Steel plate bending equipment and bending method for cab production
By designing a steel plate bending equipment including bending seats, bending plates, limit frames, rotary plates, sliders and downbars, the problems of poor continuity of steel plate processing and low production efficiency in existing equipment are solved, and continuous bending and efficient processing of steel plates are achieved.
Patent Information
- Application Number
- CN202510166064.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel plate bending equipment has problems of poor coherence and low production efficiency in steel plate processing, and can only be bent at one angle at a time, which requires manual or mechanical arms to adjust the position, and the steps are cumbersome.
A steel plate bending device is designed, and its bending mechanism includes a bending seat, a bending plate, a limit frame, a rotary plate, a slider and a downward pressure rod. The drive rod drives the rotary plate to rotate, the slider moves, and the downward pressure rod moves along the limit groove to realize continuous bending of the steel plate.
Continuous bending of steel plates is achieved, and the steel plates are bent into a certain shape at one time, which simplifies processing steps and improves production efficiency. There is no need for manual or mechanical arms to load and unload, and maintains the consistency of processing.
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Figure CN119839114A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of steel plate bending equipment, and in particular to a steel plate bending equipment. Background Art
[0002] The current cab frames of road rollers are mainly divided into framed cabs and frameless cabs. The frameless cab means that the cab frame is made of bent and welded plates.
[0003] Steel plate bending equipment is required to bend the steel plate. The existing steel plate bending equipment generally bends the steel plate by setting a hydraulic cylinder to push the pressing block and cooperating with the bending groove. The loading and unloading of the steel plate needs to be done manually or by a robotic arm, which affects the continuity of the steel plate processing and reduces the production efficiency. Moreover, this bending method can only complete the bending of one angle at a time. For steel plates that need to be bent continuously, it is also necessary to cooperate with manual or robotic arms to adjust the position of the steel plate. The steps are relatively cumbersome, which further reduces the production efficiency. Summary of the invention
[0004] The object of the present application is to provide a steel plate bending equipment, the bending mechanism comprises a bending seat, a bending profile, two limit frames, two rotating plates, two slide blocks and a lower pressure rod, the bending profile is installed at one end of the bending seat, the two limit frames are respectively fixedly installed on both sides of the bending profile, the middle parts of the two limit frames are provided with limit grooves, the two rotating plates are respectively rotatably installed on both sides of the bending seat, the two slide blocks are respectively slidably installed on the two rotating plates, the lower pressure rod is inserted through the two limit grooves, and the two ends of the lower pressure rod are respectively fixedly connected with the two slide blocks, the driving rod is pushed downward to drive the rotating plate to rotate downward, the rotating plate drives the slide block to move downward, thereby driving the lower pressure rod to move along the limit groove, the lower pressure rod acts on the upper end surface of the steel plate, and cooperates with the bending profile to bend the steel plate, through the above method, the steel plate can be continuously bent, and the steel plate can be bent into a predetermined shape at one time, thereby simplifying the steel plate processing steps and improving the steel plate processing efficiency.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a steel plate bending equipment, including a bending mechanism including a bending seat, a bending plate, two limit frames, two rotating plates, two sliders and a lower pressure rod, the bending plate is installed at one end of the bending seat, the two limit frames are symmetrically fixedly installed on both sides of the bending plate, the middle parts of the two limit frames are symmetrically provided with limit grooves, the two rotating plates are symmetrically rotatably installed on both sides of the bending seat, the two sliders are respectively slidably installed on the two rotating plates, the lower pressure rod is inserted through the two limit grooves, and the two ends of the lower pressure rod are respectively fixedly connected to the two sliders; the loading and unloading The mechanism is installed inside the bending seat, and the loading and unloading mechanism includes a discharge pushing member, a spring and a movable plate. The discharge pushing member and the movable plate are both slidably installed inside the bending seat, one end of the spring is fixedly connected to the inside of the bending seat, one end of the discharge pushing member passes through one end of the bending seat and the bending profile plate, and extends to the outside of the bending profile plate, the middle part of the discharge pushing member is fixedly connected to the other end of the spring, and the movement of the discharge pushing member can drive the movable plate to move in the same direction. The upper end of the bending seat is provided with an opening, and a feed push plate is fixedly installed on the upper end of the movable plate, and the feed push plate passes through the opening.
[0006] Preferably, the bending mechanism includes a feed baffle and a driving rod, the feed baffle is fixedly mounted on the upper end of the bending seat, the feed baffle is U-shaped, the distance between the inner walls on both sides of the feed baffle is equal to the width of the steel plate, and the distance between the lower end surface of the feed baffle and the upper end surface of the bending seat is equal to the thickness of the steel plate; the driving rod is fixedly mounted on the outer side surface of one of the rotating plates.
[0007] Preferably, a clamping groove is provided at one end of the bending seat, a clamping block is fixedly installed on one side of the bending plate, the position of the clamping block corresponds to the position of the clamping groove, and the bending plate and the bending seat are connected by screws and screw holes; the two ends of the lower pressure rod are respectively inserted through two sliding blocks, and the two ends of the lower pressure rod are provided with threads, and the two ends of the lower pressure rod are threaded with nuts.
[0008] Preferably, the loading and unloading mechanism also includes a rack, a first gear, a second gear and a third gear. The first gear and the third gear are both rotatably installed inside the bending seat. The second gear is coaxially fixedly connected to the third gear, and the second gear is meshed with the first gear. One end of the rack is fixedly connected to one end of the discharging pusher, the first gear is meshed with the rack, the lower end of the movable plate is provided with a tooth pattern, the third gear is meshed with the tooth pattern, and the diameter of the third gear is larger than the diameter of the second gear.
[0009] Preferably, the discharging push member is arranged in a Z shape, a vertical plate is provided in the middle of the discharging push member, a guide rod is fixedly mounted on the vertical plate, the guide rod and the spring are arranged parallel to the sliding direction of the discharging push member, and the spring is sleeved on the guide rod.
[0010] Preferably, it also includes a steel plate stacking mechanism, which includes two vertical plates and two material strips. The two vertical plates are fixedly installed in parallel on the upper end of the bending seat. Two rollers are rotatably installed between the upper and lower ends of the two vertical plates. Each of the material strips is respectively sleeved on the two rollers on the corresponding side. A plurality of carrier plates are fixedly installed at equal distances on the outer walls of the two material strips. Two rotary dampers are fixedly installed on the top of one of the vertical plates, and the damping shaft of each rotary damper is fixedly connected to the corresponding roller.
[0011] Preferably, a plurality of shaft brackets are fixedly installed on the outer side of the bottom of one of the vertical plates, an inner ratchet is rotatably installed on the side of one of the shaft brackets, a linkage rod is rotatably installed between the plurality of shaft brackets, the linkage rod is perpendicular to the direction of the roller, a second bevel gear is fixedly installed on both ends of the linkage rod, the ends of the two rollers located at the lower end of the vertical plate are coaxially fixedly sleeved with the first bevel gear, each of the second bevel gears is respectively meshed with the corresponding first bevel gear, a turntable is fixedly installed in the middle of the linkage rod, the inner ratchet is coaxially arranged with the turntable, a pawl is rotatably installed on the edge of the turntable, the inner ratchet cooperates with the pawl, a push groove is provided on the edge of the inner ratchet, and a unloading push rod is fixedly installed on one side of the feed push plate.
[0012] Preferably, it also includes a base plate, an outer shell and a discharge conveyor belt, the outer shell and the discharge conveyor belt are fixedly mounted on the upper end of the base plate, the outer shell is sleeved on the outside of the bending mechanism and the steel plate stacking mechanism, a feed port is provided on the top of the outer shell, the feed port is arranged above one side of the steel plate stacking mechanism, the outer shell and one of the vertical plates are provided with observation ports, and the positions of the two observation ports coincide; one end of the discharge conveyor belt is arranged below the bending plate.
[0013] Preferably, the present invention also provides a bending method for cab production, the method comprising the following steps:
[0014] Put the steel plate into the shell from the feed port, and the steel plate falls on the two corresponding carriers between the two material belts. Each time a steel plate is put in, the inner ratchet is toggled back and forth, and the inner ratchet drives the turntable to rotate a certain angle in one direction. The transmission of the linkage rod, the first bevel gear and the second bevel gear drives the roller to rotate a certain angle, and the material belt rotates accordingly, driving the steel plate to drop a certain distance, until the first steel plate drops to the bottom, and the number of steel plates carried by the two material belts reaches the maximum;
[0015] The material discharging pusher is pushed toward the inside of the bending seat, and the material discharging pusher drives the movable plate to move in the same direction until the material discharging pusher enters the push slot, and drives the inner ratchet wheel to rotate, and the material belt rotates, so that the lowest steel plate is separated from the carrier plate and falls on the upper end of the bending seat;
[0016] Release the discharge push piece. Under the elastic force of the spring, the discharge push piece is reset, and the moving plate is reset accordingly. The discharge push rod drives the inner ratchet wheel to reset. During the movement of the moving plate, the feed push plate pushes the falling steel plate to pass under the feed baffle to complete the feeding.
[0017] Push the driving rod downward to drive the rotating plate to rotate downward, and the rotating plate drives the slider to move downward, thereby driving the lower pressing rod to move along the limit groove. The lower pressing rod acts on the upper surface of the steel plate and cooperates with the bending profile to bend the steel plate. During the bending process of the steel plate, the lower end surface of the steel plate contacts and pushes the discharge pusher into the bending seat, and the lowest steel plate falls on the upper end of the bending seat;
[0018] Lift the driving rod upwards, the outer side of the bent steel plate is not subjected to force, the discharge pusher is reset under the elastic force of the spring, the bent steel plate is pushed out, and falls on the discharge conveyor belt to complete the discharge, and at the same time the feed push plate pushes the steel plate on the upper end of the bending seat to complete the feeding, repeat the above operation, and continuously complete the steel plate bending work.
[0019] In summary, the technical effects and advantages of the present invention are as follows:
[0020] The two cams are connected to each other by a toothed plate, and the two cams are connected to each other with a toothed plate, and the two cams are connected to each other with a toothed plate, and the two cams are connected to each other with a toothed plate, and the two cams are connected to each other with a toothed plate, and the two cams are connected with each other with a toothed plate, and the two cams are connected with each other with a toothed plate, and the two cams are connected with each other with a toothed plate,
[0021] 2. In the present invention, the loading and unloading mechanism is installed inside the bending seat, and the loading and unloading mechanism includes a discharge pusher, a spring and a movable plate. The discharge pusher and the movable plate are both slidably installed inside the bending seat, one end of the spring is fixedly connected to the inside of the bending seat, one end of the discharge pusher is inserted through one end of the bending seat and the bending profile plate, the middle part of the discharge pusher is fixedly connected to the other end of the spring, and the movement of the discharge pusher can drive the movable plate to move in the same direction. The upper end of the bending seat is provided with an opening, and a feed pusher is fixedly installed on the upper end of the movable plate. The feed pusher is inserted through Opening, during the steel plate bending process, the lower end surface of the steel plate contacts and pushes the discharge pusher into the bending seat, and the discharge pusher drives the movable plate to move in the same direction. After the steel plate is bent, the rotating plate is lifted upward, and the outer side of the bent steel plate is not subjected to force. The discharge pusher is reset under the elastic force of the spring, and the bent steel plate is pushed out to complete the discharge. At the same time, the feed pusher pushes the steel plate at the upper end of the bending seat to complete the feeding. The above operations are repeated to continuously complete the steel plate bending work. No manual or mechanical arm is required for loading and unloading, which maintains the continuity of steel plate processing and improves processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the bending mechanism of the present invention;
[0025] Figure 3 This is a disassembled diagram of the bending mechanism of the present invention;
[0026] Figure 4 It is a schematic diagram of the cross-section structure of the bending mechanism of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the loading and unloading mechanism of the present invention;
[0028] Figure 6 It is a structural schematic diagram of the steel plate stacking mechanism of the present invention;
[0029] Figure 7 For the present invention Figure 6 The enlarged structural diagram at A in the middle;
[0030] Figure 8 For the present invention Figure 6 Enlarged structural diagram at B in the middle.
[0031] In the figure: 1, bottom plate; 2, shell; 201, feed port; 202, observation port; 3, bending mechanism; 301, bending seat; 302, bending profile; 303, limit frame; 304, limit slot; 305, feed baffle; 306, rotating plate; 307, slider; 308, lower pressure rod; 309, driving rod; 311, clamping slot; 4, steel plate stacking mechanism; 401, vertical plate; 402, material belt; 403, carrier plate; 404, first bevel gear; 4 05. Linking rod; 406. Second bevel gear; 407. Turntable; 408. Ratchet; 409. Inner ratchet; 410. Pushing groove; 411. Rotary damper; 5. Loading and unloading mechanism; 501. Discharging pusher; 502. Guide rod; 503. Spring; 504. Rack; 505. First gear; 506. Second gear; 507. Third gear; 508. Moving plate; 509. Feeding push plate; 510. Discharging push rod; 6. Discharging conveyor belt. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example 1: Reference Figure 1 - Figure 3 The steel plate bending equipment shown in the figure includes a bending mechanism 3 and a loading and unloading mechanism 5, the bending mechanism 3 includes a bending seat 301, a bending profile 302, two limiting frames 303, two rotating plates 306, two sliders 307 and a lower pressing rod 308, the bending profile 302 is installed at one end of the bending seat 301, the two limiting frames 303 are respectively fixedly installed on both sides of the bending profile 302, the middle parts of the two limiting frames 303 are provided with limiting grooves 304, the two rotating plates 306 are respectively rotatably installed on both sides of the bending seat 301, and the two sliders 307 are respectively slidably installed on the two sides. On a rotating plate 306, the pressing rod 308 is inserted through two limiting grooves 304, and the two ends of the pressing rod 308 are fixedly connected to two sliders 307 respectively, and the driving rod 309 is pushed downward to drive the rotating plate 306 to rotate downward, and the rotating plate 306 drives the slider 307 to move downward, thereby driving the pressing rod 308 to move along the limiting groove 304, and the pressing rod 308 acts on the upper end surface of the steel plate and cooperates with the bending plate 302 to bend the steel plate. The above method can be used to continuously bend the steel plate and bend the steel plate into a predetermined shape at one time, thereby simplifying the steel plate processing steps and improving the steel plate processing efficiency.
[0034] like Figure 4 and Figure 5 As shown, the loading and unloading mechanism 5 is installed inside the bending seat 301, and the loading and unloading mechanism 5 includes a discharge pusher 501, a spring 503 and a movable plate 508. The discharge pusher 501 and the movable plate 508 are both slidably installed inside the bending seat 301, one end of the spring 503 is fixedly connected to the inside of the bending seat 301, one end of the discharge pusher 501 is inserted through one end of the bending seat 301 and the bending plate 302, and extends to the outside of the bending plate 302, the middle part of the discharge pusher 501 is fixedly connected to the other end of the spring 503, the movement of the discharge pusher 501 can drive the movable plate 508 to move in the same direction, the upper end of the bending seat 301 is provided with an opening, the upper end of the movable plate 508 is fixedly installed with a feed pusher plate 509, and the feed The push plate 509 passes through the opening. During the steel plate bending process, the lower end surface of the steel plate contacts the extended end of the discharge push piece 501 and pushes the discharge push piece 501 into the bending seat 301. The discharge push piece 501 drives the movable plate 508 to move in the same direction. After the steel plate is bent, the rotating plate 306 is lifted upward, and the lower pressure rod 308 is separated from the steel plate and no longer applies force to the outer side surface of the steel plate. The steel plate is only subjected to the thrust of the discharge push piece 501 on its inner side. The discharge push piece 501 is reset under the elastic force of the spring 503, and the bent steel plate is pushed out to complete the discharge. At the same time, the feeding push plate 509 pushes the steel plate at the upper end of the bending seat 301 to complete the feeding. The above operation is repeated to continuously complete the steel plate bending work. There is no need for manual or mechanical arms to load and unload materials, thereby maintaining the continuity of steel plate processing and improving processing efficiency.
[0035] The bending mechanism 3 includes a feed baffle 305 and a drive rod 309. The feed baffle 305 is fixedly mounted on the upper end of the bending seat 301. The feed baffle 305 is U-shaped. The distance between the inner walls on both sides of the feed baffle 305 is equal to the width of the steel plate. The distance between the lower end surface of the feed baffle 305 and the upper end surface of the bending seat 301 is equal to the thickness of the steel plate. The structure of the feed baffle 305 limits the feeding and bending processes of the steel plate to prevent the steel plate from being misplaced and affecting the processing effect. The drive rod 309 is fixedly mounted on the outer side surface of one of the rotating plates 306, so that the rotating plate 306 can be driven to rotate by the drive rod 309. The drive rod 309 can be connected to the telescopic end of the hydraulic cylinder to realize the automation of steel plate bending.
[0036] The folding plate 302 is convenient to install and can be easily broken by the user, and the folding plate 302 can be easily broken by the user, so that the folding plate 302 can be easily installed and easily folded.
[0037] Embodiment 2 is different from the above embodiment in that the loading and unloading mechanism 5 further includes a rack 504, a first gear 505, a second gear 506 and a third gear 507, the first gear 505 and the third gear 507 are both rotatably mounted inside the bending seat 301, the second gear 506 is coaxially fixedly connected to the third gear 507, and the second gear 506 is meshed with the first gear 505, one end of the rack 504 is fixedly connected to one end of the discharging pusher 501, and the first gear 505 is meshed with the rack 504. The lower end of the movable plate 508 is provided with a tooth pattern, and the third gear 507 is meshed with the tooth pattern. The diameter of the third gear 507 is greater than the diameter of the second gear 506. Since the length of the steel plate is reduced after bending, the moving distance required to push the steel plate during loading is greater than the distance required to push the steel plate during unloading. Through the cooperation of the first gear 505, the second gear 506 and the third gear 507, the rack 504 can be moved to drive the movable plate 508 to move in the same direction, and the moving distance of the movable plate 508 is greater than the moving distance of the rack 504.
[0038] The discharging push member 501 is arranged in a Z shape, and a vertical plate is provided in the middle part of the discharging push member 501, and a guide rod 502 is fixedly installed on the vertical plate. The guide rod 502 and the spring 503 are both arranged parallel to the sliding direction of the discharging push member 501, and the spring 503 is sleeved on the guide rod 502, so that the discharging push rod 501 can move into the bending seat 301 to compress the spring 503, and the elastic force of the spring 503 can act on the discharging push rod 501, and the moving guide rod 502 limits the spring 503 to prevent the spring 503 from being misplaced, resulting in the elastic force being unable to act on the moving discharging push member 501, thereby avoiding affecting the discharging.
[0039] Embodiment 3 is different from the above embodiment in that Figure 6 - Figure 8As shown, it also includes a steel plate stacking mechanism 4, which includes two vertical plates 401 and two material belts 402. The two vertical plates 401 are fixedly installed in parallel on the upper end of the bending seat 301, and two rollers are rotatably installed between the upper and lower ends of the two vertical plates 401. Each material belt 402 is respectively sleeved on the two rollers on the corresponding side, and a plurality of carrier plates 403 are fixedly installed on the outer walls of the two material belts 402 at equal intervals. The steel plate is placed between the two material belts 402, and the corresponding two carrier plates 403 can lift the steel plate and make the steel plate horizontal to achieve stacking of the steel plates. Two rotary dampers 411 are fixedly installed on the top of one of the vertical plates 401, and the damping shaft of each rotary damper 411 is fixedly connected to the corresponding roller to prevent the dead weight of the steel plate from driving the roller to rotate, thereby causing the steel plate to fall, thereby avoiding affecting the normal conveying and feeding of the steel plate by the material belt 402.
[0040] A plurality of shaft brackets are fixedly installed on the outer side of the bottom of one of the vertical plates 401, an inner ratchet 409 is rotatably installed on the side of one of the shaft brackets, a linkage rod 405 is rotatably installed between the plurality of shaft brackets, the linkage rod 405 is perpendicular to the direction of the roller, and a second bevel gear 406 is fixedly installed at both ends of the linkage rod 405, and the ends of the two rollers located at the lower end of the vertical plate 401 are coaxially fixedly sleeved with a first bevel gear 404, and each of the second bevel gears 406 is respectively connected to the corresponding The first bevel gear 404 is meshed with the first bevel gear 404, a turntable 407 is fixedly installed in the middle of the linkage rod 405, the inner ratchet 409 is coaxially arranged with the turntable 407, a pawl 408 is rotatably installed on the edge of the turntable 407, the inner ratchet 409 cooperates with the pawl 408, so that the inner ratchet 409 can drive the turntable 407 to rotate in one direction, a pushing groove 410 is provided on the edge of the inner ratchet 409, and a feed push rod 510 is fixedly installed on one side of the feed push plate 509, which is moved toward the bending seat When the material discharging pusher 501 is pushed inside 301, the material discharging pusher 501 drives the moving plate 508 to move in the same direction until the material discharging pusher 510 enters the pushing groove 410 and drives the inner ratchet 409 to rotate a certain angle. The inner ratchet 409 acts on the pawl 408, drives the rotating disk 407 to rotate, thereby driving the linkage rod 405 to rotate. The linkage rod 405, the first bevel gear 404 and the second bevel gear 406 drive the rotating roller to rotate a certain angle, and the material belt 402 rotates accordingly, driving The steel plate descends a certain distance, and the lowest steel plate detaches from the carrier plate 403 and falls on the upper end of the bending seat 301. The discharge pusher 501 is released. Under the elastic force of the spring 503, the discharge pusher 501 is reset, and the movable plate 508 is reset accordingly. The discharge push rod 510 drives the inner ratchet 409 to reset. During the resetting process of the inner ratchet 409, the turntable 407 is not driven to rotate. During the movement of the movable plate 508, the feed push plate 509 pushes the fallen steel plate to pass under the feed baffle 305 to complete the feeding.
[0041] Embodiment 4 differs from the above embodiments in that it further includes a base plate 1, an outer shell 2 and a discharge conveyor belt 6, the outer shell 2 and the discharge conveyor belt 6 are both fixedly mounted on the upper end of the base plate 1, the outer shell 2 is sleeved on the outside of the bending mechanism 3 and the steel plate stacking mechanism 4, a feed port 201 is provided on the top of the outer shell 2, the feed port 201 is arranged above one side of the steel plate stacking mechanism 4, and it is convenient to load the steel plate stacking mechanism 4 through the feed port 201, the outer shell 2 and one of the vertical plates 401 are both provided with an observation port 202, the positions of the two observation ports 202 coincide, and it is convenient to observe the loading and unloading of the steel plate, and one end of the discharge conveyor belt 6 is arranged below the bending plate 302, so that the bent steel plate can fall on the discharge conveyor belt 6 after being pushed out to complete the unloading.
[0042] Working principle:
[0043] Put the steel plate into the housing 2 from the feed port 201, and the steel plate falls on the two corresponding carrier plates 403 between the two material belts 402. Each time a steel plate is put in, the inner ratchet 409 is reciprocated, and the inner ratchet 409 drives the turntable 407 to rotate a certain angle in one direction. The transmission of the linkage rod 405, the first bevel gear 404 and the second bevel gear 406 drives the roller to rotate a certain angle, and the material belt 402 rotates accordingly, driving the steel plate to descend a certain distance, until the first steel plate descends to the bottom, and the number of steel plates carried by the two material belts 402 reaches the maximum;
[0044] The material discharging pusher 501 is pushed toward the inside of the bending seat 301, and the material discharging pusher 501 drives the moving plate 508 to move in the same direction until the material discharging pusher 510 enters the pushing groove 410 and drives the inner ratchet 409 to rotate, and the material belt 402 rotates, so that the lowest steel plate is separated from the carrier plate 403 and falls on the upper end of the bending seat 301;
[0045] Release the discharge pusher 501. Under the elastic force of the spring 503, the discharge pusher 501 is reset, and the movable plate 508 is reset accordingly. The discharge push rod 510 drives the inner ratchet 409 to reset. During the movement of the movable plate 508, the feed pusher 509 pushes the falling steel plate to pass under the feed baffle 305, and the feeding is completed.
[0046] The driving rod 309 is pushed downward to drive the rotating plate 306 to rotate downward, and the rotating plate 306 drives the slider 307 to move downward, thereby driving the pressing rod 308 to move along the limiting groove 304. The pressing rod 308 acts on the upper surface of the steel plate and cooperates with the bending plate 302 to bend the steel plate. During the bending process of the steel plate, the lower end surface of the steel plate contacts and pushes the discharge pusher 501 into the bending seat 301, and the lowest steel plate falls on the upper end of the bending seat 301;
[0047] Lift the driving rod 309 upwards, the outer side of the bent steel plate is not subjected to force, and the discharge pushing member 501 is reset under the elastic force of the spring 503, pushing the bent steel plate out and dropping it onto the discharge conveyor belt 6 to complete the discharge. At the same time, the feed pushing plate 509 pushes the steel plate at the upper end of the bending seat 301 to complete the feeding. Repeat the above operation to continuously complete the steel plate bending work.
[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel plate bending device, comprising a bending mechanism and a loading and unloading mechanism, characterized in that: The bending mechanism comprises a bending seat, a bending profile, two limiting frames, two rotating plates, two sliders and a lower pressure rod, the bending profile is installed at one end of the bending seat, the two limiting frames are respectively fixedly installed at two sides of the bending profile, the middle parts of the two limiting frames are provided with limiting grooves, the two rotating plates are respectively rotatably installed at two sides of the bending seat, the two sliders are respectively slidably installed on the two rotating plates, the lower pressure rod is inserted through the two limiting grooves, and the two ends of the lower pressure rod are respectively fixedly connected to the two sliders; The loading and unloading mechanism is installed inside the bending seat, and the loading and unloading mechanism includes a discharge pushing member, a spring and a movable plate. The discharge pushing member and the movable plate are both slidably installed inside the bending seat, one end of the spring is fixedly connected to the inside of the bending seat, one end of the discharge pushing member is inserted through one end of the bending seat and the bending profile plate, and extends to the outside of the bending profile plate, the middle part of the discharge pushing member is fixedly connected to the other end of the spring, and the movement of the discharge pushing member can drive the movable plate to move in the same direction. The upper end of the bending seat is provided with an opening, and a feed push plate is fixedly installed on the upper end of the movable plate, and the feed push plate is inserted through the opening.
2. The steel plate bending equipment according to claim 1, characterized in that: The bending mechanism includes a feed baffle and a driving rod, wherein the feed baffle is fixedly mounted on the upper end of the bending seat, the feed baffle is U-shaped, the distance between the inner walls on both sides of the feed baffle is equal to the width of the steel plate, and the distance between the lower end surface of the feed baffle and the upper end surface of the bending seat is equal to the thickness of the steel plate; The driving rod is fixedly mounted on the outer side surface of one of the rotating plates.
3. The steel plate bending equipment according to claim 1, characterized in that: A clamping groove is provided at one end of the bending seat, a clamping block is fixedly installed on one side of the bending profile, the position of the clamping block corresponds to the position of the clamping groove, and the bending profile is connected to the bending seat by screws and screw holes; The two ends of the pressing rod are respectively inserted through two sliding blocks, the two ends of the pressing rod are both provided with threads, and the two ends of the pressing rod are both threadedly matched with nuts.
4. The steel plate bending equipment according to claim 1, characterized in that: The loading and unloading mechanism also includes a rack, a first gear, a second gear and a third gear. The first gear and the third gear are both rotatably installed inside the bending seat. The second gear is coaxially fixedly connected to the third gear, and the second gear is meshed with the first gear. One end of the rack is fixedly connected to one end of the discharging pusher. The first gear is meshed with the rack. The lower end of the movable plate is provided with a tooth pattern. The third gear is meshed with the tooth pattern. The diameter of the third gear is larger than the diameter of the second gear.
5. The steel plate bending equipment according to claim 1, characterized in that: The discharging pusher is arranged in a Z shape, a vertical plate is arranged in the middle of the discharging pusher, a guide rod is fixedly mounted on the vertical plate, the guide rod and the spring are arranged parallel to the sliding direction of the discharging pusher, and the spring is sleeved on the guide rod.
6. The steel plate bending equipment according to claim 1, characterized in that: It also includes a steel plate stacking mechanism, which includes two vertical plates and two material strips. The two vertical plates are fixedly installed in parallel on the upper end of the bending seat. Two rollers are rotatably installed between the upper and lower ends of the two vertical plates. Each of the material strips is respectively sleeved on the two rollers on the corresponding side. A plurality of carrier plates are fixedly installed at equal distances on the outer walls of the two material strips. Two rotary dampers are fixedly installed on the top of one of the vertical plates, and the damping shaft of each rotary damper is fixedly connected to the corresponding roller.
7. The steel plate bending equipment according to claim 6, characterized in that: A plurality of shaft brackets are fixedly installed on the outer side of the bottom of one of the vertical plates, an inner ratchet is rotatably installed on the side of one of the shaft brackets, a linkage rod is rotatably installed between the plurality of shaft brackets, the linkage rod is perpendicular to the direction of the roller, a second bevel gear is fixedly installed on both ends of the linkage rod, the ends of the two rollers located at the lower end of the vertical plate are coaxially fixedly sleeved with the first bevel gear, each of the second bevel gears is respectively meshed with the corresponding first bevel gear, a turntable is fixedly installed in the middle of the linkage rod, the inner ratchet is coaxially arranged with the turntable, a pawl is rotatably installed on the edge of the turntable, the inner ratchet cooperates with the pawl, a push groove is provided on the edge of the inner ratchet, and a unloading push rod is fixedly installed on one side of the feed push plate.
8. The steel plate bending equipment according to claim 6, characterized in that: It also includes a bottom plate, a shell and a discharging conveyor belt, wherein the shell and the discharging conveyor belt are fixedly mounted on the upper end of the bottom plate, the shell is sleeved on the outside of the bending mechanism and the steel plate stacking mechanism, a feed port is provided on the top of the shell, and the feed port is provided above one side of the steel plate stacking mechanism, and observation ports are provided on the shell and one of the vertical plates, and the positions of the two observation ports overlap; One end of the discharging conveyor belt is arranged below the bending profile plate.
9. A bending method for cab production, using a steel plate bending device as claimed in any one of claims 1 to 8, characterized in that: The method comprises the following steps: Put the steel plate into the shell from the feed port, and the steel plate falls on the two corresponding carriers between the two material belts. Each time a steel plate is put in, the inner ratchet is toggled back and forth, and the inner ratchet drives the turntable to rotate a certain angle in one direction. The transmission of the linkage rod, the first bevel gear and the second bevel gear drives the roller to rotate a certain angle, and the material belt rotates accordingly, driving the steel plate to drop a certain distance, until the first steel plate drops to the bottom, and the number of steel plates carried by the two material belts reaches the maximum; The material discharging pusher is pushed toward the inside of the bending seat, and the material discharging pusher drives the movable plate to move in the same direction until the material discharging pusher enters the push slot, and drives the inner ratchet wheel to rotate, and the material belt rotates, so that the lowest steel plate is separated from the carrier plate and falls on the upper end of the bending seat; Release the discharge push piece. Under the elastic force of the spring, the discharge push piece is reset, and the moving plate is reset accordingly. The discharge push rod drives the inner ratchet wheel to reset. During the movement of the moving plate, the feed push plate pushes the falling steel plate to pass under the feed baffle to complete the feeding. Push the driving rod downward to drive the rotating plate to rotate downward, and the rotating plate drives the slider to move downward, thereby driving the lower pressing rod to move along the limit groove. The lower pressing rod acts on the upper surface of the steel plate and cooperates with the bending profile to bend the steel plate. During the bending process of the steel plate, the lower end surface of the steel plate contacts and pushes the discharge pusher into the bending seat, and the lowest steel plate falls on the upper end of the bending seat; Lift the driving rod upwards, the outer side of the bent steel plate is not subjected to force, the discharge pusher is reset under the elastic force of the spring, the bent steel plate is pushed out, and falls on the discharge conveyor belt to complete the discharge, and at the same time the feed push plate pushes the steel plate on the upper end of the bending seat to complete the feeding, repeat the above operation, and continuously complete the steel plate bending work.