groups of movable slide rails (252) are symmetrically installed at both ends of the inner wall of the exhaust box (2); the positions of the two groups of movable slide rails (252) correspond to the mounting grooves (251); filter screens (25) are slidably connected to the two groups of movable slide rails (252); and three groups of temperature sensors (26) are also installed in an array on the inner wall of the exhaust box (2); A cleaning assembly (3) is further provided inside the exhaust box (2), and the cleaning assembly (3) comprises a cleaning water tank (31), a water injection pipe (311), a heat collecting pipe (312), a first electric fan blade (313), a first mounting seat (314), a rotating rod (315), a rotating blade (316), a stirring rod (317), a first cleaning nozzle (318), a first heat conducting rod (319), a cleaning water pipe (32), a water pump (321), a second cleaning nozzle (322), a first cleaning brush cylinder (33), a second mounting seat (331), a motor (332), a transmission belt (34 ), a second cleaning brush cylinder (35), a partition (36), a second heat conducting rod (361), a second electric fan blade (37), a third air outlet pipe (371), a first electric valve (38), a second electric valve (381), and a heating chamber (39); the cleaning water tank (31) is fixedly mounted on one end of the exhaust box (2); the water injection pipe (311) is fixedly mounted on the cleaning water tank (31); the heat collecting pipe (312) is arranged at one end inside the exhaust box (2) corresponding to the position of the cleaning water tank (31); and the first electric fan blade (313) is arranged inside the heat collecting pipe (312).

2. The RTO regenerative incinerator according to claim 1, characterized in that: Two groups of the first mounting seats (314) are arrayed and mounted on the top of the interior of the exhaust box (2), corresponding to the position of the cleaning water tank (31); two groups of the rotating rods (315) are arranged on the two groups of the first mounting seats (314); two groups of the rotating paddles (316) are detachably mounted on one end of the two groups of rotating rods (315); the two groups of the rotating paddles (316) are located inside the exhaust box (2); two groups of the stirring rods (317) are detachably mounted on the other end of the two groups of rotating rods (315); the two groups of the stirring rods (317) are located inside the cleaning water tank (31); the first cleaning nozzle (318) is fixedly mounted on one end of the interior of the exhaust box (2); Located on one side of the two sets of movable slide rails (252), the cleaning water tank (31) has a built-in water supply pipeline connected to the first cleaning nozzle (318), a plurality of sets of the first heat conducting rods (319) are fixedly installed in the heat collecting tube (312), one end of the plurality of sets of the first heat conducting rods (319) extends into the exhaust box (2), and the other end extends into the cleaning water tank (31), the second cleaning nozzle (322) is fixedly installed on one side of the interior of the exhaust box (2), one end of the cleaning water pipe (32) is connected to the cleaning water tank (31), and the other end is connected to the second cleaning nozzle (322), and the water pump (321) is fixedly installed on the cleaning water pipe (32).

3. The RTO regenerative incinerator according to claim 2, characterized in that: The second mounting seat (331) is fixedly mounted on the bottom of one side of the interior of the exhaust box (2); one end of the first cleaning brush cylinder (33) is detachably mounted on the second mounting seat (331); the other end passes through the exhaust box (2) and extends to the outside; the motor (332) is fixedly mounted on one side of the exterior of the exhaust box (2) corresponding to the position of the first cleaning brush cylinder (33); the rotating shaft of the motor (332) is connected to the first cleaning brush cylinder (33); and the second cleaning brush cylinder (35) is detachably mounted on the bottom of the other side of the interior of the exhaust box (2).

4. The RTO regenerative incinerator according to claim 3, characterized in that: The structure of the second cleaning brush cylinder (35) is the same as that of the first cleaning brush cylinder (33), and the transmission belt (34) connects the rotating shafts of the first cleaning brush cylinder (33) and the second cleaning brush cylinder (35).

5. The RTO regenerative incinerator according to claim 4, characterized in that: The heating chamber (39) is arranged below the partition (36); a plurality of groups of the second heat-conducting rods (361) are arrayed and mounted on the partition (36); one end of the plurality of groups of the second heat-conducting rods (361) extends into the exhaust chamber (27) and the other end extends into the heating chamber (39); the third air outlet pipe (371) is fixedly mounted on one end of the partition (36); and the second electric fan blade (37) is detachably mounted in the third air outlet pipe (371).

6. The RTO regenerative incinerator according to claim 5, characterized in that: The first electric valve (38) is fixedly installed in a water delivery pipeline built into the cleaning water tank (31), and the second electric valve (381) is fixedly installed in a cleaning water pipe (32).

7. The RTO regenerative incinerator according to claim 6, characterized in that: The RTO regenerative incinerator (1) is placed on the floor of a production workshop.

Citation Information

Patent Citations

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    CN219473685U

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