Filter anti-collision scraper capable of being quickly adjusted

By designing a fast-adjustable filter anti-collision scraper, the damage caused by offset of the ceramic filter plate is solved by adjusting the angle and height, and the safe contact between the blade and the filter plate is achieved, and the filter plate is protected.

CN119838289APending Publication Date: 2025-04-18YILIANG CHIHONG MINING IND
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Patent Information

Application Number
CN202510074862.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

During the use of ceramic filter, the filter plate is prone to aligning and collision between the edge of the filter plate due to deviation, causing damage to the filter plate.

Method used

A fast-adjustable filter anti-collision scraper is designed. The blade has an angle between the blade and the side surface of the filter plate, with an angle ranging from 0 to 90°. The height of the blade near the root of the filter plate is greater than the height of the blade near the outer edge of the filter plate, so as to achieve the contact between the blade and the part where the displacement of the filter plate is small is small.

Benefits of technology

By adjusting the angle and height between the blade and the filter plate, the damage caused by the blade against the filter plate is avoided, and the separation edge between the blade and the filter plate is realized from linear contact during horizontal installation to point contact during inclined installation, protecting the filter plate.

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Abstract

The invention relates to a filter anti-collision scraper capable of being quickly adjusted. The filter anti-collision scraper comprises a fixing part, the movable part is hinged with the fixed part; an included angle is formed between the cutting edge of the blade and the side surface of the filter plate, and the range of the included angle is 0-90 degrees; one end, close to the root of the filter plate, of the blade is higher than one end, close to the outer edge of the filter plate, of the blade. In the invention, the fixed part is hinged with the movable part, so that the included angle between the fixed part and the movable part is conveniently changed to realize gap adjustment between the blade and the filter plate. The blade is arranged on the movable part, the height of one end, close to the root of the filter plate, of the cutting edge of the blade is larger than that of one end, close to the outer edge of the filter plate, of the cutting edge, a traditional cutting edge horizontal installation mode is adjusted into an inclined installation mode with the high inside and the low outside, and the inner side, close to the main shaft, of the cutting edge is high; line contact between the cutting edge and the interval edge of the filter plate during horizontal installation is changed into point contact during inclined installation, so that the filter plate is prevented from being damaged due to the fact that the blade abuts against the filter plate.
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Description

Technical Field

[0001] The present application relates to the technical field of ceramic filters, and in particular to a quickly adjustable anti-collision scraper for a filter. Background Art

[0002] The ceramic filter works on the principle of capillary pores and uses microporous ceramics as the filter medium. During the use of the ceramic filter, the fan-shaped filter plate will deviate, and the deflection at the root of the filter plate is smaller than the deflection at the outer edge of the filter plate.

[0003] The quick-adjustable anti-collision scraper system of the filter usually consists of a scraper, a scraper frame, and fixing bolts. Among them, the scraper is a key component, which is used to scrape the filter cake adsorbed on the surface of the ceramic filter plate. The scraper is set in the interval formed by the cover plate and the fixed plate, and the side of the scraper in contact with the ceramic plate is covered on the fixed plate, and the side of the scraper falling is covered on the cover plate. The cover plate is fixed to the fixed plate by a clamping bolt. At the same time, the limit block and clamping bolts are used to ensure the stability and accuracy of the scraper during work.

[0004] When a conventional quick-adjustable filter anti-collision scraper is installed, the blade is usually aligned horizontally with the edge of the filter plate spacing. However, when the filter plate is seriously offset, the edge of the filter plate spacing will collide with the blade, causing damage to the filter plate. Summary of the invention

[0005] In order to solve or partially solve the problems existing in the related art, the present application provides a quickly adjustable anti-collision scraper for a filter.

[0006] To achieve the above objectives, this application is implemented through the following technical solutions:

[0007] A quickly adjustable anti-collision scraper for a filter, comprising a filter plate, wherein the quickly adjustable anti-collision scraper for a filter also comprises:

[0008] Fixings;

[0009] A movable part hinged to a fixed part;

[0010] A blade is arranged on the movable part, and an angle is formed between the blade edge and the side surface of the filter plate, and the angle range is 0 to 90 degrees;

[0011] The height of one end of the blade close to the filter plate root is greater than the height of the other end of the blade close to the outer edge of the filter plate, so that when the filter plate deviates, the end of the blade close to the filter plate root first contacts the part of the filter plate root with smaller displacement change.

[0012] Optionally, the fixing member is fixed to the filter base by means of hexagonal bolts.

[0013] Optionally, the lower end of the fixing member is hinged to the movable member via a pin.

[0014] Optionally, the blade is connected to an end of the movable member away from the pin through a mounting plate.

[0015] Optionally, the mounting plate is connected to the blade via countersunk screws.

[0016] Optionally, the movable part is provided with an adjusting bolt and an adjusting nut.

[0017] Optionally, the adjusting bolt and the adjusting nut are respectively a butterfly bolt and a butterfly nut.

[0018] Optionally, the blade is made of ultra-high molecular weight polyethylene plate.

[0019] Beneficial effects of the present application: In the present application, the fixed part and the movable part are hinged, so that the angle between the two can be changed conveniently to adjust the gap between the blade and the filter plate. The blade is arranged on the movable part, and the height of the end of the blade near the root of the filter plate is greater than the height of the end of the blade near the outer edge of the filter plate, that is, the traditional horizontal installation of the blade is adjusted to an inclined installation with the inside higher and the outside lower. The inner side of the blade near the main shaft is higher, and it first scrapes the part of the root of the filter plate with a smaller displacement change, so that the blade and the edge of the filter plate interval change from line contact during horizontal installation to point contact during inclined installation, so as to avoid the blade pressing against the filter plate and causing damage to the filter plate.

[0020] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0022] Figure 1 It is a structural schematic diagram of a quickly adjustable anti-collision scraper for a filter shown in an embodiment of the present application;

[0023] Figure 2 It is a partial enlarged view of the quickly adjustable anti-collision scraper of the filter shown in the embodiment of the present application;

[0024] Figure 3 This application example shows Figure 2 Another perspective of the picture.

[0025] Figure numerals: 1 fixed part, 2 movable part, 3 blade, 4 filter plate, 5 hexagonal bolt, 6 filter base, 7 pin shaft, 8 mounting plate, 9 countersunk screw, 10 adjusting bolt, 11 adjusting nut. DETAILED DESCRIPTION

[0026] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific situation.

[0029] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0030] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0031] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

[0032] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

[0033] In order to make the purpose, technical solutions and beneficial effects of the present application clearer, the preferred embodiments of the present application will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technical personnel.

[0034] Embodiment 1:

[0035] See also Figure 1 and Figure 2 A quick-adjustable anti-collision scraper for a filter comprises a filter plate 4, and the quick-adjustable anti-collision scraper for a filter further comprises:

[0036] Fixing part 1;

[0037] A movable member 2 hinged to the fixed member 1;

[0038] A blade 3 is arranged on the movable part 2, and an angle is formed between the blade edge of the blade 3 and the side surface of the filter plate 4, and the angle range is 0-90°;

[0039] The height of one end of the blade close to the root of the filter plate 4 is greater than the height of the other end of the blade close to the outer edge of the filter plate 4, so that when the filter plate 4 is offset, the end of the blade close to the root of the filter plate 4 first contacts the part of the root of the filter plate 4 with smaller displacement change.

[0040] Specifically, the fixing part 1 is installed on the filter base 6, and above the filter base 6 is a disc-shaped ceramic filter plate 4, and there is a gap between adjacent filter plates 4. When a traditional quick-adjustable filter anti-collision scraper is installed, the blade is usually horizontally aligned with the edge of the gap between the filter plates 4. However, when the filter plate 4 is seriously offset, the edge of the gap between the filter plate 4 will align and collide with the blade, thereby causing damage to the filter plate 4.

[0041] In the present application, the fixed part 1 is hinged with the movable part 2, so that the angle between the two can be changed conveniently to adjust the gap between the blade 3 and the filter plate 4. The blade 3 is arranged on the movable part 2, and the blade 3 has an angle of 0 to 90 degrees with the side surface of the filter plate 4, so that the blade can cut into the material more smoothly and reduce energy loss. The height of the end of the blade close to the root of the filter plate 4 is greater than the height of the end of the blade close to the outer edge of the filter plate 4, that is, the traditional horizontal installation method of the blade is adjusted to an inclined installation method with the inside high and the outside low. The inner side of the blade close to the main shaft is higher, and it first scrapes the part of the root of the filter plate 4 with a smaller displacement change, so that the edge of the interval between the blade and the filter plate 4 changes from line contact during horizontal installation to point contact during inclined installation, so as to avoid the blade 3 pressing against the filter plate 4 and causing damage to the filter plate 4.

[0042] Embodiment 2:

[0043] See also Figures 1 to 3 Based on the first embodiment, optionally, the fixing member 1 is fixed to the filter base 6 by a hexagonal bolt 5 .

[0044] Specifically, the hexagonal head of the hexagonal bolt 5 is easily clamped by a wrench or a screwdriver, which facilitates the installation and removal of the fixing member 1. In addition, the head design of the hexagonal bolt 5 can provide better self-locking performance, and the fixing member 1 is not easy to loosen even in a vibration or impact environment.

[0045] Optionally, the lower end of the fixing member 1 is hinged to the movable member 2 via a pin 7 .

[0046] Specifically, the fixed part 1 and the movable part 2 form a mechanism similar to a hinge structure through the pin shaft 7. Such an arrangement facilitates driving the movable part 2 to adjust the angle.

[0047] Optionally, the blade 3 is connected to an end of the movable member 2 away from the pin 7 via a mounting plate 8 .

[0048] Specifically, the end of the movable member 2 away from the pin 7 is fixedly connected to the lower end surface of the mounting plate 8, and the upper end surface of the mounting plate 8 is detachably connected to the lower end surface of the blade 3, and the end surfaces of the two are in contact with each other. The fixed member 1, the movable member 2, the pin 7, and the mounting plate 8 constitute a scraper bracket for supporting the blade 3.

[0049] Optionally, the mounting plate 8 is connected to the blade 3 via a countersunk screw 9 .

[0050] Specifically, the mounting plate 8 is detachably connected to the blade 3 via four countersunk screws 9, which facilitates the installation and removal of the blade 3. At the same time, the heads of the countersunk screws 9 can sink to be flush with the larger surface, thereby improving the flatness of the surface of the blade 3.

[0051] Optionally, the movable part 2 is provided with an adjusting bolt 10 and an adjusting nut 11 .

[0052] Specifically, in order to prevent the gap between the blade 3 and the filter plate 4 from being too small and to enable it to maintain a set distance from the blade 3, a positioning and locking adjusting bolt 10 is provided at one end of the movable part 2 close to the root of the filter plate 4, and the gap positioning between the blade 3 and the filter plate 4 is achieved by adjusting the bolt 10.

[0053] Optionally, the adjusting bolt 10 and the adjusting nut 11 are respectively a butterfly bolt and a butterfly nut.

[0054] Specifically, the head of the butterfly nut is designed in a butterfly shape, and this wide head provides a better grip. Compared with traditional bolts, butterfly bolts and butterfly nuts can be easily rotated without the use of tools, which greatly improves the convenience of operation. It is very suitable for occasions that require frequent adjustment or fine-tuning.

[0055] Optionally, the blade 3 is made of ultra-high molecular weight polyethylene plate.

[0056] Specifically, the ultra-high molecular weight polyethylene plate is an engineering plastic material that is softer than the ceramic filter plate 4 , is resistant to acid and alkali corrosion and wear, has low cost, does not wear the ceramic filter plate 4 , and avoids damage to the surface of the filter plate 4 .

[0057] In this embodiment, in order to improve the adjustment speed and accuracy and reduce the difficulty of operation, the fixed part 1, the movable part 2, and the mounting plate 8 are designed into a scraper bracket with a hinge structure through the pin shaft 7. By loosening and tightening the butterfly bolt and butterfly nut, the gap between the blade 3 and the filter plate 4 can be quickly adjusted and accurately fine-tuned. The adjustment process does not require tools such as wrenches. The adjustment nut 11 is hidden under the scraper bracket to avoid ore accumulation and does not contact the blade part, thereby improving the convenience of operation.

[0058] It should be noted that structures and / or installation methods not described in detail in this application are known to those skilled in the art in combination with common knowledge and / or prior art, and are not the focus of disclosure in this application and will not be further elaborated herein.

[0059] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the present application rather than to limit it. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.

Claims

1. A fast-adjustable anti-collision scraper for a filter, comprising a filter plate (4), characterized in that: The quick-adjustable anti-collision scraper for the filter also includes: A fixing member (1); A movable part (2) hinged to the fixed part (1); A blade (3) is arranged on the movable part (2), and an angle is formed between the blade edge of the blade (3) and the side surface of the filter plate (4), wherein the angle ranges from 0 to 90 degrees; The height of one end of the blade close to the root of the filter plate (4) is greater than the height of one end of the blade close to the outer edge of the filter plate (4), so that when the filter plate (4) is offset, the end of the blade close to the root of the filter plate (4) first contacts a portion of the root of the filter plate (4) where the displacement change is smaller.

2. The quick-adjustable anti-collision scraper for a filter according to claim 1, characterized in that: The fixing member (1) is fixed to the filter base (6) via a hexagonal bolt (5).

3. The quickly adjustable anti-collision scraper for a filter according to claim 1 or 2, characterized in that: The lower end of the fixed part (1) is hinged to the movable part (2) via a pin shaft (7).

4. The quickly adjustable anti-collision scraper for a filter as claimed in claim 3, characterized in that: The blade (3) is connected to an end of the movable part (2) away from the pin (7) via a mounting plate (8).

5. The quickly adjustable anti-collision scraper for a filter as claimed in claim 4, characterized in that: The mounting plate (8) is connected to the blade (3) via countersunk screws (9).

6. The quickly adjustable anti-collision scraper for a filter according to claim 1, characterized in that: The movable part (2) is provided with an adjusting bolt (10) and an adjusting nut (11).

7. The quickly adjustable anti-collision scraper for a filter according to claim 6, characterized in that: The adjusting bolt (10) and the adjusting nut (11) are butterfly bolts and butterfly nuts respectively.

8. The quickly adjustable anti-collision scraper for a filter according to claim 1, characterized in that: The blade (3) is made of ultra-high molecular weight polyethylene plate.