Configuration and use method of automatic feeding intelligent heating furnace

Abstract

The invention discloses a configuration and use method of an automatic feeding intelligent heating furnace. The configuration and use method comprises the following steps that S11, a heating furnace body is prepared; s12, a feeding assembly is prepared; S21, feeding is conducted; and S22, heating is conducted. According to the configuration and use method of the automatic feeding intelligent heating furnace, the feeding assembly and the conveying belt are arranged to automatically lift the materials into the stacking groove, the materials automatically roll into the feeding port through the sorting device and are jacked into the hearth one by one through the jacking air cylinder till heating is completed, manual operation is not needed, and the working efficiency is improved. The labor intensity of workers is greatly reduced; moreover, the left and right rails are arranged in the hearth, so that the working efficiency is improved; moreover, the rotating discs are arranged in the two material distributing pipes correspondingly to convey the materials in the material stacking groove into the material distributing pipes, the rotating speeds of the two rotating discs are the same, the material pushing speeds of the left track and the right track are the same, and therefore it is guaranteed that the heating time of the materials is equal, and the product quality is guaranteed.

Description

Technical Field

[0001] The present invention generally relates to the technical field of forging processing, and in particular to the configuration and use method of an automatic loading intelligent heating furnace. Background Art

[0002] In the forging process of copper materials, the copper materials need to be heated to a certain temperature range before forging. The heating furnace is an indispensable processing equipment in the forging process. The traditional heating furnace adopts manual heating. The staff needs to pour the materials into the furnace, and then start the nozzle to heat the materials in the furnace. After the materials are heated to the appropriate temperature, they are manually shoveled out and transported to the next process. Not only is the heating operation complicated, but it is also difficult to control the furnace temperature. There is a situation where the heating temperature is too high or too low, and the product quality is unstable.

[0003] In order to solve the above problems, there is a push-steel heating furnace on the market. The heating furnace is provided with a furnace chamber which passes through from front to back. There is a flame burner inside the furnace chamber for heating materials. The materials are pushed into the furnace chamber from one end of the furnace body, and after being heated by the heating structure in the furnace chamber, they fall out from the material dropping channel at the other end of the furnace body. During the heating process of the placed materials, the materials placed in front are pushed by the materials placed in back to move along the material guide trough in the furnace chamber.

[0004] However, the above scheme still has the following problems: 1. The staff still needs to manually push the materials into the material guide chute, which is cumbersome and labor-intensive; 2. The heating furnace has only a single material guide chute for material transportation, and the processing efficiency is low. If multiple material guide chute are added to work together, it is difficult to control the feeding quantity and feeding interval time of multiple material guide chute, and thus it is difficult to control the material heating time, affecting product quality. Summary of the invention

[0005] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a configuration and use method of an automatic loading intelligent heating furnace, which automatically inputs the material into the feed port by setting a loading component, and pushes the material into the furnace one by one through the pushing cylinder until it is heated and output from the discharge port, without manual operation, which greatly reduces the labor intensity of the workers. In addition, two left and right tracks are provided in the furnace to improve work efficiency. Not only that, by respectively arranging rotating disks in the two distribution pipes, the materials in the stacking trough are transferred into the distribution pipes, and the rotation speeds of the two rotating disks are the same, so that the speeds of the materials pushed by the left and right tracks are equal, thereby ensuring that the heating time of the materials is equal and the product quality is guaranteed.

[0006] The effect of the present invention is achieved in this way: The present application provides a configuration and use method of an automatic loading intelligent heating furnace, comprising the following steps: 1. Configure the heating furnace: S11. Prepare a heating furnace body, wherein the heating furnace body is provided with a furnace through-through in the front-back direction, the furnace is configured to heat materials, two left-right symmetrical tracks are laid in the furnace, the front ends of the tracks pass through the front port of the furnace and form a material inlet, the front ends of the two tracks are provided with a material ejection cylinder, and the rear ends of the tracks are close to the rear port of the furnace and form a material outlet; one of the left and right sides of the heating furnace body is provided with a storage tank for storing materials; S12. Prepare a feeding assembly, which includes a sorting device and a conveyor belt. The sorting device is vertically arranged above the feeding port. The sorting device includes an upper stacking trough and two left-right symmetrical feeding pipes at the bottom. The stacking trough is configured to stack materials. The bottom of the stacking trough is provided with two left-right symmetrical feeding ports. The top ends of the two feeding pipes are respectively connected to the left and right feeding ports, and the bottom ends of the two feeding pipes are respectively aligned with the left and right tracks; a connecting cavity is formed in the hollow part of the feeding pipe, and a rotating disk is arranged at the top of each connecting cavity. The two rotating disks are arranged in an axial direction along the front-back direction and are driven by a driving mechanism to rotate. The disk wall of the rotating disk abuts against the feeding port, and the disk wall of the rotating disk is provided with a plurality of accommodating grooves along the circumferential depression; the conveyor belt is arranged obliquely, the bottom end of the conveyor belt extends into the storage tank, and the top end of the conveyor belt extends into the stacking trough; 2. Use heating furnace: S21, loading, the conveyor belt lifts the materials stored in the storage tank and inputs them into the stacking tank, the driving mechanism drives the two rotating disks to rotate, and whenever the receiving tank rotates to align with the material distribution port, the receiving tank receives the materials in the storage tank, and transmits the materials to the connecting cavity on the lower side as the rotating disk rotates, and the materials roll into the feeding port along the connecting cavity; the rotation speeds of the left and right rotating disks are the same, so that the amount of materials transmitted to the left and right tracks is equal; S22, heating. Whenever the material is introduced into the feeding port, the pushing cylinder pushes the material backward for a certain distance. With the continuous operation of the pushing cylinder, the material input later continuously pushes the material input earlier backward, so that some materials gradually slide along the track, and after being heated in the furnace, they are output from the discharging port.

[0007] Furthermore, in step S22, the two ejection cylinders perform the ejection operation alternately, so that only one heated material is output from the discharge port each time. The discharge rate of the material is relatively uniform, thereby matching the production cycle and facilitating subsequent forging processing.

[0008] Furthermore, the receiving slots of the two rotating disks are arranged in staggered directions, so that only one material in the stacking trough is discharged from one of the two material distribution ports at the same time. This not only makes the discharge speed of the stacking trough more stable, but also makes the two material distribution pipes alternately transfer materials to the two tracks, thereby matching the production rhythm of the alternate pushing of the ejection cylinder.

[0009] Furthermore, the bottom of the material distribution pipe is hollowed out along the front and back directions to form a material ejection opening, which is directly opposite to the material ejection cylinder. The material ejection cylinder directly pushes the material in the material distribution pipe through the material ejection opening, so that the material distribution pipe can be directly mounted on the track to prevent the material from falling off the track, and the stability is better, and the installation and positioning are also more convenient.

[0010] Furthermore, the bottom end of the material distribution pipe is bent inward to form a stopper, which is configured to prevent the material from continuing to slide downward, so that some materials can be accumulated in the connecting cavity. Therefore, every time the ejection cylinder passes through the ejection port to eject the material, the next material accumulated on the upper side will directly fall onto the stopper and align with the ejection port, so that the ordering cylinder can push the material again. Thereby, the feeding rate is further improved, and the ejection cylinder can push the material at a faster rate.

[0011] Furthermore, the trough wall of the stacking trough close to the conveyor belt is inclined, so that the materials output from the conveyor belt will first fall into the inclined trough wall of the stacking trough, and under the guidance of the inclined surface, they will be piled up at the bottom of the stacking trough in the same placement direction, making the material sorting operation easier.

[0012] Furthermore, the two material distribution pipes are arranged to be inclined in the same direction, so that when the rotating disk transfers the material to the material distribution pipe, the material will first fall into the inclined surface and then roll down along the inclined surface, thereby preventing the material from falling directly onto the track or above the previous material to avoid damage to the material.

[0013] Furthermore, the driving mechanism includes a servo motor arranged on the side wall of the material distribution pipe, a driving gear is connected to the rotating shaft of the servo motor, the ends of the two rotating disks pass through the material distribution pipe, and the ends of the rotating disks are both provided with driven gears; the driving gear and the two driven gears are meshed with each other, so that when the servo motor drives the driving gear to rotate, the two driven gears are driven to rotate synchronously, thereby driving the two rotating disks to rotate synchronously. The rotation of the two rotating disks is automatically controlled by gear transmission, and the two rotating disks can rotate synchronously, the adjustment operation is simple, and the transmission process is stable.

[0014] Furthermore, a temperature detection mechanism is also provided in the heating furnace body, and the temperature detection mechanism includes a thermocouple and an infrared thermometer. The thermocouple is provided in the middle of the furnace and is configured to detect the furnace temperature, and the infrared thermometer is provided in the furnace near the discharge port and is configured to detect the product temperature. This is convenient for the staff to intuitively understand the temperature difference between the current product temperature and the furnace temperature, and is convenient for controlling the heating temperature and ensuring the product quality.

[0015] Furthermore, the loading assembly also includes a lifting mechanism, which includes a fixed frame and a loading cart for carrying materials. The fixed frame is provided with a guide rail along its own height direction, and a pulley is slidably provided on the guide rail, and the pulley is connected to the loading cart; an electric hoist is provided at the upper end of the fixed frame, and the electric hoist is connected to the loading cart through a connecting rod to drive the loading cart to perform a lifting action along the guide rail; and the guide rail is divided into a linear guide rail and a curved guide rail from bottom to top. After the loading cart enters the curved guide rail, the loading cart dumps the material into the storage tank.

[0016] The present application provides a configuration and use method of an automatic loading intelligent heating furnace. By setting a loading component, the conveyor belt automatically lifts the material into the stacking trough, and automatically rolls into the feeding port through the sorting device, and pushes into the furnace one by one through the top cylinder until the heating is completed and output from the discharge port, thereby realizing automatic loading and heating without manual operation, greatly reducing the labor intensity of workers. In addition, two left and right tracks are provided in the furnace, that is, two groups of materials can be heated at the same time, improving work efficiency. Not only that, by respectively arranging rotating disks in the two distribution pipes, the materials in the stacking trough are transferred to the distribution pipes, and the rotation speeds of the two rotating disks are the same, so that the quantity and rate of the materials transferred into the two distribution pipes are equal, and they are respectively transferred into the two tracks, that is, the rates of the materials pushed by the left and right tracks are equal, thereby ensuring that the heating time of the materials is equal and the product quality is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 A schematic diagram of the three-dimensional structure of an automatic loading intelligent heating furnace provided in an embodiment of the present application; Figure 2 A schematic diagram of the back structure of the automatic loading intelligent heating furnace provided in the embodiment of the present application; Figure 3 A schematic diagram of the three-dimensional structure of a sorting device provided in an embodiment of the present application; Figure 4 A schematic diagram of the internal structure of a sorting device provided in an embodiment of the present application; Figure 5 A schematic diagram of the working principle of the sorting device provided in the embodiment of the present application; Figure 6 A schematic diagram of the internal structure of a heating furnace body provided in an embodiment of the present application; Figure 7 A schematic diagram of the side structure of the material lifting mechanism provided in the embodiment of the present application before being lifted; Figure 8 A schematic diagram of the side structure of the lifting mechanism after it is lifted according to an embodiment of the present application; Fig. 9A flow chart of the configuration and use of the automatic loading intelligent heating furnace provided in the embodiment of the present application.

[0018] The reference numerals are: 1-heating furnace body, 101-storage tank, 102-connection tank, 110-furnace, 120-track, 121-feeding port, 122-discharging port, 130-top cylinder, 140-thermocouple, 150-infrared thermometer, 160-flame burner, 161-natural gas inlet, 170-CNC panel, 2-sorting device, 210-stack trough, 211-distribution port , 220- material distribution pipe, 221- connecting cavity, 222- top material port, 223- stopper, 230- rotating disk, 231- containing groove, 232- driven gear, 240- servo motor, 241- driving gear, 3- conveyor belt, 4- fixed frame, 410- guide rail, 411- linear guide rail, 412- curved guide rail, 420- electric hoist, 421- connecting rod, 5- loading car, 6- material. DETAILED DESCRIPTION

[0019] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.

[0020] Please refer to the attached Figure 1-9 The present application embodiment provides a configuration and use method of an automatic loading intelligent heating furnace, comprising the following steps: 1. Configure the heating furnace: S11, prepare a heating furnace body 1, the heating furnace body 1 is provided with a furnace 110 in the front-to-back direction, the furnace 110 is configured to heat the material 6, two left-right symmetrical tracks 120 are laid in the furnace 110, the front ends of the tracks 120 pass through the front port of the furnace 110 and form a material inlet 121, the front ends of the two tracks 120 are both provided with a material ejection cylinder 130, the rear ends of the tracks 120 are close to the rear port of the furnace 110 and form a material outlet 122; one of the left and right sides of the heating furnace body 1 is provided with a storage tank 101 for storing the material 6; S12, prepare a feeding assembly, the feeding assembly includes a sorting device 2 and a conveyor belt 3, the sorting device 2 is vertically arranged above the feeding port 121, the sorting device 2 includes an upper stacking trough 210 and two left-right symmetrical feeding pipes 220 at the bottom, the stacking trough 210 is configured to stack materials 6, and the bottom of the stacking trough 210 is provided with two left-right symmetrical feeding ports 211, the top ends of the two feeding pipes 220 are respectively connected to the left and right feeding ports 211, and the bottom ends of the two feeding pipes 220 are respectively aligned with the left and right feeding ports 211. Two right rails 120; the hollow part of the material distribution pipe 220 forms a connecting cavity 221, and a rotating disk 230 is arranged on the upper part of each connecting cavity 221. The two rotating disks 230 are arranged in the axial direction in the front-back direction and driven by the driving mechanism to rotate. The disk wall of the rotating disk 230 and the material distribution port 211 are against each other, and the disk wall of the rotating disk 230 is recessed along the circumferential direction to form a plurality of accommodating grooves 231; the conveyor belt 3 is arranged obliquely, the bottom end of the conveyor belt 3 extends into the storage tank 101, and the top end of the conveyor belt 3 extends into the stacking tank 210; 2. Use heating furnace: S21, loading, the conveyor belt 3 lifts the material 6 stored in the storage tank 101 and inputs it into the stacking tank 210, and the driving mechanism drives the two rotating disks 230 to rotate. Whenever the receiving tank 231 rotates to align with the material distribution port 211, the receiving tank 231 receives the material 6 in the storage tank 101, and transmits the material 6 to the lower connecting cavity 221 as the rotating disk 230 rotates, and the material 6 rolls into the feeding port 121 along the connecting cavity 221; the rotation speeds of the left and right rotating disks 230 are the same, so that the amount of material 6 transmitted to the left and right tracks 120 is equal; S22, heating, whenever the material 6 is introduced into the material inlet 121, the pushing cylinder 130 pushes the material 6 backward for a certain distance, and as the pushing cylinder 130 continues to operate, the material 6 input later continuously pushes the material 6 input earlier backward, so that some of the materials 6 gradually slide along the track 120, and after being heated in the furnace 110, they are output from the discharge port 122.

[0021] In this embodiment, by setting a loading assembly, the conveyor belt 3 automatically lifts the material 6 into the stacking trough 210, and automatically rolls into the feed port 121 through the sorting device 2, and pushes into the furnace 110 one by one through the pushing cylinder 130 until the heating is completed and output from the discharge port 122, thereby realizing automatic loading and heating without manual operation, greatly reducing the labor intensity of workers. In addition, two left and right tracks 120 are provided in the furnace 110, that is, two groups of materials 6 can be heated at the same time, improving work efficiency. In addition, by respectively setting a rotating disk 230 in the two material distribution pipes 220, the material 6 in the stacking trough 210 is transferred to the material distribution pipe 220, and the rotation speed of the two rotating disks 230 is the same, so that the quantity and rate of the material 6 transferred into the two material distribution pipes 220 are equal, and are respectively transferred into the two tracks 120, that is, the rate at which the left and right tracks 120 push the material 6 is equal, thereby ensuring that the heating time of the material 6 is equal and the product quality is guaranteed.

[0022] Among them, a heating mechanism is arranged in the furnace 110, and the heating mechanism includes a plurality of flame burners 160 arranged on the top of the furnace 110. A natural gas inlet 161 is also opened on the side wall of the heating furnace body 1. The natural gas inlet 161 is connected to the plurality of flame burners 160 in the heating furnace body 1. The plurality of flame burners 160 are distributed along the length direction of the track 120 to ensure uniform heating.

[0023] Please refer to the attached Figure 1-2 In some embodiments of the present application, in step S22, the two pushing cylinders 130 perform pushing operations alternately, so that only one heated material 6 is output from the discharge port 122 each time.

[0024] In this embodiment, when the material 6 is forged, only a single material 6 can be processed in sequence. This means that when the output time of the materials 6 on the left and right tracks 120 is close, only one of them can be forged first, resulting in a mismatch in production rhythm. The temperature of the other material 6 decreases while waiting for processing, affecting the forging effect. Therefore, the two ejection cylinders 130 push alternately, so that only one material 6 is output from the discharge port 122 each time, and the discharge rate of the material 6 is relatively uniform, thereby matching the production rhythm and facilitating subsequent forging processing.

[0025] Please refer to the attached Figure 4-5 In some embodiments of the present application, the receiving slots 231 of the two rotating disks 230 are arranged in staggered directions, so that only one material 6 in the stacking trough 210 is output from one of the two material distribution ports 211 at the same time. Not only does this make the material discharge speed of the stacking trough 210 more stable, but the two material distribution pipes 220 also alternately transfer the material 6 to the two tracks 120, thereby matching the production rhythm of the alternate pushing of the ejection cylinders 130.

[0026] Preferably, two symmetrical receiving grooves 231 are provided on the rotating disk 230 along the circumference, and the openings of the receiving grooves 231 on the left and right rotating disks 230 are perpendicular to each other, so that the discharge speed of the two rotating disks 230 is more stable.

[0027] Please refer to the attached Figure 3-5 In some embodiments of the present application, a top material opening 222 is formed in the bottom of the material distribution pipe 220 along the front-to-back direction, and the top material opening 222 faces the top material cylinder 130 .

[0028] In this embodiment, the pushing cylinder 130 directly passes through the pushing port 222 to push the material 6 in the distribution tube 220, so that the distribution tube 220 can be directly installed on the track 120 to prevent the material 6 from falling off the track 120, thereby improving stability and making installation and positioning more convenient.

[0029] Please refer to the attached Figure 3-5 In some embodiments of the present application, the bottom end of the material distribution pipe 220 is bent inward to form a stopper 223, and the stopper 223 is configured to prevent the material 6 from continuing to slide downward, so that a number of materials 6 can be accumulated in the connecting cavity 221. Therefore, whenever the ejection cylinder 130 passes through the ejection port 222 to eject the material 6, the next material 6 accumulated on the upper side will directly fall onto the stopper 223 and align with the ejection port 222, so that the ordering cylinder 130 can push the material 6 again. Thereby, the feeding rate is further improved, and the ejection cylinder 130 can push the material 6 at a faster rate.

[0030] Please refer to the attached Figure 3-5 In some embodiments of the present application, the wall of the stacking trough 210 close to the side of the conveyor belt 3 is inclined. The material 6 output from the conveyor belt 3 will first fall into the inclined wall of the stacking trough 210, and under the guidance of the inclined surface, it will be piled up at the bottom of the stacking trough 210 in the same placement direction, making the combing operation of the material 6 easier.

[0031] Please refer to the attached Figure 3-5 In some embodiments of the present application, the two material distribution pipes 220 are inclined in the same direction. When the rotating disk 230 transfers the material 6 to the material distribution pipe 220, the material 6 first falls into the inclined surface and then rolls down along the inclined surface, thereby preventing the material 6 from falling directly onto the track 120 or the previous material 6, thereby avoiding damage to the material 6.

[0032] Please refer to the attached Figure 3In some embodiments of the present application, the driving mechanism includes a servo motor disposed on the side wall of the material distribution tube 220, a driving gear 241 is connected to the rotating shaft of the servo motor 240, the ends of the two rotating disks 230 pass through the material distribution tube 220, and the ends of the rotating disks 230 are both provided with driven gears 232; the driving gear 241 and the two driven gears 232 are meshed with each other, so that when the servo motor 240 drives the driving gear 241 to rotate, the two driven gears 232 are driven to rotate synchronously, thereby driving the two rotating disks 230 to rotate synchronously. The rotation of the two rotating disks 230 is automatically controlled by gear transmission, and the two rotating disks 230 can rotate synchronously, the adjustment operation is simple, and the transmission process is stable.

[0033] Please refer to the attached Figure 6 In some embodiments of the present application, a temperature detection mechanism is also provided in the heating furnace body 1, and the temperature detection mechanism includes a thermocouple 140 and an infrared thermometer 150. The thermocouple 140 is arranged in the middle of the furnace 110 and is configured to detect the furnace temperature. The infrared thermometer 150 is arranged in the furnace 110 near the discharge port 122 and is configured to detect the product temperature.

[0034] In this embodiment, in order to ensure product quality, a certain temperature difference needs to be maintained between the furnace temperature and the product temperature, and the heating temperature is adjusted accordingly. Therefore, the furnace temperature is measured by the thermocouple 140, and the product temperature is measured by the infrared thermometer 150, so that the staff can intuitively understand the temperature difference between the current product temperature and the furnace temperature, and it is convenient to control the heating temperature and ensure product quality.

[0035] Among them, a numerical control mechanism is also provided in the heating furnace body 1, including a numerical control panel 170, and the numerical control panel 170 is connected to the thermocouple 140, the infrared thermometer 150 and the flame burner 160. The numerical control panel 170 can compare the difference between the thermocouple 140 and the infrared thermometer 150 according to the temperature difference value preset by the staff, and automatically control the flame burner 160 to increase or decrease the power according to the difference between it and the preset data, thereby automatically keeping the temperature difference within the preset value to ensure product quality.

[0036] Please refer to the attached Figure 7-8 In some embodiments of the present application, the loading assembly also includes a lifting mechanism, which includes a fixed frame 4 and a loading cart 5 for carrying material 6. A guide rail 410 is arranged on the fixed frame 4 along its own height direction, and a pulley is slidably arranged on the guide rail 410, and the pulley is connected to the loading cart 5; an electric hoist 420 is arranged on the upper end of the fixed frame 4, and the electric hoist 420 is connected to the loading cart 5 through a connecting rod 421 to drive the loading cart 5 to perform a lifting action along the guide rail 410; and the guide rail 410 is divided into a linear guide rail 411 and a curved guide rail 412 from bottom to top. After the loading cart 5 enters the curved guide rail 412, the loading cart 5 dumps the material 6 into the storage tank 101.

[0037] In this embodiment, the material 6 in the loading cart 5 is automatically dumped into the storage tank 101 through the lifting mechanism, further improving the simplicity of the loading operation. In addition, the loading cart 5 is lifted by the electric hoist 420, and the position of the loading cart 5 in the curved guide rail 412 is different according to the height of the loading cart 5. The position of the loading cart 5 in the curved guide rail 412 is different, and the inclination angle of the loading cart 5 is different. The larger the inclination angle of the loading cart 5, the more material is discharged. By controlling the electric hoist 420 to control the lifting height of the loading cart 5, and then controlling the inclination angle of the loading cart 5, the amount of material discharged and the discharge speed are finally controlled.

[0038] The storage tank 101 is provided with an inclined connecting groove 102 , and a higher side of the connecting groove 102 is aligned with the dumping position of the material loading vehicle 5 , so as to directly guide the dumped material 6 into the storage tank 101 .

[0039] It should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used above to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means more than three.

[0040] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.

Claims

1. A configuration and use method of an automatic loading intelligent heating furnace, characterized in that: The following steps are involved:

1. Configure the heating furnace: S11, preparing a heating furnace body (1), wherein the heating furnace body (1) is provided with a furnace (110) extending through the heating furnace body (1) in a front-to-back direction, the furnace (110) being configured to heat materials (6), two left-right symmetrical tracks (120) being laid in the furnace (110), the front ends of the tracks (120) passing through the front port of the furnace (110) and forming a material inlet (121), the front ends of the two tracks (120) being provided with a material ejection cylinder (130), the rear ends of the tracks (120) being close to the rear port of the furnace (110) and forming a material outlet (122); a storage tank (101) for storing materials (6) being provided on one of the left and right sides of the heating furnace body (1); S12. Prepare a feeding assembly, the feeding assembly comprising a sorting device (2) and a conveyor belt (3), the sorting device (2) being vertically arranged above the feeding port (121), the sorting device (2) comprising an upper material stacking trough (210) and two left-right symmetrical material distribution pipes (220) at the lower portion, the material stacking trough (210) being configured to stack materials (6), the bottom of the material stacking trough (210) being provided with two left-right symmetrical material distribution openings (211), the top ends of the two material distribution pipes (220) being respectively connected to the left and right material distribution openings (211), and the bottom ends of the two material distribution pipes (220) being respectively aligned with the left and right material distribution openings (211). a track (120); a connecting cavity (221) is formed in the hollow portion of the material distribution pipe (220); a rotating disk (230) is arranged at the top of each connecting cavity (221); the two rotating disks (230) are arranged axially in a front-to-rear direction and are driven by a driving mechanism to rotate; the disk wall of the rotating disk (230) abuts against the material distribution opening (211), and the disk wall of the rotating disk (230) is recessed along the circumference to form a plurality of accommodating grooves (231); the conveyor belt (3) is arranged obliquely; the bottom end of the conveyor belt (3) extends into the storage groove (101), and the top end of the conveyor belt (3) extends into the stacking groove (210); 2. Use heating furnace: S21, loading, the conveyor belt (3) lifts the material (6) stored in the storage tank (101) and inputs it into the stacking tank (210), the driving mechanism drives the two rotating disks (230) to rotate, and whenever the receiving tank (231) rotates to align with the material distribution port (211), the receiving tank (231) receives the material (6) in the storage tank (101), and transmits the material (6) to the lower connecting cavity (221) as the rotating disk (230) rotates, and the material (6) rolls into the feeding port (121) along the connecting cavity (221); the rotation speeds of the left and right rotating disks (230) are the same, so that the amount of material (6) input into the left and right tracks (120) is equal; S22, heating, whenever the material (6) is introduced into the material inlet (121), the material pushing cylinder (130) pushes the material (6) backwards for a certain distance, and as the material pushing cylinder (130) continues to operate, the material (6) input later continuously pushes the material (6) input earlier backwards, so that a number of materials (6) gradually slide along the track (120), are heated in the furnace (110), and are output from the material outlet (122).

2. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: In the step S22, the two pushing cylinders (130) perform pushing operations alternately, so that only one heated material (6) is output from the discharge port (122) each time.

3. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: The receiving grooves (231) of the two rotating disks (230) are arranged in staggered directions, so that only one material (6) in the stacking trough (210) is output from one of the two material distribution ports (211) at the same time.

4. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: The bottom of the material distribution pipe (220) is hollowed out in the front-to-back direction to form a material ejection opening (222), and the material ejection opening (222) is directly opposite to the material ejection cylinder (130).

5. The configuration and use method of the automatic loading intelligent heating furnace according to claim 4 is characterized in that: The bottom end of the material distribution pipe (220) is bent inwardly to form a stopper (223), and the stopper (223) is configured to prevent the material (6) from continuing to slide downward, so that a plurality of materials (6) can be accumulated in the connecting cavity (221).

6. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: The trough wall of the stacking trough (210) close to the conveyor belt (3) is arranged inclined.

7. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: The two material distribution pipes (220) are arranged to be inclined in the same direction.

8. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: The driving mechanism comprises a servo motor arranged on the side wall of the material distribution pipe (220); a driving gear (241) is connected to the rotating shaft of the servo motor (240); ends of the two rotating disks (230) pass through the material distribution pipe (220), and ends of the rotating disks (230) are each provided with a driven gear (232); the driving gear (241) and the two driven gears (232) are meshed with each other, so that when the servo motor (240) drives the driving gear (241) to rotate, the two driven gears (232) are driven to rotate synchronously, thereby driving the two rotating disks (230) to rotate synchronously.

9. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1 is characterized in that: A temperature detection mechanism is also provided in the heating furnace body (1), and the temperature detection mechanism comprises a thermocouple (140) and an infrared thermometer (150). The thermocouple (140) is provided in the middle of the furnace (110) and is configured to detect the furnace temperature. The infrared thermometer (150) is provided in the furnace (110) at a position close to the discharge port (122) and is configured to detect the product temperature.

10. The configuration and use method of the automatic loading intelligent heating furnace according to claim 1, characterized in that: The loading assembly further comprises a lifting mechanism, the lifting mechanism comprising a fixed frame (4) and a loading vehicle (5) for carrying the material (6), the fixed frame (4) being provided with a guide rail (410) along its own height direction, the guide rail (410) being slidably provided with a pulley, the pulley being connected to the loading vehicle (5); an electric hoist (420) being provided at the upper end of the fixed frame (4), the electric hoist (420) being connected to the loading vehicle (5) via a connecting rod (421) so as to drive the loading vehicle (5) to perform a lifting action along the guide rail (410); and the guide rail (410) is divided into a linear guide rail (411) and a curved guide rail (412) from bottom to top, and after the loading vehicle (5) enters the curved guide rail (412), the loading vehicle (5) dumps the material into the storage tank (101).

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