An Ellipticity Dynamic Detection Device for Wind Power Flanges

Through the combination device of the volume detection part, the rotation detection part and the seal detection part, the problem of difficulty in real-time detection of the wind power flange during operation is solved, and real-time accuracy detection and connection stability of the wind power flange are realized.

CN119826764BActive Publication Date: 2025-07-11SHANXI CHENGYE FORGING CO LTD
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Patent Information

Application Number
CN202510332973.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-07-11
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

It is difficult for the prior art to detect the accuracy index of wind power flanges in real time during the operation of wind motors, especially the ellipticity and openness of bearing flanges, resulting in an increase in safety hazards.

Method used

The combination device of the absent volume detection part, the rotation detection part and the seal detection part is used to detect the elliptic deviation, absent volume and sealing properties of the flange, and the flange connection stability is tested by the compressed airbag booster, and real-time detection is achieved in combination with the micro switch alarm system.

Benefits of technology

Real-time accuracy detection of wind power flanges is realized, connecting stability and safety is improved, deformation risk caused by loose bolts is reduced, and detection efficiency and reliability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an ellipticity dynamic detection device for a wind power flange, which relates to the technical field of wind power flange detection. The device includes a detection flange member, and a seal detection member is installed on the detection flange member; a pressure testing device is pipe-connected to the seal detection member, and the pressure testing device is installed inside the detection flange member; the seal detection member is used to test the sealing performance of the detection flange member, and can assist in detecting the clearance accuracy of the flange, avoiding the wear of the bearing flange and the loosening of the bolts not being detected after long-term use, resulting in an increase in ellipticity; it can effectively improve the structural safety in use, and solves the problem that the current ellipticity dynamic detection device for the flange is not convenient for testing the clearance between the bearing flanges, and the deformation error of the flange gradually increases with the increase of the service cycle.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind power flange detection, and particularly to a device for dynamically detecting the ovality of a wind power flange. Background Art

[0002] Wind turbines are important new energy power generation equipment. Their basic structure is to support and install the wind power main engine through a tower barrel, and convert wind energy into electrical energy at high altitude. The main engine of the wind turbine can rotate to adjust the windward side. In order to enable the main engine to rotate, a bearing with a flange is required for connection. Usually, the diameter of the bearing flange is relatively large. To ensure the stability of the main engine, there are high precision requirements for the bearing flange. The bearing flange needs to ensure that the roundness meets the standard to ensure the stability of the flange connection. Currently, the device for dynamically detecting the ovality of the flange is usually used for detection before the installation of the wind turbine. However, after the flange is butted, as the service life increases, its precision will change, which is not convenient for real-time detection of various precision indicators of the flange during the operation of the wind turbine. The detection items involved are cumbersome and inefficient, and it is not convenient to test the clearance between the bearing flanges. As the service life increases, the deformation error of the flange gradually increases, posing a safety hazard. The flange bolts usually rely on manual inspection. Loose bolts in some parts are likely to cause flange deformation and displacement. If not discovered in time, it will further increase the precision deviation of the flange. Summary of the Invention

[0003] The embodiment of the present disclosure relates to a device for dynamically detecting the ovality of a wind power flange. Its clearance detection component can assist in detecting the clearance precision of the flange, avoid the wear of the bearing flange and the loosening of the bolts not being discovered after long-term use, resulting in an increase in ovality; it can effectively improve the safety of the structure during use. At the same time, the clearance detection component also plays a role in limiting the position, and can timely control and reinforce the main engine and the tower barrel to improve the connection stability.

[0004] In the first aspect of the present disclosure, an ellipticity dynamic detection device for a wind power flange is provided, specifically including a detection flange member, on which a seal detection member is installed; a pressure boosting device is pipe-connected to the seal detection member and is installed inside the detection flange member; the seal detection member is used to test the sealing performance of the detection flange member; a rotation detection part is installed inside the detection flange member; the rotation detection part is used to rotationally detect the ellipticity deviation of the detection flange member; a detection control member is installed on the rotation detection part, and the detection control member is electrically connected to the seal detection member; a detection fixing member is fixedly installed inside the detection flange member, and the rotation detection part is attached to the detection fixing member; three clearance detection members are installed on the rotation detection part; the three clearance detection members are used to detect the clearance of the detection flange member; the detection flange member includes: a fan cylinder body, a cylinder flange, and an outer flange bearing ring, and the cylinder flange is installed on the fan cylinder body; the outer flange bearing ring is installed on the cylinder flange through a circle of bolts and nuts; the seal detection member includes: a liquid passing installation pipe, and there is a circle of liquid passing installation pipes, and the bottoms of the circle of liquid passing installation pipes are respectively attached to the outer flange bearing ring; the circle of liquid passing installation pipes are respectively sleeved on the outside of a circle of bolts installed on the outer flange bearing ring.

[0005] In at least some embodiments, the detection control member further includes: a detection distance adjustment shaft and a microswitch, the detection distance adjustment shaft is slidably inserted into the adjustment installation frame; the end of the positioning bolt presses against the detection distance adjustment shaft; a microswitch is fixedly installed at the end of the detection distance adjustment shaft; the microswitch is aligned with the detection sliding shaft; the microswitch is electrically connected to the alarm control lamp; the detection distance adjustment shaft is used to adjust the triggering position of the microswitch.

[0006] In at least some embodiments, the detection flange member includes: an inner flange bearing ring, and the inner flange bearing ring is installed inside the outer flange bearing ring in cooperation with bearing rollers; meshing teeth are provided on the outside of the outer flange bearing ring.

[0007] In at least some embodiments, the clearance detection member includes: a propulsion hydraulic cylinder, an insertion slider, and a guide shaft, the propulsion hydraulic cylinder is fixedly installed on the rotation installation cylinder; the output shaft of the propulsion hydraulic cylinder is fixedly installed with the insertion slider; the end of the insertion slider is a bevel structure; the insertion slider is inserted inside the detection ring; guide shafts are respectively fixedly installed on both sides of the insertion slider, and the two guide shafts are respectively inserted on the rotation installation cylinder.

[0008] In at least some embodiments, the pressure boosting device includes: a pressure boosting mounting ring, a pressure boosting airbag, a pressing disc, a pressing plate, a pressing block, and a support spring. The pressure boosting mounting ring is fixedly sleeved inside the fan cylinder; a pressure boosting airbag is fixedly installed on the pressure boosting mounting ring; the pressure boosting airbag is located inside the fan cylinder; the pressure boosting airbag is connected to the connecting ring through a hose; the top of the pressure boosting airbag is fixedly attached to the pressing disc; the pressing plate is slidably installed on the pressing disc and is slidably sleeved inside the fan cylinder; the pressing disc is slidably sleeved inside the inner side of the pressure boosting mounting ring; a circle of pressing blocks is fixedly installed on the pressing plate, and each of the circle of pressing blocks is an arc-shaped structure; a support spring is fixedly installed on the pressing disc, and the support spring is sleeved inside the pressing plate; the support spring is located between the pressing disc and the pressing plate; the pressure boosting airbag is used to increase the liquid pressure inside the liquid passing installation pipe.

[0009] In at least some embodiments, the seal detection member includes: a seal ring, a connecting ring, a liquid replenishing bolt, and an alarm control lamp. Rubber coatings are respectively provided at the bottoms of a circle of liquid passing installation pipes; the seal ring is fixedly sleeved on a circle of liquid passing installation pipes; the seal ring is fixedly attached to the outer ring of the flange bearing through bolts; the connecting ring is fixedly installed on a circle of liquid passing installation pipes; the connecting ring communicates with a circle of liquid passing installation pipes; a circle of liquid replenishing bolts is threadedly connected to the connecting ring, and a circle of liquid replenishing bolts penetrate through the upper shell of the connecting ring; each of the circle of liquid replenishing bolts is aligned with a circle of liquid passing installation pipes; the alarm control lamp is fixedly sleeved on the outer side of the connecting ring; the liquid passing installation pipe is used for liquid passing test of the bolt installation tightness between the outer ring of the flange bearing and the cylinder flange.

[0010] In at least some embodiments, the detection control member includes: an adjustment mounting frame and a positioning bolt. The adjustment mounting frame is fixedly installed inside the rotary mounting cylinder; a positioning bolt is threadedly connected to the adjustment mounting frame; the end of the positioning bolt passes through the adjustment mounting frame.

[0011] In at least some embodiments, the rotation detection part includes: a rotary mounting cylinder, a pressing convex block, and a detection sliding shaft. The rotary mounting cylinder is fixedly sleeved inside the inner ring of the flange bearing; a pressing convex block is fixedly installed at the bottom of the rotary mounting cylinder, and the pressing convex block abuts against the pressing block; the detection sliding shaft is slidably inserted on the rotary mounting cylinder; a spring is sleeved on the detection sliding shaft, and the spring sleeved on the detection sliding shaft is connected between the rotary mounting cylinder and the detection sliding shaft; the end of the detection sliding shaft is a hemispherical structure; the pressing convex block is used to press the pressing block; the detection sliding shaft is used to detect the radial and axial offsets of the detection flange part.

[0012] In at least some embodiments, the detection fixing member includes: a detection ring and a rubber ring. The detection ring is fixedly installed inside the fan cylinder; a rubber ring is fixedly installed on the detection ring, and the rubber ring abuts against the bottom of the inner ring of the flange bearing; a "V"-shaped groove is formed inside the detection ring.

[0013] In at least some embodiments, the slack detection member further includes a scrubbing sponge and an electromagnet. Scrubbing sponges are fixedly installed on both sides of the insertion slider, and the scrubbing sponges are attached to the "V"-shaped groove on the inner side of the detection ring. An electromagnet is fixedly installed inside the insertion slider. The electromagnet is used to magnetically attract the detection ring.

[0014] The present invention provides an ellipticity dynamic detection device for a wind power flange, which has the following beneficial effects:

[0015] In the present invention, the slack detection member can assist in the slack test of active stress application. Without removing the inner ring and outer ring of the flange bearing, the cooperation accuracy between the inner ring and outer ring of the flange bearing can be further obtained, avoiding the gradual increase of ellipticity after long-term use with slack, which may cause potential safety hazards. When the three insertion sliders are inserted into the detection ring, they can play a role in limiting, improving the stability of this structure in response to harsh environments. At the same time, the insertion sliders can clean the detection ring to make its inner surface smooth, preventing the influence on detection accuracy.

[0016] In addition, by adopting the rotation detection part, it can be installed on the wind turbine for real-time testing work. By adopting the rotation detection part, the axial offset error and radial offset error after the connection of the cylindrical flange and the outer ring of the flange bearing in the wind power flange can be tested in real time, effectively integrating the detection items. The deviation in the radial and axial directions can be detected at one time by detecting the cooperation between the detection sliding shaft and the "V"-shaped groove of the detection ring, improving the detection efficiency. By adopting the detection control member, the trigger stroke of the alarm, that is, the sensitivity, can be adjusted, further improving the practicality of this structure.

[0017] In addition, by adopting the seal detection member, the connection tightness between the outer ring of the flange bearing and the cylindrical flange and the connection tightness of the bolts can be tested in real time, avoiding the loosening and offset between the cylindrical flange and the outer ring of the flange bearing, which may affect the balance of the wind turbine. The connection stability of the bolts can be detected in time, reducing problems such as flange deformation caused by bolt loosening. At the same time, when the wind power main unit rotates to switch the windward side, real-time pressure can be applied, increasing the air pressure to increase the seal test pressure, and using the pressure boosting airbag for pressure boosting work to ensure reliable seal detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0019] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0020] In the drawings:

[0021] Figure 1Shows a schematic diagram of the overall structure of the dynamic detection device of the present application;

[0022] Figure 2 Shows a cross-sectional view of the internal structure of the dynamic detection device of the present application;

[0023] Figure 3 Shows a schematic diagram of the bottom structure of the dynamic detection device of the present application;

[0024] Figure 4 Shows a schematic diagram of the structure of the detection flange member of the present application;

[0025] Figure 5 Shows a schematic diagram of the structure of the seal detection member of the present application;

[0026] Figure 6 Shows a schematic diagram of the structure of the pressure application device of the present application;

[0027] Figure 7 Shows a schematic diagram of the structure of the rotation detection part of the present application;

[0028] Figure 8 Shows Figure 2 The enlarged view of the structure of area B in;

[0029] Figure 9 Shows Figure 3 The enlarged view of the structure of area C in;

[0030] Figure 10 Shows a schematic diagram of the installation structure of the adjustment mounting bracket of the present application;

[0031] Figure 11 Shows a schematic diagram of the structure of the detection ring of the present application;

[0032] Figure 12 Shows a schematic diagram of the structure of the play detection member of the present application.

[0033] List of reference numerals: 1. Detection flange; 101. Fan cylinder; 1011. Cylinder flange; 102. Outer ring of flange bearing; 103. Inner ring of flange bearing; 2. Seal detection part; 201. Liquid passing installation pipe; 2011. Sealing ring; 202. Connecting ring; 203. Liquid supplementing bolt; 204. Alarm control lamp; 3. Pressurizing device; 301. Pressurizing installation ring; 302. Pressurizing airbag; 303. Pressing disc; 304. Pressing plate; 305. Pressing block; 306. Support spring; 4. Rotation detection part; 401. Rotation installation cylinder; 402. Extrusion bump; 403. Detection sliding shaft; 5. Detection control part; 501. Adjustment installation frame; 502. Positioning bolt; 503. Detection distance adjustment shaft; 504. Microswitch; 6. Detection fixing part; 601. Detection ring; 602. Rubber ring; 7. Slack detection part; 701. Propulsion hydraulic cylinder; 702. Inserting slider; 703. Guide shaft; 704. Brushing sponge; 705. Electromagnet. Specific implementation mode

[0034] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0035] Embodiment 1: Please refer to Figures 1 to 12 :

[0036] The present invention provides an ellipticity dynamic detection device for a wind power flange, which includes a detection flange member 1, and a seal detection member 2 is installed on the detection flange member 1; a pressure testing device 3 is pipe-connected to the seal detection member 2, and the pressure testing device 3 is installed inside the detection flange member 1; the seal detection member 2 is used to test the sealing performance of the detection flange member 1; a rotation detection part 4 is installed inside the detection flange member 1; the rotation detection part 4 is used to rotationally detect the ellipticity deviation of the detection flange member 1; a detection control member 5 is installed on the rotation detection part 4, and the detection control member 5 is electrically connected to the seal detection member 2; a detection fixing member 6 is fixedly installed inside the detection flange member 1, and the rotation detection part 4 is attached to the detection fixing member 6; three clearance detection members 7 are installed on the rotation detection part 4; the three clearance detection members 7 are used to detect the clearance of the detection flange member 1; the detection flange member 1 includes: a fan cylinder 101, a cylinder flange 1011 and a flange bearing outer ring 102, and the cylinder flange 1011 is installed on the fan cylinder 101; the flange bearing outer ring 102 is installed on the cylinder flange 1011 through a circle of bolts and nuts; the seal detection member 2 includes: a liquid passing installation pipe 201, and a circle of liquid passing installation pipes 201 is provided. The bottoms of the circle of liquid passing installation pipes 201 are respectively attached to the flange bearing outer ring 102; the circle of liquid passing installation pipes 201 are respectively sleeved on the outside of a circle of bolts installed on the flange bearing outer ring 102.

[0037] In an embodiment of the present disclosure, the detection flange member 1 includes: a flange bearing inner ring 103, and the flange bearing inner ring 103 is installed inside the flange bearing outer ring 102 in cooperation with bearing rollers; engaging teeth are provided on the outer side of the flange bearing outer ring 102; the seal detection member 2 includes: a seal ring 2011, a connecting ring 202, a liquid replenishing bolt 203, and an alarm control lamp 204, and rubber coatings are respectively provided at the bottom of a ring of liquid passing installation pipes 201; the seal ring 2011 is fixedly sleeved on the ring of liquid passing installation pipes 201; the seal ring 2011 is fixedly attached to the flange bearing outer ring 102 by bolts; the connecting ring 202 is fixedly installed on the ring of liquid passing installation pipes 201; the connecting ring 202 communicates with the ring of liquid passing installation pipes 201; a ring of liquid replenishing bolts 203 is threadedly connected to the connecting ring 202, and the ring of liquid replenishing bolts 203 penetrates through the upper shell of the connecting ring 202; the ring of liquid replenishing bolts 203 is respectively aligned with the ring of liquid passing installation pipes 201; the alarm control lamp 204 is fixedly sleeved on the outer side of the connecting ring 202; the liquid passing installation pipe 201 is used for passing liquid to test the bolt installation tightness between the flange bearing outer ring 102 and the cylinder flange 1011; the pressure boosting device 3 includes: a pressure boosting installation ring 301, a pressure boosting airbag 302, a pressing plate 303, a pressing board 304, a pressing block 305, and a support spring 306, and the pressure boosting installation ring 301 is fixedly sleeved inside the fan cylinder 101; the pressure boosting airbag 302 is fixedly installed on the pressure boosting installation ring 301; the pressure boosting airbag 302 is located inside the fan cylinder 101; the pressure boosting airbag 302 is connected to the connecting ring 202 through a hose; a pressing plate 303 is fixedly attached to the top of the pressure boosting airbag 302; a pressing board 304 is slidably installed on the pressing plate 303, and the pressing board 304 is slidably sleeved inside the fan cylinder 101; the pressing plate 303 is slidably sleeved inside the inner side of the pressure boosting installation ring 301; a ring of pressing blocks 305 is fixedly installed on the pressing board 304, and the ring of pressing blocks 305 are respectively of an arc-shaped structure; a support spring 306 is fixedly installed on the pressing plate 303, and the support spring 306 is sleeved inside the pressing board 304; the support spring 306 is located between the pressing plate 303 and the pressing board 304;The pressure - boosting airbag 302 is used to increase the internal liquid pressure of the liquid - passing installation pipe 201. By adopting the pressure - boosting device 3 and cooperating with the set sealing detection part 2, this structure can realize the targeted detection of the connection stability between the outer ring 102 of the flange bearing and the cylinder flange 1011. It can ensure the support stability of the fan cylinder 101 for the main engine and prevent the connection bolts between the outer ring 102 of the flange bearing and the cylinder flange 1011 from becoming loose unnoticed due to factors such as the vibration of the main engine. This structure can test the connection tightness between the outer ring 102 of the flange bearing and the cylinder flange 1011 and the connection fastening effect of the bolts in real - time. Since the bolt holes on the flange are usually slightly larger than the bolt diameter, once the bolts become loose, it is extremely easy to cause problems such as increased vibration, resulting in the offset between the cylinder flange 1011 and the outer ring 102 of the flange bearing, affecting the balance of the wind turbine. This structure can detect the bolt connection stability in time, reduce problems such as flange deformation caused by bolt loosening. At the same time, by adopting the method of liquid - flow detection, it is convenient to know the connection stability and tightness of each bolt in real - time. When the wind power main engine rotates and switches the windward side, it can be pressurized in real - time, increase the air pressure, and increase the sealing test pressure. Use the pressure - boosting airbag 302 for pressurization work to ensure reliable sealing detection and reasonable and efficient operation of the structure.;

[0038] In the embodiment of the present disclosure, the rotation detection part 4 includes: a rotation installation cylinder 401, an extrusion protrusion 402 and a detection sliding shaft 403. The rotation installation cylinder 401 is fixedly sleeved inside the inner ring 103 of the flange bearing; an extrusion protrusion 402 is fixedly installed at the bottom of the rotation installation cylinder 401, and the extrusion protrusion 402 is attached to the pressing block 305; the detection sliding shaft 403 is slidably inserted on the rotation installation cylinder 401; a spring is sleeved on the detection sliding shaft 403, and the spring sleeved on the detection sliding shaft 403 is connected between the rotation installation cylinder 401 and the detection sliding shaft 403; the end of the detection sliding shaft 403 is a hemispherical structure; the extrusion protrusion 402 is used to squeeze the pressing block 305; the detection sliding shaft 403 is used to detect the radial and axial displacement of the detection flange 1; the detection control component 5 includes: an adjustment The adjusting mounting frame 501 and the positioning bolt 502 are fixedly mounted on the inner side of the rotating mounting cylinder 401; the adjusting mounting frame 501 is threadedly connected with the positioning bolt 502; the end of the positioning bolt 502 passes through the adjusting mounting frame 501; the detection control component 5 also includes: a detection spacing shaft 503 and a micro switch 504, the detection spacing shaft 503 is slidably inserted on the adjusting mounting frame 501; the end of the positioning bolt 502 is pressed against the detection spacing shaft 503; the end of the detection spacing shaft 503 is fixedly mounted with a micro switch 504; the micro switch 504 is aligned with the detection sliding shaft 403; the micro switch 504 is electrically connected to the alarm control light 204; the detection spacing shaft 503 is used to adjust the trigger position of the micro switch 504, and the rotation detection unit 4 is adopted. It can be installed on the wind turbine for real-time testing. The structure adopts a rotating detection part 4 to perform real-time testing on the axial offset error and radial offset error after the barrel flange 1011 in the wind turbine flange is connected to the flange bearing outer ring 102. The basic requirement that the flange bearing inner ring 103 and the barrel flange 1011 should be coaxial is used to indirectly reflect the roundness of the barrel flange 1011 and the flange bearing outer ring 102. The detection items can be effectively integrated. The radial and axial deviations can be detected at one time by detecting the sliding shaft 403 in conjunction with the detection fixing part 6, thereby improving the detection efficiency. At the same time, the structure is simple and reasonable, the problem response is more direct, and the problem can be repaired in time when it is found to ensure the normal operation of the wind turbine. The detection control part 5 can be used to adjust the alarm The trigger stroke, that is, the sensitivity, further improves the practicality of the present structure. No matter the axial or radial position of the detection slide shaft 403 and the detection ring 601 changes, the detection slide shaft 403 will be axially squeezed through the "V"-shaped groove on the inner side of the detection ring 601 or radially squeezed through the inclined surface of the "V"-shaped groove. The detection slide shaft 403 can be retracted to touch the micro switch 504. At this time, the micro switch 504 can control the alarm control light 204 to light up an alarm prompt, which is convenient for the staff to know. The detection slide shaft 403 during the rotation process can be tested for fit at each point on the inner side of the detection ring 601, which ensures the comprehensiveness of the indirect detection, improves the connection safety of the wind turbine flange, and can effectively detect the ovality error of the flange bearing outer ring 102 after installation.

[0039] Embodiment 2, on the basis of Embodiment 1, the detection fixture 6 includes: a detection ring 601 and a rubber ring 602. The detection ring 601 is fixedly installed inside the fan cylinder body 101; a rubber ring 602 is fixedly installed on the detection ring 601, and the rubber ring 602 is attached to the bottom of the inner ring 103 of the flange bearing, playing a role in fitting and dust prevention; a "V"-shaped groove is formed inside the detection ring 601; the clearance detection member 7 includes: a propulsion hydraulic cylinder 701, a plug-in slider 702, and a guide shaft 703. The propulsion hydraulic cylinder 701 is fixedly installed on the rotary mounting cylinder 401; a plug-in slider 702 is fixedly installed on the output shaft of the propulsion hydraulic cylinder 701; the end of the plug-in slider 702 is a bevel structure; the plug-in slider 702 is inserted inside the detection ring 601; guide shafts 703 are respectively fixedly installed on both sides of the plug-in slider 702, and the two guide shafts 703 are respectively inserted on the rotary mounting cylinder 401; the clearance detection member 7 further includes: a brush sponge 704 and an electromagnet 705. Brush sponges 704 are respectively fixedly installed on both sides of the plug-in slider 702, and the brush sponges 704 are attached to the "V"-shaped groove inside the detection ring 601; an electromagnet 705 is fixedly installed inside the plug-in slider 702; the electromagnet 705 is used to magnetically attract the detection ring 601, and the brush sponges 704 are used to wipe and clean the detection ring 601. The clearance detection member 7 can be used to assist in the active stress clearance test work, improve the reliability of the connection between the inner ring 103 of the flange bearing and the outer ring 102 of the flange bearing, can apply stress for testing, and the detection is more labor-saving and convenient. There is no need to remove the inner ring 103 of the flange bearing and the outer ring 102 of the flange bearing, preventing the inner ring 103 of the flange bearing from being pressed against the outer ring 102 of the flange bearing due to the gravity of the main engine installed on the inner ring 103 of the flange bearing, which is too heavy, and it is difficult to achieve the clearance range test manually. This structure can prevent the ovality from gradually increasing after long-term use due to the existence of clearance, causing potential safety hazards. If there is wear clearance between the inner ring 103 of the flange bearing and the outer ring 102 of the flange bearing, the cylinder flange 1011 and the outer ring 102 of the flange bearing will be pulled by the plug-in slider 702, resulting in displacement between them and the inner ring 103 of the flange bearing. At this time, the opposite detection sliding shaft 403 will squeeze the detection ring 601, and the detection sliding shaft 403 can also squeeze the microswitch 504 to control the alarm, realizing the clearance detection work. When the three plug-in sliders 702 are inserted into the detection ring 601, they can play a role in limiting, improving the stability of this structure in dealing with harsh environments.

[0040] Working principle of this embodiment: The distance between the microswitch 504 and the detection sliding shaft 403 is adjusted by the sliding detection adjusting shaft 503. Tighten the positioning bolt 502 to carry out the positioning work. After connecting the main wind turbine to the inner ring 103 of the flange bearing through the flange bolt, when the main wind turbine operates to adjust the windward surface, it drives the rotating installation cylinder 401 to rotate. At this time, the rotating installation cylinder 401 will drive the detection sliding shaft 403 to slide in the "V"-shaped groove inside the detection ring 601. If the rollers between the inner ring 103 and the outer ring 102 of the flange bearing are severely worn, and the inner ring 103 and the outer ring 102 of the flange bearing are no longer in a concentric position relationship, or when the outer ring 102 of the flange bearing and the cylinder flange 1011 have an ovality deformation, the detection ring 601 will also be squeezed to produce an ovality deformation. Under the action of the spring, the detection sliding shaft 403 will fit the detection ring 601. Whether the axial or radial position of the detection sliding shaft 403 and the detection ring 601 changes, it will axially squeeze the detection sliding shaft 403 through the "V"-shaped groove inside the detection ring 601 or radially squeeze the detection sliding shaft 403 through the inclined surface of the "V"-shaped groove. The detection sliding shaft 403 can retract and touch the microswitch 504. At this time, the microswitch 504 can control the alarm control lamp 204 to light up for alarm prompt, which is convenient for the staff to know. The detection sliding shaft 403 during rotation can fit and detect each point inside the detection ring 601. The push-in slider 702 is driven to move by the propulsion hydraulic cylinder 701 opposite to the detection control part 5. During the process, the electromagnet 705 is energized to magnetically attract the detection ring 601. At this time, when the push-in slider 702 moves, it can pull the fan cylinder 101 to move. If there is a wear clearance between the inner ring 103 and the outer ring 102 of the flange bearing, the cylinder flange 1011 on the fan cylinder 101 and the outer ring 102 of the flange bearing will be pulled by the push-in slider 702 to generate a displacement between the inner ring 103 of the flange bearing. At this time, the opposite detection sliding shaft 403 will squeeze the detection ring 601. If the clearance is too large, the detection sliding shaft 403 can also squeeze the microswitch 504 to control the alarm, realizing the clearance detection work. When the rotating installation cylinder 401 is driven to rotate by the main engine, it can drive the push-in slider 702 to rotate to switch different detection positions. The staff can perform the detection work regularly. At the same time, during the rotation of the push-in slider 702, the detection ring 601 can be wiped by the brush sponge 704. When the three push-in sliders 702 are driven to insert into the detection ring 601 but do not frictionally fit the detection ring 601, it can play a limiting role and is used for reinforcement work in bad weather. Rotate and open the liquid supplement bolt 203 to carry out the oil injection work for the first use of the liquid passing installation pipe 201. When the main wind turbine drives the inner ring 103 of the flange bearing to rotate, it drives the rotating detection part 4 to squeeze the pressing block 305, realizing the downward movement of the pressing plate 304, compressing the support spring 306, and realizing the downward pressure on the pressure air bag 302. The air pressure is introduced into the liquid passing installation pipe 201 through the hose to test the bolt connection and sealing effect of each part on the outer ring 102 of the flange bearing in real time. Once the bolt becomes loose,The oil will penetrate into the inner part of the outer ring 102 of the flange bearing. At this time, the oil volume inside the liquid supply installation pipe 201 decreases, and the tightness of the bolt connection can be known in time.

[0041] In this article, the following points need to be noted:

[0042] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.

[0043] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0044] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should be covered by the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. An ellipticity dynamic detection device for a wind power flange, comprising a detection flange member (1), and a seal detection member (2) is installed on the detection flange member (1); characterized in that: A pressure testing device (3) is connected to the upper pipe of the seal detection piece (2), and the pressure testing device (3) is installed inside the detection flange piece (1); the seal detection piece (2) is used to test the sealing performance of the detection flange piece (1). A rotation detection part (4) is installed inside the detection flange piece (1); the rotation detection part (4) is used to rotationally detect the ovality deviation of the detection flange piece (1). A detection control piece (5) is installed on the rotation detection part (4), and the detection control piece (5) is electrically connected to the seal detection piece (2). A detection fixing piece (6) is fixedly installed inside the detection flange piece (1), and the rotation detection part (4) is attached to the detection fixing piece (6). Three clearance detection pieces (7) are installed on the rotation detection part (4); the three clearance detection pieces (7) are used to detect the clearance of the detection flange piece (1). The detection flange piece (1) includes: a fan cylinder (101), a cylinder flange (1011), a flange bearing outer ring (102) and a flange bearing inner ring (103), and the cylinder flange (1011) is installed on the fan cylinder (101); the flange bearing outer ring (102) is installed on the cylinder flange (1011) through a circle of bolts and nuts; the seal detection piece (2) includes: a liquid passing installation pipe (201), and a circle of liquid passing installation pipes (201) are provided. The bottoms of the circle of liquid passing installation pipes (201) are respectively attached to the flange bearing outer ring (102); each of the circle of liquid passing installation pipes (201) is sleeved outside a circle of bolts installed on the flange bearing outer ring (102). The rotation detection part (4) includes: a rotation installation cylinder (401) and a detection sliding shaft (403), and the rotation installation cylinder (401) is fixedly sleeved inside the flange bearing inner ring (103); the detection sliding shaft (403) is slidably inserted on the rotation installation cylinder (401); a spring is sleeved on the detection sliding shaft (403), and the spring sleeved on the detection sliding shaft (403) is connected between the rotation installation cylinder (401) and the detection sliding shaft (403); the detection sliding shaft (403) is used to detect the radial and axial offsets of the detection flange piece (1). The detection control piece (5) includes: a microswitch (504), and the microswitch (504) is aligned with the detection sliding shaft (403); the microswitch (504) is electrically connected to an alarm control lamp (204). The detection fixing piece (6) includes: a detection ring (601), and the detection ring (601) is fixedly installed inside the fan cylinder (101).

2. The dynamic roundness detection device for a wind power flange according to claim 1, characterized in that, The flange bearing inner ring (103) is installed inside the flange bearing outer ring (102) in cooperation with bearing rollers; meshing teeth are provided on the outer side of the flange bearing outer ring (102).

3. The dynamic roundness detection device for a wind power flange according to claim 2, characterized in that, The seal detection member (2) further includes: a seal ring (2011), a connection ring (202), a liquid replenishment bolt (203), and an alarm control lamp (204). A rubber coating is provided at the bottom of the liquid passing installation pipe (201) in a circle. The seal ring (2011) is fixedly sleeved on the liquid passing installation pipe (201) in a circle. The seal ring (2011) is fixedly attached to the outer ring of the flange bearing (102) by bolts. The connection ring (202) is fixedly installed on the liquid passing installation pipe (201) in a circle. The connection ring (202) communicates with the liquid passing installation pipe (201) in a circle. A liquid replenishment bolt (203) is threadedly connected to the connection ring (202) in a circle, and the liquid replenishment bolt (203) in a circle penetrates through the upper shell of the connection ring (202). The liquid replenishment bolt (203) in a circle is aligned with the liquid passing installation pipe (201) in a circle. The alarm control lamp (204) is fixedly sleeved on the outer side of the connection ring (202). The liquid passing installation pipe (201) is used for passing liquid to test the bolt installation tightness between the outer ring of the flange bearing (102) and the cylinder flange (1011).

4. The ellipticity dynamic detection device for a wind power flange according to claim 3, wherein The pressure boosting device (3) includes: a pressure boosting installation ring (301), a pressure boosting airbag (302), a pressing disc (303), a pressing plate (304), a pressing block (305), and a support spring (306). The pressure boosting installation ring (301) is fixedly sleeved inside the fan cylinder (101). A pressure boosting airbag (302) is fixedly installed on the pressure boosting installation ring (301). The pressure boosting airbag (302) is located inside the fan cylinder (101). The pressure boosting airbag (302) is connected to the connection ring (202) through a hose. The pressing disc (303) is fixedly attached to the top of the pressure boosting airbag (302). The pressing plate (304) is slidably installed on the pressing disc (303), and the pressing plate (304) is slidably sleeved inside the fan cylinder (101). The pressing disc (303) is slidably sleeved inside the inner side of the pressure boosting installation ring (301). A pressing block (305) is fixedly installed on the pressing plate (304) in a circle, and the pressing block (305) in a circle is respectively in an arc structure. A support spring (306) is fixedly installed on the pressing disc (303), and the support spring (306) is sleeved inside the pressing plate (304). The support spring (306) is located between the pressing disc (303) and the pressing plate (304). The pressure boosting airbag (302) is used to increase the liquid pressure inside the liquid passing installation pipe (201).

5. The ellipticity dynamic detection device for a wind power flange according to claim 4, characterized in that, The rotation detection part (4) further includes: a pressing convex block (402). The pressing convex block (402) is fixedly installed at the bottom of the rotation installation cylinder (401), and the pressing convex block (402) is attached to the pressing block (305). The end of the detection sliding shaft (403) is in a hemispherical structure. The pressing convex block (402) is used to press the pressing block (305).

6. The dynamic roundness detection device for a wind power flange according to claim 5, characterized in that, The detection control member (5) further includes: an adjustment mounting bracket (501) and a positioning bolt (502). The adjustment mounting bracket (501) is fixedly installed inside the rotary mounting cylinder (401); a positioning bolt (502) is threadedly connected to the adjustment mounting bracket (501); the end of the positioning bolt (502) passes through the adjustment mounting bracket (501).

7. The dynamic ellipticity detection device for a wind power flange according to claim 6, characterized in that, The detection control member (5) further includes: a detection distance adjustment shaft (503). The detection distance adjustment shaft (503) is slidably inserted on the adjustment mounting bracket (501); the end of the positioning bolt (502) abuts against the detection distance adjustment shaft (503); a microswitch (504) is fixedly installed at the end of the detection distance adjustment shaft (503); the detection distance adjustment shaft (503) is used to adjust the triggering position of the microswitch (504).

8. An ellipticity dynamic detection device for a wind power flange according to claim 5, characterized in that, The detection fixing member (6) further includes: a rubber ring (602). A rubber ring (602) is fixedly installed on the detection ring (601), and the rubber ring (602) is attached to the bottom of the inner ring of the flange bearing (103); a "V"-shaped groove is formed inside the detection ring (601).

9. The dynamic roundness detection device for a wind power flange according to claim 8, characterized in that, The clearance detection member (7) includes: a propulsion hydraulic cylinder (701), a mating slider (702), and a guide shaft (703). The propulsion hydraulic cylinder (701) is fixedly installed on the rotary mounting cylinder (401); a mating slider (702) is fixedly installed on the output shaft of the propulsion hydraulic cylinder (701); the end of the mating slider (702) is of an inclined surface structure; the mating slider (702) is inserted inside the detection ring (601); guide shafts (703) are respectively fixedly installed on both sides of the mating slider (702), and the two guide shafts (703) are respectively inserted on the rotary mounting cylinder (401).

10. The ellipticity dynamic detection device for a wind power flange according to claim 9, characterized in that, The clearance detection member (7) further includes: a scrubbing sponge (704) and an electromagnet (705). Scrubbing sponges (704) are respectively fixedly installed on both sides of the mating slider (702), and the scrubbing sponges (704) are attached to the "V"-shaped groove inside the detection ring (601); an electromagnet (705) is fixedly installed inside the mating slider (702); the electromagnet (705) is used to magnetically attract the detection ring (601).

Citation Information

Patent Citations

  • Annular shaping device for large wind power flange

    CN118219081A

  • Titanium flange connection strength detection device

    CN119086299A