Sliding rail type riveting tool

By designing the slide rail-type riveting tool, the sliding moving plate, guide block and transmission mechanism are used to realize the automatic operation of the upper and lower molds, the existing riveting tool solves the problems of hand squeeze damage and time-consuming operation during the mold closing process, and improves safety and efficiency.

CN119839226APending Publication Date: 2025-04-18LUJIANG LIXIANG BATTERY TECH CO LTD
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Patent Information

Application Number
CN202510080541.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The existing riveting tool has the safety hazard of hand squeezing damage during the mold closing process, and the operation is time-consuming and inefficient.

Method used

A slide rail-type riveting tool is designed to automatically operate the upper and lower molds by setting up sliding moving plates, guide blocks and transmission mechanisms, avoid manual push and pull, and improve safety and efficiency.

Benefits of technology

The device is easy to operate and has high safety. Automatic operation improves riveting efficiency. The micro switch detects the moving plate in place to ensure that the mold is not closed and improves the practicality of the device.

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Abstract

The invention relates to the technical field of connecting devices, and discloses a sliding rail type riveting tool which comprises a mounting base, guide rods are fixed to the mounting base, a fixing plate is slidably connected to the guide rods, and an upper die is arranged on the lower surface of the fixing plate; the at least two guide blocks are symmetrically arranged in the middle of the upper surface of the mounting base; the moving plate is slidably mounted between the two guide blocks, and the lower surface of the moving plate is detachably connected with a sliding assembly; the transmission mechanism is arranged on the guide block; by arranging the sliding moving plate, the guide block and the transmission mechanism, the problem that when upper and lower products are riveted, the hands of an operator need to stretch into the position between an upper die and a lower die, and the extrusion risk exists due to the fact that a traditional moving plate is directly fixed to a workbench of a punching machine through a mounting base is avoided, and the device is easy and convenient to operate and high in safety; the movable plate can be automatically moved out from the position below the upper die, then product feeding and discharging are conducted, and efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of connecting devices, and in particular to a slide rail type riveting tool. Background Art

[0002] Riveting is a common mechanical connection method. It usually uses a punch, a mold and a rivet tool to insert the rivet into two or more workpieces and deform the two ends of the rivet through pressure to achieve a fixed connection between the workpieces.

[0003] In the existing riveting process, it is usually necessary to manually feed the product into the riveting mold, and then the mold is closed to rivet the product. If the operator does not take his hands out from between the upper and lower molds when closing the molds, it will cause squeezing and damage to the operator's hands, which poses certain safety hazards. In addition, some methods move the lower mold out from under the upper mold, and after placing the product, push the lower mold to the bottom of the lower mold for riveting. Although this method has certain safety, it requires manual pushing and pulling of the lower mold, which is time-consuming and inefficient. For this reason, we propose a slide rail riveting tool. Summary of the invention

[0004] The purpose of the present invention is to provide a slide rail type riveting tool to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a slide rail type riveting tool, comprising:

[0006] A mounting base, wherein a guide rod is fixed on the mounting base, a fixing plate is slidably connected to the guide rod, and an upper mold is provided on the lower surface of the fixing plate;

[0007] At least two guide blocks are symmetrically arranged in the middle of the upper surface of the mounting base;

[0008] A movable plate is slidably mounted between the two guide blocks, and a sliding assembly is detachably connected to the lower surface of the movable plate;

[0009] The transmission mechanism is arranged on the guide block to pull the movable plate to automatically move out from under the upper mold when the upper mold rises.

[0010] Preferably, the transmission mechanism includes a wire rope, a pulley assembly, a connecting slider, a first adjusting slider, a spring, a second adjusting slider and a first adjusting screw. The connecting slider is slidably installed on the inner side of the guide block, and one end of the connecting slider is fixed to the movable plate, one side of the connecting slider is connected to the first adjusting slider through the first adjusting screw, a wire rope is fixed to one side of the first adjusting slider, and one end of the wire rope cooperates with the upper mold through the pulley assembly, and the other side of the connecting slider has a spring.

[0011] Preferably, the pulley assembly includes a first pulley, a wire rope, a guide pulley and a second pulley, the guide pulley and the second pulley are arranged side by side on the guide block, the side wall of the upper mold is provided with an ear plate, and the first pulley is rotatably installed on the lower surface of the ear plate, and the other end of the wire rope cooperates with the first pulley.

[0012] Preferably, a second adjusting slider is slidably provided at one end of the inner side of the guide block, and a side wall of the second adjusting slider is in contact with the spring, a second adjusting screw is rotatably provided at the other side of the second adjusting slider, and a threaded portion cooperating with the guide block is provided on the outer surface of the second adjusting screw.

[0013] Preferably, the guide block has an L-shaped cross section, and a wear-resistant plate is provided on one side of the guide block corresponding to the movable plate.

[0014] Preferably, a groove is formed on one side wall of the wear-resistant plate, and a ball bearing is arranged inside the groove.

[0015] Preferably, a positioning groove is provided on one side wall of the wear-resistant plate, a protrusion matching with the positioning groove is provided on one side wall of the guide block, and limiting bolts connected with the protrusions are provided at both ends of the inner side of the wear-resistant plate.

[0016] Preferably, a mounting groove is provided on the lower surface of the movable plate, a supporting slider is provided on the inner side of the mounting groove, and a permanent magnet is provided on the top of the supporting slider for magnetically matching with the mounting groove.

[0017] Preferably, the supporting sliding block is made of Teflon.

[0018] Preferably, a micro switch corresponding to one end of the movable plate is provided on the edge of the upper surface of the mounting base.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention provides a sliding movable plate, a guide block and a transmission mechanism, thereby avoiding the situation in which the conventional movable plate is directly fixed to the workbench of the punch press through a mounting base. When riveting to raise and lower products, the operator's hand needs to be inserted between the upper mold and the movable plate, which poses a risk of extrusion. The present invention is easy to operate and has high safety. During the process of raising and lowering products, the movable plate can be automatically moved out from under the upper mold, and then the products can be raised and lowered, thereby improving efficiency. In addition, the movable plate is contacted with the microswitch to detect whether the movable plate is in place. Only after the movable plate is in place can the punch press work. The present invention can also well prevent the upper and lower molds from being damaged due to improper closing, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2It is a schematic diagram of the cross-sectional structure of the guide block of the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the pulley assembly of the present invention;

[0024] Figure 4 It is a schematic diagram of the structure of the wear-resistant plate of the present invention;

[0025] Figure 5 This is a schematic diagram of the installation structure of the wear-resistant plate of the present invention;

[0026] Figure 6 It is a schematic diagram of the connection structure between the supporting slider and the moving plate of the present invention;

[0027] Figure 7 It is a schematic diagram of the micro switch structure of the present invention;

[0028] Figure 8 It is a schematic diagram of the existing riveting die structure.

[0029] In the figure: 1. mounting base; 2. guide rod; 3. fixing plate; 4. upper mold; 5. moving plate; 6. guide block; 7. wear-resistant plate; 701. ball bearing; 702. limit bolt; 703. positioning groove; 8. transmission mechanism; 801. first pulley; 802. wire rope; 803. guide pulley; 804. second pulley; 805. connecting slider; 806. first adjusting slider; 807. spring; 808. second adjusting screw; 809. second adjusting slider; 810. first adjusting screw; 9. ear plate; 11. handle rod; 111. mounting groove; 112. supporting slider; 113. permanent magnet; 12. micro switch. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 8 The present invention provides a technical solution: a slide rail type riveting tool, comprising:

[0032] An installation base 1 is fixed with a guide rod 2 on the installation base 1, a fixing plate 3 is slidably connected to the guide rod 2, and an upper mold 4 is provided on the lower surface of the fixing plate 3;

[0033] At least two guide blocks 6 are symmetrically arranged in the middle of the upper surface of the mounting base 1, so as to facilitate the movement of the movable plate 5, thereby adjusting the position of the lower mold arranged on the upper surface of the movable plate 5, so that the lower mold follows the movable plate 5 and moves out from under the upper mold 4 during the process of loading and unloading products, so as to facilitate the safe loading and unloading operation;

[0034] The moving plate 5 is slidably mounted between the two guide blocks 6, and a sliding assembly is detachably connected to the lower surface of the moving plate 5 to facilitate better movement of the moving plate 5;

[0035] The transmission mechanism 8 is arranged on the guide block 6 to pull the movable plate 5 to automatically move out from under the upper mold 4 when the upper mold 4 rises, so that when the upper mold 4 rises or falls, the lower mold follows the movable plate 5 to automatically move out from under the upper mold 4 or move to under the upper mold 4.

[0036] Preferably, the transmission mechanism 8 includes a wire rope 802, a pulley assembly, a connecting slider 805, a first adjusting slider 806, a spring 807, a second adjusting slider 809 and a first adjusting screw 810. The connecting slider 805 is slidably installed on the inner side of the guide block 6, and one end of the connecting slider 805 is fixed to the movable plate 5. One side of the connecting slider 805 is connected to the first adjusting slider 806 through the first adjusting screw 810, so that the tightness of the wire rope 802 can be adjusted through the first adjusting screw 810. The wire rope 802 is fixed to one side of the first adjusting slider 806, and one end of the wire rope 802 cooperates with the upper mold 4 through the pulley assembly. The other side of the connecting slider 805 has a spring 807, so that the connecting slider 805 can be pulled back to its original position by the elastic force of the spring 807 in the later stage.

[0037] Preferably, the pulley assembly includes a first pulley 801, a wire rope 802, a guide pulley 803 and a second pulley 804, the guide pulley 803 and the second pulley 804 are arranged side by side on the guide block 6, the side wall of the upper mold 4 is provided with an ear plate 9, and the first pulley 801 is rotatably installed on the lower surface of the ear plate 9, and the other end of the wire rope 802 cooperates with the first pulley 801, so as to facilitate the increase of the moving length of the movable plate 5 through the pulley assembly while the length of the upper mold 4 moving up and down remains unchanged.

[0038] Preferably, a second adjusting slider 809 is slidably provided at one end of the inner side of the guide block 6, and one side wall of the second adjusting slider 809 is in contact with the spring 807, and a second adjusting screw 808 is rotatably provided at the other side of the second adjusting slider 809, and a threaded portion matching the guide block 6 is provided on the outer surface of the second adjusting screw 808, so as to facilitate adjustment of the tensioning elastic force of 807 on the connecting slider 805 through the second adjusting screw 808.

[0039] Preferably, the cross section of the guide block 6 is "L"-shaped, and a wear-resistant plate 7 is provided on one side of the guide block 6 corresponding to the movable plate 5 to reduce the wear of the guide block 6 during the reciprocating movement of the movable plate 5.

[0040] Preferably, a groove is provided on one side wall of the wear-resistant plate 7, and a ball 701 is arranged inside the groove to reduce friction and wear.

[0041] Preferably, a positioning groove 703 is provided on one side wall of the wear-resistant plate 7, a protrusion matching the positioning groove 703 is provided on one side wall of the guide block 6, and limiting bolts 702 connected to the protrusions are provided at both ends of the inner side of the wear-resistant plate 7, so as to facilitate the later disassembly, replacement and maintenance of the wear-resistant plate 7.

[0042] Preferably, a mounting groove 111 is opened on the lower surface of the movable plate 5, a supporting slider 112 is provided on the inner side of the mounting groove 111, and a permanent magnet 113 is provided on the top of the supporting slider 112 for magnetically engaging with the mounting groove 111, so as to reduce the friction area between the movable plate 5 and the mounting base 1 and reduce wear.

[0043] Preferably, the material of the supporting slider 112 is Teflon, so as to better reduce the friction coefficient and improve the sliding effect.

[0044] Preferably, a micro switch 12 corresponding to one end of the movable plate 5 is provided on the edge of the upper surface of the mounting base 1, so as to detect whether the movable plate 5 is moved into place during the mold closing process.

[0045] The working principle and use process of the present invention are as follows: when in use, the mounting base 1 is mounted on the workbench of the punch press, the fixed plate 3 cooperates with the output slider of the punch press, when the slider drives the fixed plate 3 to move upward, the fixed plate 3 drives the upper mold 4 to move upward, at this time, the ear plates 9 on both sides of the upper mold 4 pull the first pulley 801 to move upward, so that one end of the wire rope 802 pulls the first adjusting slider 806 to slide inside the guide block 6, the first adjusting slider 806 extends by pulling the spring 807 through the connecting slider 805, and at the same time, the connecting slider 805 drives the movable plate 5 to move out from under the upper mold 4, and the movable plate 5 is guided by the guide block 6, so that the operator can safely send the product into the lower mold on the movable plate 5. When the slider drives the fixed plate 3 to move downward, the fixed plate 3 drives the upper mold 4 to move downward. At this time, the spring 807 returns to its original state to pull the connecting slider 805 to reset. The connecting slider 805 drives the movable plate 5 to move to the bottom of the upper mold 4, and then guides the fixed plate 3 through the guide rod 2. At this time, the upper mold 4 on the lower surface of the fixed plate 3 and the lower mold on the movable plate 5 are matched and closed. In addition, when the transmission mechanism 8 is damaged, the handle rod 11 on one end face of the movable plate 5 can also be used to directly pull the movable plate 5 out from under the upper mold 4 to replace the product on the movable plate 5, or prepare multiple movable plates 5, place multiple products in the lower mold on the movable plate 5, and replace the movable plate 5.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slide rail riveting tool, characterized in that: include: A mounting base (1), a guide rod (2) being fixed on the mounting base (1), a fixing plate (3) being slidably connected to the guide rod (2), and an upper mold (4) being provided on the lower surface of the fixing plate (3); At least two guide blocks (6) are symmetrically arranged in the middle of the upper surface of the mounting base (1); A movable plate (5) is slidably mounted between the two guide blocks (6), and a sliding component is detachably connected to the lower surface of the movable plate (5); The transmission mechanism (8) is arranged on the guide block (6) so as to pull the movable plate (5) to automatically move out from under the upper mold (4) when the upper mold (4) rises.

2. The slide rail type riveting tool according to claim 1, characterized in that: The transmission mechanism (8) comprises a steel wire rope (802), a pulley assembly, a connecting slider (805), a first adjusting slider (806), a spring (807), a second adjusting slider (809) and a first adjusting screw (810). The connecting slider (805) is slidably mounted on the inner side of the guide block (6), and one end of the connecting slider (805) is fixed to the movable plate (5). One side of the connecting slider (805) is connected to the first adjusting slider (806) via the first adjusting screw (810). The steel wire rope (802) is fixed to one side of the first adjusting slider (806), and one end of the steel wire rope (802) is matched with the upper mold (4) via the pulley assembly. The other side of the connecting slider (805) has a spring (807).

3. The slide rail type riveting tool according to claim 2, characterized in that: The pulley assembly comprises a first pulley (801), a steel wire rope (802), a guide pulley (803) and a second pulley (804); the guide pulley (803) and the second pulley (804) are arranged side by side on the guide block (6); a lug plate (9) is arranged on the side wall of the upper mold (4); the first pulley (801) is rotatably mounted on the lower surface of the lug plate (9); and the other end of the steel wire rope (802) is matched with the first pulley (801).

4. The slide rail type riveting tool according to claim 2, characterized in that: A second adjusting slider (809) is slidably arranged at one end of the inner side of the guide block (6), and a side wall of the second adjusting slider (809) contacts the spring (807). A second adjusting screw (808) is rotatably arranged at the other side of the second adjusting slider (809), and a threaded portion matching the guide block (6) is arranged on the outer surface of the second adjusting screw (808).

5. The slide rail type riveting tool according to claim 1, characterized in that: The guide block (6) has an L-shaped cross section, and a wear-resistant plate (7) is provided on one side of the guide block (6) corresponding to the movable plate (5).

6. The slide rail type riveting tool according to claim 5, characterized in that: A groove is provided on one side wall of the wear-resistant plate (7), and a ball (701) is arranged inside the groove.

7. The slide rail type riveting tool according to claim 5, characterized in that: A positioning groove (703) is provided on one side wall of the wear-resistant plate (7), a protrusion matching the positioning groove (703) is provided on one side wall of the guide block (6), and limiting bolts (702) connected to the protrusions are provided at both ends of the inner side of the wear-resistant plate (7).

8. The slide rail type riveting tool according to claim 1, characterized in that: The lower surface of the movable plate (5) is provided with a mounting groove (111), the inner side of the mounting groove (111) is provided with a supporting slider (112), and the top end of the supporting slider (112) is provided with a permanent magnet (113) that is magnetically matched with the mounting groove (111).

9. The slide rail type riveting tool according to claim 8, characterized in that: The material of the supporting sliding block (112) is Teflon.

10. The slide rail type riveting tool according to claim 1, characterized in that: A micro switch (12) corresponding to one end of the moving plate (5) is provided on the edge of the upper surface of the mounting base (1).