Improved sampling equipment for master batch detection

By designing a rotating box structure with rack and incomplete gears, the existing equipment has reduced elasticity and inaccurate samples after long-term use. The assembly function of rack splicing rods has achieved simultaneous collection of samples at multiple places, improving the sampling accuracy and efficiency of the equipment.

CN119827218AInactive Publication Date: 2025-04-15JIANGSU FINE POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202510036253.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

After the existing masterbatch detection sampling equipment is reused for a long time, the shrapnel and spring are prone to fatigue, resulting in reduced elasticity, and plastic particles may enter the sampling box during the sampling process, affecting the accuracy of the sample. At the same time, it is difficult for existing equipment to collect multiple masterbatch samples at the same time.

Method used

An improved sampling device for masterbatch detection is designed. The rack is used to drive the incomplete gear to rotate, which drives the rotating box body to rotate relative to the fixed box body. During sampling, the masterbatch enters the rotating box body through the feed groove. After sampling is completed, the fixed box body is closed by rotation to avoid entering the masterbatch in non-sampled positions. At the same time, multiple racks are spliced ​​through rack splicing rods, and the outer shell is assembled with a fixed splicing rod, and adapted to multiple sampling points to achieve simultaneous collection of samples at multiple places.

Benefits of technology

It effectively avoids masterbatches from non-sampling positions entering the sampling box during the sampling process, improves the accuracy of the sample, and realizes the ability to collect multiple masterbatch samples at the same time through the assembly and splicing function.

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Abstract

The invention provides improved sampling equipment for master batch detection, and belongs to the technical field of master batch sampling, the improved sampling equipment comprises a sampling box assembly, a rack splicing rod and a fixed splicing rod, the sampling box assembly comprises an outer shell, mother connecting blocks are fixedly mounted on the front side of the upper part of the outer shell side by side, and child connecting blocks are fixedly mounted on the front side of the lower part of the outer shell side by side; a main sampling box body is installed in the outer shell and comprises a fixed box body, a first feeding groove is formed in the front portion of the fixed box body, and penetrating holes are formed in the left end and the right end of the fixed box body. The rack drives the incomplete gear to rotate and drives the rotating box body to rotate relative to the fixed box body, during sampling, master batches enter the rotating box body through the first feeding groove and the second feeding groove, and after sampling is completed, the fixed box body can be closed through rotation or an opening of the first feeding groove of the fixed box body is reduced, so that the sampling efficiency is improved. And the master batch at the non-sampling position is prevented from entering the rotary box body to damage the accuracy of the sampled sample in the taking-out process.
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Description

Technical Field

[0001] The invention belongs to the technical field of masterbatch sampling, and in particular relates to an improved sampling device for masterbatch detection. Background Art

[0002] Masterbatch is a plastic processing aid, mainly used in the plastic processing and molding process. Masterbatch is a granular material made by mixing various additives, fillers and a small amount of carrier resin, and then processed by extruders and other equipment. At present, in the production process of masterbatch, it is usually necessary to use sampling equipment to sample the masterbatch for subsequent testing;

[0003] The currently existing application number is 202420214535.8, which is a sampling device for masterbatch detection, comprising a control tube, a sampling assembly is provided inside the control tube, a plug is threadedly connected to the bottom of the control tube, an auxiliary assembly is provided on the back of the control tube, and the sampling assembly comprises a sampling rod provided inside the control tube, a slot is provided on the surface of the sampling rod, and the sampling device for masterbatch detection pushes out the sampling box by pushing and pulling the rod, and a spring and a shrapnel are also provided inside the sampling device. After repeated use for a long time, the shrapnel and the spring are prone to fatigue, resulting in reduced elasticity. After the sampling is completed, when the sampling box is still open, as the control tube is drawn out, when the sampling box is not filled or there is still a certain gap, the plastic particles in the removal process may enter the sampling box, affecting the accuracy of the sampled sample;

[0004] And the existing application number is 202322717708.6, which is a sampling device for masterbatch inspection, including a sampling bucket, a weighing shell and a handle. A weighing shell is welded to one end of the sampling bucket, and a mounting sleeve is welded to one end of the weighing shell. When in use, this masterbatch sampling device can only sample the masterbatch once, and it is not convenient to assemble and splice to sample masterbatch at different positions in the masterbatch tank. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides an improved sampling device for masterbatch detection. After sampling is completed, the sampling box can be closed or the opening of the sampling box can be reduced by rotation to prevent masterbatch at non-sampling positions from entering the sampling box during the removal process and destroying the accuracy of the sampled sample. The sampling box can be assembled by splicing, so that masterbatch samples from multiple locations can be collected at the same time.

[0006] The present invention is achieved through the following technical solutions:

[0007] An improved sampling device for masterbatch detection comprises a sampling box assembly, a rack splicing rod and a fixed splicing rod, wherein the sampling box assembly comprises an outer shell, wherein mother connecting blocks are fixedly installed side by side on the upper front side of the outer shell, and sub-connecting blocks are fixedly installed side by side on the lower front side of the outer shell, and a main sampling box body is installed inside the outer shell, wherein the main sampling box body comprises a fixed box body, a first feed trough is provided at the front of the fixed box body, and perforations are provided at both left and right ends of the fixed box body, a rotating box body is placed inside the fixed box body, a second feed trough is provided on the rotating box body, a material guide plate is fixedly installed on the outer side of the rotating box body at the lower part of the second feed trough, and the material guide plate passes through the first feed trough, and rotating shafts are fixedly installed on the left and right ends of the rotating box body, and an incomplete gear is fixedly installed on the outer end of each of the rotating shafts, and a rack is provided on the rear side of the incomplete gear in meshing cooperation.

[0008] Preferably, the female connection block and the sub-connection block are arranged to face each other.

[0009] Preferably, the rotating shaft bearings are installed in the through holes on both sides of the fixed box body.

[0010] Preferably, the two incomplete gears are respectively arranged on both sides of the interior of the outer shell.

[0011] Preferably, the two racks pass through the upper and lower ends of the outer shell.

[0012] Preferably, the fixed box body is fixedly installed inside the outer shell.

[0013] Preferably, a fitting protrusion is integrally provided at the lower end of each rack, and a fitting groove is provided at the upper end of each rack.

[0014] Preferably, the engaging protrusion and the engaging groove are arranged in coordination with each other.

[0015] Preferably, the lower ends of the rack splicing rod and the fixed splicing rod are both integrally provided with an engaging protrusion, and the upper ends of the rack splicing rod and the fixed splicing rod are both provided with an engaging groove.

[0016] Preferably, the upper bolts between the two rack splicing rods are connected with a connecting rod.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, the incomplete gear is driven to rotate by the rack, and the rotating box body is driven to rotate relative to the fixed box body. During sampling, the masterbatch enters the rotating box body through the first feed slot and the second feed slot. After the sampling is completed, the fixed box body can be closed by rotation or the opening of the first feed slot of the fixed box body can be reduced, so as to avoid the masterbatch at the non-sampling position entering the rotating box body during the taking out process and destroying the accuracy of the sampled sample.

[0019] 2. In the present invention, a plurality of racks are spliced ​​end to end up and down by a rack splicing rod, and a connecting rod is installed to the upper part between the two uppermost rack splicing rods, and the mother connecting block and the sub-connecting block of the upper and lower outer shells are spliced ​​and assembled by fixing the splicing rod, so that the outer shells are connected and assembled, so as to adapt to the number of points that need to be sampled, so that multiple masterbatch samples can be collected at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention.

[0021] Figure 2 It is a structural schematic diagram of the sampling box assembly of the present invention.

[0022] Figure 3 It is a schematic diagram of the internal structure of the sampling box assembly of the present invention.

[0023] Figure 4 It is a schematic diagram of the exploded structure of the sampling box assembly of the present invention.

[0024] Figure 5 It is a schematic structural diagram of the rotating box body of the present invention being opened relative to the fixed box body.

[0025] Figure 6 It is a schematic structural diagram of the rotating box body of the present invention being closed relative to the fixed box body.

[0026] In the figure:

[0027] 1. Sampling box assembly; 11. Outer shell; 12. Mother connecting block; 13. Sub-connecting block; 2. Rack splicing rod; 21. Countersunk hole; 22. Fixed splicing rod; 3. Connecting rod; 14. Main sampling box body; 141. Fixed box body; 142. First feed trough; 143. Perforation; 144. Rotating box body; 1441. Second feed trough; 1442. Guide plate; 1443. Rotating shaft; 145. Incomplete gear; 146. Rack; 1461. Fitting protrusion; 1462. Fitting groove. DETAILED DESCRIPTION

[0028] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1 As shown, an improved sampling device for masterbatch detection includes a sampling box assembly 1, a rack splicing rod 2 and a fixed splicing rod 22, and a connecting rod 3 is bolted to the upper part between the two rack splicing rods 2.

[0029] In this embodiment, combined with the Figure 2As shown, the sampling box assembly 1 includes an outer shell 11, a female connection block 12 is fixedly installed side by side on the upper front side of the outer shell 11, a sub-connection block 13 is fixedly installed side by side on the lower front side of the outer shell 11, and a main sampling box body 14 is installed inside the outer shell 11.

[0030] In this embodiment, combined with the Figure 3 and attached Figure 4 As shown, the main sampling box body 14 includes a fixed box body 141, a first feed slot 142 is provided at the front of the fixed box body 141, and through holes 143 are provided at both ends of the fixed box body 141. A rotating box body 144 is placed inside the fixed box body 141, and a second feed slot 1441 is provided on the rotating box body 144. A guide plate 1442 is fixedly installed on the outer side of the rotating box body 144 at the lower part of the second feed slot 1441, and the guide plate 1442 passes through the first feed slot 142. A rotating shaft 1443 is fixedly installed at both ends of the rotating box body 144, and an incomplete gear 145 is fixedly installed on the outer end of each rotating shaft 1443, and a rack 146 is provided on the rear side of the incomplete gear 145 in meshing cooperation.

[0031] In this embodiment, combined with the Figure 5 and attached Figure 6 As shown, the user extends the spliced ​​sampling box assembly 1 into the masterbatch storage tank, and when the connecting rod 3 is pushed downward, the rack splicing rod 2 drives the rack 146 to move downward, and the rack 146 drives the incomplete gear 145 to rotate, thereby driving the rotating box body 144 to rotate through the rotating shaft 1443, and the second feed slot 1441 overlaps the first feed slot 142, and as the rotating box body 144 rotates, the guide plate 1442 moves the masterbatch, so that the masterbatch enters the rotating box body 144 through the first feed slot 142 and the second feed slot 1441. The inside of the rotating box body 144 is rotated to complete the sampling of the masterbatch. After the sampling is completed, the user pulls the connecting rod 3, so that the rack splicing rod 2 drives the rack 146 to move upward, thereby driving the incomplete gear 145, the rotating shaft 1443 and the rotating box body 144 to rotate, and the second feed trough 1441 is gradually staggered from the first feed trough 142, and the fixed box body 141 is closed. In the process of pulling the sampling box assembly 1 out of the masterbatch storage tank, the masterbatch at the non-sampling position is prevented from entering the rotating box body 144 to destroy the accuracy of the sampled sample.

[0032] In this embodiment, specifically, the female connection block 12 and the sub-connection block 13 are arranged to face each other.

[0033] In this embodiment, specifically, the bearings of the rotating shaft 1443 are installed in the through holes 143 on both sides of the fixed box body 141.

[0034] In this embodiment, specifically, the two incomplete gears 145 are respectively disposed on both sides of the interior of the outer shell 11 .

[0035] In this embodiment, specifically, the two racks 146 both pass through the upper and lower ends of the outer shell 11 .

[0036] In this embodiment, specifically, the fixed box body 141 is fixedly installed inside the outer shell 11 .

[0037] In this embodiment, specifically, a fitting protrusion 1461 is integrally provided at the lower end of each rack 146 , and a fitting groove 1462 is provided at the upper end of each rack 146 .

[0038] In the present embodiment, specifically, the lower ends of the rack splicing rod 2 and the fixed splicing rod 22 are both integrally provided with an interlocking protrusion 1461, and the upper ends of the rack splicing rod 2 and the fixed splicing rod 22 are both provided with an interlocking groove 1462. Before sampling, the user sets the number of sampling box assemblies 1 according to the number of points that need to be sampled in the masterbatch storage tank, splices the multiple set racks 146 end to end up and down through the rack splicing rod 2, and installs the connecting rod 3 to the upper part between the two uppermost rack splicing rods 2, and splices and assembles the mother connecting block 12 and the child connecting block 13 of the upper and lower outer shell 11 through the fixed splicing rod 22, thereby connecting and assembling the outer shell 11, so as to adapt to the number of points that need to be sampled, so that multiple masterbatch samples can be collected at the same time.

[0039] In this embodiment, specifically, the engaging protrusion 1461 and the engaging groove 1462 are arranged in coordination with each other.

[0040] In this embodiment, specifically, the upper ends of the rack splicing rod 2, the fixed splicing rod 22, the female connecting block 12 and the rack 146 are all provided with countersunk holes 21 in pairs, and the countersunk holes 21 are used to accommodate bolts for installation.

[0041] Utilizing the technical solution described in the present invention, or those skilled in the art designing a similar technical solution inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. An improved sampling device for masterbatch detection, characterized in that: The improved sampling device for masterbatch detection comprises a sampling box assembly (1), a rack splicing rod (2) and a fixed splicing rod (22). The sampling box assembly (1) comprises an outer shell (11). The upper front side of the outer shell (11) is fixedly mounted with mother connection blocks (12) in parallel. The lower front side of the outer shell (11) is fixedly mounted with child connection blocks (13) in parallel. A main sampling box (14) is mounted inside the outer shell (11). The main sampling box (14) comprises a fixed box (141). The front part of the fixed box (141) is provided with a first feeding slot (142). Both left and right ends of the fixed box (141) are provided with through holes (143). 43), a rotating box body (144) is placed inside the fixed box body (141), a second feed trough (1441) is opened on the rotating box body (144), a material guide plate (1442) is fixedly installed on the outer side of the rotating box body (144) at a position below the second feed trough (1441), the material guide plate (1442) passes through the first feed trough (142), a rotating shaft (1443) is fixedly installed on the left and right ends of the rotating box body (144), an incomplete gear (145) is fixedly installed on the outer end of each rotating shaft (1443), and a rack (146) is provided on the rear side of the incomplete gear (145) in meshing cooperation.

2. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The female connection block (12) and the sub-connection block (13) are arranged to face each other.

3. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The bearings of the rotating shaft (1443) are installed in the through holes (143) on both sides of the fixed box body (141).

4. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The two incomplete gears (145) are respectively arranged on both sides of the interior of the outer shell (11).

5. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The two racks (146) both pass through the upper and lower ends of the outer shell (11).

6. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The fixed box body (141) is fixedly installed inside the outer shell (11).

7. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The lower end of each rack (146) is integrally provided with an engaging protrusion (1461), and the upper end of each rack (146) is provided with an engaging groove (1462).

8. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The engaging protrusion (1461) and the engaging groove (1462) are arranged in coordination.

9. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The lower ends of the rack splicing rod (2) and the fixed splicing rod (22) are both integrally provided with a fitting protrusion (1461), and the upper ends of the rack splicing rod (2) and the fixed splicing rod (22) are both provided with a fitting groove (1462).

10. The improved masterbatch detection sampling device as claimed in claim 1, characterized in that: The upper bolts between the two rack splicing rods (2) are connected with a connecting rod (3).

Citation Information

Patent Citations

  • Sampling device for color master batch inspection

    CN220819520U

  • Sampling equipment for master batch detection

    CN221765012U