Wire manufacturing equipment

By designing wire making equipment for wire components, and using automated transmission and clamping technology, the problem of low manual operation efficiency in wire components production is solved, and efficient automated production is achieved.

CN119834016AActive Publication Date: 2025-04-15ZHONGSHAN XINGHE AUTOMATION CO LTD

Patent Information

Application Number
CN202510064368.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-04-15
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

In the prior art, the processes such as pipe penetration and bending of wire components require manual operation, resulting in low production efficiency.

Method used

A wire making equipment is designed, including a transmission device, a feeding device, a pipe penetration device and a molding device. Through automatic transmission and clamping of the fixture, the automatic feeding, pipe penetration and bending forming of the wire material is realized.

Benefits of technology

The automated production of wire components is realized, production efficiency is improved, and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses wire manufacturing equipment, and relates to the technical field of wire rod machining, the wire manufacturing equipment comprises a transmission device, a feeding device, a pipe penetrating device and a forming device, the transmission device comprises a movably arranged jig, and the jig is used for clamping a wire rod; the feeding device is used for feeding wires to the jig. The pipe penetrating device is used for feeding a pipe body to the jig and enabling the pipe body to be arranged on the wire rod in a sleeving mode; the forming device is used for driving the wire to be bent and formed. According to the technical scheme, the production efficiency of the wire rod assembly can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of wire material processing, and in particular to a wire making device. Background Art

[0002] In the related art, a wire assembly usually includes a terminal and a wire that are connected. The terminal is used as a connector to facilitate the connection of the wire to other devices or circuit boards. During the production process of the wire assembly, a tube needs to be inserted through the wire to enhance the insulation protection of the wire, and the wire needs to be further bent into a preset shape to facilitate the assembly of the wire assembly to the corresponding electronic device.

[0003] At present, in the production and preparation process of wire components, some processes such as pipe threading and bending of the wire components need to be achieved through manual operation of the operator, which is not conducive to improving the production efficiency of the wire components. Summary of the invention

[0004] The main purpose of the present invention is to provide a wire manufacturing device, aiming to improve the production efficiency of wire components.

[0005] To achieve the above object, the wire making device proposed by the present invention comprises:

[0006] The transmission device comprises a movably arranged fixture, wherein the fixture is used to clamp the wire;

[0007] A feeding device, used for feeding the wire material to the jig;

[0008] A pipe threading device, used for feeding the pipe body to the jig and sleeve the pipe body on the wire; and

[0009] The forming device is used to drive the wire material to bend and form.

[0010] In one embodiment, the feeding device comprises:

[0011] A feeding mechanism, used for transferring the wire to the jig so that the jig initially clamps the wire; and

[0012] A wire crawler mechanism, at least a portion of which can be opened and closed to hold the peripheral side of the wire, is used to move along the length direction of the wire so as to make the wire straight on the fixture.

[0013] In one embodiment, the feeding mechanism comprises:

[0014] A first clamping assembly, the first clamping assembly is used to clamp one end of the wire; and

[0015] The wire holding assembly can be opened and closed to hold the peripheral side of the wire and is used to move away from the clamping assembly along the length direction of the wire.

[0016] In one embodiment, the fixture includes a support seat and a plurality of clamping members, wherein the support seat is used to carry the wire, and the plurality of clamping members are sequentially arranged at intervals along a straight line direction to sequentially clamp the wire along an extension direction of the wire;

[0017] The track mechanism is provided with a track space for limiting the wire in the radial direction of the wire, and the track space is used to move along the extension direction of the wire. The jig drives the plurality of clamps to sequentially loosen or clamp the wire so that the track space passes through the plurality of clamps sequentially.

[0018] In one embodiment, the pipe threading device comprises:

[0019] A clamping mechanism, used for clamping the tube body; and

[0020] The driving mechanism is in driving connection with the clamping mechanism and is used to drive the clamping mechanism to drive the tube body to move along the axial direction of the wire material so as to sleeve the tube body onto the wire material.

[0021] In one embodiment, the tube body is provided with a plurality of, the clamping mechanism includes a plurality of second clamping assemblies, the plurality of the second clamping assemblies are arranged in sequence along a straight line direction, and each of the clamping assemblies is used to clamp one of the tube bodies;

[0022] The plurality of clamping assemblies are respectively connected to the driving mechanism for driving and moving along the axial direction of the wire under the driving of the driving mechanism, so as to drive the plurality of tubes to be respectively sleeved on various parts of the wire.

[0023] In one embodiment, the wire includes at least two bending portions, and at least two of the bending portions are arranged in sequence along the axial direction of the wire. The forming device includes a forming mechanism, and the forming mechanism is rotatably arranged relative to the wire, and is used to clamp and cooperate with at least part of the bending portions to drive one of the bending portions to rotate relative to the other bending portion.

[0024] In one embodiment, one end of the wire is connected to a terminal, and the forming device further comprises a fixing mechanism, wherein the fixing mechanism is used to clamp the end of the wire away from the terminal;

[0025] And / or, the forming mechanism is provided with a plurality of forming mechanisms, and the plurality of forming mechanisms are sequentially arranged along the transmission path of the jig, and are used to sequentially bend the bending portion located at the end of the wire and the bending portion located in the middle of the wire;

[0026] And / or, the forming mechanism includes a lifting drive member for driving the bending portion to rotate on a vertical plane;

[0027] And / or, the forming mechanism includes a horizontal driving member for driving the bending portion to rotate on a horizontal plane.

[0028] In one embodiment, the wire making device further comprises a material unloading device for moving the bent wire out of the transmission mechanism;

[0029] And / or, the transmission device further comprises a heating mechanism, and the heating mechanism and the jig are arranged in alignment, and are used to heat the wire and the tube in the jig, so that the wire is formed by heat.

[0030] In one embodiment, the transmission mechanism comprises:

[0031] A carrier, wherein the carrier is rotatably arranged around a central axis thereof, and the transmission mechanism, the feeding mechanism, the tube-threading mechanism and the forming mechanism are sequentially arranged at intervals around the circumference of the carrier; and

[0032] At least one of the jigs is disposed on the periphery of the carrier and is used for rotating with the carrier around the central axis.

[0033] The wire making equipment of the technical solution of the present invention includes a transmission device, a feeding device, a tube threading device and a forming device. The transmission device can transfer the jig to the feeding device, the tube threading device and the forming device in sequence, so that the wire can be first fed to the jig, and then the wire can be threaded and bent by the jig to obtain a bent and formed wire assembly, thereby realizing automated production of the wire assembly, which is beneficial to improving the production efficiency of the wire assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0035] Figure 1 A structural schematic diagram of an embodiment of a wire making device provided by the present invention;

[0036] Figure 2 for Figure 1 A top view of the line equipment;

[0037] Figure 3 for Figure 1 Schematic diagram of the partial structure of the feeding device of the wire-making equipment;

[0038] Figure 4 for Figure 1 A schematic diagram of the structure of the feeding mechanism of the feeding device of the wire-making equipment;

[0039] Figure 5 for Figure 1 A schematic diagram of the structure of the crawler mechanism of the feeding device of the wire-making equipment;

[0040] Figure 6 for Figure 1 A schematic diagram of the structure of the pipe threading device of the middle wire making equipment;

[0041] Figure 7 for Figure 1 Schematic diagram of the partial structure of the pipe threading device of the wire making equipment;

[0042] Figure 8 for Figure 1 Another partial structural diagram of the pipe threading device of the central wire making equipment;

[0043] Figure 9a for Figure 1 A schematic structural diagram of a first forming mechanism of a forming device of a wire making device;

[0044] Figure 9b for Figure 1 A schematic structural diagram of a second forming mechanism of a forming device of a wire making device;

[0045] Fig.10 for Figure 1 Schematic diagram of the structure of the fixture of the wire making equipment;

[0046] Fig.11a for Figure 1 Schematic diagram of the structure of the wire assembly in the wire making equipment in the first stage;

[0047] Fig.11b for Figure 1 Schematic diagram of the structure of the wire assembly in the wire making equipment in the second stage;

[0048] Fig.11c for Figure 1 Schematic diagram of the structure of the wire assembly in the wire making equipment in the third stage.

[0049] Description of Figure Numbers:

[0050] 100, wire making equipment; 10, transmission device; 11, transmission mechanism; 111, carrier; 112, fixture; 112a, support seat; 112b, clamping member; 12, heating mechanism; 20, feeding device; 201, base; 202, transmission component; 203, vibration component; 204, material taking component; 21, feeding mechanism; 211, first clamping component; 212, wire holding component; 22, wire crawling mechanism; 30 , pipe threading device; 31, clamping mechanism; 311, second clamping assembly; 32, driving mechanism; 40, forming device; 41a, first forming mechanism; 41b, second forming mechanism; 411, lifting drive member; 412, horizontal drive member; 413, rotating shaft; 42, fixing mechanism; 50, feeding device; 200, wire assembly; 210, wire; 210a, bending portion; 220, tube body; 230, terminal.

[0051] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0054] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0055] In the related art, a wire assembly usually includes a terminal and a wire that are connected. The terminal is used as a connector to facilitate the connection of the wire to other devices or circuit boards. During the production process of the wire assembly, a tube needs to be inserted through the wire to enhance the insulation protection of the wire, and the wire needs to be further bent into a preset shape to facilitate the assembly of the wire assembly to the corresponding electronic device.

[0056] At present, in the production and preparation process of wire components, some processes such as pipe threading and bending of the wire components need to be achieved through manual operation of the operator, which is not conducive to improving the production efficiency of the wire components.

[0057] The present invention provides a wire manufacturing device 100 .

[0058] See also Figures 1 to 10 In one embodiment of the present invention, the wire making device 100 comprises:

[0059] The transmission device 10 includes a movable fixture 112, wherein the fixture 112 is used to clamp the wire 210;

[0060] A feeding device 20, used for feeding the wire 210 to the fixture 112;

[0061] The tube-threading device 30 is used to feed the tube body 220 to the fixture 112 and sleeve the tube body 220 on the wire material 210; and

[0062] The forming device 40 is used to drive the wire 210 to bend and form.

[0063] The wire making equipment 100 of the technical solution of the present invention includes a transmission device 10, a feeding device 20, a tube threading device 30 and a forming device 40. The transmission device 10 can transfer the jig 112 to the feeding device 20, the tube threading device 30 and the forming device 40 in sequence, so that the wire 210 can be first fed to the jig 112, and then the wire 210 is threaded and bent by the jig 112 to obtain a bent and formed wire assembly 200, thereby realizing the automated production of the wire assembly 200, which is beneficial to improving the production efficiency of the wire assembly 200.

[0064] See also Figures 1 to 5 , the feeding device 20 comprises:

[0065] A feeding mechanism 21 is used to transfer the wire 210 to the fixture 112 so that the fixture 112 initially clamps the wire 210; and

[0066] The wire crawler mechanism 22 , at least a portion of which can be opened and closed to hold the peripheral side of the wire 210 , is used to move along the length direction of the wire 210 so as to make the wire 210 straight on the fixture 112 .

[0067] Among them, the feeding mechanism 21 can be movably arranged above the fixture 112 of the transmission device 10, and the loading device 20 can first transfer the wire 210 to the feeding mechanism 21 through the material dividing and wire taking mechanism, and then transfer the wire 210 to the fixture 112 through the feeding mechanism 21.

[0068] In some embodiments, the wire 210 material dividing and wire taking mechanism is arranged on one side of the transmission device 10, including a base 201, a transmission component 202, a vibration component 203 and a material taking component 204, the transmission component 202 is arranged on the base 201 of the tube body 220, and the tube body 220 transmission component 202 is provided with a transmission channel for transmitting the wire 210; the tube body 220 vibration component 203 is arranged on the base 201 of the tube body 220 and is adjacent to the tube body 220 transmission component 202, the tube body 220 vibration component 203 is provided with a vibration space connected to the tube body 220 transmission channel, and the tube body 220 vibration component 203 is used to divide the tube body 220 wire 210 in the vibration space of the tube body 220 The vibration dispersion tube body 220 material picking component 204 is arranged on the tube body 220 base body 201, and the tube body 220 material picking component 204 is provided with a clamp, and the tube body 220 clamp is used to clamp the tube body 220 wire 210 in the vibration space of the tube body 220; the first identification component, the tube body 220 first identification component is arranged on the tube body 220 base body 201, and is used to identify the front and back of the tube body 220 wire 210 clamped by the tube body 220 clamp; wherein, the tube body 220 material picking component 204 drives the tube body 220 clamp to clamp the tube body 220 wire 210 from the vibration space of the tube body 220 to the first identification component of the tube body 220 for identification, and clamps the tube body 220 wire 210 to the next mechanism.

[0069] With such a configuration, the wire 210 can be transported to the vibration component 203 through the transmission component 202, and the wire 210 can be evenly dispersed by the vibration of the vibration component 203, thereby avoiding the accumulation and entanglement of the wire 210; at the same time, the wire 210 can be grasped by the clamp of the material picking component 204 to the first identification component to identify the front and back of the wire 210, and the direction of the wire 210 can be adjusted to transfer it to the next mechanism, thereby realizing the full automation of the wire 210 from transmission to dispersion, identification and then loading, which is beneficial to improving the production efficiency of the wire assembly 200 by the wire making equipment 100 and helping to reduce labor costs.

[0070] The vibration component 203 may include a vibration base, which is arranged on the base 201 of the tube body 220 and is located between the first identification component of the tube body 220 and the transmission component 202 of the tube body 220; the first vibration driving member of the tube body 220 is arranged on the vibration base of the tube body 220; the vibration disk of the tube body 220 is arranged at the output end of the first vibration driving member of the tube body 220, and the side of the vibration disk of the tube body 220 facing away from the vibration base of the tube body 220 forms a vibration space of the tube body 220; the first vibration driving member of the tube body 220 drives the vibration disk of the tube body 220 to vibrate and disperse the wire 210 of the tube body 220. The first vibration driving member can generate vibrations of different frequencies to drive the vibration disk to vibrate according to the needs of use, and then the wire 210 can be evenly dispersed through the vibration of the vibration disk.

[0071] The vibration component 203 may also include a second vibration driving component and a vibration slide. The second vibration driving component is arranged on the tube body 220 base 201 and is located between the tube body 220 vibration disk and the tube body 220 transmission component 202; the tube body 220 vibration slide is arranged at the output end of the second vibration driving component of the tube body 220, and the tube body 220 vibration slide is formed with a transition channel along the first horizontal direction. The tube body 220 transition channel connects the tube body 220 transmission channel and the tube body 220 vibration space, and the tube body 220 transition channel is used for the tube body 220 wire 210 to be initially vibrated and dispersed; wherein, the side of the tube body 220 vibration slide close to the tube body 220 transmission component 202 is higher than the side of the tube body 220 vibration slide close to the tube body 220 vibration disk.

[0072] When the wire 210 is transported to the top of the vibration slide, the second vibration driving member drives the vibration slide to vibrate and disperse the wire 210. The wire 210 slides along the vibration slide under the action of gravity and falls into the vibration plate, thereby ensuring the dispersion effect of the wire 210.

[0073] The transmission component may include a transmission belt and a baffle, the transmission belt is connected to the output end of the tube body 220 transmission drive member, and the tube body 220 transmission belt forms a tube body 220 transmission channel along the extension direction of the tube body 220 transmission belt; the tube body 220 baffle is arranged at the periphery of the tube body 220 transmission belt, and a notch for the tube body 220 wire 210 to flow out is formed on one side close to the tube body 220 vibration component 203, so as to limit the moving direction of the wire 210 and prevent the wire 210 from slipping to the outside of the transmission belt due to inertia or external force during transmission.

[0074] See also Figure 4 In an embodiment of the present invention, the feeding mechanism 21 comprises:

[0075] A first clamping assembly 211, the first clamping assembly 211 is used to clamp one end of the wire 210; and

[0076] The wire holding assembly 212 can be opened and closed to hold the peripheral side of the wire 210, and is used to move away from the clamping assembly along the length direction of the wire 210.

[0077] In this embodiment, one end of the wire 210 is connected to the terminal 230, and the first clamping component 211 can be clamped and cooperated with the terminal 230. Of course, the first clamping component 211 can also be directly clamped on the end of the wire 210, which is not limited here.

[0078] In some embodiments, the first clamping assembly 211 can also be rotatably arranged around the extension direction of the wire 210 to drive the wire 210 to flip to a specified direction, thereby making the feeding mechanism 21 suitable for adjusting the positive and negative orientation of the wire 210 with positive and negative characteristics. The wire holding assembly 212 can limit the wire 210 by holding it on the peripheral side of the wire 210, and the wire holding assembly 212 can move along the extension direction of the wire 210 to complete the wire drawing, thereby achieving the initial straightening of the wire 210, so as to facilitate the placement of the straightened wire 210 into the fixture 112.

[0079] See also Figure 5 In an embodiment of the present invention, the fixture 112 includes a support seat 112a and a plurality of clamping members 112b, wherein the support seat 112a is used to carry the wire 210, and the plurality of clamping members 112b are sequentially arranged at intervals along a straight line direction, and are used to sequentially clamp the wire 210 along the extension direction of the wire 210;

[0080] The track mechanism 22 is provided with a track space for limiting the wire 210 along the radial direction of the wire 210, and the track space is used to move along the extension direction of the wire 210. The fixture 112 drives the plurality of clamps 112b to sequentially loosen or clamp the wire 210 so that the track space passes through the plurality of clamps 112b in sequence.

[0081] Among them, by sequentially arranging a plurality of clamping members 112b along a straight line direction on the support seat 112a of the jig 112, the jig 112 can clamp the wire 210 along the extension direction of the wire 210, thereby fixing the preliminarily straightened wire 210 in the jig 112. The crawler mechanism 22 can drive the crawler space to move along the extension direction of the wire 210, and the jig 112 timely drives the corresponding clamping members 112b to loosen or clamp the wire 210 to ensure that the crawler space can smoothly pass through each clamping member 112b, thereby completing the further crawler process, so that the wire 210 placed in the jig 112 can be as shown in FIG. Fig.11a The straightened state shown.

[0082] In some embodiments, the crawler mechanism 22 is provided with a clamp that can be movably arranged along the extension direction of the wire 210, and the clamp is provided with a crawler space. By driving the clamp to open or close, the wire 210 can enter the crawler space and be limited by the clamp.

[0083] See also Figures 6 to 8 In an embodiment of the present invention, the pipe-piercing device 30 comprises:

[0084] A clamping mechanism 31, used for clamping the tube body 220; and

[0085] The driving mechanism 32 is in driving connection with the clamping mechanism 31 , and is used to drive the clamping mechanism 31 to drive the tube body 220 to move along the axial direction of the wire 210 , so as to sleeve the tube body 220 on the wire 210 .

[0086] The clamping mechanism 31 is used to drive the tube body 220 to move smoothly along the extension direction of the wire 210, so as to insert the clamped tube body 220 onto the wire 210. As the driving mechanism 32 drives the clamping mechanism 31 to advance, the tube body 220 can be sleeved on the corresponding part of the wire 210. The clamping mechanism 31 can be used to clamp a single tube body 220, or it can be used to clamp multiple tube bodies 220, so as to automatically sleeve multiple tube bodies 220 onto the wire 210 at one time.

[0087] It should be noted that when the pipe threading device 30 performs the pipe threading step, the jig 112 can timely drive the corresponding clamping member 112b to loosen or clamp the wire 210 to ensure that the tube body 220 clamped by the clamping mechanism 31 can smoothly pass through each clamping member 112b and reach the preset position on the wire 210.

[0088] See also Figures 6 to 8 In the embodiment of the present invention, the tube body 220 is provided with a plurality of, the clamping mechanism 31 includes a plurality of second clamping components 311, the plurality of second clamping components 311 are sequentially arranged along a straight line direction, and each of the clamping components is used to clamp one of the tube bodies 220;

[0089] The plurality of clamping assemblies are respectively connected to the driving mechanism 32 for driving to move along the axial direction of the wire 210 under the drive of the driving mechanism 32 , so as to drive the plurality of tubes 220 to be respectively sleeved on various parts of the wire 210 .

[0090] Furthermore, an elastic component may be connected between two adjacent second clamping components 311, and by connecting two adjacent second clamping components 311 with a plurality of elastic components, the plurality of second clamping components 311 may reciprocate in the direction of approaching or moving away from each other, so as to achieve the spacing adjustment of the plurality of second clamping components 311 in the clamping mechanism 31. Optionally, since each elastic component is used to adjust the spacing between two adjacent second clamping components 311, if the lengths of each elastic component are equal, the plurality of second clamping components 311 are clamped at equal distances; if the lengths of each elastic component are different, the plurality of second clamping components 311 are clamped at unequal distances. With such a configuration, the plurality of tubes 220 can be unfolded according to a fixed spacing value, so as to be used for being sleeved at different positions on the wire 210.

[0091] Furthermore, the clamping mechanism 31 also includes a plurality of travel sensors, which are arranged at intervals along the sliding direction of the second clamping components 311 to detect the position of each second clamping component 311 .

[0092] See also Figure 9a to Figure 9b as well as Figures 11a to 11c In an embodiment of the present invention, the wire 210 includes at least two bending portions 210a, and at least two of the bending portions 210a are arranged in sequence along the axial direction of the wire 210. The forming device 40 includes a forming mechanism, which is rotatable relative to the wire 210 and is used to clamp and cooperate with at least part of the bending portion 210a to drive one of the bending portions 210a to rotate relative to the other bending portion 210a.

[0093] In an embodiment of the present invention, the forming mechanism is provided in plurality, and the plurality of forming mechanisms are sequentially arranged along the transmission path of the jig 112, and are used to sequentially bend the bending portion 210a at the end of the wire 210 and the bending portion 210a at the middle of the wire 210;

[0094] In one embodiment, the wire 210 includes two bending portions 210a located at the ends of the wire assembly 200, and the forming device 40 includes a first forming mechanism 41a for bending the ends of the wire assembly 200. Specifically, in the initial state, the jig 112 is clamped at the ends of the wire 210, and at this time, the end portion of the wire 210 to be bent is in a straight state. Then, the first forming mechanism 41a can clamp the portion 210a to be bent between the two bending portions 210a on the wire 210 through a clamping claw, and drive the portion 210a to be bent to rotate around a vertical rotation axis 413. As the first forming mechanism 41a rotates, the portion of the wire 210 clamped by it will move accordingly, and bend relative to the portion of the wire 210 fixed by the jig 112, so as to obtain the following. Fig.11b The initial bending state is shown.

[0095] The bending angle of the wire 210 depends on the rotation amplitude of the rotating shaft 413 of the first forming mechanism 41a. When the predetermined bending angle is reached, the rotating shaft 413 stops rotating, and the clamping jaws of the first forming mechanism 41a release the wire 210, thereby completing the first automatic bending of the wire 210.

[0096] Furthermore, the wire 210 may also include two bending portions 210a located in the middle of the wire assembly 200, and the forming device 40 includes a second forming mechanism 41b for bending the middle portion of the wire assembly 200. First, the jig 112 is clamped in the middle of the wire 210, and the middle portion of the wire 210 to be bent is in a straight state. Then, the second forming mechanism 41b clamps the wire 210 through the jaws, and driven by the rotation of its rotating shaft 413, the part of the wire clamped by the jaws is bent relative to the part clamped by the jig 112. The angle of rotation can be precisely set by controlling the rotation angle of the rotating shaft 413 to ensure that the angle of each bending is consistent. When the predetermined bending angle is reached, the jaws release the wire and the jig 112 opens accordingly, completing the second bending action to obtain the following. Fig.11c The initial bending state is shown.

[0097] In the embodiment of the present invention, one end of the wire 210 is connected to a terminal 230, and the forming device 40 further includes a fixing mechanism 42, and the fixing mechanism 42 is used to clamp the end of the wire 210 away from the terminal 230. In this way, when the wire 210 includes a plurality of wires arranged side by side, the tails of the plurality of wires are pressed and clamped by the fixing mechanism 42, so that the plurality of wires can be arranged in parallel.

[0098] In one embodiment of the present invention, the forming mechanism includes a lifting drive member 411, which is used to drive the bending portion 210a to rotate on a vertical plane; such a configuration can realize the bending movement of the wire 210 in the vertical direction. In another embodiment of the present invention, the forming mechanism includes a horizontal drive member 412, which is used to drive the bending portion 210a to rotate on a horizontal plane; such a configuration can realize the bending movement of the wire 210 in the horizontal direction.

[0099] By enabling the forming mechanism to bend the wire 210 in the vertical and horizontal directions, the bending dimension of the wire 210 can be increased, so that wires 210 with complex shapes can also be processed by the wire making device 100 .

[0100] See also Figure 1 to Figure 2 In an embodiment of the present invention, the wire making equipment 100 further includes a material unloading device 50 for moving the bent wire 210 out of the transmission mechanism 11 .

[0101] See also Figure 1 to Figure 2 In an embodiment of the present invention, the transmission device 10 further includes a heating mechanism 12, and the heating mechanism 12 and the jig 112 are arranged in alignment to heat the wire 210 and the tube 220 in the jig 112 so that the wire 210 is heat-formed.

[0102] Specifically, the heating mechanism 12 has a heating tube disposed toward the jig 112 , and the heating tube is used to blow air to heat the wire 210 and the tube body 220 in the jig 112 , so as to facilitate the heat forming of the wire assembly 200 .

[0103] It can be understood that heating the wire assembly 200 during the wire making process by the heating mechanism 12 is beneficial to soften the material of the wire assembly 200, reduce the hardness of the wire 210, and make it easier to form into a predetermined shape, thereby helping to ensure the forming quality of the wire assembly 200.

[0104] See also Figure 1 to Figure 2 In an embodiment of the present invention, the transmission mechanism 11 comprises:

[0105] A carrier 111, wherein the carrier 111 is rotatably arranged around its central axis, and the transmission mechanism 11, the feeding mechanism, the pipe threading mechanism and the forming mechanism are sequentially arranged at intervals around the circumference of the carrier 111; and

[0106] At least one fixture 112 is disposed on the periphery of the carrier 111 and is configured to rotate with the carrier 111 around the central axis.

[0107] In some embodiments, the carrier 111 has a loading station, a wire-crawling station, a pipe-threading station, a first forming station, a second forming station, and a blanking station sequentially arranged along its circumference. The loading station corresponds to the loading device 20, the wire-crawling station corresponds to the wire-crawling mechanism 22, the pipe-threading station corresponds to the pipe-threading device 30, the first forming station corresponds to the first forming mechanism 41a, the second forming station corresponds to the second forming mechanism 41b, and the blanking station corresponds to the blanking device 50. There can be multiple jigs 112, and multiple jigs 112 can be sequentially arranged at intervals along the circumference of the carrier 111, and their number can be adapted to the number of stations of the carrier 111, so that the wire making device 100 can realize continuous bending processing of multiple wire components 200.

[0108] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A wire making device, characterized in that: include: The transmission device comprises a movably arranged fixture, wherein the fixture is used to clamp the wire; A feeding device, used for feeding the wire material to the jig; A pipe threading device, used for feeding the pipe body to the jig and sleeve the pipe body on the wire; as well as The forming device is used to drive the wire material to bend and form.

2. The wire making device according to claim 1, characterized in that: The feeding device comprises: A feeding mechanism, used for transferring the wire to the jig so that the jig initially clamps the wire; and A wire crawler mechanism, at least a portion of which can be opened and closed to hold the peripheral side of the wire, is used to move along the length direction of the wire so as to make the wire straight on the fixture.

3. The wire making device according to claim 2, characterized in that: The feeding mechanism comprises: A first clamping assembly, the first clamping assembly is used to clamp one end of the wire; and The wire holding assembly can be opened and closed to hold the peripheral side of the wire and is used to move away from the clamping assembly along the length direction of the wire.

4. The wire making device according to claim 2, characterized in that: The fixture comprises a support seat and a plurality of clamping members, wherein the support seat is used to carry the wire, and the plurality of clamping members are arranged in sequence along a straight line and are used to clamp the wire in sequence along an extension direction of the wire; The track mechanism is provided with a track space for limiting the wire in the radial direction of the wire, and the track space is used to move along the extension direction of the wire. The jig drives the plurality of clamps to sequentially loosen or clamp the wire so that the track space passes through the plurality of clamps sequentially.

5. The wire making device according to claim 1, characterized in that: The pipe-piercing device comprises: A clamping mechanism, used for clamping the tube body; and The driving mechanism is in driving connection with the clamping mechanism and is used to drive the clamping mechanism to drive the tube body to move along the axial direction of the wire material so as to sleeve the tube body onto the wire material.

6. The wire making device according to claim 5, characterized in that: The tube body is provided with a plurality of the clamping mechanism including a plurality of second clamping assemblies, the plurality of the second clamping assemblies are arranged in sequence along a straight line, and each of the clamping assemblies is used to clamp one of the tube bodies; The plurality of clamping assemblies are respectively connected to the driving mechanism for driving and moving along the axial direction of the wire under the driving of the driving mechanism, so as to drive the plurality of tubes to be respectively sleeved on various parts of the wire.

7. The wire making device according to claim 1, characterized in that: The wire comprises at least two bending portions, and at least the two bending portions are arranged in sequence along the axial direction of the wire. The forming device comprises a forming mechanism, and the forming mechanism is rotatably arranged relative to the wire, and is used to clamp and cooperate with at least part of the bending portions to drive one of the bending portions to rotate relative to the other bending portion.

8. The wire making device according to claim 7, characterized in that: One end of the wire is connected to a terminal, and the forming device further comprises a fixing mechanism, wherein the fixing mechanism is used to clamp the end of the wire away from the terminal; And / or, the forming mechanism is provided with a plurality of forming mechanisms, and the plurality of forming mechanisms are sequentially arranged along the transmission path of the jig, and are used to sequentially bend the bending portion located at the end of the wire and the bending portion located in the middle of the wire; And / or, the forming mechanism includes a lifting drive member for driving the bending portion to rotate on a vertical plane; And / or, the forming mechanism includes a horizontal driving member for driving the bending portion to rotate on a horizontal plane.

9. The wire manufacturing device according to any one of claims 1 to 8, characterized in that: The wire making equipment further comprises a feeding device for transferring the bent wire out of the transmission mechanism; And / or, the transmission device further comprises a heating mechanism, and the heating mechanism and the jig are arranged in alignment, and are used to heat the wire and the tube in the jig, so that the wire is formed by heat.

10. The wire manufacturing device according to any one of claims 1 to 7, characterized in that: The transmission mechanism comprises: A carrier, the carrier is rotatably arranged around its central axis, the transmission mechanism, the feeding mechanism, the tube-threading mechanism and the forming mechanism are arranged in sequence and at intervals around the circumference of the carrier; and at least one fixture is arranged on the peripheral edge of the carrier and is used to rotate with the carrier around the central axis.

Citation Information

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