Horizontal leaf-gathering mustard harvester

By designing a horizontal leaf-collapse mustard harvester and using flexible leaf-collapse device and cutting device to treat mustard, the cutting problems caused by the differences in mustard tumor stems in the prior art are solved, and an efficient and simplified mustard harvesting process is achieved.

CN119836926AActive Publication Date: 2025-04-18INST OF BAST FIBER CROPS CHINESE ACADEMY OF AGRI SCI +1
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510025992.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-04-18
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

Existing mustard harvesters are difficult to effectively deal with the differences in size and shape of mustard tumor stems, resulting in inaccurate cutting, waste of stems and leaves and failed harvesting.

Method used

A horizontal leaf-collapse mustard harvester is designed, and the mustard leaves are gathered up by a flexible leaf-collapse device, and the stems are cut through the cutting device, and the cut mustard is transported to the storage box by an inclined conveying device.

Benefits of technology

Efficient leaf-collapse and cutting are achieved, the harvesting rate and effect are improved, the harvesting structure is simplified, the clamping structure is omitted, and the harvesting efficiency and quality are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119836926A_ABST
    Figure CN119836926A_ABST
Patent Text Reader

Abstract

The invention belongs to the field of agricultural automation equipment, and discloses a horizontal leaf gathering mustard harvester which comprises a rack, and a walking chassis, a flexible leaf gathering device, a cutting device, a conveying device and a collecting and storing box are arranged on the rack; the flexible leaf gathering device is mounted at the front end of the rack and comprises a mounting frame parallel to the ground, two belt pulley sets fixed to the mounting frame and arranged at intervals and two flexible leaf gathering units annularly arranged on belts of the belt pulley sets, and the width of the flexible leaf gathering units is larger than that of the belts. The two groups of flexible leaf gathering units are driven by two groups of belt pulley groups, and leaf mustard leaves are gathered by utilizing opposite side edges of the two groups of flexible leaf gathering units; the cutting device is parallel to the ground and is arranged between front and rear wheels of the two belt pulley groups; the conveying device is fixed to the rack through a support, the front end of the conveying device is connected with the mounting frame, and the whole conveying device is obliquely arranged; the collecting and storing box is fixed to the tail end of the conveying device. The device is simple in structure and high in recovery efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of agricultural automation equipment, and in particular relates to a horizontal mustard harvester. Background Art

[0002] Mustard (scientific name: Brassica juncea (L.) Czern. et Coss.) is a member of the cruciferous family. Mustard is a specialty vegetable of China with a long history, a wide variety of species, and extensive cultivation. It is mainly distributed in the Yangtze River Basin and the southwest region. China is one of the original origin centers of mustard. Mustard is divided into four categories of roots, stems, leaves, and stalks, with 16 variants and many variant types. Among them, the stems and leaves of leaf mustard are the main edible parts. The shape of its rhizomes is relatively sturdy, and there are tumorous stems with large differences in size and shape, and the leaves are also relatively large. When mustard matures, the leaves will stick to the ground. At present, the harvest of mustard is generally carried out by manpower, including cutting roots, removing leaves, and transportation, which is extremely labor-intensive.

[0003] CN110731161B discloses a vegetable cleaning device for a multi-row combine harvester of Chinese cabbage heads. The upper part of the frame column of the machine is hinged with a leaf clamping and lifting conveying mechanism, which is composed of a loop conveyor belt. The input end and output end of the leaf clamping and lifting conveying mechanism are respectively equipped with a root cutting mechanism and a leaf cutting mechanism; a leaf removing mechanism is installed below the leaf cutting mechanism, and a fork conveying chain moving along the axial direction of the rubber roller toward the output port is installed above the rubber roller of the leaf removing mechanism, and a flat belt lifting device is connected below the output port, and a collecting box is connected below the lifting device. The root cutting mechanism of the harvester is through a clamping and extracting device, but because the mustard tuber stems have the characteristics of large differences in size and shape, direct cutting is likely to cause problems such as misalignment, waste of stems and leaves, and even harvest failure. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings and defects mentioned in the above background technology and provide a horizontal mustard harvester with simple structure and high harvest rate.

[0005] In order to solve the above technical problems, the technical solution proposed by the present invention is: a horizontal mustard leaf-collecting harvester, comprising: a frame, on which a walking chassis, a flexible leaf-collecting device, a cutting device, a conveying device and a storage box are arranged; the walking chassis is used to drive the whole machine to move; The flexible leaf-gathering device is installed at the front end of the frame, and includes a mounting frame arranged parallel to the ground, two sets of belt pulleys fixed on the mounting frame and arranged at intervals, and two sets of flexible leaf-gathering units looped on the belts of the belt pulleys. The width of the flexible leaf-gathering unit is greater than the width of the belt. The two sets of flexible leaf-gathering units are driven by the two sets of belt pulleys, and the mustard leaves are gathered by using the opposite sides of the two sets of flexible leaf-gathering units. The cutting device is parallel to the ground and is arranged between the front and rear wheels of the two pulley groups, and is used to cut off the stems of the mustard after the leaves are gathered; The conveying device is fixed on the frame through a bracket, the front end of the conveying device is connected to the mounting frame, and the conveying device is arranged tilted as a whole; the storage box is fixed at the rear end of the conveying device, and the cut mustard greens are automatically dropped into the storage box after being transported to the top by the conveyor belt.

[0006] In one embodiment, the flexible gathering blade unit includes a plurality of gathering blades, and the gathering blades are formed by curling a flexible belt to form an upper blade and a lower blade, and a hollow structure is formed between the upper blade and the lower blade.

[0007] In one embodiment, the two groups of pulley assemblies include a pair of pulleys and a belt looped on the pulleys, and a plurality of blades on the belt are overlapped and arranged, and the plurality of blades are arranged close to the ground at one end away from the belt.

[0008] In one embodiment, the upper blade and the lower blade have the same shape, and the widths at the front and rear ends of the upper blade and the lower blade are smaller than the width in the middle, and the edges of the upper blade and the lower blade are arc-shaped.

[0009] In one embodiment, the leaf-gathering blades are made of PVC.

[0010] In one embodiment, the two sets of pulley assemblies include a pair of pulleys and a belt looped on the pulleys, the pair of pulleys include a front wheel and a rear wheel, the rear wheel is close to the conveying device, the belt includes a parallel upper belt and a lower belt, the cutting device is passed between the upper belt and the lower belt, and the cutting device is close to the rear wheel.

[0011] In one embodiment, the cutting device includes a cutting knife and a motor, wherein the motor is fixed on a mounting frame and is used to drive the cutting knife to move, and the cutting knife is a reciprocating cutting knife.

[0012] In one embodiment, the conveying device comprises a conveyor belt, and the width of the conveyor belt is greater than the width of the two pulley sets.

[0013] In one embodiment, the rear end of the mounting frame is hinged to the two side frames of the conveying device, and the front end of the mounting frame is connected to the top end of the frame of the conveying device through a reinforcing arm.

[0014] In one embodiment, the pulley assembly is driven by a motor fixed to a mounting frame. In one embodiment, compared with the prior art, the beneficial effects of the present invention are as follows: when the harvester is working, the mustard plants are first aligned, and the frame drives the whole machine to move forward through the walking chassis. At the same time, the flexible leaf-gathering device rotates with the two groups of pulley groups, and the belt rotates. The mustard leaves close to the ground are lifted up from bottom to top by the flexible leaf-gathering unit on the belt. When the lifted mustard leaves are gathered, the mustard leaf-gathering operation is completed, and the root stem part is exposed to be cut by the cutting device arranged between the belts. After the cutting is completed, the mustard is inverted on the conveying device, and is conveyed to the top by the conveyor belt. Finally, it freely falls to the storage box under the action of gravity, and the mustard harvesting operation is completed. The flexible leaf-gathering device can not only realize the gathering of mustard leaves, which is beneficial to the subsequent cutting operation, but also cooperates with the cutting device to harvest the valuable stem and leaf parts of the mustard after cutting, without the need to pull out the mustard, omitting the clamping and pulling structure, simplifying the harvesting structure, and improving the harvesting rate and harvesting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a schematic diagram of the overall structure of a horizontal mustard harvester according to one embodiment; Figure 2 This is a schematic structural diagram of a flexible leaf-collecting device of a horizontal leaf-collecting mustard harvester according to one embodiment; Figure 3 The present invention is a schematic structural diagram of a flexible leaf-gathering device of a horizontal mustard harvester according to another embodiment. DETAILED DESCRIPTION

[0017] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively and meticulously below in conjunction with the accompanying drawings and preferred embodiments of the present invention, but the protection scope of the present invention is not limited to the following specific embodiments.

[0018] Unless otherwise defined, all professional terms used below have the same meanings as those generally understood by those skilled in the art. The professional terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the scope of protection of the present invention.

[0019] Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.

[0020] See also Figure 1-3A horizontal mustard leaf-gathering harvester according to one embodiment mainly includes a frame 1, a walking chassis 2 arranged on the frame 2, a flexible leaf-gathering device 3, a cutting device 4, a conveying device 5 and a storage box 6.

[0021] The traveling chassis 2 comprises a chassis 21 arranged parallel to the ground and a wheel set 22 mounted on the chassis 21. A whole machine driving device is arranged on the chassis 21 for driving the whole machine to move.

[0022] The flexible leaf-gathering device 3 is installed at the front end of the frame 1. The flexible leaf-gathering device 3 includes a mounting frame 31 arranged parallel to the ground, two groups of pulley groups 32 fixed on the mounting frame 31 and arranged at intervals, two groups of flexible leaf-gathering units 33 arranged on the belt 321 of the pulley group 32, and a belt drive motor 34 driving the two groups of pulley groups 32 to operate. The width of the flexible leaf-gathering unit 33 is greater than the width of the belt 321. The two groups of flexible leaf-gathering units 33 are driven by the two groups of pulley groups 32 to gather the mustard leaves by using the opposite sides of the two groups of flexible leaf-gathering units 32. The width of the flexible leaf-gathering unit 33 is greater than the width of the belt 321. When the whole machine moves forward, the opposite sides of the flexible leaf-gathering unit 33 contact the mustard stems and leaves. The flexible leaf-gathering unit 33 gathers the mustard stems and leaves by using the rotation of the two groups of pulley groups 32 and the power of the whole machine moving forward.

[0023] Specifically, in one embodiment, the mounting frame 31 is a square frame structure, including horizontal bars and vertical bars arranged in parallel, and is hinged to the frame 1. Preferably, the rear end of the mounting frame 31 is hinged to the two side frames of the conveying device 5, and the front end of the mounting frame 31 is connected to the top of the frame of the conveying device 5 through the reinforcing arm 311. The front end of the mounting frame 31 is connected to the top of the frame of the conveying device 5 through the reinforcing arm 311, so that the structural stability of the mounting frame 31 is better, and it is not easy to deflect and tilt during operation, and the structural complexity is not increased.

[0024] The two pulley groups 32 are symmetrically arranged, each pulley group 32 includes a pair of pulleys and a belt 321 looped on the pulleys, the pair of pulleys includes a front wheel 322 and a rear wheel 323, and the front wheel 322 and the rear wheel 323 are passed through the crossbar of the mounting frame 31. The belt drive motor 34 is fixed on the outside of the vertical rod to prevent interference with the flexible leaf unit 33. The belt drive motor 34 is fixed on the outside of the vertical rod to simplify the structure.

[0025] The flexible leaf-gathering unit 33 includes a plurality of leaf-gathering blades 331. Specifically, the plurality of leaf-gathering blades 331 are overlapped and arranged on the belt 321. Preferably, the plurality of leaf-gathering blades 331 are arranged at equal intervals on the belt 321. The plurality of leaf-gathering blades 331 are arranged close to the ground at one end away from the belt 321, so that the mustard leaves close to the ground can be better gathered during operation.

[0026] Preferably, in one embodiment, the leaf-gathering blade 331 is formed by curling a flexible belt to form an upper blade 3311 and a lower blade 3312, and a hollow structure is formed between the upper blade 3311 and the lower blade 3312. Preferably, the upper blade 3311 and the lower blade 3312 have the same shape, and the width of the front and rear ends of the upper blade 3311 and the lower blade 3312 is smaller than the width in the middle, and the edges of the upper blade 3311 and the lower blade 3312 are arc-shaped. The upper blade 3311 and the lower blade 3312 adopt this shape, which is more conducive to first entering the root of the mustard from the top with a small width, and then clamping the mustard through the middle with a larger width. When the raised mustard leaves are gathered, the side of the middle with a larger width contacts and compresses the stems and leaves, completing the leaf-gathering operation of the mustard. Of course, the leaf-gathering blade 331 can also be other shapes, such as a rectangle. The material of the leaf-gathering blade 331 is PVC material, which has the characteristics of being waterproof and moisture-proof, wear-resistant, light, and having good insulation and flame-retardant properties. The leaf-gathering blades 331 are made of the above-mentioned material, have certain flexibility and elasticity, and have resilience through curling to form a hollow structure. Under the operation of the belt 321 and the compression of the mustard stems and leaves, the overlapping leaf-gathering blades 331 use the resilience to gather the mustard stems and leaves.

[0027] The present application utilizes a flexible leaf gathering device 3 to gather the mustard leaves, which is beneficial to the subsequent cutting operation, and at the same time cooperates with the cutting device 4 to harvest the valuable stem and leaf parts of the mustard after cutting. There is no need to pull out the mustard, the clamping and pulling structure is omitted, the harvesting structure is simplified, and the harvesting rate and harvesting effect are improved.

[0028] Specifically, in one embodiment, the rear wheel 323 is close to the conveying device 5, the belt 321 forms a parallel upper belt and a lower belt, the cutting device 4 is arranged between the upper belt and the lower belt, the cutting device 4 is parallel to the ground and is arranged between the front wheel 322 and the rear wheel 323, and the cutting device 4 is relatively closer to the rear wheel 323. The cutting device 4 is arranged between the upper belt and the lower belt close to the rear wheel 323, does not occupy more space, and does not interfere with the leaf-gathering blade 331 in the process of following the belt rotation. In addition, the cutting device 4 is arranged as close to the rear wheel 323 as possible, and the mustard leaves are completely gathered by the leaf-gathering blade 331 before cutting. Specifically, in one embodiment, the cutting device 4 includes a cutting knife 41 and a motor 42, and the motor 42 is fixed on the mounting frame 31. The motor 42 drives the cutting knife 41 to move to achieve the cutting effect. Preferably, the cutting knife 41 is a reciprocating cutting knife. When the cutting knife cuts, the cutting knife reciprocates along the vertical direction of the belt to cut. The reciprocating cutting knife has a simple structure and occupies little space. Of course, in other embodiments, the cutting knife 41 may also be a disc cutting knife.

[0029] Specifically, in one embodiment, the conveyor device 5 is fixed to the frame 1 through a bracket 51, the front end of the conveyor device 5 is connected to the mounting frame 31, and the conveyor device 5 is tilted as a whole. The conveyor device 5 includes a conveyor belt 52, the width of which is greater than the width of the two pulley sets, so that the cut mustard can be received. Preferably, the width of the conveyor belt 52 is similar to the width of the mounting frame 31, and the conveyor belt 52 is connected to the mounting frame 31 through the bracket 51, so that the structure is simpler and more stable.

[0030] The storage box 6 is fixed to the rear end of the conveying device 5 and is fixed to the chassis 21. The cut mustard greens are automatically dropped into the storage box 6 after being conveyed to the top by the conveyor belt 52.

[0031] The working principle of the horizontal leaf-gathering mustard harvester of the present application is as follows: when the harvester is working, the mustard plants are first rowed, and the frame 1 drives the whole machine to move forward through the walking chassis 2. At the same time, the flexible leaf-gathering device 3 rotates with the rotation of the two groups of pulley groups 32, and the belt 321 rotates. The mustard leaves close to the ground are lifted up from bottom to top by the flexible leaf-gathering unit 33 on the belt 321. When the lifted mustard leaves are gathered, the leaf-gathering blades 331 of the flexible leaf-gathering unit 33 contact and compress the stems and leaves, completing the leaf-gathering operation of the mustard, and exposing the root and stem parts to be cut by the cutting device 4 arranged between the belts 321. After cutting, the mustard is inverted on the conveyor belt 52 of the conveying device 5, and is transported to the top by the conveyor belt 52. The yellow and rotten leaves are picked out by manual assistance behind the conveyor belt 52, and finally fall freely to the storage box 6 under the action of gravity, thereby completing the mustard harvesting operation.

Claims

1. A horizontal mustard harvester, characterized in that: include: The frame is provided with a walking chassis, a flexible leaf gathering device, a cutting device, a conveying device and a storage box; the walking chassis is used to drive the whole machine to move; The flexible leaf-gathering device is installed at the front end of the frame, and includes a mounting frame arranged parallel to the ground, two sets of belt pulleys fixed on the mounting frame and arranged at intervals, and two sets of flexible leaf-gathering units looped on the belts of the belt pulleys. The width of the flexible leaf-gathering unit is greater than the width of the belt. The two sets of flexible leaf-gathering units are driven by the two sets of belt pulleys, and the mustard leaves are gathered by using the opposite sides of the two sets of flexible leaf-gathering units. The cutting device is parallel to the ground and is arranged between the front and rear wheels of the two pulley groups, and is used to cut off the stems of the mustard after the leaves are gathered; The conveying device is fixed on the frame through a bracket, the front end of the conveying device is connected to the mounting frame, and the conveying device is arranged tilted as a whole; the storage box is fixed at the rear end of the conveying device, and the cut mustard greens are automatically dropped into the storage box after being transported to the top by the conveyor belt.

2. The horizontal mustard harvester according to claim 1, characterized in that: The flexible leaf-gathering unit comprises a plurality of leaf-gathering blades, wherein the leaf-gathering blades are formed by curling a flexible belt to form an upper blade and a lower blade, and a hollow structure is formed between the upper blade and the lower blade.

3. The horizontal mustard harvester according to claim 2, characterized in that: The two groups of pulley assemblies include a pair of pulleys and a belt looped on the pulleys. A plurality of leaf-gathering blades on the belt are overlapped and arranged. The plurality of leaf-gathering blades are arranged close to the ground at one end away from the belt.

4. The horizontal mustard harvester according to claim 2, characterized in that: The upper blade and the lower blade have the same shape, and the widths of the front and rear ends of the upper blade and the lower blade are smaller than the width in the middle, and the edges of the upper blade and the lower blade are arc-shaped.

5. The horizontal mustard harvester according to claim 3 or 4, characterized in that: The material of the leaf-gathering blades is PVC.

6. The horizontal mustard harvester according to claim 2, characterized in that: The two groups of pulley assemblies include a pair of pulleys and belts looped on the pulleys, the pair of pulleys include a front wheel and a rear wheel, the rear wheel is close to the conveying device, the belts include a parallel upper belt and a lower belt, the cutting device is passed between the upper belt and the lower belt, and the cutting device is close to the rear wheel.

7. The horizontal mustard harvester according to claim 6, characterized in that: The cutting device comprises a cutting knife and a motor. The motor is fixed on a mounting frame and is used to drive the cutting knife to move. The cutting knife is a reciprocating cutting knife.

8. The horizontal mustard harvester according to claim 1, characterized in that: The conveying device comprises a conveying belt, and the width of the conveying belt is greater than the width of the two belt pulley groups.

9. The horizontal mustard harvester according to claim 1, characterized in that: The rear end of the mounting frame is hinged to the two side frames of the conveying device, and the front end of the mounting frame is connected to the top end of the frame of the conveying device through a reinforcing arm.

10. The horizontal mustard harvester according to claim 1, characterized in that: The belt pulley assembly is driven by a motor fixed on a mounting frame.

Citation Information

Patent Citations

  • A vegetable cleaning device for a multi-row combine harvester of mustard greens

    CN110731161B

  • Vertical corn harvesting machine

    CN103875359A

  • Stalk crop harvester

    CN107094424A

  • Harvester for Leafy Vegetables

    US20140215990A1