Corn straw processing device and processing method

By setting up a combination of cone-punching rollers, pneumatic components and filters, the problem of moisture viscosity during corn stalks is solved, and efficient water removal and crushing is achieved, ensuring equipment stability and effective utilization of straw.

CN119826467BActive Publication Date: 2025-08-26CHUXIN (DONGYING) MODERN AGRI CO LTD
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Patent Information

Application Number
CN202510128469.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2025-08-26
Estimated Expiration
2045-02-05

AI Technical Summary

Technical Problem

In the prior art, corn stalks are viscous when crushed due to internal moisture and water contaminants, which affects the crushing effect and may damage the blade.

Method used

The first pressing roller with a cone spine is used for preliminary extrusion and water removal, combined with the pressurized jet of the pneumatic assembly to remove moisture, and the moisture is separated through a filter, and the straw is crushed using a crushing roller, and finally the field is backfilled by a flipped dragon.

Benefits of technology

It significantly improves the water removal efficiency, ensures the stability of straw crushing, improves the crushing effect, extends the equipment life, and achieves efficient return of straw to the field.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a corn straw processing device and a processing method, including a processing box, wherein a dewatering mechanism is arranged inside the processing box, the dewatering mechanism includes a first pressing roller rotatably installed inside the processing box and having a function of crushing straw, and the outer surface of the first pressing roller is provided with a plurality of cone thorns for feeding, a first motor is fixedly installed on the outer surface of the processing box, the output shaft of the first motor is fixedly connected to the first pressing roller, and the outer surface of the first pressing roller is provided with a groove for drainage, and a pneumatic component is arranged inside the first pressing roller. The present invention not only realizes the effective feeding of corn straw by providing the first pressing roller and the cone thorns on its surface, but also can preliminarily squeeze out the moisture in the straw during the rotation process, and intermittently removes the blocked debris in the groove by the pressurized jet action, thereby significantly improving the dewatering efficiency, thereby making it easier for the straw after the moisture is discharged to be crushed into fine particles for returning to the field.
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Description

Technical Field

[0001] The present invention relates to the field of straw processing, and in particular to a corn straw processing device and a processing method. Background Art

[0002] With the improvement of living standards and the difficulty of recycling corn straw in farmland, the corn straw remaining after the corn cob harvest is no longer the main material for farmers to keep warm; and with the development of agricultural technology, more and more agricultural workers realize the importance of returning corn straw to the fields.

[0003] When processing corn stalks, the corn stalks are usually directly fed into the cutting equipment, and the pulverized stalks are returned to the field through cutting and crushing, so as to increase the fertility of the field in the next year and reduce straw pollution. However, when this kind of straw is crushed, a certain amount of water and other water pollutants will remain inside the straw. Therefore, when these straws are crushed, the moisture in the straw will make the debris sticky, thereby affecting the crushing effect. At the same time, when a large amount of straw itself is directly crushed, it is easy to cause a lot of damage to the blades. Summary of the Invention

[0004] The purpose of the present invention is to provide a corn straw processing device and processing method to solve the problem raised in the above background technology that when the straw is crushed, a certain amount of moisture and other water pollutants will remain inside the straw. Therefore, when these straws are crushed, the moisture in the straw will make the debris sticky, thereby affecting the crushing effect.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a corn straw processing device, comprising a processing box, a water removal mechanism is arranged inside the processing box, the water removal mechanism comprises a first pressing roller rotatably mounted inside the processing box for crushing the straw, and the outer surface of the first pressing roller is provided with a plurality of cone thorns for feeding, a first motor is fixedly mounted on the outer surface of the processing box, the output shaft of the first motor is fixedly connected to the first pressing roller, and the outer surface of the first pressing roller is provided with a groove for drainage, a pneumatic component is arranged inside the first pressing roller, the pneumatic component comprises an air ring rotatably mounted inside the first pressing roller for exhaust, a third motor is fixedly mounted on the output shaft of the first motor, the output shaft of the third motor is fixedly connected to the air ring, an air pump is mounted on the outer surface of the processing box, the output end of the air pump is connected to the air ring through an air duct, and drying rods are installed between the multiple air rings.

[0006] As a preferred technical solution of the present invention, a second pressure roller is provided inside the processing box near the first pressure roller, a mobile frame is slidably installed on the top of the processing box, the second pressure roller is rotatably installed on the inner wall of the mobile frame, a second motor is fixedly installed on the outer surface of the mobile frame, the output shaft of the second motor is fixedly connected to the second pressure roller, an electric push rod is fixedly installed on the top of the processing box, the output end of the electric push rod is fixedly connected to the mobile frame, and a feed plate is installed at one end of the processing box close to the first pressure roller and the second pressure roller.

[0007] As a preferred technical solution of the present invention, a pushing assembly is provided on the surface of the movable frame, and the pushing assembly includes a limiting plate fixedly installed inside the movable frame, and the limiting plate slides through the top of the processing box, and a plurality of pushing blocks are fixedly installed on the surface of the limiting plate near the second pressure roller, and the pushing blocks are inserted into the grooves on the surface of the second pressure roller.

[0008] As a preferred technical solution of the present invention, a through groove is provided on the outer surface of the air ring, a plurality of exhaust holes are provided on the surface of the groove of the first pressure roller, a conical jet pipe for pressurized jet is installed between the through groove and the exhaust hole, a filtering mechanism is provided inside the processing box, the filtering mechanism includes a support plate installed inside the processing box, a filter screen for filtering the water source is fixedly installed on the surface of the support plate close to the first pressure roller, the filter screen and one end of the support plate are connected and a mounting plate is installed, and a drainage cavity for discharging the filtered liquid is provided inside the mounting plate.

[0009] As a preferred technical solution of the present invention, a quantitative component is provided inside the processing box, and the quantitative component includes an air cylinder installed inside the processing box, a piston is provided inside the air cylinder, a moving rod is fixedly installed on the surface of the piston, the free end of the moving rod is fixedly connected to the mounting plate, and an exhaust groove is provided on the surface of the moving rod, a connecting pipe is installed between one end of the air cylinder and the air guide pipe, a load-bearing wheel for monitoring the degree of debris accumulation on the surface of the filter is rotatably installed at the bottom end of the filter, a slide for connecting the connecting pipe is slid through the connecting pipe, a top rod is installed between the slide and the load-bearing wheel, and a collection box is installed at the bottom end of the processing box.

[0010] As a preferred technical solution of the present invention, a crushing mechanism is provided inside the processing box, and the crushing mechanism includes a first crushing roller and a second crushing roller rotatably installed inside the processing box, a first gear and a second gear are rotatably installed on the outer surface of the processing box, and the first gear and the second gear are engaged, the first gear is fixedly connected to one end of the first crushing roller, and the second gear is fixedly connected to one end of the second crushing roller, a driving motor is fixedly installed on the outer surface of the processing box, and the output shaft of the driving motor is fixedly connected to the first gear, a protective box is fixedly installed on the outer surface of the processing box, and the first gear and the second gear are both located inside the protective box.

[0011] As a preferred technical solution of the present invention, a guide plate is fixedly installed inside the processing box. The guide plate is located between the first crushing roller and the second crushing roller. The cross section of the guide plate is diamond-shaped.

[0012] As a preferred technical solution of the present invention, baffles are fixedly installed on the inner walls of the processing box near the first crushing roller and the second crushing roller, the first crushing roller and the second crushing roller include spiral blades installed on their outer surfaces, and the cross-section of the spiral blades is triangular, and a grinding block is fixedly installed on the surface of the baffle near the triangular blade, and the triangular blade slides inside the grinding block.

[0013] As a preferred technical solution of the present invention, a backfill mechanism is provided at one end of the processing box principle crushing mechanism, and the backfill mechanism includes a flip auger rotatably installed at the tail end of the processing box.

[0014] A method for processing corn stalks, comprising the following steps:

[0015] Step 1: feeding corn stalks into the processing box through the feed plate;

[0016] Step 2: Start the first motor to drive the first pressing roller to rotate, and the cone thorns on the outer surface play a feeding role. At the same time, the rolling action of the first pressing roller initially squeezes out the moisture in the straw;

[0017] Step 3: Start the air pump and supply air into the air ring through the air guide pipe. The air is repeatedly ejected under pressure through the conical air injection pipe and enters the groove from the exhaust hole to remove debris blocking the groove and further squeeze out moisture from the straw.

[0018] Step 4: The compacted straw continues to move to the filter screen, which separates the straw from the water. The filtered water is discharged from the treatment box through the drainage cavity.

[0019] Step 5: After the water is removed, the straw is fed between the first crushing roller and the second crushing roller, crushed by the spiral blades, and guided by the guide plate to the next processing link;

[0020] Step 6: The crushed straw continues to move to the tail of the processing box, and the flip auger is started to backfill the straw into the field.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The present invention not only realizes the effective feeding of corn stalks by providing the first pressing roller and the conical thorns on its surface, but also can preliminarily squeeze out the moisture in the stalks during the rotation process. Combined with the design of the pneumatic component, the pressurized jet action is used to intermittently remove the blocked debris in the groove and squeeze out the residual moisture in the stalks again, which significantly improves the water removal efficiency and ensures the stability of straw crushing. At the same time, the straw after the moisture is discharged is easier to be crushed into fine particles for returning to the field.

[0023] The present invention provides a second pressing roller and a matching movable frame, so that the entire compaction process can be flexibly adjusted according to the actual situation of the straw, thereby ensuring the compaction effect and increasing the adaptability of the equipment.

[0024] The present invention realizes the effective separation of straw and water by setting up a filter screen and a support plate structure, thereby avoiding the influence of water on subsequent processing links. At the same time, the design of the quantitative component can automatically adjust the circulation of gas according to the accumulation degree of debris on the surface of the filter screen, thereby realizing intelligent control of the straw processing amount and improving the automation level and processing efficiency of the equipment.

[0025] The present invention realizes efficient crushing of straw by arranging the first crushing roller and the second crushing roller and the spiral blades on their surfaces. At the same time, the guide plate not only guides the flow direction of the crushed straw, but also continuously grinds the blades through the grinding block, thereby extending the service life of the equipment.

[0026] The present invention provides a flip auger so that the crushed straw can be conveniently backfilled into the field, thereby realizing the recycling of the straw, which not only reduces the waste of straw but also improves the fertility of the soil. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a side structural schematic diagram of the present invention;

[0029] Figure 3 This is a schematic diagram of the internal structure of the processing box of the present invention;

[0030] Figure 4 It is a schematic diagram of the air pump structure of the present invention;

[0031] Figure 5 This is a schematic structural diagram of the first pressing roller of the present invention;

[0032] Figure 6 This is a schematic diagram of the internal structure of the first pressing roller of the present invention;

[0033] Figure 7 This is a schematic diagram of the cross-sectional structure of the first pressing roller of the present invention;

[0034] Figure 8 This is a schematic diagram of the cross-sectional structure of the processing box of the present invention;

[0035] Figure 9 Schematic diagram of the filter structure of the present invention;

[0036] Figure 10 It is a schematic structural diagram of the crushing mechanism of the present invention.

[0037] In the figure: 1. Processing box; 2. Feed plate; 3. Crushing mechanism; 31. Protection box; 32. First gear; 33. Drive motor; 34. Second gear; 35. Second crushing roller; 36. Guide plate; 37. First crushing roller; 371. Grinding block; 372. Triangular blade; 38. Baffle; 4. Backfill mechanism; 5. Water removal mechanism; 51. First pressure roller; 52. First motor; 53. Second motor; 54. Second pressure roller; 55. Moving frame; 56. Electric push rod; 57. Pushing assembly; 571. Limiting plate. 572. Push block; 58. Pneumatic assembly; 581. Air ring; 582. Exhaust hole; 583. Jet pipe; 584. Through slot; 585. Air pump; 586. Air guide pipe; 587. Third motor; 59. Drying rod; 6. Filter mechanism; 61. Filter screen; 62. Support plate; 63. Mounting plate; 64. Dosing assembly; 641. Connecting pipe; 642. Air cylinder; 643. Piston; 644. Moving rod; 645. Exhaust slot; 646. Load-bearing wheel; 647. Push rod; 648. Slide plate; 65. Collection box. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] See also Figure 1-10 The present invention provides a corn straw processing device, including a processing box 1, a water removal mechanism 5 is arranged inside the processing box 1, the water removal mechanism 5 includes a first pressing roller 51 rotatably installed inside the processing box 1 and having the function of crushing the straw, and the outer surface of the first pressing roller 51 is equipped with a plurality of conical thorns for feeding, a first motor 52 is fixedly installed on the outer surface of the processing box 1, the output shaft of the first motor 52 is fixedly connected to the first pressing roller 51, and the outer surface of the first pressing roller 51 is provided with a groove for drainage.

[0040] Among them, when the straw is fed and crushed, the first thing that comes into contact is the first pressing roller 51. The first pressing roller 51 is rotated by the drive of the first motor 52. The multiple cone thorns installed on its outer surface not only play the role of feeding, that is, pushing the straw forward in the processing box 1, but also preliminarily crush and disperse the straw through the tips of the cone thorns, thereby increasing the contact area between the straw and the first pressing roller 51; at the same time, during the rotation process, the first pressing roller 51 uses its own weight and the driving force of the first motor 52 to apply pressure to the straw. This pressure acts on the straw and can effectively squeeze out the moisture contained in the straw. In addition, the outer surface of the first pressing roller 51 is specially provided with multiple grooves. These grooves not only increase the roughness of the surface of the first pressing roller 51 and increase the friction with the straw, thereby enhancing the pressurization effect, but also provide a smooth discharge channel for the squeezed out moisture; not only improves the efficiency of straw processing, but also provides a drier and easier-to-handle raw material for subsequent straw utilization, such as feed, biomass energy, etc.

[0041] In the technical solution of the embodiment of the present application, a pneumatic component 58 is provided inside the first pressure roller 51, and the pneumatic component 58 includes an air ring 581 for exhaust rotatably installed inside the first pressure roller 51, and the output shaft of the first motor 52 is fixedly installed with a third motor 587, and the output shaft of the third motor 587 is fixedly connected to the air ring 581. An air pump 585 is installed on the outer surface of the processing box 1, and the output end of the air pump 585 is connected to the first pressure roller 51 through the air ring 581. Drying rods 59 are installed between multiple air rings 581, and a through groove 584 is provided on the outer surface of the air ring 581. A plurality of exhaust holes 582 are provided on the surface of the first pressure roller groove, and a conical jet pipe 583 for pressurized jet action is installed between the through groove 584 and the exhaust hole 582.

[0042] Among them, by starting the first motor 52, the first motor 52 drives the first pressing roller 51 to rotate, and the first pressing roller 51 can continuously pressurize and feed the straw, and at the same time, the air ring 581 is driven to rotate by the third motor 587. At this time, the air pump 585 can rush the gas into the inside of the air ring 581 through the air guide pipe 586, and spray it along the conical jet pipe 583 inside the air ring 581 until it is connected through the exhaust hole 582 opened on the outer surface of the first pressing roller 51. At this time, the blocked debris in the groove is intermittently removed by the pressurized jet action, and the residual moisture in the straw is squeezed out again, which significantly improves the dehydration efficiency and ensures the stability of straw crushing. The straw after the moisture is discharged is easier to be crushed into fine particles for returning to the field; the drying rod 59 can dry the inside of the first pressing roller 51 to prevent the residual moisture in the air from corroding and damaging the air ring 581, thereby causing the air ring 581 to become stuck and affecting the straw dehydration efficiency.

[0043] In other instances, a second pressure roller 54 is provided inside the processing box 1 near the first pressure roller 51, a movable frame 55 is slidably installed at the top of the processing box 1, the second pressure roller 54 is rotatably installed on the inner wall of the movable frame 55, a second motor 53 is fixedly installed on the outer surface of the movable frame 55, the output shaft of the second motor 53 is fixedly connected to the second pressure roller 54, an electric push rod 56 is fixedly installed on the top of the processing box 1, the output end of the electric push rod 56 is fixedly connected to the movable frame 55, and a feed plate 2 is installed at one end of the processing box 1 near the first pressure roller 51 and the second pressure roller 54.

[0044] Among them, by starting the electric push rod 56, the electric push rod 56 drives the movable frame 55 to move, and the movable frame 55 drives the second pressing roller 54 to move, so that the distance between the second pressing roller 54 and the first pressing roller 51 can be adjusted, so that when the straw is compacted, the crushing pressure can be flexibly adjusted to avoid excessive crushing and jamming of coarse or thin straw or poor squeezing and water removal effect due to excessive crushing. The adjustable distance between the second pressing roller 54 and the first pressing roller 51 allows for flexible adjustment according to the humidity, type and crushing requirements of the straw to achieve the best crushing effect.

[0045] In other instances, a pushing assembly 57 is provided on the surface of the movable plate, and the pushing assembly 57 includes a limiting plate 571 fixedly mounted inside the movable frame 55, and the limiting plate 571 slides through the top of the processing box 1, and a plurality of pushing blocks 572 are fixedly mounted on the surface of the limiting plate 571 near the second pressure roller 54, and the pushing blocks 572 are inserted into grooves on the surface of the second pressure roller 54.

[0046] Among them, when the spacing of the second pressing roller 54 is adjusted by the movable frame 55, the movement of the limiting plate 571 can increase the stability of the movement of the second pressing roller 54, ensuring that the second pressing roller 54 can pressurize and drain the straw together with the first pressing roller 51 within a certain space. At the same time, by arranging a push block 572 on the surface of the movable frame 55, the push block 572 can clean the surface of the second pressing roller 54 from debris, avoiding straw debris from being stuck on the surface of the second pressing roller 54, affecting the adjustment of the second pressing roller 54 and the variable pressure drainage effect of the second pressing roller 54.

[0047] In other instances, a filtering mechanism 6 is provided inside the processing box 1, and the filtering mechanism 6 includes a support plate 62 installed inside the processing box 1. A filter screen 61 for filtering the water source is fixedly installed on the surface of the support plate 62 close to the first pressure roller 51. One end of the filter screen 61 and the support plate 62 are connected and a mounting plate 63 is installed. A drainage cavity is provided inside the mounting plate 63 for discharging the filtered liquid.

[0048] Among them, by arranging an arc-shaped filter screen 61 at the bottom end of the first pressing roller 51, the straw and the discharged water are effectively separated, so that the straw after pressurized drainage can be stably subjected to subsequent crushing treatment, thereby avoiding secondary absorption of the straw by the pressurized discharged water; by arranging a support plate 62 at the bottom end of the filter screen 61, not only can the filter screen 61 be supported, but also the pressurized water can be discharged for subsequent treatment through the drainage cavity inside the connecting mounting plate 63, thereby avoiding secondary pollution to the environment.

[0049] In other instances, a quantitative component 64 is provided inside the processing box 1, and the quantitative component 64 includes an air cylinder 642 installed inside the processing box 1, a piston 643 is provided inside the air cylinder 642, a moving rod 644 is fixedly installed on the surface of the piston 643, the free end of the moving rod 644 is fixedly connected to the mounting plate 63, and an exhaust groove 645 is provided on the surface of the moving rod 644, a connecting pipe 641 is installed between one end of the air cylinder 642 and the air guide pipe 586, a load-bearing wheel 646 is rotatably installed at the bottom end of the filter screen 61 for monitoring the degree of debris accumulation on the surface of the filter screen 61, a slide plate 648 for connecting the connecting pipe 641 is slid through the connecting pipe 641, a top rod 647 is installed between the slide plate 648 and the load-bearing wheel 646, and a collection box 65 is installed in communication with the bottom end of the processing box 1.

[0050] Among them, when the pressurized moisture of the straw is filtered and discharged through the filter screen 61, debris will accumulate on the surface of the filter screen 61. At this time, the filter screen 61 will undergo load-bearing deformation, and the load-bearing wheel 646 at the bottom end of the filter screen 61 will be pushed to move. The load-bearing wheel 646 will drive the top rod 647 to move, and the top rod 647 will drive the slide plate 648 to move. At this time, the air flow output by the air pump 585 can be introduced into the interior of the air cylinder 642 through the connecting pipe 641, so that the moving rod 644 is pushed to move through the piston 643, and the moving rod 644 drives the mounting plate 63 to move, and the mounting plate 63 drives the filter screen 61 to move out. At this time, the debris blocking the surface of the filter screen 61 will be scraped and fall into the collection box 65, and then the filter screen 61 is manually returned to its place, so as to continuously achieve the filtering effect of the filter screen 61.

[0051] In other instances, a crushing mechanism 3 is provided inside the processing box 1, and the crushing mechanism 3 includes a first crushing roller 37 and a second crushing roller 35 rotatably installed inside the processing box 1, and a first gear 32 and a second gear 34 are rotatably installed on the outer surface of the processing box 1, and the first gear 32 and the second gear 34 are engaged, and the first gear 32 is fixedly connected to one end of the first crushing roller 37, and the second gear 34 is fixedly connected to one end of the second crushing roller 35, and a driving motor 33 is fixedly installed on the outer surface of the processing box 1, and the output shaft of the driving motor 33 is fixedly connected to the first gear 32, and a protective box 31 is fixedly installed on the outer surface of the processing box 1, and the first gear 32 and the second gear 34 are both located inside the protective box 31.

[0052] Among them, after the straw is pressurized and drained, the drive motor 33 is started, and the drive motor 33 drives the first gear 32 to rotate, and the first gear 32 drives the second gear 34 to rotate, thereby synchronously driving the first crushing roller 37 and the second crushing roller 35 to rotate, thereby realizing the straw crushing process and exporting the crushed straw. Due to the synchronous rotation and mutual cooperation of the first crushing roller 37 and the second crushing roller 35, the straw can be subjected to uniform and continuous squeezing and cutting when passing through the crushing mechanism 3, which not only ensures that the particle size of the crushed straw is uniform, but also improves the crushing quality.

[0053] In some other examples, a guide plate 36 is fixedly installed inside the processing box 1. The guide plate 36 is located between the first crushing roller 37 and the second crushing roller 35. The cross section of the guide plate 36 is diamond-shaped.

[0054] Among them, by providing a guide plate 36, the guide plate 36 guides the flow direction of the crushed straw, which not only avoids blockage between the first crushing roller 37 and the second crushing roller 35, making it difficult to transport and crush the straw, but also can separate the straw, thereby reducing the crushing pressure between the first crushing roller 37 and the second crushing roller 35 and increasing the crushing effect.

[0055] In other instances, a baffle 38 is fixedly installed on the inner wall of the processing box 1 near the first crushing roller 37 and the second crushing roller 35. The first crushing roller 37 and the second crushing roller 35 include spiral blades installed on their outer surfaces, and the cross-section of the spiral blade is a triangular blade 372 with a triangular shape. A grinding block 371 is fixedly installed on the surface of the baffle 38 near the triangular blade 372, and the triangular blade 372 slides inside the grinding block 371.

[0056] Among them, the first crushing roller 37 and the second crushing roller 35 and the spiral blades on their surfaces realize efficient crushing of straw. At the same time, the spiral blades used can also discharge the crushed debris along the spiral groove to reduce the accumulation of debris. The blades are also continuously polished by the grinding block 371, so that the spiral blades are always kept sharp, the crushing effect is improved, and the service life of the equipment is extended.

[0057] In other examples, a backfill mechanism 4 is provided at one end of the processing box 1 away from the crushing mechanism 3 . The backfill mechanism 4 includes a flip auger rotatably installed at the rear end of the processing box 1 .

[0058] Among them, the setting of the flip auger allows the crushed straw to be stably backfilled into the field, realizing the recycling of straw, which not only reduces straw waste but also improves soil fertility.

[0059] A method for processing corn stalks, comprising the following steps:

[0060] Step 1: Feed corn stalks into the processing box 1 through the feed plate 2;

[0061] Step 2: Start the first motor 52 to drive the first pressing roller 51 to rotate, and the cone thorns on the outer surface play a feeding role. At the same time, the rolling action of the first pressing roller 51 initially squeezes out the moisture in the straw;

[0062] Step 3: Start the air pump 585 to supply air into the air ring 581 through the air guide pipe 586. The air is repeatedly ejected under pressure through the conical air injection pipe 583 and enters the groove from the exhaust hole 582 to remove debris blocking the groove and further squeeze out moisture from the straw.

[0063] Step 4: The compacted straw continues to move to the filter 61, where the filter 61 separates the straw from the water, and the filtered water is discharged from the processing box 1 through the drainage cavity;

[0064] Step 5: After the water is removed, the straw is fed between the first crushing roller 37 and the second crushing roller 35, crushed by the spiral blades, and guided by the guide plate 36 to the next processing link;

[0065] Step 6: The crushed straw continues to move to the tail of the processing box 1, and the turning auger is started to backfill the straw into the field.

[0066] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention to solve substantially the same technical problems and achieve substantially the same technical effects are all included in the scope of protection of the present invention.

Claims

1. A corn straw processing device, comprising a processing box (1), characterized in that: A dewatering mechanism (5) is provided inside the processing box (1), and the dewatering mechanism (5) comprises a first pressing roller (51) rotatably mounted inside the processing box (1) and having a function of crushing straw, and a plurality of conical thorns for feeding are mounted on the outer surface of the first pressing roller (51), a first motor (52) is fixedly mounted on the outer surface of the processing box (1), an output shaft of the first motor (52) is fixedly connected to the first pressing roller (51), and a groove for draining water is provided on the outer surface of the first pressing roller (51); A pneumatic assembly (58) is provided inside the first pressing roller (51), and the pneumatic assembly (58) includes an air ring (581) rotatably mounted inside the first pressing roller (51) for exhaust, a third motor (587) is fixedly mounted on the output shaft of the first motor (52), and the output shaft of the third motor (587) is fixedly connected to the air ring (581), an air pump (585) is installed on the outer surface of the processing box (1), and the output end of the air pump (585) is connected to the air ring (581) through an air guide pipe (586), and a drying rod (59) is installed between the multiple air rings (581); A second pressing roller (54) is provided inside the processing box (1) near the first pressing roller (51), a movable frame (55) is slidably mounted on the top of the processing box (1), the second pressing roller (54) is rotatably mounted on the inner wall of the movable frame (55), a second motor (53) is fixedly mounted on the outer surface of the movable frame (55), an output shaft of the second motor (53) is fixedly connected to the second pressing roller (54), an electric push rod (56) is fixedly mounted on the top of the processing box (1), an output end of the electric push rod (56) is fixedly connected to the movable frame (55), and a feed plate (2) is mounted on one end of the processing box (1) near the first pressing roller (51) and the second pressing roller (54); A pushing assembly (57) is provided on the surface of the movable frame (55), and the pushing assembly (57) includes a limiting plate (571) fixedly installed inside the movable frame (55), and the limiting plate (571) slides through the top of the processing box (1), and a plurality of pushing blocks (572) are fixedly installed on the surface of the limiting plate (571) near the second pressing roller (54), and the pushing blocks (572) are inserted into grooves on the surface of the second pressing roller (54); The outer surface of the air ring (581) is provided with a through groove (584), the surface of the groove of the first pressure roller (51) is provided with a plurality of exhaust holes (582), and a conical air injection pipe (583) for pressurized air injection is installed between the through groove (584) and the exhaust holes (582); A filter mechanism (6) is provided inside the treatment box (1), and the filter mechanism (6) includes a support plate (62) installed inside the treatment box (1), a filter screen (61) for filtering the water source is fixedly installed on the surface of the support plate (62) close to the first pressure roller (51), and a mounting plate (63) is installed at one end of the filter screen (61) and the support plate (62) in communication, and a drainage cavity for discharging filtered liquid is provided inside the mounting plate (63); A quantitative component (64) is provided inside the processing box (1), and the quantitative component (64) includes an air cylinder (642) installed inside the processing box (1). A piston (643) is provided inside the air cylinder (642). A moving rod (644) is fixedly installed on the surface of the piston (643). The free end of the moving rod (644) is fixedly connected to the mounting plate (63), and an exhaust groove (645) is provided on the surface of the moving rod (644). A connecting pipe (641) is installed between one end of the air cylinder (642) and the air guide pipe (586). A load-bearing wheel (646) for monitoring the degree of debris accumulation on the surface of the filter (61) is rotatably installed at the bottom end of the filter (61). A slide plate (648) for connecting to the connecting pipe (641) is slidably passed through the connecting pipe (641). A top rod (647) is installed between the slide plate (648) and the load-bearing wheel (646). The bottom end of the processing box (1) is connected and installed with a collecting box (65).

2. The corn straw processing device according to claim 1, characterized in that: A crushing mechanism (3) is provided inside the processing box (1), and the crushing mechanism (3) includes a first crushing roller (37) and a second crushing roller (35) rotatably mounted inside the processing box (1). A first gear (32) and a second gear (34) are rotatably mounted on the outer surface of the processing box (1), and the first gear (32) and the second gear (34) are meshed. The first gear (32) is fixedly connected to one end of the first crushing roller (37), and the second gear (34) is fixedly connected to one end of the second crushing roller (35). A driving motor (33) is fixedly mounted on the outer surface of the processing box (1), and an output shaft of the driving motor (33) is fixedly connected to the first gear (32). A protective box (31) is fixedly mounted on the outer surface of the processing box (1), and the first gear (32) and the second gear (34) are both located inside the protective box (31).

3. The corn straw processing device according to claim 2, characterized in that: A guide plate (36) is fixedly installed inside the processing box (1). The guide plate (36) is located between the first crushing roller (37) and the second crushing roller (35). The cross section of the guide plate (36) is diamond-shaped.

4. The corn straw processing device according to claim 3, characterized in that: A baffle (38) is fixedly mounted on the inner wall of the processing box (1) near the first crushing roller (37) and the second crushing roller (35). The first crushing roller (37) and the second crushing roller (35) include spiral blades mounted on their outer surfaces, and the cross-section of the spiral blades is a triangular blade (372) in a triangular shape. A grinding block (371) is fixedly mounted on the surface of the baffle (38) near the triangular blade (372), and the triangular blade (372) slides inside the grinding block (371).

5. The corn straw processing device according to claim 4, characterized in that: A backfill mechanism (4) is provided at one end of the processing box (1) away from the crushing mechanism (3), and the backfill mechanism (4) includes a flip auger rotatably mounted at the rear end of the processing box (1).

6. A processing method applicable to the corn straw processing device according to claim 5, wherein the production steps are as follows: Step 1: feeding corn stalks into the processing box (1) through the feed plate (2); Step 2: starting the first motor (52) to drive the first pressing roller (51) to rotate, and the cone thorns on the outer surface play a feeding role, while the rolling action of the first pressing roller (51) initially squeezes out the moisture in the straw; Step three, start the air pump (585), supply air to the air ring (581) through the air guide tube (586), and the gas is repeatedly pressurized and ejected through the conical air injection tube (583), entering the groove from the exhaust hole (582), removing debris blocking the groove and further squeezing out moisture from the straw; Step 4: The compacted straw continues to move to the filter screen (61), where the filter screen (61) separates the straw from the water, and the filtered water is discharged from the treatment box (1) through the drainage cavity; Step 5: After the water is removed, the straw is fed between the first crushing roller (37) and the second crushing roller (35), crushed by the spiral blades, and guided by the guide plate (36) to flow to the next processing link; Step 6: The crushed straw continues to move to the tail of the processing box (1), and the turning auger is started to backfill the straw into the field.

Citation Information

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