Glass fiber impregnating compound liquid level automatic control device
By using automatic adjustment members and infrared distance sensors in the automatic control device of glass fiber wetting agent liquid level, the problem of low liquid level detection accuracy in the prior art is solved, and higher liquid level control accuracy and flexibility are achieved.
Patent Information
- Application Number
- CN202411882073.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automatic liquid level control device of glass fiber wetting agent has low accuracy in detecting thick glass fiber wetting agents due to the low accuracy of liquid level control.
The automatic adjustment member is used to detect the distance between the liquid level control member and the glass fiber wetting member through an infrared distance sensor, and combine the through-type screw motor and guide pulley to achieve accurate adjustment of the liquid level of the glass fiber wetting agent.
It improves the accuracy of liquid level detection, enhances the flexibility and accuracy of liquid level control, and avoids the impact of concentration on liquid level control.
Smart Images

Figure CN119828782A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of liquid level automatic control, in particular to an automatic liquid level control device for a glass fiber sizing agent. Background Art
[0002] Glass fiber sizing is an important chemical substance derived from the concept of "wetting" in physics. It plays a vital role in the production and application of glass fiber. Sizing is a multi-component aqueous solution or emulsion composed of water or organic solvent as medium and binder, coupling agent, surfactant, antistatic agent, etc. as solute. In glass fiber processing, glass needs to be immersed in glass fiber sizing. The liquid level automatic control device is used to control the liquid level of glass fiber sizing to ensure that the glass fiber is immersed in the glass fiber sizing.
[0003] A Chinese patent discloses an automatic control device for the liquid level of glass fiber sizing agent (Announcement No. CN203259892U). This patented technology realizes the real-time control of the liquid level of the sizing agent in the water tank accurately and efficiently through the water tank that automatically controls the liquid level, and also reduces the labor intensity of workers. However, the above-mentioned automatic control device for the liquid level of glass fiber sizing agent detects the liquid level of glass fiber sizing agent through an immersion liquid level sensor. Since the glass fiber sizing agent is relatively thick, it affects the accuracy of the liquid level detection, which is not conducive to the subsequent liquid level control operation. The liquid level is adjusted directly by the operation of the liquid pump. When the glass fiber is added again after adjustment, it will affect the liquid level height. The flexibility of the liquid level control is low, which is not conducive to the accuracy of the liquid level control. Therefore, those skilled in the art provide an automatic control device for the liquid level of glass fiber sizing agent to solve the problems raised in the above-mentioned background technology. Summary of the invention
[0004] The object of the present invention is to provide a glass fiber sizing agent liquid level automatic control device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a glass fiber sizing agent liquid level automatic control device, comprising a glass fiber sizing agent storage box, a liquid level control member and an automatic adjustment member, wherein the glass fiber sizing agent storage box is located at the lower side of the glass fiber sizing agent, the liquid level control member is located at one side of the glass fiber sizing agent, the automatic adjustment member is located at the upper side of the glass fiber sizing agent, a support plate is provided at one side of the glass fiber sizing agent storage box, a liquid pump is installed on the upper side of the support plate, a suction pipe is provided at the lower end of one side of the glass fiber sizing agent storage box, and a liquid level control member is provided on the upper side of the liquid level control member. A liquid outlet pipe, a circulation pipe is arranged on one side of the liquid level control component, a discharge valve is installed at the lower end position of the other side of the glass fiber impregnation component and the glass fiber impregnation agent storage box, a feeding valve is arranged at the upper end position of the other side of the glass fiber impregnation agent storage box, and a transparent window is arranged at the front position of the glass fiber impregnation component and the glass fiber impregnation agent storage box, the glass fiber impregnation component includes a glass fiber impregnation box, a mounting frame is arranged on one side of the glass fiber impregnation box, a slot is opened on one side of the glass fiber impregnation box at the inner side position of the mounting frame, the liquid level control component includes an adjusting plate, a liquid adding box is arranged on the inner side of the adjusting plate, and a liquid outlet nozzle is arranged at the lower end of the liquid adding box.
[0006] As a further solution of the present invention: the automatic adjustment component includes an adjustment frame, a through-type screw motor is installed on the upper side of the adjustment frame, a screw is arranged inside the through-type screw motor, an infrared distance sensor is installed at the upper end of the adjustment frame, a sensing patch is arranged on the upper side of the adjustment plate, wheel grooves are opened at both sides of the adjustment plate, and guide pulleys are arranged inside the wheel grooves.
[0007] As a further solution of the present invention: a sealing gasket is provided on one side of the glass fiber impregnation box at an inner position of the mounting frame, a sliding rod is provided on one side of the mounting frame, a pressure block is provided on the inner side of the sliding rod, and a spring is provided on the outer side of the sliding rod at a corresponding side position of the mounting frame and the pressure block.
[0008] As a further solution of the present invention: the lower end of the glass fiber impregnation agent storage box is connected to the input end of the suction tube, the output end of the suction tube is connected to the input end of the liquid pump, the output end of the liquid pump is connected to the input end of the liquid outlet pipe, the output end of the liquid outlet pipe is connected to the input end of the liquid adding box, and the output end of the liquid adding box is connected to the glass fiber impregnation component through the liquid outlet nozzle.
[0009] As a further solution of the present invention: the input end of the circulation pipe is connected to the glass fiber impregnation box through a notch, and the output end of the circulation pipe is connected to the lower end of the glass fiber impregnation agent storage box.
[0010] As a further solution of the present invention: the positions of the liquid adding box and the notch correspond, the liquid adding box slides at the inner side of the notch, and the adjustment plate slides at the inner side of the mounting frame.
[0011] As a further solution of the present invention: the infrared distance sensor corresponds to the position of the sensing patch, the lower end of the adjustment frame is fixed to the upper position of the mounting frame, and the guide pulley rotates at the inner position of the wheel groove.
[0012] As a further solution of the present invention: the lower end of the screw rod is fixed to the upper side position of the adjustment plate, the upper end of the screw rod slides to the upper end position of the adjustment frame, and the screw rod slides to the upper end position of the adjustment frame through a through-type screw rod motor.
[0013] As a further solution of the present invention: the outer end of the slide rod slides to a position on one side of the mounting frame, and the pressure block slides to a position on the inner side of the mounting frame through the slide rod.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The glass fiber sizing agent liquid level automatic control device of the present invention determines the liquid level height inside the glass fiber sizing member by automatically adjusting the distance between the upper end of the member and the liquid level control member, thereby preventing the viscosity of the glass fiber sizing agent from affecting the accuracy of liquid level detection, and facilitating subsequent liquid level control operations; The liquid level inside the glass fiber impregnated component is increased through the suction tube, liquid pump and liquid outlet tube. The liquid level control component slides inside the mounting frame. The liquid level height inside the glass fiber impregnated component is limited by the circulation tube. After the liquid level is adjusted, glass fiber can be added again without affecting the liquid level height, thereby improving the flexibility of use and facilitating the accuracy of automatic liquid level control. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of an automatic control device for the liquid level of a glass fiber sizing agent; Figure 2 It is a structural schematic diagram of a glass fiber impregnation component in a glass fiber impregnation agent liquid level automatic control device; Figure 3 It is an automatic control device for the liquid level of glass fiber sizing agent Figure 2 The structural diagram of part A in the figure; Figure 4 It is a structural schematic diagram of an automatic adjustment component in a glass fiber sizing agent liquid level automatic control device; Figure 5 It is a structural schematic diagram of a liquid level control component in a glass fiber sizing agent liquid level automatic control device; Figure 6 It is an automatic control device for the liquid level of glass fiber sizing agent Figure 5 Schematic diagram of the structure of part B.
[0016] In the figure: 1. Glass fiber impregnation component; 2. Glass fiber impregnation agent storage box; 3. Liquid level control component; 4. Automatic adjustment component; 5. Support plate; 6. Suction tube; 7. Liquid pump; 8. Liquid outlet pipe; 9. Circulation pipe; 10. Discharge valve; 11. Feeding valve; 12. Transparent window; 13. Glass fiber impregnation box; 14. Mounting frame; 15. Notch; 16. Adjustment plate; 17. Liquid adding box; 18. Liquid outlet nozzle; 19. Adjustment frame; 20. Through-type screw motor; 21. Screw; 22. Infrared distance sensor; 23. Induction patch; 24. Wheel groove; 25. Guide pulley; 26. Sealing pad; 27. Sliding rod; 28. Pressure block; 29. Spring. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figures 1 to 6In an embodiment of the present invention, a glass fiber sizing agent liquid level automatic control device comprises a glass fiber sizing component 1, a glass fiber sizing agent storage box 2, a liquid level control component 3 and an automatic adjustment component 4, the glass fiber sizing agent storage box 2 is located at the lower side of the glass fiber sizing agent 1, the liquid level control component 3 is located at one side of the glass fiber sizing agent 1, the automatic adjustment component 4 is located at the upper side of the glass fiber sizing agent 1, a support plate 5 is provided at one side of the glass fiber sizing agent storage box 2, a liquid pump 7 is installed on the upper side of the support plate 5, a suction pipe 6 is provided at the lower end of one side of the glass fiber sizing agent storage box 2, a liquid outlet pipe 8 is provided on the upper side of the liquid level control component 3, a circulation pipe 9 is provided on one side of the liquid level control component 3, and the glass fiber sizing agent 1 and the glass fiber sizing agent storage box 2 are connected. A discharge valve 10 is installed at the lower end of the other side, a feeding valve 11 is provided at the upper end of the other side of the glass fiber sizing agent storage box 2, and a transparent window 12 is provided at the front side of the glass fiber sizing component 1 and the glass fiber sizing agent storage box 2. The glass fiber sizing component 1 includes a glass fiber sizing box 13, and a mounting frame 14 is provided on one side of the glass fiber sizing box 13. A slot 15 is provided on one side of the glass fiber sizing box 13 at the inner side of the mounting frame 14. The liquid level control component 3 includes an adjusting plate 16, and a liquid adding box 17 is provided on the inner side of the adjusting plate 16. A liquid outlet nozzle 18 is provided at the lower end of the liquid adding box 17. The lower end of the glass fiber sizing agent storage box 2 is connected to the input end of the suction pipe 6, and the output end of the suction pipe 6 is connected to the input end of the liquid pump 7, and the output end of the liquid pump 7 is connected to the liquid outlet. The input end of the tube 8 is connected, the output end of the liquid outlet tube 8 is connected with the input end of the liquid adding box 17, the output end of the liquid adding box 17 is connected with the glass fiber impregnation component 1 through the liquid outlet nozzle 18, the input end of the circulation tube 9 is connected with the glass fiber impregnation box 13 through the notch 15, the output end of the circulation tube 9 is connected with the lower end of the glass fiber impregnation agent storage box 2, the position of the liquid adding box 17 corresponds to the notch 15, the liquid adding box 17 slides at the inner position of the notch 15, and the adjustment plate 16 slides at the inner position of the mounting frame 14. First, a glass fiber impregnation agent liquid level automatic control device is placed in the use position, the glass fiber impregnation agent is introduced into the interior of the glass fiber impregnation agent storage box 2 through the feeding valve 11, and the glass fiber impregnation agent is viewed through the transparent window 12 on the front side of the glass fiber impregnation agent storage box 2. The height of the glass fiber impregnation agent inside the storage box 2 is measured, and then the glass fiber to be impregnated is placed inside the glass fiber impregnation box 13. The liquid pump 7 operates to suck the glass fiber impregnation agent inside the glass fiber impregnation agent storage box 2 through the suction tube 6, and introduces it into the liquid adding box 17 through the liquid outlet pipe 8. The glass fiber impregnation agent inside the liquid adding box 17 is introduced into the glass fiber impregnation box 13 through the liquid outlet nozzle 18. The automatic adjustment component 4 operates to detect the distance from the liquid level control component 3, and determines the height of the circulation pipe 9 on one side of the adjustment plate 16 to adjust the liquid level height inside the glass fiber impregnation box 13. During the adjustment process, the automatic adjustment component 4 operates to drive the adjustment plate 16 to slide on the inner side of the mounting frame 14, and the liquid adding box 17 slides on the inner side of the slot 15. When the liquid level reaches the position of the circulation pipe 9 on one side of the adjustment plate 16,The glass fiber sizing agent in the glass fiber sizing box 13 circulates to the inside of the glass fiber sizing agent storage box 2 through the circulation pipe 9, completing the automatic control of the glass fiber sizing agent liquid level.
[0019] exist Figure 1 , 4 , 5, and 6: The automatic adjustment component 4 includes an adjustment frame 19, a through-type screw motor 20 is installed on the upper side of the adjustment frame 19, a screw 21 is arranged inside the through-type screw motor 20, an infrared distance sensor 22 is installed at the upper end of the adjustment frame 19, a sensing patch 23 is arranged on the upper side of the adjustment plate 16, wheel grooves 24 are opened at both sides of the adjustment plate 16, a guide pulley 25 is arranged inside the wheel groove 24, the infrared distance sensor 22 corresponds to the position of the sensing patch 23, the lower end of the adjustment frame 19 is fixed to the upper side of the mounting frame 14, the guide pulley 25 rotates at the inner position of the wheel groove 24, and the lower end of the screw 21 is fixed to the adjustment plate 16, the upper end of the screw rod 21 slides at the upper end position of the adjusting frame 19, the screw rod 21 slides at the upper end position of the adjusting frame 19 through the through-type screw motor 20, the infrared distance sensor 22 runs to detect the distance from the sensing patch 23, and judges the height of the circulation tube 9 on one side of the adjusting plate 16 to adjust the liquid level height inside the glass fiber impregnation box 13. During the adjustment process, the through-type screw motor 20 runs to drive the screw rod 21 to slide on the upper end of the adjusting frame 19, the screw rod 21 drives the adjusting plate 16 to slide on the inner side of the mounting frame 14, the liquid adding box 17 slides on the inner side of the slot 15, and the guide pulley 25 rotates inside the wheel groove 24 to guide the sliding of the adjusting plate 16.
[0020] exist Figure 2 , 3 Middle: A sealing gasket 26 is provided on one side of the glass fiber impregnation box 13 at the inner side of the mounting frame 14, a sliding rod 27 is provided on one side of the mounting frame 14, a pressure block 28 is provided on the inner side of the sliding rod 27, and a spring 29 is provided on the outer side of the sliding rod 27 at the corresponding side position of the mounting frame 14 and the pressure block 28. The outer end of the sliding rod 27 slides on one side of the mounting frame 14, and the pressure block 28 slides on the inner side of the mounting frame 14 through the sliding rod 27. After adjustment, the pressure block 28 is pressed to the outer side of the adjustment plate 16, and the spring 29 telescopes the outer end of the sliding rod 27 to slide on one side of the mounting frame 14, adaptively adjusting the compression of the pressure block 28, and the inner side of the adjustment plate 16 is pressed to the outer side of the sealing gasket 26, so as to seal the contact surface between the adjustment plate 16 and the glass fiber impregnation box 13.
[0021] The working principle of the present invention is: first, a glass fiber impregnation agent liquid level automatic control device is placed at the use position, the glass fiber impregnation agent is introduced into the interior of the glass fiber impregnation agent storage box 2 through the feeding valve 11, and the height of the glass fiber impregnation agent inside the glass fiber impregnation agent storage box 2 is observed through the transparent window 12 on the front side of the glass fiber impregnation agent storage box 2. Then, the glass fiber to be impregnated is placed into the interior of the glass fiber impregnation box 13, and the liquid pump 7 operates to suck the glass fiber impregnation agent inside the glass fiber impregnation agent storage box 2 through the suction pipe 6, and introduces it into the interior of the liquid adding box 17 through the liquid outlet pipe 8. The glass fiber impregnation agent inside the liquid adding box 17 is introduced into the interior of the glass fiber impregnation box 13 through the liquid outlet nozzle 18, and the infrared distance sensor 22 operates to detect the distance from the sensing patch 23, and judges the height of the circulation pipe 9 on the side of the adjustment plate 16 to adjust the liquid level height inside the glass fiber impregnation box 13. During the adjustment process, the through-type screw motor 20 drives the screw 21 to slide on the upper end of the adjustment frame 19, and the screw 21 drives the adjustment plate 16 to slide on the inner side of the mounting frame 14, and the liquid adding box 17 slides on the inner side of the notch 15, and the guide pulley 25 rotates inside the wheel groove 24 to guide the adjustment plate 16. After adjustment, the pressure block 28 is pressed to the outer side of the adjustment plate 16, and the outer end of the spring 29 telescopic slide rod 27 slides on one side of the mounting frame 14, and the compression degree of the pressure block 28 is adaptively adjusted. The inner side of the adjustment plate 16 is pressed to the outer side of the sealing gasket 26, and the contact surface between the adjustment plate 16 and the glass fiber impregnation box 13 is sealed. When the liquid level reaches the position of the circulation pipe 9 on one side of the adjustment plate 16, the glass fiber impregnation agent inside the glass fiber impregnation box 13 circulates to the inside of the glass fiber impregnation agent storage box 2 through the circulation pipe 9, and the automatic control of the glass fiber impregnation agent liquid level is completed.
[0022] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A glass fiber sizing agent liquid level automatic control device, comprising a glass fiber sizing component (1), a glass fiber sizing agent storage box (2), a liquid level control component (3) and an automatic adjustment component (4), wherein the glass fiber sizing agent storage box (2) is located at a lower side of the glass fiber sizing component (1), the liquid level control component (3) is located at a side of the glass fiber sizing component (1), and the automatic adjustment component (4) is located at an upper side of the glass fiber sizing component (1), characterized in that: A support plate (5) is provided at one side of the glass fiber sizing agent storage box (2), a liquid pump (7) is installed on the upper side of the support plate (5), a suction pipe (6) is provided at the lower end of one side of the glass fiber sizing agent storage box (2), a liquid outlet pipe (8) is provided at the upper side of the liquid level control component (3), a circulation pipe (9) is provided at one side of the liquid level control component (3), a discharge valve (10) is installed at the lower end of the other side of the glass fiber sizing agent storage box (2), and a feeding valve (10) is provided at the upper end of the other side of the glass fiber sizing agent storage box (2). The glass fiber impregnation component (1) and the glass fiber impregnation agent storage box (2) are both provided with a transparent window (12) at the front side position, the glass fiber impregnation component (1) includes a glass fiber impregnation box (13), a mounting frame (14) is provided on one side of the glass fiber impregnation box (13), a notch (15) is provided on one side of the glass fiber impregnation box (13) at the inner side position of the mounting frame (14), and the liquid level control component (3) includes an adjustment plate (16), a liquid adding box (17) is provided on the inner side of the adjustment plate (16), and a liquid outlet nozzle (18) is provided at the lower end of the liquid adding box (17).
2. The automatic control device for liquid level of glass fiber sizing agent according to claim 1, characterized in that: The automatic adjustment component (4) comprises an adjustment frame (19), a through-type screw motor (20) is installed on the upper side of the adjustment frame (19), a screw (21) is arranged inside the through-type screw motor (20), an infrared distance sensor (22) is installed at the upper end of the adjustment frame (19), a sensing patch (23) is arranged on the upper side of the adjustment plate (16), wheel grooves (24) are opened at both sides of the adjustment plate (16), and a guide pulley (25) is arranged inside the wheel groove (24).
3. The automatic control device for liquid level of glass fiber sizing agent according to claim 1, characterized in that: A sealing gasket (26) is provided on one side of the glass fiber impregnation box (13) at an inner position of the mounting frame (14), a sliding rod (27) is provided on one side of the mounting frame (14), a pressure block (28) is provided on the inner side of the sliding rod (27), and a spring (29) is provided on the outer side of the sliding rod (27) at a position on the corresponding side of the mounting frame (14) and the pressure block (28).
4. The automatic control device for liquid level of glass fiber sizing agent according to claim 1, characterized in that: The lower end of the glass fiber sizing agent storage box (2) is connected to the input end of the suction pipe (6), the output end of the suction pipe (6) is connected to the input end of the liquid pump (7), the output end of the liquid pump (7) is connected to the input end of the liquid outlet pipe (8), the output end of the liquid outlet pipe (8) is connected to the input end of the liquid adding box (17), and the output end of the liquid adding box (17) is connected to the glass fiber sizing agent component (1) through the liquid outlet nozzle (18).
5. The automatic control device for liquid level of glass fiber sizing agent according to claim 1, characterized in that: The input end of the circulation pipe (9) is connected to the glass fiber impregnation box (13) through a notch (15), and the output end of the circulation pipe (9) is connected to the lower end of the glass fiber impregnation agent storage box (2).
6. The automatic control device for liquid level of glass fiber sizing agent according to claim 1, characterized in that: The positions of the liquid adding box (17) and the notch (15) correspond, the liquid adding box (17) slides at an inner position of the notch (15), and the adjustment plate (16) slides at an inner position of the mounting frame (14).
7. The automatic control device for liquid level of glass fiber sizing agent according to claim 2, characterized in that: The infrared distance sensor (22) corresponds to the position of the sensing patch (23), the lower end of the adjustment frame (19) is fixed to the upper position of the mounting frame (14), and the guide pulley (25) rotates at the inner position of the wheel groove (24).
8. The automatic control device for liquid level of glass fiber sizing agent according to claim 2, characterized in that: The lower end of the screw rod (21) is fixed to the upper side of the adjustment plate (16), and the upper end of the screw rod (21) slides to the upper end of the adjustment frame (19). The screw rod (21) slides to the upper end of the adjustment frame (19) via a through-type screw rod motor (20).
9. The automatic control device for liquid level of glass fiber sizing agent according to claim 3, characterized in that: The outer end of the slide rod (27) slides at a position on one side of the mounting frame (14), and the pressing block (28) slides at a position on the inner side of the mounting frame (14) through the slide rod (27).
Citation Information
Patent Citations
Liquid level automatic control device of glass fiber impregnating compound
CN203259892U