Steel plate slitting and shearing equipment for special-shaped pipe forming
By designing steel plate strip shear equipment with support mechanism, shear mechanism and adjustment mechanism, the problem of inefficiency of existing equipment when facing different steels is solved, automatic shearing and rapid switching are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202510204369.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-04-18
AI Technical Summary
When the existing steel plate strip shearing equipment is facing strip shearing of different steels, it is necessary to frequently replace the shearing tool, resulting in low working efficiency.
A steel plate strip shearing device for forming a special-shaped tube including a support mechanism, a shear mechanism and an adjustment mechanism is designed. The device realizes automatic shearing and quick switching of the cutter assembly through the design of the rotating disc and cutter assembly, and adjusts the spacing of the cutter assembly through the adjustment mechanism.
It realizes automatic shearing of steel coils and rapid cutting of steel coils with different requirements, improves work efficiency and simplifies the maintenance and replacement process of cutting tool assemblies.
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Figure CN119839361A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shearing equipment, in particular to a steel plate strip shearing equipment for special-shaped pipe forming. Background Art
[0002] The forming of special-shaped tubes mainly involves shearing steel coils into strips, and using multiple sets of dies for multi-stage pressing. The steel plate slitting and shearing machine usually includes a slitting and shearing device, which achieves smooth and precise shearing of the strip for special-shaped tube forming through a series of complex mechanical movements.
[0003] However, the existing shearing mechanism still has some problems in actual use. When facing different steel strip shearing, the shearing tool needs to be replaced. Since the shearing tool sleeve is arranged on the mounting shaft, each time the shearing tool is disassembled, one end of the mounting shaft needs to be separated from the supporting mechanism, and then all the shearing tools on the mounting shaft need to be manually removed and installed, resulting in low work efficiency.
[0004] To this end, the present invention provides a steel plate strip shearing device for special-shaped tube forming. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The present invention provides a steel plate strip shearing device for forming a special-shaped tube, comprising: A supporting mechanism, the supporting mechanism comprising a base and a first supporting plate and a second supporting plate respectively arranged on an upper surface of the base; A shearing mechanism, the shearing mechanism comprising two corresponding rotating disks rotatably arranged on the surface of the first support plate, and a plurality of cutter assemblies arranged in a circumferential array on the surface of the rotating disk, the cutter assembly comprising a mounting shaft rotatably arranged on the surface of the rotating disk, and an annular cutter arranged on the surface of the mounting shaft, and the specifications of the annular cutters on the plurality of mounting shafts on one rotating disk are different, the shearing mechanism further comprising a synchronous motor fixedly arranged on the side of the rotating disk for driving the mounting shaft to rotate, and a driving motor arranged on the upper surface of the base for driving the two rotating disks to rotate synchronously to realize the switching of the cutter assemblies; An adjusting mechanism is used to adjust the distance between the two rotating disks. The adjusting mechanism includes a first rectangular opening opened on the surface of a first supporting plate, and a lifting block slidably arranged on the inner wall of the first rectangular opening. A lifting motor is arranged on the upper surface of the first supporting plate to drive the lifting block to automatically lift and lower.
[0007] By adopting the above technical solution, automatic cutting of steel coils can be achieved, and different cutter assemblies can be quickly switched according to different steel coil cutting requirements, which effectively improves work efficiency and can adjust the distance between the two cutter assemblies.
[0008] Preferably, the lower surface of the first support plate is slidably connected to the upper surface of the base, and the second support plate is fixedly connected to the upper surface of the base, two symmetrical mounting plates are fixedly provided on the upper surface of the base, and hydraulic rods are fixedly provided on the surfaces of the two mounting plates, and the telescopic ends of the hydraulic rods are fixedly connected to the surface of the first support plate.
[0009] By adopting the above technical solution, the first support plate can be driven to move by the contraction of the hydraulic rod, thereby facilitating the maintenance and replacement of the annular cutter in the cutter assembly.
[0010] Preferably, a gasket and a rubber compensation ring are respectively arranged between two adjacent annular cutters on the surface of the mounting shaft, and the gasket and the rubber compensation ring are alternately arranged on the surface of the mounting shaft at intervals.
[0011] By adopting the above technical solution, the stability of the annular cutter installed on the installation shaft can be effectively improved by arranging the gasket, and the rubber compensation ring can eliminate the stress generated when the steel coil is sheared.
[0012] Preferably, connecting shafts are fixedly provided on the surfaces of the two rotating disks, and rotating holes for rotating the two connecting shafts are opened on the surfaces of the lifting block and the first support plate, a transmission box is fixedly provided on the side of the first support plate, the end of the connecting shaft below extends to the interior of the transmission box and is fixedly provided with a first gear disk, the driving motor is fixedly provided on the side of the transmission box, and the output end of the driving motor extends to the interior of the transmission box and is fixedly connected to the end of the connecting shaft below.
[0013] By adopting the above technical solution, the first gear disc and the lower connecting shaft can be driven to rotate automatically through the rotation of the driving motor.
[0014] Preferably, the side rotation of the transmission box is provided with a horizontal axis extending to the interior of the transmission box, and a second gear plate is fixedly provided at one end of the horizontal axis, and a universal coupling is provided between the other end of the horizontal axis and the end of the upper connecting shaft, and the interior of the transmission box is rotated with two mutually meshing connecting gear plates, and the first gear plate and the second gear plate are respectively meshed with the two connecting gear plates.
[0015] By adopting the above technical solution, during the rotation of the first toothed disc, a lower connected toothed disc can be driven to rotate toward it, the rotation of the lower connected toothed disc can drive the upper connected toothed disc to rotate toward it, and the rotation of the upper connected toothed disc can drive the second toothed disc to rotate toward it, thereby driving the first toothed disc and the second toothed disc to rotate synchronously toward each other, and then driving the two rotating discs to rotate synchronously toward each other.
[0016] Preferably, two symmetrical threaded columns are rotatably provided on the inner wall of the first rectangular opening, and the upper surface of the lifting block is respectively provided with threaded holes threadedly connected to the outer surfaces of the two threaded columns, a connecting frame is fixedly provided on the upper surface of the first support plate, and the top ends of the two threaded columns extend to the interior of the connecting frame and are fixedly provided with a first transmission wheel, the surfaces of the two first transmission wheels are sleeved with a first transmission belt, the lifting motor is fixedly provided on the upper surface of the connecting frame, and the output end of the lifting motor extends to the interior of the connecting frame and is fixedly connected to the top end of one of the threaded columns.
[0017] By adopting the above technical solution, the two threaded columns can be driven to rotate synchronously through the rotation of the lifting motor, and the automatic lifting of the lifting block can be achieved through the rotation of the threaded columns.
[0018] Preferably, a second rectangular opening is provided on the surface of the second support plate, and two symmetrical limit rods are fixedly provided on the inner wall of the second rectangular opening, and limit blocks are slidably provided on the surfaces of the two limit rods, and connecting disks corresponding to the two rotating disks are rotatably provided on the surfaces of the limit blocks and the second support plate, and a rotating hole corresponding to the mounting shaft is provided on the surface of the connecting disk, and the end of the mounting shaft is inserted into the interior of the rotating hole and rotatably connected to the inner wall of the rotating hole.
[0019] By adopting the above technical solution, the stability of the rotating disk and the cutter assembly during lifting and lowering can be effectively guaranteed under the action of the limiting rod and the limiting block.
[0020] Preferably, a conveying mechanism for conveying steel coils is provided on the back of the support mechanism, and the conveying mechanism includes a conveying frame fixed to the back of the base through an L-shaped mounting plate, and two conveying shafts rotatably arranged on the inner wall of the conveying frame, and rubber conveying rollers are fixed on the surfaces of the two conveying shafts. The conveying mechanism also includes a conveying motor fixed on the surface of the conveying frame for driving the two conveying shafts to rotate, the ends of the two conveying shafts extend to the outer surface of the conveying frame, and the surfaces of the two conveying shafts are fixed with mutually meshing transmission gears.
[0021] By adopting the above technical solution, the rotation of a conveying motor can drive a conveying shaft to rotate, and the rotation of one conveying shaft can drive two conveying shafts to rotate synchronously towards each other under the action of two transmission gears, thereby driving two rubber conveying rollers to rotate synchronously towards each other, thereby realizing automatic conveying of steel coils.
[0022] Preferably, a cleaning mechanism for cleaning the surface of the steel coil during transportation is provided on the back side of the conveying frame, the cleaning mechanism comprising an annular pipe fixedly mounted on the surface of the conveying frame, and two groups of inclined nozzles symmetrically arranged on the surface of the annular pipe and extending to the inside of the annular pipe, the cleaning mechanism also comprises an inflation box fixedly mounted on the upper surface of the conveying frame, and two push-type air pumps symmetrically fixed on the inner walls on both sides of the inflation box, the air inlet end of the push-type air pump extends to the outer surface of the inflation box and is provided with an air inlet one-way valve, the inflation end of the push-type air pump is provided with an inflation hose extending to the inside of the annular pipe, and the surface of the inflation hose is provided with an inflation one-way valve.
[0023] By adopting the above technical solution, the interior of the annular pipe can be inflated by a push-type air pump, so that the upper and lower surfaces of the steel coil can be effectively cleaned by the inclined jet head.
[0024] Preferably, a sliding plate is slidably provided on the inner wall of the air box, and the pressing ends of the two push-type air pumps are fixedly connected to the surface of the sliding plate, a reciprocating screw is rotatably provided on the inner wall of the air box, and a threaded hole threadedly connected to the outer surface of the reciprocating screw is opened on the surface of the sliding plate, one end of the reciprocating screw extends to the outer surface of the air box, and the end of the reciprocating screw and the end of one of the conveying shafts are fixedly provided with a second transmission wheel, and the surfaces of the two second transmission wheels are sleeved with a second transmission belt.
[0025] By adopting the above technical solution, the rotation of a conveying shaft can drive the reciprocating screw to rotate, and the rotation of the reciprocating screw can drive the sliding plate to automatically reciprocate, thereby achieving the purpose of continuously and alternately pressing the two push-type air pumps.
[0026] The beneficial effects of the present invention are: The steel plate strip cutting equipment for special-shaped tube forming described in the present invention can automatically cut the steel coil into a plurality of steel coil strips when actually cutting the steel coil by setting a supporting mechanism and a shearing mechanism. When steel coils of different shapes and specifications need to be cut, the automatic switching of the cutting knife assemblies on the two rotating disks can be realized, so that steel coils with different requirements can be quickly cut, thereby effectively improving work efficiency.
[0027] The steel plate strip shearing equipment for special-shaped tube forming described in the present invention is capable of automatically adjusting the distance between the cutter assemblies on the two rotating disks during actual use by setting an adjustment mechanism, so as to facilitate the shearing of steel coils with different requirements.
[0028] The steel plate strip shearing device for forming special-shaped tubes described in the present invention is capable of automatically conveying the steel coils during the process of cutting the steel coils by arranging a conveying mechanism.
[0029] The steel plate strip shearing equipment for special-shaped tube forming described in the present invention is equipped with a cleaning mechanism so that the surface of the steel coil can be effectively cleaned before shearing during the process of conveying the steel coil through the conveying mechanism, thereby preventing dust particles attached to the surface of the steel coil during shearing from affecting the flatness of the cut of the steel coil strip after shearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the top view of the structure of the present invention; Figure 3 A front view structural schematic diagram of the present invention; Figure 4 The present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a rear view structural schematic diagram of the present invention; Figure 6 The present invention Figure 5 The enlarged structural diagram at B in the middle; Figure 7 It is a schematic diagram of the top cross-sectional structure of the inflatable box of the present invention; Figure 8 The present invention Figure 7 Enlarged structural diagram at point C in the middle.
[0031] Description of reference numerals: 100, support mechanism; 101, base; 102, first support plate; 103, second support plate; 104, hydraulic rod; 200, shearing mechanism; 201, rotating disk; 202, cutter assembly; 2021, mounting shaft; 2022, annular cutter; 2023, gasket; 2024, rubber compensation ring; 203, synchronous motor; 204, driving motor; 205, connecting shaft; 206, transmission box; 207, first toothed disc; 208, horizontal axis; 209, second toothed disc; 2010, universal coupling; 2011, connecting toothed disc; 300, adjustment mechanism; 301, lifting block; 302, lifting motor; 303, threaded column; 304, connecting frame; 305, first transmission wheel; 306, first transmission belt; 307, limiting rod; 308, limiting block; 309, connecting plate; 400, conveying mechanism; 401, conveying frame; 402, conveying shaft; 403, rubber conveying roller; 404, conveying motor; 405, transmission gear; 500, cleaning mechanism; 501, annular pipe; 502, inclined jet head; 503, inflation box; 504, push-type inflation pump; 505, sliding plate; 506, reciprocating screw; 507, second transmission wheel; 508, second transmission belt; 509, air intake one-way valve; 5010, inflation hose; 5011, inflation one-way valve. DETAILED DESCRIPTION
[0032] The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the contents of this specification. Each example may omit, replace or add various processes or components as needed. In addition, the features described relative to some examples may also be combined in other examples. Example
[0033] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments. Figures 1 to 8 , this application provides a steel plate slitting and shearing equipment for special-shaped tube forming, please refer to Figures 1 to 6 , comprising: a support mechanism 100, the support mechanism 100 comprising a base 101 and a first support plate 102 and a second support plate 103 respectively arranged on the upper surface of the base 101; a shearing mechanism 200, the shearing mechanism 200 comprising two corresponding rotating disks 201 rotatably arranged on the surface of the first support plate 102, and a plurality of cutter assemblies 202 arranged in a circular array on the surface of the rotating disk 201, the cutter assembly 202 comprising a mounting shaft 2021 rotatably arranged on the surface of the rotating disk 201, and an annular cutter 2022 arranged on the surface of the mounting shaft 2021, and the annular cutters 2022 on the plurality of mounting shafts 2021 on one rotating disk 201 The specifications of 22 are different. The shearing mechanism 200 also includes a synchronous motor 203 fixed on the side of the rotating disk 201 for driving the installation shaft 2021 to rotate, and a driving motor 204 arranged on the upper surface of the base 101 for driving the two rotating disks 201 to rotate synchronously to realize the switching of the cutter assembly 202; an adjusting mechanism 300, which is used to adjust the distance between the two rotating disks 201. The adjusting mechanism 300 includes a first rectangular opening opened on the surface of the first support plate 102, and a lifting block 301 slidably arranged on the inner wall of the first rectangular opening. The upper surface of the first support plate 102 is provided with a lifting motor 302 for driving the lifting block 301 to automatically rise and fall.
[0034] Specifically, by setting up the shearing mechanism 200 and the adjusting mechanism 300, automatic shearing of the steel coil can be achieved, and different cutter assemblies 202 can be quickly switched according to different steel coil shearing requirements, which effectively improves work efficiency and can adjust the distance between the two cutter assemblies 202.
[0035] Please refer to Figure 2 The lower surface of the first support plate 102 is slidably connected to the upper surface of the base 101, and the second support plate 103 is fixedly connected to the upper surface of the base 101. Two symmetrical mounting plates are fixedly provided on the upper surface of the base 101, and hydraulic rods 104 are fixedly provided on the surfaces of the two mounting plates. The telescopic end of the hydraulic rod 104 is fixedly connected to the surface of the first support plate 102.
[0036] Specifically, by providing the hydraulic rod 104 , the first support plate 102 can be driven to move by contraction of the hydraulic rod 104 , thereby facilitating maintenance and replacement of the annular cutter 2022 in the cutter assembly 202 .
[0037] Please refer to Figure 3 and Figure 4 A gasket 2023 and a rubber compensation ring 2024 are respectively arranged in the middle of two adjacent annular cutters 2022 on the surface of the installation shaft 2021, and the gasket 2023 and the rubber compensation ring 2024 are alternately arranged on the surface of the installation shaft 2021 at intervals.
[0038] Specifically, by providing the gasket 2023, the stability of the annular cutter 2022 installed on the installation shaft 2021 can be effectively improved, and the rubber compensation ring 2024 can eliminate the stress generated when the steel coil is sheared.
[0039] Please refer to Figure 2 and Figure 5 , connecting shafts 205 are fixedly provided on the surfaces of the two rotating disks 201, and rotating holes for the two connecting shafts 205 to rotate are opened on the surfaces of the lifting block 301 and the first supporting plate 102, a transmission box 206 is fixedly provided on the side of the first supporting plate 102, and the end of the lower connecting shaft 205 extends to the interior of the transmission box 206 and is fixedly provided with a first gear plate 207, the driving motor 204 is fixedly provided on the side of the transmission box 206, and the output end of the driving motor 204 extends to the interior of the transmission box 206 and is fixedly connected to the end of the lower connecting shaft 205.
[0040] Specifically, by providing the driving motor 204 , the first gear plate 207 and the lower connecting shaft 205 can be driven to rotate automatically through the rotation of the driving motor 204 .
[0041] Please refer to Figure 5The side rotation of the transmission box 206 is provided with a horizontal axis 208 extending to the interior of the transmission box 206, and a second gear plate 209 is fixedly provided at one end of the horizontal axis 208, and a universal coupling 2010 is provided between the other end of the horizontal axis 208 and the end of the upper connecting shaft 205, and the interior of the transmission box 206 is provided with two mutually meshing connecting gear plates 2011, and the first gear plate 207 and the second gear plate 209 are respectively meshed with the two connecting gear plates 2011.
[0042] Specifically, by providing the first toothed disc 207, the second toothed disc 209 and the connecting toothed disc 2011, the first toothed disc 207 can drive the lower connecting toothed disc 2011 to rotate in the opposite direction during its rotation. The rotation of the lower connecting toothed disc 2011 drives the upper connecting toothed disc 2011 to rotate in the opposite direction. The rotation of the upper connecting toothed disc 2011 drives the second toothed disc 209 to rotate in the opposite direction. Thus, the first toothed disc 207 and the second toothed disc 209 can be driven to rotate synchronously in the opposite direction, thereby driving the two rotating discs 201 to rotate synchronously in the opposite direction.
[0043] Among them, the steel plate strip shearing equipment for special-shaped tube forming proposed by the present invention, by setting a supporting mechanism 100 and a shearing mechanism 200, can make the shearing equipment, when actually shearing the steel coil, enable the steel coil to pass through the middle of the two rotating disks 201, so that the steel coil is cut by the two cutter assemblies 202 at the bottom end of the upper rotating disk 201 and the top end of the lower rotating disk 201, and the steel coil is automatically cut into a plurality of steel coil strips under the action of a plurality of annular cutters 2022. When steel coils of different shapes and specifications need to be cut, the driving motor 204 can be started. The rotation of the driving motor 204 drives the two connecting shafts 205 to rotate toward each other at the same time under the action of the first toothed disk 207, the two connecting toothed disks 2011 and the second toothed disk 209, thereby driving the two rotating disks 201 to rotate toward each other synchronously, thereby realizing the automatic switching of the cutter assemblies 202 on the two rotating disks 201, and realizing the rapid cutting of steel coils with different requirements, thereby effectively improving the work efficiency.
[0044] Please refer to Figure 5 and Figure 6 Two symmetrical threaded columns 303 are rotatably provided on the inner wall of the first rectangular opening, and threaded holes threadedly connected to the outer surfaces of the two threaded columns 303 are respectively opened on the upper surface of the lifting block 301, a connecting frame 304 is fixedly provided on the upper surface of the first support plate 102, and the top ends of the two threaded columns 303 extend to the interior of the connecting frame 304 and are fixedly provided with a first transmission wheel 305, and the surfaces of the two first transmission wheels 305 are sleeved with a first transmission belt 306, the lifting motor 302 is fixedly provided on the upper surface of the connecting frame 304, and the output end of the lifting motor 302 extends to the interior of the connecting frame 304 and is fixedly connected to the top end of a threaded column 303.
[0045] Specifically, by providing the lifting motor 302 , the two threaded columns 303 can be driven to rotate synchronously through the rotation of the lifting motor 302 , and the automatic lifting of the lifting block 301 can be achieved through the rotation of the threaded columns 303 .
[0046] Please refer to Figure 2 A second rectangular opening is provided on the surface of the second support plate 103, and two symmetrical limit rods 307 are fixedly provided on the inner wall of the second rectangular opening, and limit blocks 308 are slidably provided on the surfaces of the two limit rods 307, and connecting disks 309 corresponding to the two rotating disks 201 are rotatably provided on the limit blocks 308 and the surface of the second support plate 103, and a rotating hole corresponding to the mounting shaft 2021 is provided on the surface of the connecting disk 309, and the end of the mounting shaft 2021 is inserted into the interior of the rotating hole and rotatably connected to the inner wall of the rotating hole.
[0047] Specifically, by providing the limiting rod 307 and the limiting block 308 , the stability of the rotating disk 201 and the cutting blade assembly 202 during the lifting and lowering can be effectively ensured under the action of the limiting rod 307 and the limiting block 308 .
[0048] Among them, the present invention proposes a steel plate slitting and shearing equipment for special-shaped tube forming. By setting an adjustment mechanism 300, the shearing equipment can, according to actual conditions, start a lifting motor 302 to drive a threaded column 303 to rotate. The rotation of one threaded column 303 drives another threaded column 303 to rotate synchronously under the action of two first transmission wheels 305 and a first transmission belt 306. The rotation of the two threaded columns 303 drives the lifting block 301 to automatically rise and fall, thereby driving the upper rotating disk 201 and the cutter assembly 202 to automatically rise and fall, thereby realizing automatic adjustment of the distance between the cutter assemblies 202 on the two rotating disks 201, which is convenient for shearing steel coils with different requirements.
[0049] Please refer to Figure 7 and Figure 8 A conveying mechanism 400 for conveying steel coils is arranged on the back of the support mechanism 100. The conveying mechanism 400 includes a conveying frame 401 fixed to the back of the base 101 through an L-shaped mounting plate, and two conveying shafts 402 rotatably arranged on the inner wall of the conveying frame 401, and rubber conveying rollers 403 are fixed on the surfaces of the two conveying shafts 402. The conveying mechanism 400 also includes a conveying motor 404 fixed on the surface of the conveying frame 401 for driving the two conveying shafts 402 to rotate, the ends of the two conveying shafts 402 extend to the outer surface of the conveying frame 401, and the surfaces of the two conveying shafts 402 are fixed with mutually meshing transmission gears 405.
[0050] Specifically, by setting a transmission gear 405, the rotation of a conveying shaft 402 can be driven to rotate through the rotation of a conveying motor 404. The rotation of one conveying shaft 402 drives the two conveying shafts 402 to rotate synchronously towards each other under the action of two transmission gears 405, thereby driving the two rubber conveying rollers 403 to rotate synchronously towards each other, thereby realizing automatic conveying of steel coils.
[0051] Among them, the present invention proposes a steel plate slitting and shearing equipment for special-shaped tube forming. By setting a conveying mechanism 400, the shearing equipment can start the conveying motor 404 to drive a conveying shaft 402 to rotate during the cutting of the steel coil. The rotation of one conveying shaft 402 drives the other conveying shaft 402 to rotate synchronously in the opposite direction under the action of two transmission gears 405, thereby driving the two rubber conveying rollers 403 to rotate synchronously in the opposite direction, thereby achieving the purpose of automatically conveying the steel coil.
[0052] Please refer to Figure 8 A cleaning mechanism 500 for cleaning the surface of the steel coil during transportation is provided on the back side of the conveying frame 401, and the cleaning mechanism 500 includes an annular pipe 501 fixedly mounted on the surface of the conveying frame 401, and two groups of inclined nozzles 502 symmetrically arranged on the surface of the annular pipe 501 and extending to the inside of the annular pipe 501. The cleaning mechanism 500 also includes an inflation box 503 fixedly mounted on the upper surface of the conveying frame 401, and two push-type inflation pumps 504 symmetrically fixedly mounted on the inner walls of both sides of the inflation box 503, the air inlet end of the push-type inflation pump 504 extends to the outer surface of the inflation box 503 and is provided with an air inlet one-way valve 509, the inflation end of the push-type inflation pump 504 is provided with an inflation hose 5010 extending to the inside of the annular pipe 501, and the surface of the inflation hose 5010 is provided with an inflation one-way valve 5011.
[0053] Specifically, by providing a push-type air pump 504 , the interior of the annular pipe 501 can be inflated by the push-type air pump 504 , so that the upper and lower surfaces of the steel coil can be effectively cleaned by the inclined nozzle 502 .
[0054] Please refer to Figure 8 A sliding plate 505 is slidably provided on the inner wall of the air box 503, and the pressing ends of the two push-type air pumps 504 are fixedly connected to the surface of the sliding plate 505, a reciprocating screw 506 is rotatably provided on the inner wall of the air box 503, and a threaded hole threadedly connected to the outer surface of the reciprocating screw 506 is opened on the surface of the sliding plate 505, one end of the reciprocating screw 506 extends to the outer surface of the air box 503, and the end of the reciprocating screw 506 and the end of a conveying shaft 402 are fixedly provided with a second transmission wheel 507, and the surfaces of the two second transmission wheels 507 are sleeved with a second transmission belt 508.
[0055] Specifically, by setting up a second transmission wheel 507 and a second transmission belt 508, the rotation of a conveying shaft 402 can drive the reciprocating screw 506 to rotate, and the rotation of the reciprocating screw 506 can drive the sliding plate 505 to automatically reciprocate, thereby achieving the purpose of continuously and alternately pressing the two push-type air pumps 504.
[0056] Among them, the present invention proposes a steel plate strip shearing equipment for special-shaped tube forming. By setting a cleaning mechanism 500, the shearing equipment can, during the process of conveying the steel coil through the conveying mechanism 400, the rotation of a conveying shaft 402 can drive the reciprocating screw 506 to rotate under the action of two second transmission wheels 507 and a second transmission belt 508. The rotation of the reciprocating screw 506 drives the sliding plate 505 to move back and forth on the inner wall of the inflation box 503, thereby achieving the purpose of alternately pressing the two push-type air pumps 504, so that the two push-type air pumps 504 can alternately and continuously inflate the interior of the annular pipe 501, and make the gas in the annular pipe 501 be obliquely sprayed to the upper and lower surfaces of the steel coil through the inclined nozzle 502, thereby achieving the purpose of effectively cleaning the surface of the steel coil before shearing, and avoiding the dust particles attached to the surface of the steel coil during shearing to affect the flatness of the steel coil strip cut after shearing.
[0057] Working principle: When the shearing device is cutting the steel coil, the conveying motor 404 can be started to drive a conveying shaft 402 to rotate. The rotation of one conveying shaft 402 drives the other conveying shaft 402 to rotate synchronously in the opposite direction under the action of two transmission gears 405, thereby driving the two rubber conveying rollers 403 to rotate synchronously in the opposite direction, so as to realize the purpose of automatically conveying the steel coil, so that the steel coil passes through the middle of the two rotating disks 201, and is cut by the two cutting knife assemblies 202 at the bottom of the upper rotating disk 201 and the top of the lower rotating disk 201, and is cut in several rings. The steel coil is automatically cut into a number of steel coil strips under the action of the shaped cutter 2022. When steel coils of different shapes and specifications need to be cut, the drive motor 204 can be started. The rotation of the drive motor 204 drives the two connecting shafts 205 to rotate toward each other at the same time under the action of the first toothed disc 207, the two connecting toothed discs 2011 and the second toothed disc 209, thereby driving the two rotating discs 201 to rotate toward each other synchronously, thereby realizing the automatic switching of the cutter assemblies 202 on the two rotating discs 201, and being able to quickly cut steel coils with different requirements, thereby effectively improving work efficiency.
[0058] An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.
Claims
1. A steel plate strip shearing device for special-shaped tube forming, characterized in that: include: A support mechanism (100), the support mechanism (100) comprising a base (101) and a first support plate (102) and a second support plate (103) respectively arranged on the upper surface of the base (101); A shearing mechanism (200), the shearing mechanism (200) comprising two corresponding rotating disks (201) rotatably arranged on the surface of a first support plate (102), and a plurality of cutter assemblies (202) arranged in a circular array on the surface of the rotating disk (201), the cutter assembly (202) comprising a mounting shaft (2021) rotatably arranged on the surface of the rotating disk (201), and an annular cutter (2022) arranged on the surface of the mounting shaft (221), and the specifications of the annular cutters (2022) on the plurality of mounting shafts (221) on one rotating disk (201) are all different, the shearing mechanism (200) further comprising a synchronous motor (203) fixedly arranged on the side of the rotating disk (201) for driving the mounting shaft (221) to rotate, and a driving motor (204) arranged on the upper surface of the base (101) for driving the two rotating disks (201) to rotate synchronously to achieve switching of the cutter assemblies (202); An adjustment mechanism (300) for adjusting the distance between the two rotating disks (201), the adjustment mechanism (300) comprising a first rectangular opening formed on the surface of a first support plate (102), and a lifting block (301) slidably arranged on the inner wall of the first rectangular opening, and a lifting motor (302) for driving the lifting block (301) to automatically lift and lower is arranged on the upper surface of the first support plate (102).
2. The steel plate slitting and shearing equipment for special-shaped tube forming according to claim 1 is characterized in that: The lower surface of the first support plate (102) is slidably connected to the upper surface of the base (101), and the second support plate (103) is fixedly connected to the upper surface of the base (101); two symmetrical mounting plates are fixedly provided on the upper surface of the base (101), and hydraulic rods (104) are fixedly provided on the surfaces of the two mounting plates; the telescopic ends of the hydraulic rods (104) are fixedly connected to the surface of the first support plate (102).
3. The steel plate slitting and shearing equipment for special-shaped tube forming according to claim 1 is characterized in that: A gasket (2023) and a rubber compensation ring (2024) are respectively arranged in the middle of two adjacent annular cutters (2022) on the surface of the installation shaft (2021); the gasket (2023) and the rubber compensation ring (2024) are alternately arranged at intervals on the surface of the installation shaft (2021).
4. The steel plate slitting and shearing equipment for special-shaped tube forming according to claim 1 is characterized in that: The surfaces of the two rotating disks (201) are both fixedly provided with connecting shafts (205), and the surfaces of the lifting block (301) and the first support plate (102) are both provided with rotating holes for the two connecting shafts (205) to rotate respectively. A transmission box (206) is fixedly provided on the side of the first support plate (102), and the end of the connecting shaft (205) at the bottom extends into the interior of the transmission box (206) and is fixedly provided with a first gear plate (207). The driving motor (204) is fixedly provided on the side of the transmission box (206), and the output end of the driving motor (204) extends into the interior of the transmission box (206) and is fixedly connected to the end of the connecting shaft (205) at the bottom.
5. The steel plate slitting and shearing equipment for special-shaped tube forming according to claim 4, characterized in that: The transmission box (206) is rotatably provided with a transverse shaft (208) extending into the interior of the transmission box (206), and one end of the transverse shaft (208) is fixedly provided with a second toothed disc (209), and a universal coupling (2010) is provided between the other end of the transverse shaft (208) and the end of the upper connecting shaft (205), and the transmission box (206) is rotatably provided with two mutually meshing connecting toothed discs (211) inside, and the first toothed disc (207) and the second toothed disc (209) are respectively meshed with the two mutually meshing connecting toothed discs (211).
6. The steel plate strip shearing equipment for special-shaped tube forming according to claim 1, characterized in that: Two symmetrical threaded columns (303) are rotatably provided on the inner wall of the first rectangular opening, and threaded holes threadedly connected to the outer surfaces of the two threaded columns (303) are respectively provided on the upper surface of the lifting block (301), a connecting frame (304) is fixedly provided on the upper surface of the first support plate (102), and the top ends of the two threaded columns (303) extend into the interior of the connecting frame (304) and are fixedly provided with first transmission wheels (305), and the surfaces of the two first transmission wheels (305) are sleeved with first transmission belts (306), and the lifting motor (302) is fixedly provided on the upper surface of the connecting frame (304), and the output end of the lifting motor (302) extends into the interior of the connecting frame (304) and is fixedly connected to the top end of one of the threaded columns (303).
7. The steel plate slitting and shearing equipment for special-shaped tube forming according to claim 1 is characterized in that: A second rectangular opening is provided on the surface of the second support plate (103), and two symmetrical limiting rods (307) are fixedly provided on the inner wall of the second rectangular opening, and limiting blocks (308) are slidably provided on the surfaces of the two limiting rods (307), and connecting disks (309) corresponding to the two rotating disks (201) are rotatably provided on the surfaces of the limiting blocks (308) and the second support plate (103), and a rotating hole corresponding to the mounting shaft (2021) is provided on the surface of the connecting disk (309), and an end of the mounting shaft (2021) is inserted into the interior of the rotating hole and is rotatably connected to the inner wall of the rotating hole.
8. The steel plate strip shearing equipment for special-shaped tube forming according to claim 1, characterized in that: A conveying mechanism (400) for conveying steel coils is arranged on the back of the support mechanism (100), the conveying mechanism (400) comprising a conveying frame (401) fixedly mounted on the back of the base (101) via an L-shaped mounting plate, and two conveying shafts (402) rotatably mounted on the inner wall of the conveying frame (401), and rubber conveying rollers (403) are fixedly mounted on the surfaces of the two conveying shafts (402). The conveying mechanism (400) further comprises a conveying motor (404) fixedly mounted on the surface of the conveying frame (401) for driving the two conveying shafts (402) to rotate, the ends of the two conveying shafts (402) extend to the outer surface of the conveying frame (401), and the surfaces of the two conveying shafts (402) are fixedly mounted with mutually meshing transmission gears (405).
9. The steel plate slitting and shearing equipment for special-shaped tube forming according to claim 8, characterized in that: A cleaning mechanism (500) for cleaning the surface of the steel coil during transportation is arranged on the back of the conveying frame (401), the cleaning mechanism (500) comprising an annular pipe (501) fixedly arranged on the surface of the conveying frame (401), and two groups of inclined spray heads (502) symmetrically arranged on the surface of the annular pipe (501) and extending into the interior of the annular pipe (501), the cleaning mechanism (500) further comprising an air filling box (502) fixedly arranged on the upper surface of the conveying frame (401) 503), and two push-type air pumps (504) symmetrically fixed on the inner walls of both sides of the air box (503), the air inlet end of the push-type air pump (504) extending to the outer surface of the air box (503) and provided with an air inlet one-way valve (509), the air inflation end of the push-type air pump (504) being provided with an air inflation hose (5010) extending to the inside of the annular pipe (501), and the surface of the air inflation hose (5010) being provided with an air inflation one-way valve (5011).
10. The steel plate strip shearing equipment for special-shaped tube forming according to claim 9, characterized in that: A sliding plate (505) is slidably provided on the inner wall of the inflation box (503), and the pressing ends of the two push-type inflation pumps (504) are fixedly connected to the surface of the sliding plate (505); a reciprocating screw (506) is rotatably provided on the inner wall of the inflation box (503), and a threaded hole threadedly connected to the outer surface of the reciprocating screw (506) is provided on the surface of the sliding plate (505); one end of the reciprocating screw (506) extends to the outer surface of the inflation box (503); the end of the reciprocating screw (506) and the end of one of the conveying shafts (402) are fixedly provided with a second transmission wheel (507), and the surfaces of the two second transmission wheels (507) are sleeved with a second transmission belt (508).